Installation Instructions
for your new
RAK4002C
Junction Box Kit
For AZ45/AZ65 Series Zoneline
Before you begin - Read these instructions completely and carefully.
IMPORTANT – OBSERVE ALL GOVERNING CODES AND ORDINANCES.
Note to Installer – Be sure to leave these instructions with the Consumer.
Note to Consumer – Keep these instructions with your Owner’s Manual for future reference.
Tools Needed
• Phillips screwdriver
Important Notes
• This unit must be properly grounded.
• Connections are made inside this junction box
assembly.
• This kit provides for connection of 1/2" trade
size electrical conduit and connection to a
wiring system in accordance with the National
Electric Code. ANSI/NFPA No. 70-2014.
It also provides for use with optional subbase and chaseway RAK204U/RAK205CW,
RAK204D15*, RAK204D20*, RAK204D30*,
RAK204E15, RAK204E20 and RAK204E30.
* All Series
Parts Included
• Junction box assembly
• Mounting screws (4)
• Wire retaining clip
WARNING:
Disconnect the electrical power supply before wiring
connections.
RISK OF ELECTRIC SHOCK.
INSTALLATION NOTES
Reference Installation Instructions in the Zoneline
Owner’s Manual.
A. Branch Circuit Connection
230/208 volt
To connect branch circuit to unit using direct
wiring, use properly rated wire nuts and
enclose fully within junction box.
B. For use with sub-base and chaseway
Branch circuit wires can be run from the subbase, up the chaseway and into the junction
box where connections are made. Electrical
connections can be made directly to the
branch circuit with properly rated wire nuts or
by plug through receptacle of appropriate subbase. See additional Installation Instructions
with the sub-base kit.
Power supply kits or unit cords can be run from
the junction box, down the chaseway and into
the sub-base.
31-30778-3 08-16 GEA
Installation Instructions
ZONELINE SERIES – DIRECT ELECTRICAL CONNECTION
1. REMOVE ROOM FRONT
Remove the room cabinet by pulling it out at the bottom to
release it (1); then lift it up to clear the rail along the unit top
(2).
2. REMOVE JUNCTION BOX
KNOCKOUT
For conduit installation: Use the round hole in the
bottom of the junction box base.
For sub-base/chaseway installation: Remove
rectangular knockout from junction box base.
Mount wire
retaining
clip through
this hole
3. INSTALL JUNCTION BOX
(continued)
Drive the two screws until they are secure.
Screws
4. CONNECT THE POWER SUPPLY
KIT
Plug the power connectors, ensuring plug is fully seated
and locking tabs are engaged.
Round
Conduit
Knockout
Rectangular
Chaseway
Knockout
3. INSTALL JUNCTION BOX
Install the junction box by inserting the left tabs into
control box cover slots, and aligning two screw holes
inside the upper and lower enclosure.
Slots on
Control
Box Cover
Tabs on
Junction
Box
15A 20A and 30A
For 20 AMP and 30 AMP power supply kits, a
second smaller plug must also be plugged into its
corresponding mating connector.
For a direct connect kit installation with a conduit,
proceed to step 5A.
For a direct connect kit installation with a sub-base
and chaseway, skip ahead to step 5B.
2