• Always turn off power at the main power supply
before installing, cleaning or removing the
thermostat. Failure to do so could result in
electrical shock hazard.
• Do not use on voltages over 30 VAC. Higher
voltages will damage the thermostat and could cause
shock or fire hazard.
FIRE AND SHOCK HAZARD
NOTICE
• All wiring must conform to local and national
electrical and building codes.
• Use this thermostat only as described in this manual.
Specifications.
Electrical rating: • 24 VAC (18–30 VAC)
• 1 amp maximum per terminal
• 4 amp maximum total load
Operating temperature range: 40°F–99°F (4°C–37°C)
System Configurations:
• Refer to the Zonelines Owner’s Manual for instructions
on how to change this AUX setting/mode.
49-5000416 Rev. 1 5
NETWORK INSTALLATION ONLY
NOTE: This section is not required unless the thermostats are
networked
Pairing the Thermostat and the Control Card:
In case of Network Installation with online management, the
thermostat and the Control Card must be paired with a Network
Programmer specific to the property before the installation.
Note: Thermostat and Control Card are factory paired.
Thermostat
The thermostat and control card must not be powered during the
pairing procedure - remove batteries from the thermostat and unplug
the control card from the HVAC unit during the pairing procedure.
• Plug one programmer connector into the thermostat;
• Plug the other programmer connector into the control card.
• Push the black button on the programmer.
•
The red light on the programmer should turn on and remain
steadily lit.
•
If the red light on the programmer is blinking or is not steadily
lit, unplug the programmer from the thermostat and the control
card and repeat the steps above.
• Unplug the programmer from the thermostat and the control card.
649-5000416 Rev. 1
Network
Programmer
Programmer
Connector
Control
Card
Thermostat Installation
Installing the Wireless Control Card
• Power off the Zoneline
• Insert the Control Card wiring harness into the thermostat
connection port on the front of the Zoneline control box cover.
• For Makeup Air Models (*DBM and *EBM), insert the small
connector into the mating CDC Connection port next to the
thermostat port. (See Drawing 1)
NOTE: If not a Makeup Air Model, DO NOT plug in the CDC/
occupancy connection.
Red Aux Set
Button
Remote
Thermostat
Connection
CDC /
Occupancy
Connection
AC input
Drawing 1
49-5000416 Rev. 1 7
Thermostat Installation
Installing the Wireless Control Card (cont.)
• Using the supplied double sided tape, attach the control card
to the Zoneline control box cover. (See Drawing 2)Mount the
control card inside of the hvac unit.
The wireless control card antenna must not be touching any metal
components of the hvac unit.
The wireless control card antenna must face the thermostat on the
wall and be oriented so that any metal parts of the Zoneline do not
obstruct the wireless communication to the thermostat and, in case of
a network installation, to other wireless control cards and the server.
The wireless control card must not be placed in the Zoneline
condensation pan and must be mounted so it cannot fall into the
condensation pan.
• For wired applications, join the common and 24VAC wires with
any code-approved low voltage field supplied connection method.
Control
Card
Remote
Thermostat
Connection
CDC/
Occupancy
Drawing 2
849-5000416 Rev. 1
Thermostat Installation
Wiring Table – 24V AC
Wire ColorTerminal LetterTerminal Connection
BlackCCommon
RedR24V
YellowYCompressor
WhiteWHeat
OrangeO or BReversing Valve
GreenGHFan High
PurpleGLFan Low
BrownAUXOccupancy
NOTE: If the PTAC unit has only one (1) fan speed,
connect both fan control wires – Green and Purple –
to the fan terminal (G).
49-5000416 Rev. 1 9
GH OB W R Y C
AUX
GL
GH OB W R Y C
AUX
GL
Thermostat Installation
Wireless Installation
F
Mounting the thermostat to the wall
• Remove the thermostat cover;
• Use the supplied wall anchors and mounting screws to
secure the thermostat to the wall;
• Insert two (2) AA-cell batteries (not supplied) into the
thermostat battery compartment;
• Follow the “Thermostat Configuration” instructions
starting on page 11.
• Replace the thermostat cover and screw in the locking
screw.
Wired Installation
F
R C
Mounting the thermostat to the wall
• Connect R & C from HVAC unit to the corresponding
wires on the harness by splicing 24VAC and common
wires from the thermostat into the 24VAC and common
wires to the zoneline.
• Remove the thermostat cover;
• Use the supplied wall anchors and mounting screws to
secure the thermostat to the wall;
• Follow the “Thermostat Configuration” instructions
starting on page 11.
• Replace the thermostat cover and screw in the locking
screw.
1049-5000416 Rev. 1
Thermostat Configuration
Once the thermostat is powered, thermostat configuration
settings will appear on the thermostat screen.
In order to properly operate the HVAC unit:
• Set the thermostat clock
• Enter the room number
• Configure the equipment settings
• Select Energy Savings Preset (Zoneline custom settings
are the default).
The thermostat configuration screens have a 30-second
time-out. If no action is taken within thirty (30) seconds, the
thermostat will exit configuration settings.
NOTE: You can
access Thermostat
Configuration settings at
any time by pressing the
“Configuration” button.
NOTE: If the thermostat is connected to a network, the
settings configured online will be applied.
49-5000416 Rev. 1 11
Thermostat Configuration
Setting the thermostat clock
Hours
Set the thermostat clock to current time in 24h (Military Time)
format.
• Use the “Up” and “Down” buttons to set the hours
• Press the “Fan” button to advance to the minutes setting
• Use the “Up” an “Down” buttons to set the minutes
• Press the “F/C” button to advance to the next menu
Setting the clock correctly is crucial for proper operation of
the thermostat.
The thermostat clock will need to be reset each time
NOTE:
the batteries are replaced.
1249-5000416 Rev. 1
Minutes
Thermostat Configuration
Entering the room number
Enter the room number by changing the digits on the screen.
Leading zeros “0” preceding other digits will be ignored, i.e.
Room number “123” should be entered as “00123”.
• Use the “Up” and “Down” buttons to change the digit;
• Press the “Fan” button to advance to the next digit;
• Press the “F/C” button to advance to the next menu;
Entering the room number correctly is crucial for proper
operation of networked systems.
49-5000416 Rev. 1 13
Thermostat Configuration
Configuring the Equipment Settings - Compressor Type
Compressor Type
Use the “Up” and “Down” buttons to change the compressor
type by changing the first digit
0 - No Compressor
1* - Heat pump
2 - Air Conditioner
• Press the “Fan” button to advance to the next setting;
* Indicates default setting
If the Zoneline is an AZ45 model, change the
NOTE:
compressor type to a 2.
1449-5000416 Rev. 1
Thermostat Configuration
Configuring the Equipment Settings - Electric Heat
Electric Heat
Use the “Up” and “Down” buttons to change the Electric Heat
setting by changing the second digit;
0 - No Electric Heat- All Zonelines have Electric heat -
Do not select this option.
1* - Electric Heat
• Press the “Fan” button to advance to the next setting;
* Indicates default setting
49-5000416 Rev. 1 15
Thermostat Configuration
Configuring the Equipment Settings - Reversing Valve
Reversing Heat
Use the “Up” and “Down” buttons to change the reversing
valve type by changing the first digit
0 - OB contact is energized to cool
1* - OB contact is energized to heat (default operation for
Zoneline heat pump models)
Refer to the HVAC unit documentation to determine the
correct OB VALVE setting.
If incorrect OB VALVE Setting is selected, the HVAC
unit will turn on the heating when air conditioning is
requested and turn on the air conditioning when heating is
requested.
• Press the “F/C” button to advance to the next menu
• Press the “Fan” button to advance to toggle to equipment
settings.
* Indicates default setting
NOTE: Zonelines OB is energized in heating mode.
1649-5000416 Rev. 1
Thermostat Configuration
Configuring the Energy Saving Settings
Use the “Up” and “Down” buttons to select the Energy Saving
preset:
E-C*: Custom Energy Savings
•
Refer to the APPENDIX 1 on page 48 for Energy Saving
Preset details.
• For details on changing the custom settings, refer to the
“Custom Energy Savings Settings” section on page 19.
E-0: Energy Savings Off - No Temperature Setback;
E-1: Lowest Energy Savings;
E-2: Lower Energy Savings;
E-3: Standard Energy Savings;
E-4: Higher Energy Savings;
E-5: Highest Energy Savings;
• Press the “Power” button to save the Thermostat
Configuration and start using the thermostat.
* Indicates default setting
49-5000416 Rev. 1 17
Thermostat Configuration
Testing the thermostat
Following the thermostat configuration, test if the thermostat
is controlling the Zoneline unit.
• Press the “Power” button to turn the thermostat ON;
• Press the “Down” button to change the temperature set
point below the current room temperature to confirm that
the thermostat initiates air conditioning.
• Press the “Up” button to change the temperature set point
above the current room temperature to confirm that the
thermostat initiates heating.
• Change the fan speed by touching the “Fan” button to test if
the thermostat is controlling the fan speed.
1849-5000416 Rev. 1
Custom Energy Savings Settings
This thermostat comes preprogrammed to use a custom
energy setting. To change any of these presets, follow the
instructions below.
Accessing the Thermostat Settings
With the thermostat turned on, press and hold the
“Configuration” button until the first thermostat settings screen
appears. The thermostat must be turned on to access the
thermostat settings.
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NOTE: If the thermostat is connected to a network, the
settings configured online will be applied.
• Use the “Up” and “Down” buttons to change the setting;
• Press the “F/C” button to advance to the next setting;
• Press the “Fan” button to return to the previous setting;
• Press the “Power” button to save and exit thermostat
settings.
49-5000416 Rev. 1 19
Custom Energy Savings Settings
Using the Thermostat Settings Screens
Setting Value
Screen Number
• Use the “Up” and “Down” buttons to change the setting.
• Press the “F/C” button to advance to the next setting.
• Press the “Fan” button to return to the previous setting.
• Press the “Power” button to save and exit thermostat
settings.
The above is a representation of how to read the
digits on the thermostat screen.
2049-5000416 Rev. 1
Custom Energy Savings Settings
01 – FAN CONTROL MODE
Select Fan Control Mode:
00 - MANUAL - guest can select automatic or continuous
fan mode.
01* - AUTOMATIC - fan runs only when there is a
demand for heating or air conditioning.
* Indicates default setting.
49-5000416 Rev. 1 21
Custom Energy Savings Settings
02 – 1ST STAGE DIFFERENTIAL - HEAT
(0.2°F - 3.0°F; 1.0°F* default setting) Select the number
of degrees** the thermostat has to sense between the
automatic changeover temperature for heat and the room
temperature before a call for the 1st stage heating is
initiated.
** above the dead band offset (refer to page 40)
2249-5000416 Rev. 1
Custom Energy Savings Settings
03 – 2ND STAGE DIFFERENTIAL - HEAT
(1.0°F - 2.0°F; 1.0°F* default setting) Select the difference
between 1st stage heating and 2nd stage heating
initiation.
49-5000416 Rev. 1 23
Custom Energy Savings Settings
04 – 1ST STAGE DIFFERENTIAL - COOL
(0.2°F - 3.0°F; 1.0°F* default setting) Select the number
of degrees** the thermostat has to sense between the
automatic for cool and the room temperature before a call
for the 1st stage cooling is initiated.
**below the dead band offset (refer to page 40)
2449-5000416 Rev. 1
Custom Energy Savings Settings
05 – INCIDENTAL OCCUPANCY THRESHOLD
(00 - 60; 05* default setting) Select the minimum period of
time (in minutes) for which occupancy needs to be detected
to enter the guest occupancy mode.
When occupancy is detected, thermostat will switch to
occupied mode for a duration of “Incidental Occupancy
Threshold” selected here.
If occupancy is detected for a period of time shorter than
the “Incidental Occupancy Threshold” selected here, the
thermostat will automatically revert to unoccupied mode at
the end of the “Incidental Occupancy Threshold” period and
continue to observe energy saving functions that were in
effect before the room became occupied. This setting allows
ignoring incidental room visits.
If occupancy is detected for a period of time longer than
the “Incidental Occupancy Threshold” selected here, the
thermostat will enter the guest occupancy mode. When the
thermostat is in the guest occupancy mode, it will revert
to unoccupied mode and initiate the setback temperature
only when occupancy is not detected for the duration of the
setback delay (Heat or Cool) period.
49-5000416 Rev. 1 25
Custom Energy Savings Settings
06 – NIGHT OCCUPANCY THRESHOLD
(00 - 60; 01* default setting) Select the minimum period of
time (in minutes) for which occupancy needs to be detected
in order to consider the room occupied during the “Night
Occupancy”period.
When occupancy is detected during the “Night Occupancy
Period” for longer than the “Night Occupancy Threshold”
selected here, the thermostat will instantaneously switch to
occupied mode.
If occupancy is detected for a period of time shorter than
the “Night Occupancy Threshold” selected here, the
thermostat will automatically revert to unoccupied mode and
continue to observe energy saving functions that were in
effect before the room became occupied.
If occupancy is detected for a period of time longer than the
“Night Occupancy Threshold” selected here, the thermostat
will disable the occupancy sensor and consider the room
occupied until the end of the “Night Occupancy” period.
This feature ensures that energy saving functions that may
affect guest comfort will not come in effect during the “Night
Occupancy” period.
2649-5000416 Rev. 1
Custom Energy Savings Settings
07 – FORCED 2ND STAGE HEATING
(00 - 60; 15* default setting) Select a number of minutes
1st stage heating will run before 2nd stage heating
is automatically initiated if the guest set point is not
reached and the 2nd stage heating is not initiated through
differential settings.
This feature allows automatically turning on 2nd stage
heating to avoid excessive compressor use.
Set to 00 to disable the feature.
49-5000416 Rev. 1 27
Custom Energy Savings Settings
08 – NIGHT OCCUPANCY START
(00 - 23; 21* default setting) Select the start time (in hours
- 24-hour clock) for “Night Occupancy”
If occupancy is detected for a period of time longer
than the “Night Occupancy Threshold” during “Night
Occupancy” period, the thermostat will disable the
occupancy sensor and consider the room occupied until
the end of the “Night Occupancy” period.
This feature ensures that energy saving functions that
may affect guest comfort will not come in effect during
the “Night Occupancy” period if room was occupied for a
period of time longer than “Night Occupancy Threshold”.
2849-5000416 Rev. 1
Custom Energy Savings Settings
09 – NIGHT OCCUPANCY END
(00 - 23; 09* default setting) Select the time (in hours 24-hour clock) for “Night Occupancy” to end.
This is the time of day the “Night Occupancy” ends and
the thermostat switches back to the room sensing settings
chosen in the other occupancy modes.
49-5000416 Rev. 1 29
Custom Energy Savings Settings
10 – TEMPERATURE RECOVERY TIME
(00 - 60; 15* default setting) Select the maximum time
allowed for a HVAC unit to attain temperature as defined
by Heat and Cool “Recovery Temperature”.
“Temperature Recovery Time” selected here and the actual
temperature recovery ability of the HVAC unit are used
to calculate setback temperatures. Calculated setback
temperatures maximize energy savings and at the same
time ensure that a comfortable room temperature (defined
as Heat and Cool “Recovery Temperature”) will be restored
within the selected “Temperature Recovery Time”.
Setting the “Temperature Recovery Time” to “00”, disables
temperature recovery. When temperature recovery is
disabled, thermostat will use the Minimum and Maximum
Setback Temperatures as setback set points.
3049-5000416 Rev. 1
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