GE MV7000 Brochure

GE Power Conversion
MV7000
Reliable, high performance medium voltage drive
ecomagination
The next generation of drive technology
With the MV7000 our power conversion expertise helps increase operating efficiency, power availability, plant throughput, operational precision, and process yield. We are helping our customers meet the demands and opportunities of the new electric age.
Benefits:
Peak power density — our drive
can deliver up to 15 MW with just 18 IGBTs, which is equivalent to a power density of 1.5 MVA/m
High reliability and availability —
over 10 million hours in operation across an installed base of over
8.5 GW
Power scalability with à la carte
option packaging that can be adapted to a wide range of applications
A full family of drives — GE is
your one-stop provider with a wide portfolio of drives
5-6.6
4.1-6
3.3
2.4
2.5 5.0 7.5 10.0 12.5 15.0 17.5 20.0 22.5 25.0 27.5 30.0 32.5 35.0 81.0
3
2-3 x MV7900
The MV7000 belongs to GE’s wide range of drives for all applications.
3GE I MV7000
Advantages of a medium voltage variable frequency system
MV7000 — Enhanced technology
Reliability & availability
The higher reliability and lower maintenance needs of a variable speed drive system compared to gearboxes and hydraulic couplings result in lower lifecycle cost.
Saving energy, caring for the environment
In today’s world more than ever, energy saved is energy produced. For a variety of loads, from water pumps to gas compressors, variable speed control offers the best way to capture energy savings.
Precise power delivery
In many applications, the superiority of electrical control simply cannot be matched by mechanical systems. Precise control of power means better outcomes, from the flatness of a steel sheet to the accuracy of offshore Oil & Gas exploration.
Key benefits
• Peak power density
• High reliability and availability
• Power scalability with customizable options featuring:
– Low harmonics without
additional equipment
– Four quadrant operation for
regenerative applications
– Transformerless design for
compactness
– Common DC bus system for energy
savings – High performance process control – Visor Connect supports warranty
with remote real-time support
and advice
• Front access maintenance
• Simplified cooling system architecture and gate drive power supply topology
• Fuseless design
Pawer stack
Variable frequency drives can be used in a variety of industries and applications
Industry sector Applications
Oil and gas eLNG trains, injection compressors and pumps, gas
storage, multiphase pumps, pipeline compressors
Marine Cruise ships, LNG carriers, offshore drilling vessels,
research vessels, megayachts, merchant vessels, navy support vessels
General and heavy industry
Metal rolling mills, test benches, grinders, water pumps, mine winders, crushers, ID fans, FD fans, wind turbines, static frequency converters, boiler feed pump, power quality systems
Best-in-class power density
The phase power stack is the main modular building block of the three­level inverter.
• Compact enclosures thanks to double sided cooling of the IGBTs
• Just 18 IGBTs at 3.3 kV can deliver 15 MW
• Control hardware mounted on a slide in/out frame
Inverter cubicle
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High reliability and availability
Power scalability with customizable options
MV7000 comes in a standard Diode-Front-End (DFE) rectifier configuration.
The MV7000 is a great example of a design philosophy based on minimizing component count while retaining peak performance. Press-pack IGBT (PPI) power devices enable:
• The capability to limit overcurrent with safe turn-off under all operating and failure conditions
• Case rupture-free due to pressed contacts and no-wire bonding
Pre-charge &
Control Cubicle
Cooling Unit
Pre-magnetizing
Diode front-end
• N+1 series redundancy thanks to the capability of PPI for continuous conduction under failure mode
• Long life expectancy even under load cycling
• Effective performance even at low motor frequency operation
Low harmonics without additional equipment
Available in 12, 24 and 36-pulse
configurations
Low levels on harmonics –
IEEE 519 compliant
No additional filters necessary
Fully able to handle faults such
as voltage dips
Four quadrant operation for energy savings
Regeneration of the energy to
the network through IGBT bridge
Unity power factor
Sinusoidal input with negligible
harmonics
Active
Front End
DC Bus Inverter
For reversing applications, an
active-front-end (AFE) is available
NP
DC Capacitor
filter
AC Output
Inverter
Rectifier
DC Bus Inverter
Active front-end (AFE)
NP
Inside look at the MV7000
Diode front-end (DFE)
Output voltage and current
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Anywhere Customer Site
GE
Transformerless design for compactness
The MV7000 is available in transformerless design
AFE with additional input filter
to reduce line harmonics
Big savings in capital cost,
installation cost and footprint
Increased overall system
efficiency and reliability
Input Filter
Active
Front End
DC Bus Inverter
+
NP
-
Transformerless design
Common DC bus system for energy savings
For multi-drive applications, a common DC link system is available
Shared Active-Front-End (AFE)
rectifier configuration
Saves energy by the redistribution
of power from braking
Reduction in overall equipment
cost, operating cost and footprint
Active
Front End
Machine
Bridge
Common DC bus system
High performance process control
MV7000 is equipped with a standard Power Electronics Controller (PECe)
Mounted on slide in/out frame for
easy access and compactness
Advanced Vector Control (AVC)
Fast dynamic response
Clean, robust power delivery
Fully customizable
Remote Connection
GE PC remote
engineer
Dedicated
Portal
Visor DMZ
Visor Connect
with Proficy
historian
GE PC Global
Service Operations
Central Data
Warehouse
and Analytics
Visor Connect: Remote connection to equipment, monitoring and support
Visor Connect provides secured remote connection to GE equipment (outside the control network). Remote connection enables GE‘s service engineers to provide real-time support, ongoing health analytics and key performance indicators (KPIs), as well as basic configuration management support.
Key benefits
Reduce unscheduled downtime
Real-time support and advice
Customers can access GE’s global Services organization 24/7, 365 days a year from anywhere in the world
Site Equipment
Automation
Machines
& DP
Drives
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Process control benefits
MV7000 — À la carte option packaging
Incoming power dip ride-through
The MV7000 provides incoming power loss ride-through and keeps the process running without tripping.
Under-voltage operation
The MV7000 operates continuously and provides power to the motor at a lower input supply voltage (down to 70% of nominal voltage).
Flying start into a spinning load
The MV7000 offers the ability to catch and take control of a spinning load without any damaging torque, voltage or current impacting the equipment if started while the load is already spinning.
Critical speed avoidance
The MV7000 can be programmed for up to three critical frequency bands and ride-through these without any resonance issues.
Independent acceleration and deceleration ramps
The MV7000 can be be programmed into the drive controls as needed for controlled starting and stopping of the load.
Feature suite for every application
Standard product customizable with pre-engineered options including, but not limited to:
• Redundant pump for cooling
• Customizable process control
• DB chopper
• Communication protocols
• Harsh environment packaging
• Vibration and shock reinforcement
• Marine-class package
• Up and down synchronous transfer
Motor friendly
• Suited for synchronous induction and permanent magnet motors
• Output waveforms reduce motor losses
• Reduced motor noise and vibration
• No significant motor shaft torque pulsations
• Wide speed range with a consistent response
High performance control
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MV7000 ratings Dimensions & weights
Output
voltage
VFD
frame size
Rectifier
type
Power
output
MW MVA A
Output current
MV7303 DFE 12p 3.8 4.3 750 MV7303 AFE 3.8 4.3 750 MV7306 DFE 12p 6.9 7.7 1350 MV7306 AFE 6.9 7.7 1350 MV7310 DFE 12p 10.8 12 2100 MV7310 AFE 8.8 9.8 1550 MV7312 DFE 24p 13.3 14.8 2600 MV7312 AFE 13.3 14.8 2320
3.3kV MV7315 DFE 24p 15 17 2900
MV7315 AFE 13.3 17 2320
2xMV7310 2xDFE 12p 21.6 24 4200 2xMV7310 AFE 17.6 19.6 3100 2xMV7312 2xDFE 24p 26.6 29.6 5200 2xMV7312 AFE 26.6 29.6 4640 2xMV7315 2xDFE 24p 30 34 5800 2xMV7315 AFE 26.6 34 4640
MV7607 DFE 24p 7 8.6 950
5.2kV MV7615 DFE 24p 14 16.2 1800
MV7609 DFE 24p 10 12.6 1100 MV7609 AFE 8 10 800
6.6kV
MV7616 DFE 24p 15.4 17 1500 MV7618 DFE 24p 18 22.8 2000 MV7618 AFE 14.3 17.9 1250
8.2kV MV7821 DFE 36p 21 21.3 1500 MV7913 DFE 36p 13 17.1 1000 MV7927 DFE 36p 27 33.7 2000
10kV
MV7927 AFE 21.4 26.7 1250
2xMV7927 2xDFE 36p 54 67.4 4000 3xMV7927 3xDFE 36p 81 101 6000
Output
voltage
VFD
frame size
Width Depth Weight
inches/mm inches/mm lbs./kg
MV7303 157 / 4000 39 / 1000 8818 / 4000 MV7303 189 / 4800 39 / 1000 10582 / 4800 MV7306 173 / 4400 39 / 1000 9700 / 4400 MV7306 205 / 5200 39 / 1000 11464 / 5200 MV7310 173 / 4400 39 / 1000 9700 / 4400 MV7310 220 / 5600 39 / 1000 12346 / 5600 MV7312 189 / 4800 39 / 1000 10582 / 4800 MV7312 252 / 6400 39 / 1000 14109 / 6400
3.3kV MV7315 197 / 5000 39 / 1000 11023 / 5000
MV7315 260 / 6600 39 / 1000 14550 / 6600
2xMV7310 425 / 10800 39 / 1000 23810 / 10800 2xMV7310 441 / 11200 39 / 1000 24692 / 11200 2xMV7312 457 / 11600 39 / 1000 25574 / 11600 2xMV7312 582 / 14800 39 / 1000 32627 / 14800 2xMV7315 472 / 12000 39 / 1000 26455 / 12000 2xMV7315 520 / 15200 39 / 1000 33508 / 15200
MV7607 291 / 7400 55 / 1400 16314 / 7400
5.2kV MV7615 299 / 7600 55 / 1400 16754 / 7600
MV7609 291 / 7400 55 / 1400 16314 / 7400 MV7609 409 / 10400 55 / 1400 22928 / 10400
6.6kV
MV7616 299 / 7600 47 / 1200 16754 / 7600 MV7618 299 / 7600 55 / 1400 16754 / 7600 MV7618 425 / 10600 55 / 1400 23368 / 10600
8.2kV MV7821 402 / 10200 55 / 1400 22487 / 10200 MV7913 386 / 9800 55 / 1400 21605 / 9800 MV7927 402 / 10200 55 / 1400 22486 / 10200
10kV
MV7927 567 / 14400 55 / 1400 31745 / 14400
2xMV7927 803 / 20400 55 / 1400 44972 / 20400 3xMV7927 1205 / 30600 55 / 1400 67458 / 30600
Table shows the typical ratings for variable torque load applications. Please contact GE sales for constant torque applications.
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MV7000 drive specifications
VFD ratings
Output power 3 – 81 MW
Output voltage up to 10 kV
Output frequency 15-90 Hz, 0 to 15 Hz on request
Input voltage 3 to 10 kV ±10%
Input frequency 50 or 60 Hz ±5%
Auxiliary voltage
Line side converter DFE 12 to 36-pulse / AFE IGBT 6-pulse
Load side inverter 3-level VSI; IGBTs
VFD system efficiency Up to 99%
Power factor >0.96 (DFE) / 1 (AFE)
Input harmonics IEEE 519 compliant
DC link Self-healing, long life, film capacitors
Mode of operation Four-quadrant
Mode of control Flux vector / without encoder / induction motor & synchronous (option)
Analog input / output (3) inputs / (3) outputs +/-10 Vdc or 4-20 mA standard
Digital input / output (6) inputs / (6) outputs standard
Speed regulation <0.5 % without encoder and <0.1% with encoder
LAN interface
Protective functions Over-current, current limit , over and under-voltage, motor stall
3 phase, 400 V, 440 V, 480 V, or 600 V; 50/60 Hz 1 phase, 110 V, 230 V, 50/60 Hz
Power quality
Energy storage
VFD control
Ethernet modbus standard optional: profibus; devicenet
Environment & enclosure
Services from GE – a focus on availability
We understand the vital importance of process availability – and our focus on service keeps us actively engaged, both when things are going right, and when they are going wrong.
Our world-class Global Customer Service and Support Center is available 24/7, 365 days a year. Our strategic distribution centers and authorized distributors carry an extensive inventory of GE’s drives, allowing us to quickly fulfill your genuine replacement part needs, no matter where you are located.
With a comprehensive global network of service engineers and technicians, GE is uniquely positioned to provide the knowledge, experience and skills for your full range of industrial service requirements. From system design to maintenance and outage support, we have the resources and capabilities to advance your equipment‘s performance and reliability. Some key benefits of GE’s support are:
Single point of contact
Reduced call-out rates
24/7 availability
Rapid mobilization of engineers
Routine maintenance visits
Training
System health checks
Spares management
Obsolescence management
GE also provides managed system upgrade paths for our legacy systems and has significant experience in replacing systems from other manufacturers with low disruption to the existing infrastructure.
Remote support
Visor Connect, GE’s remote diagnostic and support system, is based on highly secure satellite communications links. It enables our experts, regardless of their geographical location, to look over the shoulder of your onsite equipment operator or technician and advise and assist you on fault finding and resolution.
Enclosure IP31, IP33, IP44, others on request
Ambient / elevation 0-45ºC / 1000m above sea level; higher with de-rating
Insulation coordination Pollution degree 2 per EN 61800-5-1 and EN 50178
Industry standards
Standards
IEC 61800-3, IEC 61800-4, IEC 61800-5 Qualification to industry-specific standards available Marine classification society/compliant
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MAIN OFFICES
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USA, Pittsburgh Tel: +1 412 967 0765
www.gepowerconversion.com
Copyright © 2013 General Electric Company and/or its affiliates. All rights reserved. GEA30737A (12/2014)
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