GE Monogram ZIF36N LH, Monogram ZIR36N RH Installation Instructions Manual

Page 1
These Monogram refrigerators and freezers are designed to be customized with decorator door and grille panels. Field installed panels are required.
Factory installed trim will accommodate 1/4thick custom panels or optional Lexan
and stainless
steel panel kits.
Optional trim kits allow an even broader range of custom appearance options.
Read this booklet carefully to accomplish the desired appearance and to insure a trouble free installation.
This booklet contains information and illustrations to demonstrate custom possibilities. Custom door and grille panel sizes vary to accommodate the kit being used. Dimensions for each application are included and can be faxed or sent to the cabinet manufacturer so that the panels can be constructed accurately.
Custom Options Guide and
Installation Instructions
With Custom Panel Dimensions and Trim Kit Installation Instructions
36Refrigerators and 36Freezers ZIR36N LH – All Refrigerator ZIR36N RH – All Refrigerator ZIF36N LH – All Freezer ZIF36N RH – All Freezer
monogram.com
Page 2
CAUTION
Before you begin – Read these instructions completely and carefully. IMPORTANT – Save these instructions for local inspector’s use. IMPORTANT – OBSERVE ALL GOVERNING CODES AND ORDINANCES. Note to Installer – Be sure to leave these instructions with the Consumer. Note to Consumer – Keep these instructions with your Owner’s Manual for future reference.
2
Contents
Design Information
Flush or Semi-Flush Enclosure Installations ..................3
Enclosure Cutout and Product Dimensions ....................3
Clearances ......................................................................................4
Side By Side Installation of Freezer
and Refrigerator ..........................................................................4
Installation Examples ............................................................4, 5
Frameless Cabinets ....................................................................5
Accessory Panel Kits ..................................................................5
Advance Planning Appearance Options ..........................5
Models Available ..........................................................................6
Trim Kit Descriptions ..................................................................6
Custom Panel Dimensions
Product and Cutout Information ..........................................7
1/4Thick Custom Panels on 1/4backing ....................8
3/4Thick Panels with Supplied Handle ..........................9
3/4Thick Panels with Custom Handle ..........................10
Side Panel or Filler Options ..................................................11
Installation Instructions ................................................12-18
If you received a damaged product, you should immediately contact your dealer or builder.
Proper installation is the responsibility of the installer. Product failure due to improper installation is not covered under the GE Appliance Warranty. See the Owners’ Manual for warranty information.
For Monogram local service in your area,
1.800.444.1845. For Monogram service in Canada,
1.800.561.3344 For Monogram Parts and Accessories, call 1.800.626.2002.
WARNING
• Il ne faut utiliser cet appareil que pour l’usage pour lequel il a été construit.
• Il faut réparer ou remplacer immédiatement tout cordon d’alimentation électrique effiloché ou endommagé.
• Débrancher le réfrigérateur avant le nettoyage ou toute intervention.
• Les réparations doivent être faites par un technicien qualifié.
ATTENTION
Cet appareil doit être correctement mis à la terre. Consulter « Mise à terre du réfrigérateur », page 12.
• Use this appliance only for its intended purpose.
• Immediately repair or replace electric service cords that have become frayed or damaged.
• Unplug the refrigerator before cleaning or making repairs.
• Repairs should be made by a qualified service technician.
ATTENTION
This appliance must be properly grounded. See “Grounding the Refrigerator,” page 12.
CAUTION
PRUDENCE
Due to the weight and size of this refrigerator, and to reduce the risk of personal injury or damage to the product – THREE PEOPLE ARE REQUIRED FOR PROPER INSTALLATION.
À cause du poids et de la taille de ce réfrigérator et pour réduire le risque de blessure et de dommages, IL FAUT TROIS PERSONNES POUR FAIRE L’INSTALLATION CORRECTEMENT.
Trim Kits
ZGC2 Trim Kit, Grille Panel Frame Adjustment ..........19
ZKHR1 Trim Kit (for 1/4Panels),
Support for Custom Handles ....................................20-21
ZKTR36LH/ZKTR36RH Trim Kit,
3/4″ Custom Panels ......................................................22-25
ZKHTR1 Trim Kit (for 3/4Panels),
Support for Custom Handles ....................................26-28
ZKHRSS1 Trim Kit (for 1/4Panels),
Tubular Stainless Steel Handles ..............................29-32
ZKHTRSS1 Trim Kit (for 3/4Panels),
Tubular Stainless Steel Handles ..............................33-34
ZUG75 Trim Kit, Unified 3/4Grille Panel Kit ...... 35-40
CAUTION
WARNING
Page 3
3
Design Information
36Refrigerators, Freezers
Flush or Semi-Flush Enclosure Installations
Side Panel Requirements:
• Side panels are not required whenever the refrigerator is installed into an enclosure or between pantry and oven cabinets.
• Side panels are required whenever the sides of the refrigerator are exposed.
• Side panel sizes vary depending on the type of installation being made.
To accomplish an attractive installation, you must:
1. Determine the need for side panels.
2. Determine side panel thickness.
3. Order matching side panels from the cabinet
manufacturer. Be sure to provide the exact dimensions.
True Flush Installation
In a flush installation,
the refrigerator doors
will align evenly with the front face of adjacent cabinet doors. The refrigerator blends
into the surrounding
cabinetry.
Semi-Flush Installation
These refrigerators
can also be installed
semi-flush into an enclosure
using the minimum cutout
width. The case trim creates a
frame around the opening.
Monogram built-in refrigerators and freezers can be installed flush with typical 24-3/4deep cabinetry.
When installed semi-flush, the case trim will conceal slight gaps around the enclosure. The refrigerator or freezer will project forward approximately 3/4 beyond the front face of surrounding cabinetry.
In any installation situation, a wide range of appearance options can be accomplished through the use of one or more trim kits. See trim kit descriptions and appearance options on page 6.
Enclosure Cutout and Product Dimensions
•To achieve a flush fit the finished cutout width must be at least 36wide.
•A semi-flush installation requires 35-1/2″ min. finished cutout width.
•The electrical and water locations must be located as shown for either type of installation.
*36Min. for a flush installation
35-1/2Min. for a semi-flush installation
NOTE: Additional cutout width may be required when side panels are used. Add side panel thickness to the finished cutout to calculate rough-in width. See installation examples on the following page.
Advance Planning
*Shipped at 84installation height . Can be adjusted to 83-1/2or 84-1/2with grille panel kits.
0"
3/4"
36" Frame to Frame
84"*
26-1/4"
Including
Handle
35"
Case
Width
24-3/4"
Case
Depth
DESIGN
INFORMATION
*Finished Width
2-1/2"
5"
84-1/2" max
83-1/2" min
Finished Opening
24-3/4" Total Depth
Water Supply
3-1/2"
5"
10"
6"
Electrical Area
3-1/2"
3-1/2"
10"
Wall View
75" From Floor
to Bottom
of Electrical
Area
5"
Page 4
4
For a complete food storage center, install a Monogram Freezer and Refrigerator side by side. Order ZUG75 Unified Grille Panel Kit for one continuous 3/4panel.
• Electrical and water locations must be located as shown for either type of installation. A separate 115V, 60Hz. 20 amp power supply is recommended for each product.
NOTE: Additional cutout width may be required when side panels are used. Add side panel thickness to the finished cutout to calculate rough-in width. See installation examples below.
*72min. for a flush installation
71-1/2min. for a semi-flush installation
Side panels are required whenever the sides of the product will be exposed.
1/2to 3/4side panels are normally set into place and fastened to adjacent cabinetry or back wall before rolling the refrigerator or freezer into the opening.
Therefore, the rough-in dimensions must allow for side panel thickness. In a flush and semi-flush installation, the finished dimension (width of the opening after side panels are installed) must accommodate the full width of the product. See page 11 for side panel sizes.
Side By Side Installation Of Freezer And Refrigerator
Installation Examples
r
Clearances
Factory set for a 130° door swing. Order WX14X99 adjustable door stop to reduce swing to as little as 90°.
When Installed into a corner:
Allow 25for a full 130° door swing. Allow 15for pan removal. Allow 4min. clearance when door swing is adjusted to a 90° opening for pan access, but pan removal is restricted.
Clearances for two products installed side-by-side with the same (left or right) door swing
Allow 2minimum clearance between the products to prevent door swing interference. Order the WX14X99 adjustable door stop to reduce the factory set 130° door swing. Allow 15minimum to a wall to achieve full drawer extension and pan removal. Additional clearances are required when using custom handles and panels. NOTE: ZUG75 Grille Panel Kit will not fit this installation.
25"
Min. to
Wall
130°
130° Door
Swing
36-3/4"
4" Min. to Wall
90° Door Swing
25"
Min. to
Wall
0"
25"
Min. to
Wall
130° Door
Swing
130° Door
Swing
2"
15"
5"
Clearances for Multiple Single Door Installations
In a side-by-side installation of a left and right door swing product, no clearance between the units is required. If you are installing 3/4thick custom panels, order ZUG75 Unified Grille Panel Kit for one continuous grille panel.
Clearances for two products installed side-by-side with right and left side hinges together
Allow 5minimum between the two products to prevent one door from striking the other. Use the WX14X99 adjustable door stop to reduce the factory set 130° door swing and to allow pan removal. Additional clearances are required when using custom handles and panels. NOTE: ZUG75 Grille Panel Kit will not fit this installation.
DESIGN
INFORMATION
Design Information
36Refrigerators, Freezers
*Finished Width
84-1/2" max
83-1/2" min
Finished Opening
2-1/2"
5"
24-3/4" Total Depth
Water Supply
3-1/2"
5"
10"
Electrical
6"
3-1/2"
28-1/2"
6"
5"
3-1/2"
5"
10"
Wall View
75" From Floo
to Bottom
of Electrical
Area
Freezer Refrigerator
Page 5
5
Installation At End-of-Run
Frameless Cabinets
NOTE: 1/2thick side panels shown. Side panels can be any thickness. Add side panel thickness to outside trim width, (36or 72 for two models) to calculate the rough-in dimension. The leading (front) edge must be finished to match surrounding cabinetry.
Side panels, 1/2minimum thickness are required when using frameless cabinets. The side panel acts as a spacer between the cabinet and the case trim and prevents interference with cabinet door swing. The leading (front) edge must be finished to match surrounding cabinetry.
1/2To 3/4Side Panels. Leading
Edge Flush With Cabinet
Accessory Panel Kits
These refrigerators and freezers require field installed door and grille panels. The factory installed trim will accept accessory panel kits. Black Lexan
®
and stainless steel kits are available. Panels are cut to size and ready to install. Panel kits must be ordered separately.
ZWBR36, Black Lexan
®
Panels
ZWSR36, Stainless Steel Panels
Refrigerator or Freezer
Refrigerator and Freezer
installed side-by-side
These refrigerators and freezers are designed to be customized with decorator door and grille panels. Field installed custom door and grille panels are required.
Door and grille panel sizes vary to accommodate the kit being used. Sizes are provided in this booklet.
CAUTION: Maximum door panel weight is 50 pounds.
Side panels must be used whenever the sides of the refrigerator will be exposed. Side panel sizes vary depending on the installation.
Advance planning exterior appearance options
3/4″ thick custom panels—Without trim kits
A raised panel design, screwed or glued to a 1/4 thick backing can be used. See page 8.
You should:
1. Select the appearance option.
2. Order the trim kit for that option.
3. Order the custom door and grille panels from the cabinet manufacturer. The exact dimension for each trim kit application is provided in this booklet. Find and pull out the page for your application and fax or send it to the cabinet manufacturer.
4. Determine the final installation situation and order matching side panels.
73"
1/2" Thick
Side Panels
72"
Finished Dim.
Rough-In Dim.
Refrigerator
Cabinet
Refrigerator door
37"
1/2" Thick
Side Panels
36"
Finished Dim.
Roughed-In Dim.
Installation Between Base and Wall Cabinets
NOTE: 1/4thick side panels can be inserted into the case trim, making the rough-in the same as the outside trim width, 36″.
Refrigerator or Freezer
1/4" Thick
Side Panels
35-1/2"
Finished Dim.
36"
Rough-In Dim.
Cabinet
Refrigerator
Cabinet
Refrigerator door
Cabinet
Door
Refrigerator
Cabinet
Design Information
36Refrigerators, Freezers
Page 6
6
Trim kit descriptions
ZGC2 – Provides 1/4grille panel frame side pieces for 83-1/2and 84-1/2installation heights. The supplied grille panel frame is factory set for 84.
ZKHR1 – Provides the necessary framework to install a custom handle, of your choice, onto a 1/4thick panel. (Handle not included.)
ZKHRSSI – Tubular stainless steel handle for 1/4 thick panel installation.
ZKHTR1 – Provides the necessary framework to install a custom handle, of your choice, onto a 3/4 thick panel. (Handle not included.) This kit must be used in combination with ZKTR36LH or ZKTR36RH.
ZKHTRSS1 – Tubular stainless steel handles for 3/4 thick panel installations. This kit must be used in combination with ZKTR36LH or ZKTR36RH.
ZKTR36LH (left opening models), ZKTR36RH (right opening models) – Provides for
the installation of 3/4thick custom door and grille panels. This kit provides a standard handle to fit 3/4 thick panels.
ZUG75 – For side by side installation of two products. This kit provides for the installation of a unified 3/4 custom grille panel to span the width of two products. Includes a trim strip to cover inside case trim for a more finished appearance. This kit must be used in combination with both the ZKTR36LH and ZKTR36RH.
3/4Custom panel with Tubular Stainless Steel handle, Trim Kits ZKTR36LH (or ZKTR36RH) and ZKHTRSSI.
1/4Panel with standard handles. No kits required.
1/4Custom panel with custom handles. Trim Kit ZKHR1.
1/4Custom panel with Tubular Stainless Steel handles, Trim Kit ZKHRSS1.
3/4Custom panels with supplied handle. Trim Kit ZKTR36LH (or ZKTR36RH).
3/4Custom panel with custom handle. Trim kits ZKTR36LH (or ZKTR36RH) and ZKHTR1.
ZIR36N RH, Refrigerator ZIF36N RH, Freezer
36wide models with handle on left side, the door swings left to right .
Models available
ZIR36N LH, Refrigerator ZIF36N LH, Freezer
36wide models with handle on right side, the door swings right to left .
Side by side installation with 3/4custom panels and unified custom grille panel. Trim Kits ZUG75, ZKTR36LH, ZKTR36RH.
Design Information
36Refrigerators, Freezers
Page 7
7
ZIR36N Refrigerator ZIF36N Freezer
Design Information
Designed to be installed flush or semi-flush with surrounding cabinetry. Cutout dimensions, clearances and side panel sizes are determined by the many installation options available. Side panels must be used whenever the sides of the refrigerator will be exposed. Side panels are not required when installed into an enclosure or between pantry and oven cabinets.
IMPORTANT – Side panels, 1/2minimum thickness are required when using FRAMELESS CABINETS.
•Field installed custom panels, Lexan
®
or stainless steel panels are required. The door and grille panel sizes vary to accommodate the kit being used.
•The supplied toekick is vented and must remain unobstructed for proper air circulation.
Optional Panel Kits:
• ZWBR36: Black Lexan®Panel Kit
• ZWWR36: White Lexan
®
Panel Kit
• ZWSR36: Stainless Steel Panel Kit
Optional Custom Trim Kits:
•ZKHR1: For installation of a custom handle of your choice onto a 1/4Panel.
•ZKTR36LH or ZKTR36RH: For installation of a 3/4 thick custom panel.
•ZKHTR1: For installation of a custom handle of your choice onto a 3/4thick panel. (This kit must be used in combination with ZKTR36LH or ZKTR36RH).
•ZKHRSS1: Tubular Stainless Steel handle for 1/4 thick panel.
•ZKHTRSS1: Tubular Stainless Steel handle for 3/4 thick panel.
•ZGC2: 1/4grille panel frame side pieces for 83-1/2and 84-1/2installation heights. (Factory set for 84).
•ZUG75: Unified 3/4Grille Panel for side by side installations. This kit must be used in combination with ZKTR36LH and ZKTR36RH kits.
Additional Specifications
•A 115 volt 60Hz., 15 or 20 amp power supply is required. An individual properly grounded branch circuit or circuit breaker is recommended. Install a properly grounded 3-prong electrical receptacle recessed into the back wall. Electrical must be located on rear wall as shown.
•Water line can enter opening through the floor or back wall. The water line should be 1/4O.D. copper tubing or GE SmartConnect
kit between the cold water line and water connection location, long enough to extend to the front of the refrigerator. Installation of an easily accessible shut off valve is required.
* 36Min. for a flush installation into an enclosure. * 35-1/2Min. for a semi-flush installation into an
enclosure.
NOTE: Additional cutout width may be required when side panels are used. Add side panel thickness to the finished cutout width to calculate rough-in width. See installation examples, pages 4 and 5.
Clearances:
When installed into a corner:
Allow 25for a full 130° door swing. Allow 15for pan removal. Allow 4min. clearance when door swing is adjusted to a 90° opening for pan access, but pan removal is restricted. Order WX14X99 adjustable door stop to reduce door swing to as little as 90°.
10-3/4" Max.
10" Min. 24-3/4"
35" Case
36" Overall
84-1/2" Max.
83-1/2" Min.
4"
73-1/2"
26-3/4"
Custom Panel Dimensions
36Refrigerators, Freezers
84-1/2" max
83-1/2" min
Finished Opening
*Finished Width
2-1/2"
6"
Locate Grounded
5"
3-1/2"
5"
10"
Electrical Outlet
Within Solid
Area Above
Locate Freezer Water
Supply Within
Shaded Area
3-1/2"
3-1/2"
5"
10"
Wall View
(not to Scale)
75" From Floor to
Bottom of
Electrical Area
Page 8
8
Custom Door Panel Dimensions Using Standard Trim
1/4thick panels
or
Panels secured to 1/4thick backing
ZIR36N Refrigerator ZIF36N Freezer
•1/4Panel: Cut panels to size.
•Custom handle with 1/4door panel requires Trim kits ZKHR1 or ZKHRSS1 for tubular stainless steel handles.
Standard Trim with Panels secured to 1/4thick backing
•Applying a raised panel design to a 1/4thick backing (screws or glued): Cut 1/4thick panels to size. Fabricate the raised panel to permit at least 2 fingertip clearance of the standard handle. 1-1/4 clearance from the hinge side to avoid striking adjacent cabinetry and 5/16from the top and bottom edges to allow for the trim flange.
NOTE: ZKHTR1 custom handle kit cannot be used in
this configuration.
IMPORTANT: Maximum total weight for assembled door panel is 67 lbs., maximum grille panel weight is 9 lbs.
Installation Height Panel Height
83-1/2 7-1/2 84-1/2 8-1/2
The grille panel frame is factory assembled for 84 installation height. If installation height varies, order ZGC2 trim kit that provides optional side trim pieces. Cut grille panel to sizes shown below.
35 1/8"
8" 1/4" Thick Panel
Custom Grille Panel
1-1/4" Clearance hinge side
Appearance Panel
1/4"
Thick
Backing
Raised Panel on 1/4" Thick Backing
Using Standard Handles
2" Clearance handle Side
Raised Panel on 1/4" Thick
Backing With
Standard
Handles
5/16" Clearance
5/16" Clearance
5/16" Clearance
1/4" Thick
Custom Panel
35-1/16"
68-7/8"
CUSTOM PANEL
DIMENSIONS
Custom Panel Dimensions
36Refrigerators, Freezers
Page 9
9
ZIR36N Refrigerator ZIF36N Freezer
•The ZKTR36LH (or ZKTR36RH) trim kit provides for the installation of 3/4thick custom door and grille panels, using the supplied handle. Cut panel to size and install.
Custom Door Panel Dimensions
Using Trim Kits ZKTR36LH or ZKTR36RH
3/4″ thick panel with kit supplied handle
Installation Height Dimension A
83-1/2 7-3/4
84 8-1/4
84-1/2 8-3/4
IMPORTANT: Maintain 1-1/2min. gap between top of door and bottom of grille panel.
Grille Panel height can vary to fill installation height.
35 1/4"
A
3/4" Thick Panel
Custom Grille Panel
3/4" Thick
Custom Panel
35 -1/16"
68-15/16"
3/4" Thick Panel
A
71-3/8"
Unified Custom Grille Panel
Custom Panel Dimensions
36Refrigerators, Freezers
IMPORTANT: Maximum door panel weight is 67 lbs., maximum grille panel weight is 9 lbs.
Page 10
10
ZIR36N Refrigerator ZIF36N Freezer
•The ZKTR36LH (or ZKTR36RH) trim kit installed together with a ZKHTR1 custom handle kit provides for the installation of 3/4thick custom door and grille panels with a custom handle of your choice. Order ZKHTRSS1 for a tubular stainless steel handle. Cut panels to size, rout the handle side of the panel as shown below and install.
Custom Door Panel Dimensions Using Standard Trim
Using Trim Kit ZKTR36LH or ZKTR36RH
3/4thick panel with custom handle
Installation Height Dimension A
83-1/2 7-3/4
84 8-1/4
84-1/2 8-3/4
IMPORTANT: Maintain 1-1/2min. gap between top of door and bottom of grille panel.
Grille Panel height can vary to fill installation height.
35 1/4"
A
3/4" Thick Panel
Custom Grille Panel
3/4" Thick
Custom Panel
With Custom
Handle
35 1/4 "
68-15/16"
1/4"
max
Appearance Side
Rout back side of panel as shown
on the handle side
1-13/16"
3/4" Thick Panel
A
71-3/8"
Unified Custom Grille Panel
Custom Panel Dimensions
36Refrigerators, Freezers
IMPORTANT: Maximum door panel weight is 67 lbs., maximum grille panel weight is 9 lbs.
Page 11
23 5/16"
84"
2 5/16"
24 3/4"
84"
3 3/4"
23 9/16"
84"
2 9/16"
Trim
11
1/4Side Panels Insert end of side panel into trim. Use stick-on hook and loop fastener strips to secure the panel to the refrigerator.
Standard 4high toekick or trim to fit . Height may vary depending on application.
1/2to 3/4Side Panels Recessed front edge.
Standard 4high toekick or trim to fit . Height may vary depending on application.
1/2to 3/4Side Panels Leading Edge Flush with Cabinet Front. The front or leading edge must be finished to match cabinetry.
Standard 4high toekick or trim to fit . Height may vary depending on application.
Side Panel or Filler Options
(Not to scale)
Side panels must be used whenever the sides of the
refrigerator or freezer will be exposed.
Top View
Top View
Top View
CUSTOM PANEL
DIMENSIONS
Custom Panel Dimensions
36Refrigerators, Freezers
Page 12
12
Tools Required
• Tinsnips to cut banding
• Stepladder
• 1-1/4open-end wrench
• Bucket
• Level
• Appliance Hand Truck
• Tubing cutter
• 7/16open-end wrench
• #2 Phillips screwdriver
• Stubby Phillips screwdriver
• Drill and appropriate bits
• 7/16socket with 3extension for ratchet
• Safety glasses
Materials Required
Hardware Supplied
Flooring
• 1/4-1/4 union with nuts
• Anti-Tip Mounting Brackets
• Water shut-off valve
• Water filter WR97X0214 (optional but recommended)
• Custom panel for door and grille panel
• 1/4Copper water line tubing or GE SmartConnect
Tubing Kit
For proper installation, the refrigerator or freezer must be placed on a level surface of hard material the same height as the rest of the flooring. The floor should be strong enough to support a fully loaded refrigerator or freezer, or approximately 1,200 lbs.
NOTE: Protect the finish of the flooring. Cut a large section of the cardboard carton and place under the product where you are working.
Grounding the Refrigerator
When disconnecting the power cord from the adapter, always hold the adapter in place with one hand and pull the power cord with the other hand. If this is not done, the adapter ground terminal is very likely to break with repeated use.
Should the adapter ground terminal break, DO NOT USE the appliance until a proper ground has again been established.
Use of Extension Cords
Because of potential safety hazards under certain conditions, we strongly recommend against the use of an extension cord. However, if you still elect to use an extension cord, it is absolutely necessary that it be a UL listed 3-wire grounding type appliance extension cord having a grounding type plug and outlet and that the electrical rating of the cord be 15 amperes (minimum) and 120 volts.
IMPORTANT – (Please read carefully)
FOR PERSONAL SAFETY, THIS APPLIANCE MUST BE PROPERLY GROUNDED.
The power cord of these appliances is equipped with a three-prong (grounding) plug which mates with a standard three-prong (grounding) wall receptacle to minimize the possibility of electric shock hazard from this appliance.
Have the wall outlet and circuit checked by a qualified electrician to make sure the outlet is properly grounded.
Where a standard 2-prong wall outlet is encountered, it is your personal responsibility and obligation to have it replaced with a properly grounded 3-prong wall outlet.
IMPORTANT:
We recommend two separate 115V, 60Hz. 20 amp., properly grounded electrical outlets for a side by side installation of two products. Each electrical outlet should have a voltage rating that matches the rating plate.
DO NOT, UNDER ANY CIRCUMSTANCES, CUT OR REMOVE THE THIRD (GROUND) PRONG FROM THE POWER CORD.
Use of Adapter plug
Because of potential hazards under certain conditions, we strongly recommend against use of an adapter plug. However, if you still elect to use an adapter, where local codes permit, a TEMPORARY CONNECTION, may be made to a properly grounded 2-prong wall outlet by use of a UL listed adapter available at most hardware stores.
The larger slot in the adapter must be aligned with the larger slot in the wall outlet to provide proper polarity in the connection of the power cord.
• Stick-on hook and loop fastener strips for 1/4side panels
• 35long 2x4 for Anti-Tip support
• Screws to secure refrigerator to cabinetry
FICHE D’ADAPTATION (Fiches d’adaptation non permises au Canada)
Attaching the adapter ground terminal to a wall outlet cover screw does not ground the appliance unless the cover screw is metal, and not insulated, and the wall outlet is grounded through the house wiring. You should have the circuit checked by a qualified electrician to make sure the outlet is properly grounded.
CAUTION
PRUDENCE
Installation
36Refrigerators, Freezers
Page 13
13
• Remove outer carton. – Carefully cut banding at the top and bottom.
• Slide out back corner posts (2).
• Slide carton off top of cabinet.
NOTE: IT IS NOT NECESSARY TO LAY CABINET DOWN IN ORDER TO REMOVE SKID!
• The unit is secured to the skid with 4 slotted tie­down straps. First remove the 5/16bolts from the base channels in the tie-downs, then remove the 7/16″ bolts securing the straps to the skid.
• Protect the flooring. Cut a large piece of the cardboard carton and place under the product.
• Support blocks on the bottom must be removed before the refrigerator is taken off the skid or damage will occur. Remove support blocks by carefully tilting cabinet to side and sliding out .
Step 1 Remove Packaging
CAUTION
Refrigerator and freezer is much heavier at the top than at the bottom – be careful when moving. When using a hand truck, handle from side only.
PRUDENCE
Le réfrigérateur est beaucoup plus lourd en haut qu'en bas. Il faut être prudent lors des déplacements. Si un diable est utilisé, il faut soulever le réfrigérateur sur le côté seulement.
CAUTION
DO NOT ATTEMPT TO ROLL UNIT OFF SKID.
PRUDENCE
IL NE FAUT PAS ESSAYER DE FAIRE ROULER LE RÉFRIGÉRATEUR POUR L'ENLEVER DE LAY PALETTE.
7/16" Bolt
•Lift the refrigerator off the skid with an appliance dolly. Handle from the sides.
Installation
36Refrigerators, Freezers
Page 14
14
Step 2 Install Water Line
• Install optional water filter in the water line near the
refrigerator. A water filter is recommended in areas where water supply contains sand or particles. Installation instructions are packed with the filter.
• A cold water supply is required for automatic icemaker operation. The water pressure must be between 20 and 120 p.s.i.
• Route 1/4OD copper or GE SmartConnect
tubing between house cold water line and the water connection location.
• Tubing should be long enough to extend to the front of the refrigerator. Allow enough to accommodate bend leading into the water valve.
NOTE: The only GE approved plastic tubing is supplied in the GE SmartConnect
Refrigerator Tubing kits. Do not use any other plastic water supply line because the line is under pressure at all times. Other types of plastic may crack or rupture with age and cause water damage to your home.
GE SmartConnect
Refrigerator Tubing Kits are available in the following lengths: 2(.6 m) WX08X10002 6(1.8 m) WX08X10006 15(4.6 m) WX08X10015 25(7.6 m) WX08X10025
Shut off the main water supply.
Turn on the nearest faucet long enough to clear the line of water.
• Install a shut-off valve between the icemaker
water valve and cold water pipe in a basement or cabinet. The shut-off valve should be located where it will be easily accessible.
• Turn on the main water supply and flush debris
from the line. Run about a quart of water through the tubing into a bucket. Shut off water at the shut-off valve.
NOTE: Saddle type shut-off valves are included in many water supply kits, but are not recommended for this application.
NOTE: Commonwealth of Massachusetts Plumbing Codes 248CMR shall be adhered to. Saddle valves are illegal and use is not permitted in Massachusetts. Consult with your licensed plumber.
Installation
36Refrigerators, Freezers
Floor
Waterline Tubing
Page 15
15
Step 3 Install Side Panels
• Side panels are not required when the refrigerator or freezer is installed into an enclosure. Skip this step if you are installing into an enclosure.
• Side panels are required whenever the sides of the refrigerator or freezer will be exposed and when installed between frameless cabinets. See pages 3 and 4.
• Side panel installation will be determined by the design of the side panel you have previously chosen.
• Side panels must be installed plumb.
• If you choose to use 1/4side panels, they should be inserted into the case trim as illustrated. Fasten the panels to the refrigerator with stick-on hook and loop fastener strips before setting refrigerator in place. See illustration A.
• 1/2to 3/4side panels are normally set into place and fastened to adjacent cabinetry or the back wall before rolling the refrigerator into the opening. See illustration B.
1/2to 3/4Side Panels – Leading edge of side panel is flush with cabinet front. Fasten to the back wall using a cleat.
1/4Side panels – Insert end of side panel into case trim. Fasten with stick-on hook and loop strips.
Illustration A Illustration B
Cabinet
Refrigerator door
Refrigerator
Cabinet
Refrigerator
Cabinet
Refrigerator door
• Cut a 2x 4x 35block and secure the block to the mounting brackets provided using #12 or #14 wood screws.
• Secure the bracket with wood block to the back wall so that it is 84(or your installation height) from the finished floor. Use #12 or #14 wood screws. See illustration.
• Screws must penetrate at least one inch into vertical wall studs.
• Before pushing the refrigerator into the opening, plug the power cord into the receptacle. Open the grille panel and reach into the opening at the back to grasp the power cord. Pull the power cord into the opening as you push the refrigerator back.
• Gently push refrigerator into the opening with hands against front corners.
Step 4 Install Anti-Tip Brackets
IMPORTANT NOTE: When the refrigerator is installed under a soffit or if there is not enough height for this method of security, brackets cannot be used. Proceed to step 5 to level the refrigerator and then to step 6 to secure refrigerator to cabinets. The refrigerator must be secured to prevent tipping.
PRECAUTIONS CONTRE LES BASCULEMENTS Le réfrigérateur est beaucoup plus lourd en haut et il faut le maintenir en place pour éviter la possibilité de son basculement vers l’avant .
ATTENTION
Block
Soffit
Side View
Height
From Floor
to
Bottom
of Wood
Block
Brackets
Required
Brackets
Not Required
Beneath a
Soffit
Mounting
Bracket
2 x 4 Cut 35" Length
Installation
Height
From Floor
Screws Mounted into Vertical Wall Studs
Installation
36Refrigerators, Freezers
ANTI-TIP PRECAUTIONS The refrigerator is top-heavy and must be secured to prevent the possibility of tipping forward.
WARNING
Page 16
16
Step 5 Level Refrigerator or Freezer
All models have 4-point leveling. The front is supported by leveling legs, the rear is supported by wheels.
•Adjust rear wheels beneath the product to just barely touch the 2x4 block.
•Turn the 7/16hex nut located above the front wheels. Turn to raise or lower the refrigerator.
•For front leveling legs, use a 1-1/4open-end wrench.
•Adjust carefully, the refrigerator should be level and plumb with cabinetry, and align with toekick height.
Step 6 Secure Refrigerator or Freezer to Sides
When using 1/2to 3/4side panels, the front flange of the case trim is attached to the side panel.
• Open door to access case trim.
• Drill hole in trim slightly below the interior opening.
Drive screw through the trim and into the side panel.
• Follow the same procedure on the opposite side. If the product is installed between cabinets with no
side panels or in a custom enclosure, install a spacer block as shown.
NOTE: Whenever possible, perform this step for additional anti-tip security. This step can be used as an alternate to Step 4, Anti-Tip bracket installation, whenever brackets cannot be used.
OR
Leveling Leg
Hex Nut Adjusts
Rear Wheels
Stud
Spacer Block
Refrigerator
Cabinet
Door
Step 7 Connect Freezer Water Supply
•Locate and bring tubing to the front of the cabinet.
•Turn the water on to flush debris from line. Run about a quart of water through tubing into a bucket, then shut-off water.
Copper Tubing:
• Slip a 1/4nut and ferrule (provided) over both ends
of the copper tubing. Insert tube into the union fitting on the unit and tighten nut to union.
• Turn on the water to check for leaks.
GE SmartConnect
Tubing:
• Insert the molded end of the tubing into the
refrigerator connection. Tighten the compression nut until it is just hand tight .
• Tighten one additional turn with a wrench.
Overtightening can cause leaks!
• Turn on the water to check for leaks.
CAUTION
PRUDENCE
The rear leveling wheels and front leveling legs are limited to a maximum height adjustment of 1. If the installation requires more than 84-1/2height, the installer should elevate the refrigerator on a sheet of plywood or runners. Cabinetry trim could also be added across the top of the opening to shorten the opening. If you
attempt to raise the refrigerator more than 1″, you will damage the front leveling legs and the rear leveling wheels.
Les roues de nivellement arrière et les pattes de nivellement avant permettent un réglage maximal de 25 mm (1 po). Si l’ouverture pour le réfrigérateur a une hauteur supérieure à 2,15 m (84-1/2 po), l’installateur doit élever le réfrigérateur sur une feuille de contre-plaqué ou des glissières. Il est également possible d’ajouter des baguettes de finition des placards sur le haut de l’ouverture afin de la réduire. Lever le réfrigérateur de plus de 25 mm (1 po) endommage les pattes de nivellement avant et les roues de nivellement arrière.
NOTE: Make sure excess tubing length does not interfere with toekick installation.
Installation
36Refrigerators, Freezers
Page 17
17
Step 9 Check Power
• Check to make sure power is on by opening the door to see if interior lights are on.
If you are using a 3/4thick custom panel, SKIP THIS STEP. See Dimensions and Specifications for grille panel sizes. Order ZKTR36LH or ZKTR36RH and follow the installation instructions packed with the kit.
The grille panel frame is factory assembled for an 84installation height. If installation height varies, order ZGC2 trim kit which provides optional side trim pieces for 83-1/2and 84-1/2heights.
Cut 1/4thick custom panel to fit the frame, 35-1/8wide, 8deep (for an 84installation).
To insert custom grille panel into the frame:
• Remove screws (2 on each top corner) and “L” brackets on each side.
• Slide panel into the frame and reassemble.
• Mount the grille panel by dropping into slots on the case trim.
• For shipping purposes, the top case trim is secured at 84installation height.
To raise case trim to 84-1/2or to lower to 83-1/2 installation height:
• Loosen 2 screws on both sides and raise the top or lower case trim to meet soffit height or to the top of adjacent cabinets.
• Tighten all 4 screws.
Step 10 Mount Top Grille Panel
IMPORTANT: Maintain 1-1/2min. gap between top of doors and bottom of panel frame.
1-1/2" min. gap
Screws
Top Case Trim
Raise To Installation Height
Step 8 Install 1/4 door panels
If you are using a 3/4thick custom panel, SKIP THIS STEP. See Custom Panel Dimensions pages for panel sizes with ZKTR36LH or ZKTR36RH trim kit and other kits. Refer to trim kit instructions in this booklet.
• Open door to 90° stop. Remove the Phillips head screws from the aluminum trim door handle.
• Remove handle. Retain all screws and handle.
• Slide custom panel into the door trim.
• Replace door handle and secure with original screws.
Installation
36Refrigerators, Freezers
Page 18
18
Step 13 Start Icemaker
• A standard toekick is supplied. Install with 2 screws provided, adjust to desired height and tighten screws.
IMPORTANT: The vented toekick must remain unobstructed for proper air circulation and operation.
Step 14 Install Toekick
Step 12 Arrange Interior and Set Temperature Controls
• Remove internal packing materials.
• Remove tape from all shelves.
• Set control at “5”.
IMPORTANT: Allow 24 hours for temperatures to
stabilize before making adjustments.
Step 11 Adjust Door Alignment
Check door alignment. The top of the door should be parallel with the grille panel. If the door appears to be too high or too low on the handle side, adjustments can be made by turning the hinge.
• To raise the door, turn adjustable hinge pin towards the right.
• To lower the door, turn hinge pin towards the left.
Turn the hinge pin with a 5/16wrench or, on some models, use the 3/16Allen wrench taped to the hinge.
Door Should be Parallel With Grille Panel
Bushing
Door Hinge
Case Hinge
5/16" Wrench
Raise
Pin Shoulder
• Start the switch to I (on). The green light will come on and the icemaker will begin operation automatically.
• Be sure nothing interferes with the sweep of the feeler arm.
• Discard the first few batches of ice cubes.
• To turn the icemaker off, set the switch to O (off). Allow 45 minutes for the icemaker to resume operation.
Power Switch
Green Power Light
Feeler Arm
Installation
36Refrigerators, Freezers
Page 19
19
This kit provides optional side trim pieces for the original grille panel frame to fit 83-1/2and 84-1/2 installation heights.
To change grille panel size:
• Determine the installation height by measuring the enclosure from the floor to the underside of soffit. When there is no soffit, measure to the top of the adjacent cabinets.
• Adjust refrigerator case trim to desired height. See Product Installation.
• Select the side trim pieces for your installation height.
A. Locate original grille panel frame supplied with the
refrigerator.
• Remove 8 screws (two on each corner) and “L” brackets as illustrated.
B. Select correct set of side trim pieces
(2 sets provided).
• Secure new side trim pieces to original bottom trim.
C. Remove barrel nuts from original side trim pieces
(2 each side).
• Reinstall the barrel nuts on the new side trim pieces you have selected. Discard original side trim.
D. Slide custom panel into front slots.
• Secure the top trim piece to the frame with “L” brackets and screws.
E. Mount the assembled panel by dropping into slots
on the case trim.
IMPORTANT: Maintain 1-1/2min. gap between top of door and bottom of grille panel.
1-1/2" min. gap
Discard Side Trim Pieces
Barrel
Nuts
ZGC2 Trim Kit
Grille Panel Frame Adjustment
Page 20
20
Tools and materials required:
• #2 Phillips screwdriver
• Drill and appropriate bits
• Custom door panel
• Custom Handle
• Safety glasses
Parts List:
A. Handle side door extrusion (for left hand models) B. Handle side door extrusion (for right hand models)
This kit provides the necessary framework to install a custom handle, of your choice, onto a 1/4thick custom panel. (Handles not included.) The extrusions in this kit allow the custom handle to be secured to the door structure, rather than the door panel.
• Select the extrusion for your model, discard other extrusion.
Step 1 Remove handle
Right hand door swing models are illustrated in these instructions. Follow these instructions for left hand models.
• Open door to 90°. Remove the screws from the full length aluminum handle.
• Retain screws. Discard handle.
ZKHR1 Trim Kit (For 1/4Panels)
Support for Custom Handles
Page 21
21
Step 2 Locate handle position
• Determine the desired location of the custom handle and mark centerlines of the screw holes.
• Drill 1/16pilot hole through the panel until it starts into the aluminum extrusion. This will mark the matching location for drilling the clearance hole when assembling the handle, panel and extrusion.
• Slide custom panel into the door trim.
• Temporarily secure the new handle extrusion to the door using at least 2 screws.
• The custom handles must be located 3/4to 1-1/2 from the edge of the extrusion.
Step 3 Assemble panel, extrusion and handle
• Remove the handle extrusion and custom panel.
• Drill 1/16pilot hole through extrusion.
• Drill clearance holes through the panel and extrusion.
• Assemble the door panel, extrusion and custom handle.
• Install screw(s) long enough to pass through the extrusion, door panel and into the handle.
• Slide the assembly into the door frame until the new extrusion fits firmly against the steel door.
• Reinstall original screws into the door extrusion.
3/4" Min. 1-1/2" Max.
Screw
Decorator Door Panel
Extrusion
3/4" Min. 1-1/2" Max.
Handle
Decorator Door Panel
ZKHR1 Trim Kit (For 1/4Panels)
Support for Custom Handles
Page 22
22
Right hand door swing models are illustrated in these instructions. Follow these instructions for left hand models.
Tools and materials required:
• #2 Phillips screwdriver
• Drill and appropriate bits
• Custom door panels
• Putty knife
• Safety glasses
• 7/16wrench
Parts List
A. Top trim B. Handle side trim C. Hinge side trim D Bottom trim E. Support bracket for
custom panel
F. 4-3/8screws for
support brackets (20)
G. Grille support
panel and screws (6)
H. Wood screws #6
1/2flat head screws (30)
NOTE: If you are using a custom handle, see ZKHTR1 installation instructions. For a tubular stainless steel handle, see ZKHTRSS1 installation instructions.
Kit Contents
This kit provides for the installation of 3/4thick custom door and grille panels. Handles are included and must replace the supplied handles.
Step 1 Remove handles and trim
• Open door to 90°.
• Remove the Phillips head screws from the full length handle, remove and discard handle. Retain screws.
• Open the door fully to stop.
NOTE: Removal of actuator arm allows the door to be opened wider, giving greater access to hinge side trim.
• Remove the screws from the aluminum trim, top bottom and hinge side.
• Retain screws. Discard original trim and handle.
A
B
C
D
E
F
G
H
ZKTR36LH/ZKTR36RH Trim Kit
3/4Custom Panels
Page 23
23
Step 2 Install 3/4trim
Step 3 Apply panel support brackets
• Attach the new 3/4trim pieces on the top, hinge side and bottom using original screws.
• Position support bracket on the back side of the custom panel, 14-5/16from the hinge side. Secure support bracket to panel with screws provided.
Step 4 Install panels
• Place the 3/4thick panel on the bottom trim with support bracket tabs inserted into slots. Push the panel back against the steel door, flush with hinge side trim.
• Open the door fully.
• Carefully drill 4 starter holes using a small drill bit , through the backside of the trim at the top.
• Install original screws through the trim and into the panel to secure the panel to the door.
• Drill 6 starter holes through the hinge side and 4 through the bottom trim. Install original screws.
14-5/16"
Back Side Custom Panel
Hinge
Side
Support Bracket
Bottom Edge
ZKTR36LH/ZKTR36RH Trim Kit
3/4Custom Panels
Page 24
24
Step 5 Install handles
Step 6 Adjust grille panel height
• Install new door handle using original screws.
• Secure the grille panel support to the back side of the 3/4custom panel with #6 screws.
• Be sure the lip of the support is over the top of the wood panel.
Step 7 Secure 3/4 panel to grille panel support
• For shipping purposes, the top case trim is secured at the 84installation height .
• Loosen 2 screws on both sides of the case trim and raise or lower trim to meet soffit height, from 83-1/2to 84-1/2.
• Tighten all 4 screws.
IMPORTANT: Maintain 1-1/2min. gap between top of door and bottom of grille panel.
Panel Support Overlaps Top
Screws
Top Case Trim
Raise To Installation Height
ZKTR36LH/ZKTR36RH Trim Kit
3/4Custom Panels
Page 25
25
Step 8 Install grille panel
• Install four of the six larger undercut screws so that the top of the screws are 1/16from the surface of the support.
• Attach the assembled panel to the grille opening by inserting the four protruding screws into the brackets on each side.
Back View Grille Panel Support
1/16"
ZKTR36LH/ZKTR36RH Trim Kit
3/4Custom Panels
Page 26
26
3/4custom door panel must be routed to accommodate these door handle extrusions. Rout the panel as illustrated, 1/4deep, and 1-13/16wide on the handle side.
Refer to installation instructions for ZKTR36LH or ZKTR36RH trim kit for 3/4custom panels:
• Follow Step 1 to remove the standard aluminum trim.
• Follow Steps 2 and 3 to attach new 3/4trim pieces and to install panel support brackets.
Right hand door swing models are illustrated in these instructions. Follow these instructions for left hand models.
Tools and materials required:
• #2 Phillips screwdriver
• Drill and appropriate bits
• Custom door panel
• Custom handle
• Safety glasses
NOTE: This kit must be used in combination with ZKTR36LH or ZKTR36RH trim kit for 3/4
panel trim.
Part List:
A. Handle extrusion (for left hand models) B. Handle extrusion (for right hand models)
This kit provides the necessary framework to install a custom handle, of your choice, onto a 3/4 thick decorator door panel. (Handles not included.) The handle extrusion allows the custom handle to be secured to the door structure, rather than the door panel.
• Select handle extrusion for your model, discard other extrusion.
Kit Contents
Before you begin
IMPORTANT: Optimal final appearance depends on careful routing depth. Do not exceed 1/4
routing depth.
1-13/16"
Back Side
Handle Side
Custom Panel
1/4" Max.
ZKHTR1 Trim Kit (For 3/4Panels)
Support for Custom Handles
Page 27
27
• Place the prepared 3/4custom door panel on the bottom trim with support bracket tabs inserted into trim slots.
• Push the panel back against the steel door, making sure the panel is flush with the hinge side trim.
• Secure the panel to the trim temporarily by driving 2 screws through the backside of the trim at the top.
• Slide the handle extrusion in between the panel and steel door.
• Temporarily secure the extrusion to the door with 2 screws.
Step 1 Temporarily mount door panel
Step 3 Assemble panel, extrusion and handle
• Remove the handle extrusion, the 2 temporary screws and custom panel.
• Drill 1/16pilot hole through extrusion.
• Drill clearance holes through the panel and extrusion.
• Assemble the panel, extrusion and custom handle.
• Install screw(s) long enough to pass through the extrusion, door panel and into the handle.
Step 2 Locate position of handle
• Determine the location of the custom handles and carefully mark centerlines of the screw holes. The handles must be located 3/4to 1-1/2from the edge of the extrusion.
• Drill 1/16pilot hole through the panel until it starts into the aluminum extrusion. This will mark the matching location for drilling a clearance hole when assembling the extrusion, panel and handle.
3/4" Min. 1-1/2" Max.
Screw
3/4" Min. 1-1/2" Max.
ZKHTR1 Trim Kit (For 3/4Panels)
Support for Custom Handles
Page 28
28
Step 4 Mount assembled panel
• Place assembled panel onto the bottom trim with support bracket tabs inserted into slots.
• Push the panel back against the steel door with handle extrusion flush to handle side of the door.
• Open door fully to stop.
• Install original screws at the top, hinge side and handle side.
ZKHTR1 Trim Kit (For 3/4Panels)
Support for Custom Handles
Page 29
29
Step 1 Remove handle
Right hand door swing models are illustrated in these instructions. Follow these instructions for left hand models.
NOTE: It is best that 2 people install this kit.
Tools and materials required:
• #2 Phillips screwdriver
• Drill and appropriate bits
• Custom door panel
• Safety glasses
• Center punch
• Masking tape
• Hammer
• Pencil
• 1/2thick 12x 12min. piece of plywood to protect floor when drilling
• For stainless steel panel, wear gloves to protect against sharp edges.
Parts List:
A. Handle extrusion (for left hand models) B. Handle extrusion (for right hand models) C. Door handle D. 6 Spacer rings (for Stainless Panels ONLY)
(4 required, 2 extra) E. 4 Handle standoffs F. 6 Screws for mounting handle standoffs
(4 required, 2 extra) G. 6 Set screws (4 required, 2 extra) H. 3/32Allen wrench for set screws
This kit provides for the installation of a Tubular Stainless Steel handle on 1/4" thick decorator door panel. The door extrusions allow the handle to be secured to the door structure, rather than to the custom panel.
•Select extrusion for your model, discard other extrusion.
• Open fresh food door to 90°. Remove the screws from the full-length handle.
• Retain screws, discard handle.
A
B
D
E
F
H
G
C
ZKHRSS1 Trim Kit (For 1/4Panels)
Tubular Stainless Steel Handles
Page 30
30
Step 2 Match handle extrusions to handle
FOR CUSTOM
WOOD
PANELS
See Step 2A for Stainless Steel panels
• Cut a piece of corrugated to use as a pad to protect the panel finish. Use 1/2thick section of plywood to protect flooring when drilling.
• Place custom panel on the pad, appearance side down.
• On the back side of the panel—at the handle side, measure and mark 1/4below the top edge of the panel with a pencil.
• Slip panel into new extrusion on the handle side of the panel.
• Align the extrusion at the pencil mark, 1/4below the top of the panel.
• Tape the extrusion to the panel to prevent movement.
• Center punch and drill 1/8pilot holes through the holes in the extrusion and into the panel.
• Turn panel over. On the appearance side, use 9/32 bit to enlarge clearance hole.
IMPORTANT: Hole locations must be exact to accept handle standoff and handle assembly.
If you are installing handle onto a Stainless Steel Panel:
Use extreme caution if you are drilling through a stainless steel panel. Stainless steel panels must be handled gently. Do not kneel on the stainless steel panel. It will leave a permanent dent. Do not remove protective plastic covering until final installation.
• Place supplied filler panel (corrugated) on floor to use as a pad.
• On the back side of the panel—at the handle side, measure and mark 1/4below the top edge of the panel.
• Slip panel into the new extrusion, flush against inner edge, on the handle side.
• Align extrusion to pencil mark as shown in Step 2. Mark each screw hole location with pencil.
• Tape extrusion to panel to prevent movement.
• Place panel on plywood section, appearance side down. Be sure plywood is clean without nicks and burrs. Center punch at each screw hole location.
• Drill 1/8pilot hole. Use 9/32bit to enlarge clearance hole.
• Measure and cut a 2wide strip, top to bottom off the corrugated panel. This will allow room for spacer rings between the stainless panel and extrusion.
Step 2A
FOR
STAINLESS
STEEL
PANELS
Back
Side
Custom
Panel
Custom Door Panel
Extrusion
ZKHRSS1 Trim Kit (For 1/4Panels)
Tubular Stainless Steel Handles
Page 31
31
Step 3 Install standoffs onto handles
• Place a handle standoff onto each attachment post along the handle. Position the set screw hole on the standoff to point to the floor.
• Install set screws into the bottom of each standoff, using the Allen wrench provided. The standoff should be tight against the handle.
Step 4 Install handles and panels
FOR CUSTOM
WOOD
PANELS
See Step 4A for stainless steel panels
• Slide panel into the door trim. Leave about 4of the panel exposed to allow room to install the handle extrusion.
• Place extrusion onto the back side of the panel, install mounting screws through the extrusion and just through the panel.
• Drive screw part way through the top standoff, then part way through the bottom standoff. Install remaining standoffs part way.
• Drive all screws until the handle is tight against the panel.
• Remove tape.
• Slide the assembled panel into the door trim until the extrusion fits firmly against the steel door. Reinstall original screws into the extrusion.
Screw
Allen Wrench
Screw
Handle
Decorator Door Panel
ZKHRSS1 Trim Kit (For 1/4Panels)
Tubular Stainless Steel Handles
Page 32
32
Raised Panel on 1/4Thick Backing:
A raised panel design secured to a 1/4thick backing (screwed or glued) can be used with this handle kit.
• Cut the 1/4thick panels to size.
• Fabricate the raised panel to allow 1-1/4 clearance from the hinge side of the panel to avoid striking adjacent cabinetry.
• Allow 5/16clearance at the other edges to allow for the trim flange.
• Total panel thickness should not exceed 3/4″.
• Countertops adjacent to the refrigerator installation should be mitered 45°.
NOTE: Longer Screws, obtained locally, will be required to accommodate panel thickness. Use stainless steel
#10-32x1-1/4
truss Phillips head screws.
Step 4A Install handles and panels
FOR
STAINLESS
STEEL
PANELS
• Crimp top and bottom edges of corrugated.
• Slide corrugated into door trim. Leave about 1/4 gap between edge of corrugated and hinge side trim of the door.
NOTE: Panels have a protective plastic covering. Peel away just enough to allow panel to slide into trim and to clear handle mounting screws. The plastic covering will keep the panel clean during the installation process.
Be sure to maintain 1/4gap between corrugated and hinge side trim.
• Slide panel into the door trim. Leave about 4 of the panel exposed to allow room to install the handle extrusion.
• Place a spacer ring over each screw hole on the extrusion. Use tape to hold in place.
• Place extrusion onto panel. Use a pencil to punch hole in tape covering spacer rings and align with screw holes.
• Install mounting screws through the extrusion and panel.
• Drive screw part way through the top standoff, then part way through the bottom standoff. Install remaining standoffs part way.
• Drive screws until the handles are tight against the panel.
• Slide the assembly into the door trim until the extrusion fits firmly against the steel door.
• Reinstall original screws into the door extrusion.
Screw
Handle
Extrusion
Spacer
Ring
Stainless
Panel
Corrugated
1-1/4" Clearance hinge side
Appearance Panel
1/4"
Thick
Backing
Raised Panel on 1/4" Thick Backing
5/16" Clearance handle Side
Custom Panel
5/16" Clearance
5/16" Clearance
5/16" Clearance
ZKHRSS1 Trim Kit (For 1/4Panels)
Tubular Stainless Steel Handles
Page 33
33
Before you begin:
Right hand door swing models are illustrated in these instructions. Follow these instructions for left hand models.
This kit provides for the installation of a Tubular Stainless Steel handle on a 3/4thick decorator door panel. The door extrusions allow the custom handle to be secured to the door structure, rather than to the custom panel.
• Select the extrusion for your model, discard other extrusion.
Tools and materials required:
• #2 Phillips screwdriver
• Drill and 1/8, 9/32bits
• Custom door panel
• Safety glasses
• Center punch
• Masking tape
• Hammer
• Pencil
Parts List:
A. Handle extrusion (for left hand models) B. Handle extrusion (for right hand models) C. Stainless tubular handle D. 4 Handle standoffs E. 6 Screws for handle standoffs
(4 required, 2 extra) F. 6 Set screws (4 required, 2 extra) G. 3/32Allen wrench for set screws
This kit must be used in combination with ZKTR36RH or ZKTR36LH trim kit .
NOTE: It is best that 2 people install this kit.
• The 3/4custom panel must be routed to
accommodate the handle extrusion. Rout the panel as illustrated, 1/4deep, and 1-13/16wide, top to bottom on the handle side.
• Follow the instructions in the ZKTR36RH
(or ZKTR36LH) to install trim onto the door. Discard the handle supplied with that kit.
• Continue the instructions in the ZKTR36RH
(or ZKTR36LH) trim kit to install support brackets to the bottom of the panel.
Kit Contents
IMPORTANT: Optional final appearance depends on careful routing depth. Do not exceed 1/4routing depth.
1-13/16"
Back Side
Handle Side
Custom Panel
1/4" Max.
A
B
D
E
G
F
C
ZKHTRSS1 (For 3/4Panels)
Tubular Stainless Steel Handles
Page 34
34
Step 1 Match Handle Extrusion to Panel
•Cut a piece of corrugated to use as a pad to protect
the panel finish. Additional material may be required to protect flooring when drilling.
•Place custom panel on the pad, appearance side
down.
•Select handle extrusion for your model, left or right
side extrusion.
•Place extrusion against the handle side of the panel.
•Align the extrusion evenly with the top and bottom
of the panel.
•Tape the extrusion to the panel to prevent
movement.
•Center punch and drill 1/8pilot holes through the
holes in the extrusion and into the panel.
•Turn panel over. On the appearance side, use 9/32
bit to enlarge clearance hole.
Step 2 Install Standoffs onto Handles
•Place a handle standoff on each attachment post
on the handle. Position the screw hole on the standoff to point to the floor.
•Install set screws into the bottom of each standoff,
using the Allen wrench provided. The standoff should be tight against the handle.
NOTE: Hole locations must be exact to accept handle standoff and handle assembly.
Step 3 Install Mounting Screws and Handles
•Start mounting screws through the extrusion and
just through the custom panel.
•Stand panel up on the hinge side and hold to
access the appearance side. Place handle against mounting screws on the appearance side, drive top screw from the back of the extrusion partially into the standoff.
•Drive bottom screw partially into the standoff,
and then drive remaining screws partially into standoffs. Alternate back to the top, driving screws until the handle is tight against the door.
Step 4 Install Assembled Panels
It is best that 2 people perform this step.
•Place assembled panel onto the bottom door trim
with support bracket tabs inserted into slots.
•Push and hold the panel back against the steel
door with door handle extrusion flush to the handle side of the door.
•Reinstall original screws into the door extrusion.
•Open the door fully to stop.
•Install screws at the top and hinge side.
Align Extrusion Even
With Panel
Back Side
Custom Panel
Screw
Allen Wrench
ZKHTRSS1 (For 3/4Panels)
Tubular Stainless Steel Handles
Page 35
35
This kit provides for the installation of a 3/4thick custom grille panel to span the combined width of a side by side installation. Use this kit in combination with 3/4custom panel kits, ZKTR36LH and ZKTR36RH.
Tools and materials Required:
• #1 and #2 Phillips screwdrivers or sockets
• 1/4angled wrench and 1/2open-ended
wrench
• Drill and appropriate bits
• Custom grille panel
• Safety glasses
• Gloves to protect against
sharp edges
Parts List:
A. Soffit Vent Top B. Left Side Case Trim C. Right Side Case Trim D. Center U-Shape Trim E. Grille Base Wrap F. Custom Grille Panel Support G. Foam Spacer Pads
Completion Time: Allow approximately 3 hours to install this kit.
IMPORTANT: 2 People are required to install this kit.
CAUTION: Disconnect power before you begin.
Step 1 Install Spacer Pads, Replace Side Case Trims
CAUTION: Handle parts with care to avoid scratching.
In a side by side installation, the inside case trim of both products will be removed and replaced with a shorter trim.
• Lift up to remove the supplied grille panel assembly
on both products. Discard both assemblies.
• Apply the supplied foam spacer pads to the mating
side of one product as shown.
• Remove the Phillips head screws from the inside case trim of each product as shown. Remove and discard side trim. Retain screws.
• Install new side case trim with notches towards the bottom. Install with original screws.
Foam Spacer Pads
A
B
C
D
E
F
G
ZUG75 Trim Kit
Unified 3/4Custom Grille Panel Kit
Page 36
36
• Cut a 2x4block, 71long. Secure the 2x4to the 4 mounting brackets provided using #12 or #14 wood screws.
• Secure the brackets with wood block to the back wall so that it is 84(or your installation height) from the finished floor. Use #12 or #14 wood screws. See illustration.
• Screws must penetrate at least one inch into vertical wall studs.
Roll Both Products into Opening
• Gently push each product into opening with hands against front corners. Push back into the opening until it is flush or semi-flush with adjacent cabinets.
Step 2 Install Anti-Tip Brackets
Step 3 Level Both Products
Both products MUST BE LEVEL AND PLUMB with each other and adjacent cabinetry on each side.
Toekick heights should align with cabinetry.
• Adjust carefully. Both models have 4-point leveling. The front is supported by leveling legs, the rear is supported by wheels.
• Raise units to the same level, aligning with adjacent toekick heights.
• Adjust rear wheels beneath the product to just barely touch the 2x4 block.
• Turn the 7/16hex nut located above the front wheels to raise or lower the back of the refrigerator.
• To adjust the front leveling legs: Use a 1/4angled wrench to turn the top of the leveling leg, or turn the bottom of the legs with a 1-1/4wrench.
IMPORTANT NOTE: When the products are installed
under a soffit or if there is not enough height for this method of security, use Step 4 as an alternative.
The refrigerator and freezer must be secured to prevent tipping.
Leveling Leg
Hex Nut Adjusts
Rear Wheels
Units must be 1apart and evenly aligned at top and bottom. The inside case trims must align, top and bottom.
Mounting
Bracket
2 x 4 Cut 71" Length
Installation
Height
From Floor
Screws Mounted into Vertical Wall Studs
Block
Soffit
Side View
Height
From Floor
to
Bottom
of Wood
Block
Brackets
Required
Brackets
Not Required
Beneath a
Soffit
CAUTION
PRUDENCE
The rear leveling wheels and front leveling legs are limited to a maximum height adjustment of 1. If the installation requires more than 84-1/2 height, the installer should elevate the refrigerator on a sheet of plywood or runners. Cabinetry trim could also be added across the top of the opening to shorten the opening. If you
attempt to raise the refrigerator more than 1″, you will damage the front leveling legs and the rear leveling wheels.
Les roues de nivellement arrière et les pattes de nivellement avant permettent un réglage maximal de 25 mm (1 po). Si l’ouverture pour le réfrigérateur a une hauteur supérieure à 2,15 m (84-1/2 po), l’installateur doit élever le réfrigérateur sur une feuille de contre-plaqué ou des glissières. Il est également possible d’ajouter des baguettes de finition des placards sur le haut de l’ouverture afin de la réduire. Lever le réfrigérateur de plus de 25 mm (1 po) endommage les pattes de nivellement avant et les roues de nivellement arrière.
ZUG75 Trim Kit
Unified 3/4Custom Grille Panel Kit
PRECAUTIONS CONTRE LES BASCULEMENTS Le réfrigérateur est beaucoup plus lourd en haut et il faut le maintenir en place pour éviter la possibilité de son basculement vers l’avant .
ATTENTION
ANTI-TIP PRECAUTIONS These products are heavy at the top and must be secured to prevent the possibility of tipping over.
WARNING
Page 37
Stud
Spacer Block
Refrigerator
Cabinet
Door
37
Step 5 Install Center Trim Strip
• Open doors fully.
• Starting at the top, press trim strip over inside case trims of both products.
• Continue pressing trim until you reach the bottom of the case trims. The trim will align with the top and bottom of the case trim.
Case Trim
U-Shape Trim
Step 6 Remove Wire Fence and Switch Cover
• Remove 3 screws holding the wire fence on both products. Retain fences and all screws.
Remove
3 Screws
Grill Base Cover
• Lift off grille base covers. Discard covers.
Step 4 Secure Products To Sides
NOTE: This step can be used
as an alternative to Step 2, Anti-Tip bracket installation, whenever brackets cannot be used. Whenever possible, perform this step for additional anti-tip security.
OR
When using 1/2to 3/4thick side panels, the front flange of the case trim is attached to the side panel.
• Open door to access case trim.
• Drill hole in trim slightly below the interior opening.
• Drive screw through the trim and into the side panel.
• Follow the same procedure on the opposite outside product trim.
If the product is installed between cabinets with no side panels or into a custom enclosure, install a spacer block as shown.
ZUG75 Trim Kit
Unified 3/4Custom Grille Panel Kit
Page 38
Unified Base Cover
Place
Trim Over
Hinges
38
Step 7 Install Grille Base Cover
• Open doors fully.
• Install the double width grille base cover by slipping the notched ends over the hinges.
• Place wire fence over the grille base cover (textured side out). Drive original wire fence screws through the fence, the grille base cover and into the frame.
Step 8 Remove Grille Frame
• Back out 2 screws on each side of the top case trim.
• The top piece is secured to the unit with a rubber dust gasket. Roll the trim upwards to access and remove end screws as shown. Remove and discard inside pieces.
• Slide assembly out of the rubber gasket.
Install
3 Screws
Install
3 Screws
Remove
Screws
Remove
Screws
Remove
Screws
Dust
Gasket
ZUG75 Trim Kit
Unified 3/4Custom Grille Panel Kit
Page 39
39
Step 9 Install Soffit Vent Top
• Separate the top and hinge side trim pieces by removing side screws. Discard top piece, retain screws.
• Install one end piece to unified top piece with 2 original screws.
• Slip end of rubber dust gasket into end of top unified piece and slide trim towards the center. Engage the second piece of gasket and continue sliding trim until even with opposite ends.
• Reinstall end pieces to case trims. Push top piece up against soffit or to installation height . Tighten screws on both sides.
• Whenever possible, place a level on the top trim. Adjust side trims until entire grille frame is level.
Slip Second Dust
Gasket Into Trim
Slip Dust Gasket
Into Trim On One End
Reinstall Screws
• Secure the grille panel support to the back side of the 3/4thick custom panel with #6 screws. Be sure the lip of the support is over the top of the wood panel.
• Install four of the six larger undercut screws so that the top of the screws are 1/16from the surface of the support.
• Attach the assembled panel to the grille opening by inserting the four protruding screws into the brackets on each side.
Back View Grille Panel Support
Panel Support Overlaps Top
Step 10 Secure Custom Panel To Support
NOTE: Use screws supplied with ZKTR36 Trim Kits.
1/16"
ZUG75 Trim Kit
Unified 3/4Custom Grille Panel Kit
Page 40
Pub. No. 49-60055-4 Dwg. No. 197D2785P001
08-07 JR
NOTE: While performing installations described in this book, safety glasses or goggles should be worn.
For Monogram®local service in your area, call
1.800.444.1845.
NOTE: Product improvement is a continuing endeavor at General Electric. Therefore, materials, appearance and specifications are subject to change without notice.
Step 11 Adjust Door Alignment
Check door alignment. The top of the door should be parallel with the grille panel. If the door appears to be too high or too low on the handle side, adjustments can be made.
•Use a 5/16wrench to turn the hinge.
•To raise the door, turn adjustable hinge pin towards the right.
•To lower the door, turn hinge pin towards the left.
Bushing
D
oor Hinge
Case Hinge
5/16" Wrench
Raise
Pin Shoulder
GE Consumer & Industrial
Appliances General Electric Company Louisville, KY 40225 ge.com
ZUG75 Trim Kit
Unified 3/4Custom Grille Panel Kit
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