GE Monogram ZGU375NS Installation Instructions Manual

Page 1
GE Monogram
Installation
Instructions
®
36" Stainless Steel Gas Cooktops
Natural Gas Model
ZGU375NS
ZGU375LS
Page 2
Before you begin—Read these instructions completely and carefully.
IMPORTANT: Save these instructions for local inspector’s use. IMPORTANT: OBSERVE ALL GOVERNING CODES AND ORDINANCES. NOTE TO INSTALLER: Be sure to leave these instructions with the Consumer. NOTE TO CONSUMER: Keep these instructions with your Owners Manual
for future reference.
WARNING
This appliance must be properly grounded and with correct polarity. See “Power Supply”, page 6.
ATTENTION
If you have a question concerning the installa­tion of this product, call the GE Answer Center® Consumer Information Service at
800.626.2000, 24 hours a day, 7 days a week. If you received a damaged cooktop, you should immediately contact your dealer or builder.
FOR YOUR SAFETY If you smell gas:
1. Open windows.
2. Don’t touch electrical switches.
3. Extinguish any open flame.
4. Immediately call your gas supplier.
FOR YOUR SAFETY Do not store or use combustible materials, gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
•Installation of this cooktop must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1, latest edition. In Canada, installation must conform with the current
Cet appareil doit être correctement mis à la terre. Voir << Alimentation électrique >> à la page 6.
Proper installation is the responsibility of the installer. Product failure due to improper installation is not covered under the GE Appliance Warranty. See the Owners Manual for warranty information.
For Monogram local service in your area, 1-800-444-1845. For Monogram service in Canada, 1-888-880-3030. For Monogram Parts and Accessories, call 1-800-626-2002.
Natural Gas Installation Code, CAN/CGA­B149.1 or the current Propane Installation Code, CAN/CGA-B149.2, and with local codes where applicable.
•This cooktop has been design-certified by the American Gas Association according to ANSI Z21.1, latest edition and Canadian Gas Association according to CAN/CGA-1.1 latest edition.
•Your cooktop must be electrically grounded in accordance with local codes or, in the absence of local codes, in accordance with the National Electrical Code (ANSI/NFPA 70, latest edition). In Canada, electrical grounding must be in accordance with the current CSA C22.1 Canadian Electrical Code Part 1 and/or local codes.
Contents
Design Information
Models Available...............................................3
Dimensions and Clearances ............................ 3
Advance Planning ............................................3
Advance Planning, Installation Options.........4
Tools and Materials Required .........................4
Installation Preparation
Cut the Opening .............................................. 5
Power Supply Locations ................................... 6
2
Installation
Install Cooktop .................................................7
Install Pressure Regulator................................ 7
Connect Electrical ............................................ 8
Assemble Burners, Check Ignition ................. 8
Installation Option
Installation with Downdraft Vent ....................9
Installation with Warming Drawer ................10
Installation with Single Oven ........................11
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ZGU375NS
18" Min.
13"
Max.
36" Min.
2-3/4" Min. From Cooktop to Vertical Combustible Surface When Installed
7" Min. to Wall
From Cooktop Edge
When Installed Both Sides
30"
Min.
36" natural gas cooktop ZGU375LS 36" LP gas cooktop
For those who prefer gas heat for cooking, the Monogram built-in gas stainless steel cooktop offers the cooking method of choice.
Design Information
Stainless Steel Gas Cooktop
These models are factory set for either natural gas or LP gas operation. Be sure to order the correct model for the installation situation.
Dimensions and clearances
Advance planning
36-1/2"
19-3/4"
5-1/2"
18-7/8"
35-5/16"
•Refer to “Installation Preparation” for information on appropriate placement and necessary clearances when planning installation.
•Avoid placing cabinetry directly above cooktop when possible.
•If cabinetry is used above cooking surface: –Use cabinets no more than 13" deep. –Maintain 30" minimum clearance between
cooktop and unprotected cabinets directly above cooktop.
–If clearance is less than 30", protect cabinet
bottoms with flame-retardant millboard at least 1/4" thick, or gysum board at least 3/16" thick, covered with 28 gauge sheet steel or .02" thick copper.
–Clearance between cooktop and protected
cabinetry must not be less than 24".
–An exhaust hood that projects at least 5"
beyond front of cabinets can reduce risk of burns caused by reaching over heated surface units.
–Working areas adjacent to the cooktop
should have 18" minimum clearance between countertop and cabinet bottom.
20-5/8"
Deep
at Center
3-3/8" Min. From Cutout
to Vertical Combustibles
7-9/16" Min. to
Wall From Cutout
2-3/4" Min.
•Use the Monogram gas stainless steel cook­top with any 36" or wider exhaust hood with 350 CFM or greater air flow rating.
•Installation must conform with local codes. In the absence of local codes, the gas cook­top must comply with the National Fuel Gas Code, ANSI Z223.1, latest edition.
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Design Information
Stainless Steel Gas Cooktop
Advance planning installation options
Cooktop and ZVB36 Downdraft Vent Combination Installation. See page 9.
These cooktops may be installed with a 36" Monogram Downdraft Vent, models ZVB36. See page 9 for cutout and clearances. –The countertop must have a deep flat
surface to accommodate the combined installation of the cooktop and vent.
–The downdraft vent with blower, motor and
ductwork will occupy the base cabinet.
–Consideration must be given to electrical
and gas supply locations. See page 6.
–Read the Downdraft Vent Installation
Instructions packed with the product, or to review ahead of time, order Pub. No. 49-8938.
Cooktop and ZTD910 Warming Drawer Combination Installation. See page 10.
These cooktops may be installed over a Monogram 30" Warming Drawer, models ZTD910. See page 10 for cutout and clearances. –Consideration must be given to electrical and
gas supply locations. See page 6.
–Read the Warming Drawer Installation
Instructions packed with the product, or to review ahead of time, order Pub. No. 49-8937.
Cooktop and ZET837 Single Oven Combination Installation. See page 11.
These cooktops may be installed over a Monogram 30" Convection Oven, models ZET837. See page 11 for cutout and clearances. –Consideration must be given to electrical and
gas supply locations. See page 6.
–Read the 30" Convection Oven Installation
Instructions packed with the product, or to review ahead of time, order Pub. No. 49-8791.
Tools and Materials Required
•Gas pressure regulator (supplied)
•90° street elbow (supplied), may be required with a downdraft vent combination installation.
•Wok ring (accessory supplied on some models)
•Saw
•Carpenter’s square
•Pipe wrench
•Manual gas line shut-off valve
•3/4" NPT x 3/4" I.D. or 1/2" NPT x 1/2" I.D. flare union adaptor for connection to supply line
•1/2" NPT x 3/4" I.D. or 1/2" I.D. flare union adaptor for connection to regulator
•Gas-resistant pipe joint sealant
•5 foot AGA-certified flexible metal appliance connec­tor, 3/4" or 1/2" I.D. to match gas supply line: –If required by local
codes, use solid pipe with fittings.
Note: Purchase new flexible line, DO NOT USE OLD, PREVIOUSLY USED FLEXIBLE LINE.
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Installation Preparation
Stainless Steel Gas Cooktop
Cut the Opening
7-9/16" Min. to Side Wall
Caution:
countertops and cabinets should withstand 200°F heat generated by the cooktop.
Wallcoverings,
3-3/8" Min. to Rear Vertical Combustibles
18-7/8"
2-3/4" Min. From Front of Countertop
Measure carefully when cutting countertop. Make sure sides of opening are parallel and rear and front cuts are exactly perpendicular to sides.
•The Monogram stainless steel gas cooktop is designed to fit in a 42" or larger base cabinet. If the cooktop is installed into a 36" cabinet base, modifications may be required. A 36" cabinet base must allow for installation of hold-down clips at the sides. The side walls may need to be cut away to provide this space.
•The countertop cutout for cooktop must be: –35-5/16" min. to 35-7/16" max. wide –18-7/8" min. to 19" max. deep –Allow at least 3-3/8" clearance between
back of cutout and vertical combustible wall.
–Allow at least 7-9/16" clearance from right
and left side of cutout to adjacent wall.
–Allow at least 2-3/4" clearance between
front of cutout and front edge of countertop.
7-9/16" Min. Cutout To Side Wall
35-5/16"
Note:
Cutout dimensions have a tolerance of plus or minus 1/8";
42" Wide
Cabinet Base
Recommended
•The cooktop chassis occupies 5-1/2" space below countertop.
•If installing cooktop above a cabinet with drawers, it may be necessary to use a shorter length drawer to allow clearance for gas connection.
•In some cases, two 3/8" I.D. 45° elbows and a pipe nipple may be added between regulator and cooktop to move regulator further back in order to avoid interference with drawer.
Note:
Some countertops made from solid surface materials, such as Corian® may require special cutout preparation (such as radius corners and aluminum foil tape). Always consult the countertop manufacturer for specific instructions.
Optional Combination Installations.
This cooktop may be installed in combination with a ZVB36 Monogram Downdraft Vent, with a ZTD910 Warming Drawer or with a ZET837 Single Convection Oven. See “Optional Installations”, pages 9 through 11, for cutout and clearances of these installations.
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Installation Preparation
16"
7"
8"
42"
Stainless Steel Gas Cooktop
Power supply locations
Gas supply:
These cooktops are designed to operate on natural gas at 4" of water column pressure or on LP gas at 10" of water column pressure.
–These cooktops are shipped from the
factory set for either natural gas or LP gas. Check to be sure you have the correct cooktop for the type of gas being used.
•The pressure regulator must be connected in series with the manifold of the cooktop and must remain in series with the supply line regardless of type of gas being used.
For proper operation, the maximum inlet pressure to the regulator should be no more than 10" water column pressure for natural gas and 14" water column pressure for LP gas.
•When checking the regulator, the inlet pressure must be at least 1" greater than the
Note:
Locate gas and electrical supply within shaded area. Locations shown for a 42" cabinet base, adjust when using other cabinet size.
regulator output setting. –If the regulator is set for 4" of water column
pressure, the inlet pressure must be at least 5".
–If the regulator is set for 10" of water
column pressure, the inlet pressure must be at least 11".
•A properly-grounded 3-prong receptacle should be located within reach of cooktop’s four foot power cord.
IMPORTANT: (Please read carefully). FOR PERSONAL SAFETY, THIS APPLIANCE MUST BE PROPERLY GROUNDED.
•The power cord of this appliance is
For ease of installation, and if local codes permit, the gas supply line into the cooktop should be 1/2" or 3/4" ID flexible metal appliance connector, three to five feet long.
Note: Purchase new flexible line. DO NOT USE OLD, PREVIOUSLY USED FLEXIBLE LINE.
•Make gas connection through rear wall, or on cabinet floor at rear, as illustrated.
equipped with a three-prong (grounding) plug which mates with a standard three­prong grounding wall receptacle to mini­mize the possibility of electric shock hazard from this appliance.
•The customer should have the wall recep­tacle and circuit checked by a qualified electrician to make sure the receptacle is properly grounded and has correct polarity.
•Where a standard two-prong wall receptacle
Electrical supply:
This cooktop features pilotless electric igni­tion for energy savings and reliability. It operates on a 120 volt, 60 Hz power supply. A separate circuit, protected by a 15 amp time delay fuse or circuit breaker, is required.
Optional Combination Installations
is encountered, it is the personal responsibil­ity and obligation of the customer to have it replaced with a properly grounded three­prong wall receptacle.
Do Not, Under Any Circumstances, Cut Or Remove The Third (ground) Prong From The Power Cord.
Do not use an extension cord. This cooktop may be installed in combina­tion with a ZVB36 Monogram Downdraft Vent, a ZET837 Single Oven or a ZTD910 Warming Drawer.
• The gas and electrical supply must be
located where it will not interfere with
Important: Improper grounding and improper polarity of the house wiring can cause continuous sparking of the ignition system. Be sure to check for correct
grounding and polarity. vent housing, the oven or the warming drawer. See pages 9 through 11 for alternate installation requirements.
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Installation
Regulator
Solid Piping or Flexible Connector
Shut-Off Valve
Pipe Stub From House Gas Supply
To Cooktop
Stainless Steel Gas Cooktop
Step
1
Install Cooktop
Step
2
Install Pressure Regulator
•Remove packaging from the cooktop.
•Position the cooktop over the opening, making sure that the power cord is dropped into the cabinet.
•Lower the cooktop into the cutout, pressing gently and evenly to seat.
•Thumbscrew brackets are located on the right and left sides of the cooktop.
•Turn thumbscrews to touch the underside of the countertop until just finger tight. Do not overtighten.
•Install the supplied pressure regulator and
nipple in the gas line as close to the cooktop inlet as possible. –Make sure the regulator is installed in the
right direction. See arrow on underside of regulator.
•Install a manual shut-off valve in the gas line
in an easily accessible location.
Note: Instead of using solid piping to connect to pressure regulator, an approved flexible metal appliance connector may be used between the pipe stub and the shut-off valve to the pressure regulator, if local codes permit. – Appropriate flare nuts and adapters are
required at each end of the flexible connector.
•Turn on the gas. Check for leaks using a
liquid leak detector at all joints in the system (the pressure test fitting is on the side of the regulator).
CAUTION
gas leaks.
Do not use a flame to check for
Countertop
1" Min.
Note:
Countertop must be a minimum of 1" thick at the thumbscrew locations.
Note:
Refer to flow
direction arrow on underside of regulator.
IMPORTANT: Disconnect the cooktop and the individual shut-off valve from the gas supply piping system during any pressure testing of that system at test pressures greater than 1/2 psig. Isolate the cooktop from the gas supply piping system by closing the individual manual shut-off valve to the cooktop during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig.
Cooktop
Thumbscrew
PRUDENCE
CAUTION
DE FLAMME POUR VÉRIFIER S’IL Y A
DES FUITES.
IL NE FAUT PAS UTILISER
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Step
3
Connect electrical
Installation
Stainless Steel G as Cooktop
• Check to be sure the receptacle is properly wired by checking for proper polarity and grounding.
• Plug in power cord.
Step
4
Assemble burners, check ignition
•Remove tape on burners.
•Assemble burner as shown. Check to be sure that burner heads and caps are securely seated.
Burner Head
(Brass)
Burner Ring (Aluminum)
Locator Pin
Burner Base
Simmer Orifice
Burner Cap
Burner Ring Locking Nut
Electrode
Main Orifice
To aid reassembly, each brass Burner Head is marked with a clock face. Replace the Burner Head with the arrow pointing to the rear of the cooktop (12 o’clock position).
•Check for proper ignition:
–Push in one control knob and turn 90° to
HIGH position.
–The igniter will spark and the burner will
light; the igniter will cease sparking when the burner is lit.
–First test may require some time, while air is
flushed out of the gas line. –Turn knob to OFF. –Repeat the procedure for each burner.
Important: If the ignitor electrodes continue to spark after the burners are lit, check that each burner component is assembled and seated properly by observing constant gaps between each layer. Disassemble and reassemble as required.
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Installation With Downdraft Vent
Installation Options
Stainless Steel G as Cooktop
Cooktop Installation with a 36" Monogram Downdraft Vent, models ZVB36.
The installation of the downdraft vent with this cooktop requires careful consideration. Both the cooktop and the vent must be installed according to each specific installa­tion instruction. For accurate planning, review the Downdraft Vent Installation Instructions in advance, order Pub. No. 49-8938.
Top View–Countertop Surface
9/16"
2-9/16"
21-7/16"
Cutout Depth
18-7/8"
Cooktop
Cutout
Depth
Cooktop Overlap
36-1/2"
34" Vent Cutout
35-5/16"
Cooktop Area Cutout
Countertop Requirements:
The countertop must have a deep flat surface to accommodate the cooktop and vent. Countertops with a rolled front edge and backsplash will not provide the flat surface area required.
• Review the illustration to determine the countertop surface requirements. –All cutout clearances for this installation
must be observed.
3-3/8" Min.
9/16"
1/4" Overlap
1/8" Gap
21-7/8"
Total Flat
Surface
Required
Cooktop Cutout to Rear Vertical Combustible Surface
2-3/4" Min. Clearance to Cutout
Front Edge of Countertop
Base Cabinet Requirements:
The combined installation will fit in a stan­dard 24" deep base cabinet. A base cabinet at least 42" wide is recommended. –The vent housing, blower and ductwork will
occupy the base cabinet.
Ductwork:
Ductwork should be planned in advance.
•The blower system is designed for use with 3-1/4" x 10" ductwork. It can be transitioned to 6" round. –The ductwork MUST be vented to the
outside.
–The duct run should not exceed 150 ft. or
equivalent length when bends or various
fittings are used. Again, refer to Downdraft Vent Installation Instructions for details.
7-9/16" Min. Cutout to Wall, Both Sides
Power Supply:
If local codes permit, the vent and cooktop may operate from the same 120V, 15 amp duplex outlet. Locate the gas and electrical supply as shown on page 6.
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Installation With Warming Drawer
Installation Options
Stainless Steel Gas Cooktop
Cooktop Installation Over a 30" Monogram Warming Drawer, models ZTD910.
These cooktops may be installed over a 30" Warming Drawer. Both the cooktop and the warming drawer must be installed according to each specific installation instruction. For accurate planning, review the Warming Drawer Installation Instructions in advance, order Pub. No. 49-8937.
Install 2x4 or 2x2 Anti-Tip Block Against Rear Cabinet Wall 9" From Cutout Floor to Bottom of Block
Cooktop 35-5/16"
9"
–Allow 2" clearance between the cooktop
bottom and the top of the cutout, or 7-1/2" from the top of the countertop as illustrated.
Power Supply:
If local codes permit, the cooktop and warm­ing drawer may operate from the same 120V duplex outlet. See page 6.
1-1/2" Cabinet Top
25"
18-7/8"
28-1/2"
2-3/4" Min.
7-1/2" Min.
9-1/4"
36"
Countertop
Height
23-1/2" Min.
IMPORTANT: Base Cabinet Requirements for Combined Installation
A 42" wide base cabinet should be used. Narrow custom doors or decorative stiles can be used to fill the 6" gap on each side of the warming drawer.
• 30" or 36" base cabinets are not
recommended.
Install 2x4 or 2x2 Anti-Tip Block Against Rear
9"
2x4 or 2x2
Runners or Solid
Bottom, 25" on Center
Cabinet Wall 9" From Floor to Bottom of Block
Note: The support must be level, rigidly mounted and capable of supporting 150 lbs.
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Installation With Single Oven
Installation Options
Stainless Steel Gas Cooktop
Cooktop Installation Over a 30" Monogram Single Oven, models ZET837.
These cooktops may be installed over the ZET837 single oven. Both the cooktop and the oven must be installed according to each specific installation instruction. For accurate planning, review the 30" Built-In Oven Installation Instructions in advance, order Pub. No. 49-8971. –Allow 5-1/2" Min. clearance from the top of
the countertop to the top of the oven cutout.
Cooktop 35-5/16"
Power Supply:
The oven requires a separate, properly grounded 30 Amp, 3-wire 120/208 or 120/240 volt, 60 Hz power supply. The cook­top requires a separate 120V power supply. See page 6. Where codes permit, the gas shut­off valve may be located in an adjacent cabinet or other easily accessible location.
1-1/2" Cabinet Top
25"
18-7/8"
28" Min.
28-3/8" Max.
2-3/4" Min.
6" Min.
23" Max.
36"
Countertop
Height
23-1/2" Min.
Use two 2x4's or equivalent runners spaced 25" centerline to centerline in the opening & flush with top of toekick.Or, elevate the oven floor to desired height.The support must be level, rigidly mounted and capable of supporting 200lbs.
IMPORTANT: Base Cabinet Requirements for Combined Installation
A 42" wide base cabinet should be used. Narrow custom doors or decorative stiles can be used to fill the 6" gap on each side of the oven.
•For best appearance the cooktop should be
centered over the oven.
• 30" or 36" base cabinets are not
recommended.
25"
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®
Monogram.
General Electric Company Louisville, KY 40225
NOTE: While performing installations described in this book,
safety glasses or goggles should be worn.
To obtain specific information concerning any Monogram product or service, call GE Answer Center consumer information service at 800.626.2000—any time, day or night. For Monogram local service in your area, call 1-800-444-1845.
NOTE: Product improvement is a continuing endeavor at General Electric. Therefore, materials, appearance and specifications are subject to change without notice.
®
Pub. No. 49-80024 Dwg. No. 164D3333P239
(N.D. 598A) 11/01
11173
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