GE Monogram ZDP30_ _H, Monogram ZDP36_ _ _H, Monogram ZDP48_ _ _H, Monogram ZGU36_ _ _H, Monogram ZGU48_ _ _H Technical Service Manual

Page 1
GE Consumer & Industrial
TECHNICAL SERVICE GUIDE
Monogram Dual Fuel Pro Ranges
And
Monogram Gas Cooktops
MODEL SERIES:
ZDP30_ _H ZDP36_ _ _H ZDP48_ _ _H ZGU36_ _ _H ZGU48_ _ _H
Page 2
IMPORTANT SAFETY NOTICE
The information in this service guide is intended for use by individuals possessing adequate backgrounds of electrical, electronic, and mechanical experience. Any attempt to repair a major appliance may result in personal injury and property damage. The manufacturer or seller cannot be responsible for the interpretation of this information, nor can it assume any liability in connection with its use.
WARNING
If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death. If you smell gas:
- Do not try to light any appliance.
- Do not touch any electrical switch; do not use any phone in the building.
- Immediately call the gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
- If you cannot reach the gas supplier, call the fire department.
WARNING
To avoid personal injury, disconnect power before servicing this product. If electrical power is required for diagnosis or test purposes, disconnect the power immediately after performing the necessary checks.
RECONNECT ALL GROUNDING DEVICES
If grounding wires, screws, straps, clips, nuts, or washers used to complete a path to ground are removed for service, they must be returned to their original position and properly fastened.
All rights reserved. This service guide may not be reproduced in whole or in part in any form without written permission from the General Electric Company .
GE Consumer & Industrial
Technical Service Guide
Copyright © 2004
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Page 3
TABLE OF CONTENTS
Blower Thermal Cutout....................................................................................................16
Burner Alignment .............................................................................................................12
Burner Valve..................................................................................................................... 11
Check for Proper Ignition .................................................................................................12
Component Access ........................................................................................................... 8
Component Locator Views ................................................................................................6
Components ......................................................................................................................8
Convection Fan Assembly ...............................................................................................18
Door Assemblies ...............................................................................................................9
Flame Characteristics ..................................................................................................... 11
Grates ..............................................................................................................................12
Griddle Leveling ...............................................................................................................15
Griddle Removal ..............................................................................................................14
Griddle Thermostat Adjustment .......................................................................................15
Grill Burner/Griddle Burner Ignition Systems (On Some Models) ....................................1 3
Grill or Griddle Air Adjustment ..........................................................................................15
Grill or Griddle Igniter Removal ........................................................................................16
Grill Removal ...................................................................................................................14
Ignition and Re-ignition.....................................................................................................12
Introduction ........................................................................................................................4
Lock Motor Assembly.......................................................................................................19
Nomenclature ....................................................................................................................5
Orifice Conversion Kits....................................................................................................11
Oven Blower Motor (30-in. Range Models) ......................................................................20
Oven Blower Motor (36-in. and 48-in. Range Models) .....................................................19
Oven Door .........................................................................................................................8
Oven Light Bulbs .............................................................................................................1 0
Oven Select Switches .....................................................................................................17
Oven Thermostat............................................................................................................. 17
Oven Thermostat Calibration...........................................................................................16
Relays, Convection Pulser T imers and Main Power Connection.....................................1 7
Schematics and Wiring Diagrams................................................................................... 21
Simmer Orifice Burner Replacement .............................................................................. 11
Sparking....................................................................................................................... ....12
Spark Module ...................................................................................................................13
Surface Burner ................................................................................................................10
Surface Burner Adjustments............................................................................................11
Warranty ..........................................................................................................................30
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Page 4
Introduction
The Monogram Ranges are available in 30-in. 36-in. and 48-in. configurations. The 36-in. can have 6 burners, no grill or griddle or 4 burners with grill or griddle. The 30-in. and 36-in. models have a 27-in. self-cleaning oven and the 48-in. model has an additional 12-in. standard clean oven.
The gas cooktop-only models are available in 36-in. and 48-in. configurations with the same grill and griddle combinations as the cooktop on the 36-in. and 48-in. range models.
All models are available in either natural gas or LP gas and must be ordered appropriately from the dealer at the time of purchase.
36-in. Range Shown with Center Grill
48-in. Range Shown with Grill, Griddle, and 12-in. Oven
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Page 5
Model Number
Nomenclature
Z D P 4 8 N 4 G H 1 S S
Monogram
D = Dual Fuel G = Gas
P = Self Clean U= Cooktop
Width
Mini-manual
The mini-manual is located behind the bottom cover.
Nomenclature information is located on the back of the range.
St ainless Steel
Eng. Digit
Model Y ear
G = Grill and Griddle R = Grill Only D = Griddle Only
4 = Surface Burners 6 = Surface Burners
N = Natural Gas L = LP Gas
Serial Number
The first two numbers of the serial number identify the month and year of manufacture.
Example: AG123456S = January, 2004 A - JAN 2005 - H
D - FEB 2004 - G F - MAR 2003 - F G - APR 2002 - D H - MA Y 2001 - A L - JUN 2000 - Z M - JUL 1999 - V R - AUG 1998 - T S - SEP 1997 - S T - OCT 1996 - R V - NOV 1995 - M Z - DEC 1994 - L
The letter designating the year repeats every 12 years.
Example:
T - 1974 T - 1986 T - 1998
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Page 6
36-in. Range Models
Component Locator Views
4
1 2
9
5
7
6
3
8
1 - Spark Module 2 - Oven Select Switches 3 - Oven Control 4 - Door Lock High Limit 5 - Gas Shut-Off Valve
6 - Relays 7 - Clean Timer 8 - Terminal Block 9 - Transformer
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Page 7
48-in. Range Models
2
9
5
6
1
7
8
2
3
4
1 - Spark Module 2 - Oven Select Switches 3 - Oven Control 4 - Door Lock High Limit 5 - Gas Shut-Off Valve
6 - Relays 7 - Clean Timer and Proof Timer 8 - Terminal Block 9 - Transformer
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Page 8
Components
Component Access
All 36-in. and 48-in. Models
1. Remove the manifold/valve panel: a. Remove the knobs from the control
valves.
b. Remove the 4 Torx screws located at
each corner of the manifold/valve panel.
c. Carefully pull off the panel. (Do not
scratch the panel.)
2. Remove the landing ledge: a. Slide the right-side drip tray out (models
with a grill or griddle).
b. Remove the 4 Phillips head screws
holding the landing ledge in place, and lift the ledge off.
30-in. Range Models
1. Remove the manifold/valve panel. (See 36-in. and 48-in. Models.)
2. Remove the landing ledge: a. Remove the 4 Phillips head screws
holding the landing ledge in place, and lift the ledge off.
48-in. Range Model Shown
Landing Ledge
Oven Door
To remove the door:
1. Fully open the door .
2. Each hinge has a hinge lock. Close the hinge latches down against the door frame.
3. Firmly grasp the door at the top sides.
4. Close the door to the near-vertical position.
5. Lift the door up and pull straight out.
Hinge Lock
– 8 –
Pull the hinge locks
down to u
nlock.
Page 9
To install the door:
Door Gasket
1. Firmly grasp the door at the top sides. This is critical.
2. Approach the range with the door angled in a vertical position.
3. Guide the hinges into the slots.
4. Push the door in firmly while opening.
5. Once in position, open the door completely . Push the hinge locks back in and toward the front frame.
Note: If the door cannot be fully opened, the hinge is not properly seated.
The gasket is attached to the front frame around the outer edge of the oven liner. A series of spring clips mounts the gasket to the front frame. The ends are tucked into the front frame at the bottom of the oven liner, leaving approximately 15 inches of opening across the bottom for air intake on self­clean models. The gasket stops just above the hinges on the standard oven.
27-in. Oven
Window Gasket
Window Pack
Door Liner
Hinge
Insulation
Insulation Retainer
Compression Brackets
ndle
Ha End Cap
Door Skin
Handle
Door Assemblies
12-in. Oven Door (48-in. Range Model Only)
The oven door consists of outer and inner assemblies. The outer assembly consists of the outer panel and glass along with the handle and spacers. The inner assembly consists of the window pack, insulation guard, inner door panel and hinges.
27-in. Oven Door (30-in., 36-in. and 48-in. Range Models)
The oven door consists of an outer and inner assembly. The outer assembly consists of an outer panel and glass along with the handle and spacers. The inner assembly is made up of the window pack, insulation guard, inner door panel, hinges and window pack gasket.
12-in. Oven (48-in. Range Models Only)
Door Liner
Window Gasket
Door Hinge
Window Pack
Door Skin
Insulation
nsulation
I Retainer
Handle
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Page 10
r
Oven Light Bulbs
Surface Burner
Socket
Receptacle
Bulb
Tab
Glass cover
Caution: Before replacing the oven light bulb, disconnect the electrical power to the range at the main fuse or circuit breaker panel.
Note: Allow light cover and bulb to cool completely.
Replace with a new 130V halogen bulb, not to exceed 35 watts.
To remove and replace the oven light bulb:
1. Turn the glass cover counterclockwise
1
/4 turn until the tabs of the glass cover clear the grooves of the socket.
2. Using gloves or a dry cloth, remove the bulb by pulling it straight out.
3. Using gloves or a dry cloth, remove the new bulb from its packaging. Do not touch the
bulb with bare fingers.
4. Push the bulb straight into the receptacle all the way . Place the tabs of the glass cover into the grooves of the socket. Turn the glass cover clockwise
1
/4 turn to engage.
To remove the surface burner:
1. Lift off the burner cap and burner head.
2. Remove the burner ring locking nut using a
1
/16-in. socket wrench, crescent wrench or
1 channel-lock pliers.
3. Lift off the burner ring. Do not remove the
burner base.
To replace the surface burner:
1. Align the locator pins on the burner ring into the labeled hole in the burnerbase. Seat in place and push toward the electrode to set gap properly .
2. Replace the burner ring locking nut. Tighten the nut three times to remove small imperfections in the parts. This will ensure the nut remains tight over life:
1
Hand tighten nut, tighten
/4 turn with
wrench or pliers, then loosen.
Hand tighten nut a second time, tighten
1
/4 turn with wrench or pliers, then loosen.
1
Hand tighten nut and final tighten
/4 turn
with wrench or pliers.
3. Align the locator pin in the burner head into the hole in the burner ring. Seat in place.
4. Replace the burner caps.
Burner Cap
Burner Head
(Brass)
Locator Pins
Burner Ring
(Aluminum)
Locator Pin
Pin Slot
Burner Base
Burner Ring Locking Nut
With Chamfe
Side View
Electrode
5. For improved lighting inside the oven, clean the glass cover frequently using a wet cloth. This should be done when the oven is completely cool.
6. Reconnect electrical power to the oven.
Note: Locator Pin Fits Into Burner Base Pin Slot
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Page 11
Main Flame
Simmer Flame
ORIFICE/JET SIZES
ORIFICE (mm) RATE (BTU/HR)
BURNER GAS MAIN SIMMER Valve HI LO SIM
D BURNER NG 1.85 0.57 mm 0.57 17k 2700 1300 185 P D BURNER LP 1.18 0.34 mm 0.34 15k 2500 1200 118 E GRILL/GRIDDLE NG 1.93 ––––– 0.94 18k 6000 –––– 48 ––– GRILL/GRIDDLE LP 1.32 ––––– 0.47 18k 6000 –––– 55 –––
MAIN ORIFICE CODE
SIMMER ORIFICE CODE
ORIFICE/JET SIZES
Sea Level 3000 ft. 6000 ft.
BURNER GAS MAIN Orifice (mm)
D BURNER NG 1.85 1.78 1.61 D BURNER LP 1.18 1.09 1.07 GRILL/GRIDDLE NG 1.93 1.85 1.70 GRILL/GRIDDLE LP 1.32 1.32 1.18
HIGH ALTITUDE CONVERSION
Recommended Orifice Size for High Altitude Installation
Burner Valve
Flame Characteristics
The burner valves are attached to the manifold by two screws and contains an orifice which sets the flow rate for the simmer flame. This valve does not have a low flame adjustment, it is controlled by the orifice size.
Simmer Orifice Burner Replacement
The simmer burner orifice requires a 4mm socket to remove it. If necessary a 4mm socket is available under part # WX05x10006.
Burner flames should be blue and stable with no yellow tips. (Yellow tipping may be normal for LP gas.) The flame should not have excessive noise or lifting of the flame from the burner . If any of these conditions exist, check the burner ports for blockage.
Orifice Conversion Kits
Burner orifice conversion kits are available for:
Converting burner orifices from LP to Natural Gas and from Natural Gas to LP
Surface Burner Adjustment s
Standard adjustments to the air shutter and gas metering orifices are not possible on sealed burners.
If burner flames appear to be abnormal, check the following:
Check gas pressure available to the burners. The required operating pressure is 5" W.C.P. Natural Gas or 10" W.C.P. L.P. (Propane) Gas.
Check for drafts entering the burner box from behind the cooktop.
Check for blockage or partial blockage of the orifice. Inspect the orifice to be sure it has
been drilled on center and is free of debris or burrs.
Check the burner alignment per
Alignment.
If the cause of the problem cannot be found, installing an orifice with smaller diameter openings may solve the problem. In high altitude (above 6000 ft.) installation, the orifices will usually have to be downsized.
Burner
Installation at high altitudes Natural/LP Conversion Kit - Order part number
WB49X10132 LP/Natural Conversion Kit - Order part number
WB49X10133 High Altitude Conversion Kit – Order p art number
WB49X10130
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Page 12
Grates
Ignition and Re-ignition
To repair damaged feet on range cooktop grates, order the repair kit, part # WB2X11095.
Burner Alignment
Burner alignment is very important for proper operation. Make sure the locator pin on the burner ring is properly aligned with the hole on the burner base. Each brass burner head is marked with a clock face. Replace the burner head with the arrow pointing to the rear of the cooktop (12 o’clock position).
The ignition systems consists of 3 major components.
Transformer
Sp ark Module
Electrodes and Associated Wiring Features of the cooktop determine whether the
ignition system uses a 4 or 5 wire spark module. The spark modules are rated at 240v and have an internal transformer. The internal transformer serves two functions.
An isolation device to prevent random sparking in reverse polarity situations.
To increase the input voltage from 120v to 240v .
During the ignition process all the electrodes will spark simultaneously when any burner is selected. Once the ignition process is complete, the flame ionizes the surrounding air which completes the sensing circuit and satisfies the module that a flame is present.
Check For Proper Ignition
All the igniters make clicking sounds and spark even when only a single burner is being turned on. Do not touch any of the burners when the igniters are clicking.
1. Push in one control knob and turn 90° to LITE position.
2. The igniter will spark and the burner will light; the igniter will cease sparking when the burner is lit.
3. The first test may require some time while air is flushed out of the gas line.
4. Turn knob to OFF.
5. Repeat the procedure for each burner .
Sparking
Input voltage should be 240 V AC and the ground line should be properly connected to the range chassis. Volt age should be measured on one leg of the power supply.
Make sure electrical circuit is properly polarized.
If the igniter electrodes continue to spark after the burners are lit, check that each burner component is assembled and seated properly by observing uniform gaps between each layer. Disassemble and reassemble as required.
If water spills onto the electrode, the burner will not reignite. The wet electrode will conduct spark energy to ground, preventing it from sparking or sensing flame across the spark gap. The burner will operate normally once the electrode and wiring connections are dry.
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Page 13
Spark Module
Spark Module
All 36-in. and 48-in. models have a single spark module located behind the manifold/valve panel.
To remove the module:
1. Remove the manifold/valve panel (see
Component Access).
2. Remove the screws at the upper-right and lower-left corners of the module.
3. Pull the module up and out.
36-in. Model Shown
30-in. Range Models
Grill Burner/Griddle Burner Ignition Systems (On Some Models)
The grill burner and griddle burner are ignited by Norton style glowbar ignition systems. The ignition circuit consists of the grill switch (grill burner only), griddle thermostat (griddle burner only), the igniter and the thermal/safety valve (gas valve). The components are wired in series for each cooking function.
Note: The igniter resistance decreases as the igniter surface temperature increases. The safety valve operates by current, not by voltage.
From a cold start, the igniter needs 30–60 seconds, with voltage applied, to reduce its electrical resistance enough to provide a minimum of 3.2 - 3.6 amps of current flow in the series circuit. This is the required current flow needed for the safety valve to open and supply gas to the burner.
The glowbar should provide a steady current flow of 3.2 to 3.6 amps flowing in the circuit. At that point, the igniter temperature is between 1800°F and 2500°F . The igniter will remain energized at all times during burner operation. If the igniter glows red but does not draw at least 3.2 - 3.6 amps, the fault is usually with the igniter, not the valve.
30-in. range models have a single spark module located in the center of the burner box.
To remove the module:
1. Remove the burner grates.
2. Lift off the center trim from the burner maintop.
3. Remove the 2 screws at the front and rear of the air duct cover , and remove the cover.
4. Remove the 2 screws securing the spark module to the range.
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Page 14
Grill Removal
Griddle Removal
To remove the grill burner assembly:
1. Remove the grill cover, grill grates and grill radiant.
2. Lift off the front trim from the front of the grill.
3. Remove the 2 Phillips head screws at the front of the grill box that secure the grill box to the cooktop.
4. Carefully lift up the grill box enough to access the wire nut connecting the igniter to the neutral, and unscrew the nut. Unplug the wire going to the valve.
5. Lift the grill up and off the cooktop.
Grill Cover
To remove the griddle assembly:
1. Remove the griddle cover .
2. Lift off the front trim from the front of the griddle.
3. Remove the 2 Phillips head screws at the front of the griddle that secure the griddle to the cooktop.
4. Remove the rear cover from the rear of the griddle.
5. Remove the center shipping screw and washer, if they have not already been removed.
Note: Do not remove the 2 outer leveling screws.
6. Lift the griddle assembly out of the opening and pull out the thermostat capillary from beneath the plate.
Burner
Grill Box
Grill Grates
Grill Radiant
Igniter
Front Trim
Rear Cover
Griddle Plate Assembl
y
Griddle Baffle
Leveling
s
Screw
Griddle Cover
Front T
rim
Igniter
Burner
– 14 –
Page 15
Griddle Leveling
Grill or Griddle Air Adjustment
The 2 screws at the rear of the griddle plate assembly are leveling screws. They can be turned to level the griddle or to provide a forward slope to help grease and oils to drain away from the food being cooked.
Griddle Thermostat Adjustment
To adjust the griddle thermostat:
1. Pull the griddle control knob off.
2. On the back of the knob, loosen both screws, but do not completely remove.
3. With the back of the knob facing you, hold the outer edge of the knob with one hand and turn the back of the knob with the other hand.
4. To raise the griddle temperature, turn the back of the knob clockwise. To lower the griddle temperature, turn the back of the knob counterclockwise.
1. For the grill, remove the grill cover, grates and grill radiant. For the griddle, remove the griddle assembly (see
Griddle Removal).
2. If adjusting the grill air shutter, remove the 2 Phillips head screws at the rear of the burner and lift the burner out.
3. Loosen the screw on the burner air shutter using a flat head screwdriver.
4. Using a flat head screwdriver, move the air shutter in the appropriate direction. If the flame is too yellow, indicating insuf ficient air, adjust the shutter counterclockwise to increase the airflow. If the flame is too low or tends to lift away from the burner , indicating too much air, turn the shutter clockwise to reduce the airflow .
5. Test and adjust as needed for proper flame characteristics.
5. After the adjustment is made, retighten screws so they are snug, and replace knob.
H
O
T
Ð20û+20û
/
Ð10û
+10û
GRIDDLE
C
+12û
OVEN
Ð12û
O
L
D
+24û
Ð24û
– 15 –
Page 16
Grill or Griddle Igniter Removal
Oven Thermostat Calibration
1. For the grill, remove the grill cover, grates and grill radiant. For the griddle, remove the griddle assembly (see
Griddle Removal).
2. Remove the 2 Phillips head screws at the rear of the burner and lift the burner out.
3. Remove the 2 flat head screws holding the igniter to the support bracket on the burner .
4. Replace with new igniter and replace all parts.
Note: When aligned properly , the dimple on the igniter bracket should fit into the notch on the support bracket on the burner.
Igniter
The A VERAGE center oven temperature should be 350° ±15°F for baking at the 350°F setting. Customers may change the average center oven temperature by ±24°F to satisfy their own cooking needs.
To adjust the oven thermostat:
1. Pull the oven control knob off.
2. On the back of the knob, loosen both screws, but do not completely remove.
3. With the back of the knob facing you, hold the outer edge of the knob with one hand and turn the back of the knob with the other hand.
4. To raise the oven temperature, turn the back of the knob clockwise. To lower the oven temperature, turn the back of the knob counterclockwise.
5. After the adjustment is made, retighten screws so they are snug, and replace knob.
Burner
GRILL OR GRIDDLE OHMMETER TEST
COMPONENT OHMS
IGNITER 45–400 OHMS COLD
VALVE 1.0 to 1.2
SWITCH 0 OHMS
L1
GRILL
SWITCH
C
NC
L1
GRILL
VALVE
GRIDDLE
OHMS
CLOSED
HEAT LIGHT
IGNITER
H
O
T
Ð20û+20û
/
C
Ð10û
+10û
GRIDDLE
N
+12û
OVEN
Ð12û
O
L
D
+24û
Ð24û
Blower Thermal Cutout
The thermal cutout will turn on the blower in any mode of operation when it detects a temperature in the control area of approximately 210°F. The blower will cycle off when temperatures cool below 120°F .
N
GRIDDLE
SWITCH
NO
C
THERMOSTAT
VALVE
HEAT
LIGHT
IGNITER
– 16 –
Page 17
Oven Select Switches
r
Select switch operation can be checked with ohmmeter and strip circuits that show what contacts are closed in each mode of operation.
Relays, Convection Pulser Timers and Main Power Connection
Electrical relays and timers are located in the compartment below the oven.
27-in. Oven
32 30 28 26 24 22 20 18 16 14 12 10
31 29 27 19 17 11 9
12-in. Oven
61 59 57 55 53 51 49 47 45 43 41
58 56 48 46 46 42 40
Remove the 2 screws from the top corners of the bottom panel and pull straight off.
48-in. Range Models
Convection Broil Unit Pulsar
K2 Relay
K1 Relay
K4 Relay
K3 Rela
y
Terminal
Clean Lockout Relay
Proof Timer
Clean Time
Block
Oven Thermostat
The operation of the thermostat contacts can be checked with an ohmmeter and strip circuits.
Contacts 1 and 2 are the cycling contacts, which are controlled by the expansion and contraction of the helium in the capillary. Contacts 7 and 8 will always be in the CLOSED position, except when in the CLEAN mode of operation. (See above illustration.)
Convection Broil Unit Pulsar
30-in. and 36-in. Range Models
Clean Timer
K3
Relay
y
K4 Rela
y
K1 Rela
Terminal Block
– 17 –
Page 18
Convection Fan Assembly
The convection fan assembly is located behind the large oven liner .
To remove the convection fan assembly:
1. Disconnect power and remove the oven door and racks.
2. Loosen the fan cover mounted by 4 screws and spacers. Lift the cover off the keyhole opening.
3. Remove the 4 screws securing the fan assembly to the mounting plate.
4. Carefully pull the fan assembly into the oven. Note: Fan assembly is heavy.
5. Disconnect the wires to remove the assembly from the oven, and place the assembly on a flat surface for repair.
36-in. and 48-in. Range Models
Convection Fan
Cover Mounting Screws (4)
Convection Fan
30-in. Range Models
Cover
Blade
Convection Fan Cover Spacer (4)
Convection Fan Assembly Mounting Screws
5/22 Blade Mounting Screws (Allen)
(4)
5/32 Blade Mounting Screw (Allen)
(2)
Oven Cavity Back
Motor Cooling Fan Blade
Convection Fan Motor Mounting
Insulation
Assembly Mounting
Plate
Convection Fan
Wiring Compartment Cover
Start/Run Capacitor
Convection Fan Motor
Plate
– 18 –
Page 19
LOCKING
UNLOCKING
Lock Motor Assembly
A
The lock motor assembly is located at the center top of the oven front frame. The assembly consists of the mounting plate, motor, micro switches, cam and hook assembly.
T o access the assembly:
1. Open the oven door.
2. Remove the 2 Torx screws securing the mounting plate to the front frame and pull the assembly out.
Door lock motor operation:
1. When the oven controls are set for CLEAN, power is applied to the K3 relay coil, which will energize the lock motor.
2. The lock motor drives the cam that closes the latch CLOSED switch. As the lock hook engages, the motor position switch will open, supplying power to the K1 relay , which turns the clean timer on.
3. At the end of the clean cycle, when the select switch is pushed to off or another mode of operation, the K4 relay will energize the lock motor to drive the cam to the unlock position.
L2
120V.
LOCK
K3
LIGHT
RELAY
96
NO
K3
5
LM
120V.
K4 RELAY
COIL
AB
LM
RELAY
74
T STAT
CLOSED <
550˚F
K3 RELAY
COIL
82
NC
K4
AB
K3
RELAY
93
NO
L2
LATCH
"CLOSED"
SW
CNC
K3
RELAY
74
NO
LATCH
"OPEN"
SW
CNC
K4
RELAY
96
SEL SW
31 32
RELAY
8
NO
SEL SW
29 30
NO
LOCK LIGHT
L1
L1
Oven Blower Motor (36-in. and 48-in. Range
Models)
The blower motor assemblies are located on the back of the range above each oven.
The air switch on the blower motor completes the circuit to the oven thermostat.
Motor
Lock
Blower Thermostat
Mounting Plate
Motor Position Switch
Fan Thermostat
ir Switch
Fan Assembly
Mounting Plate Screws (4)
Motor Mounting Screws (2)
Fan Mounting Plate
To remove the blower assembly:
1. Remove the cooktop burner assemblies.
2. Remove the 4 screws securing the fan mounting plate, and pull the plate with attached blower motor forward.
3. Remove the blower motor from its mounting plate by loosening the 2 screws on the plate and sliding the blower to the right.
4. Install in reverse order .
– 19 –
Page 20
Oven Blower Motor (30-in. Range Models )
The blower motor assembly is located on the back of the range above the oven. The air switch on the blower motor completes the circuit to the oven thermostat and hot wire relay.
To remove the blower assembly:
1. Lift off the burner cap.
2. Remove the left-side burner assembly and disconnect the ignition wires.
3. Remove the screws at the front and back of the air duct cover to reveal the spark module. (See Spark Module .)
4. Lower the manifold/valve panel. (See
Component Access).
Reignition Module
Screw
7. On the spark module, cut the wire tie securing the module, and disconnect the spark module from the wire harness by pulling straight off the connector.
Spark Module
Connector
8. Lift the air duct out (with the wires still connected to the spark module), and set it aside.
5. Locate the bracket holding the oven thermostat in place. Remove the 2 screws securing the bracket, and pull the thermostat out of the way to reveal the re-ignition module bracket.
6. Remove the screw from the re-ignition module bracket.
9. Locate the blower motor cover at the center rear of the burner box. Remove the 2 screws securing the blower motor cover , and lift the blower motor up and into the burner box.
Screw
Blower Motor Cover
Screw
– 20 –
Page 21
Schematics and Wiring Diagrams
WARNING: Disconnect electrical power before servicing. Caution: Label all wires prior to disconnection. Wiring errors can cause improper and dangerous
operation. V erify operation after servicing.
Oven Circuits
L2
FAN
SEL
T STAT
SW
19 20
• During bake operation the broil unit is on 1/4 wattage while bake unit is energized.
L2
K5 RELAY
COIL
AB
31
L2
SEL SW
19 26
FAN
T STAT
87 21
BM
BAKE 27-in Oven
ON LIGHT
T STAT T STAT
BAKE 12-in. Oven
N
ON LIGHT
SELSWSEL
SW
T STAT T STAT
48 4950 51 8 7
BROIL 27-in Oven
N
240V.
240V.
HEAT LIGHT
BAKE UNIT
12.92A 12.92A 3100W
BROIL
1
UNIT
4.17A
2000W
HEAT LIGHT
BAKE UNIT
11.67A 11.67A 2800W
BROIL
1
UNIT
3.75A
1800W
BROIL
UNIT 2
2000W
BROIL
UNIT
1800W
SEL SW
CUTOUT
10119
SEL SW
4.17A 16 9
42
SEL SW
CUTOUT
41
40
SEL
2
SW
3.75A 41 40
HIGH TEMP
HIGH TEMP
L1
L1
L1
L2
FAN
SEL
T STAT
SW
19 20
• The Convection Fan will turn on as soon as the CONV switch is pressed and will remain on until the OFF switch is pressed or another mode of operation is selected.
• Throughout the convection mode, anytime the bake unit cycles on, the broil unit will be cycled at approximately a 50% rate at 120 volts.
L2
K1 RELAY
74
LATCH
SEL
"CLOSED"
SW
SW
CNO
27 28 1 2
FAN
SEL
T STAT
SW
19 22 6 9
K1 RELAY
82
CONVECTION BAKE
ON LIGHT
T STAT T STAT
87 21
BM
K1 RELAY
COIL
AB
K1 RELAY
GRILL GRIDDLE 12" OVEN OVEN LIGHT
N
CLEAN TIMER
240V.
4.17A
CLEAN
ON LIGHT
T STAT
21
WILL NOT OPERATE WHEN SELECT BUTTON IS SET FOR CLEAN
HEAT LIGHT
BAKE UNIT
12.92A 12.92A 3100W
BROIL
BROIL
1
UNIT
UNIT
2000W
2000W
240V.
N
HEAT LIGHT
8.3A 8.3A
SEL SW
17 18
2
BROIL UNIT
2000W
4.17A
8.3A
SEL SW
10119
1
BROIL
UNIT 2
2000W
50%
PULSER
SEL SW
14 9
12 9
8.3A
L1
HIGH TEMP
CUTOUT
L1
HIGH
SEL
TEMP
SW
CUTOUT
ON LIGHT
FAN
SEL SW
56 57
T STAT
FAN
T STAT
SEL SW
87 21
T STAT
BROIL 12-in. Oven
BM
N
SEL SW
N
ON LIGHT
SEL SW
T STAT T STAT
48 4950 53 8 7 2 1
240V.
L2
SEL SW
19 22
K5 RELAY
COIL
AB
31
HEAT LIGHT
BROIL
UNIT
8.3A 8.3A 2000W
SEL SW
8.3A
17 18
HEAT LIGHT
BROIL UNIT
7.5A 7.5A 1800W
SEL SW
7.5A
46 47
HIGH
SEL
1
BROIL UNIT
2
8.3A
2000W
1
BROIL
2
UNIT
7.5A
1800W
SW
12119
SEL SW
434240
TEMP
CUTOUT
HIGH
TEMP
CUTOUT
L1
L2
SEL SW
58 59 1 2
K5 RELAY
COIL
AB
FAN
T STAT
31
K2 RELAY
AB
N
PROOF 12-in. Oven Only
CLEAN TIMER
COIL
ON LIGHT
SEL SW
NO
7450
55
L1
240V.
N
HEAT LIGHT
BROIL UNIT
1800W
BROIL
1
UNIT 2
3.75A
3.75A
1800W
SEL SW
454240
HIGH TEMP
CUTOUT
– 21 –
Page 22
36-in. Range Wiring Diagram
– 22 –
Page 23
36-in Range Schematic
– 23 –
Page 24
48-in. Range Wiring Diagram
– 24 –
Page 25
48-in Range Schematic
– 25 –
Page 26
30-in Range Schematic
– 26 –
Page 27
30-in. Range Wiring Diagram
– 27 –
Page 28
Gas Cooktop Wiring Diagram
– 28 –
Page 29
Gas Cooktop Wiring Schematic
– 29 –
Page 30
W arranty
MONOGRAM RANGE WARRANTY
Proof of original purchase date is needed to obtain service under warranty .
WHA T IS COVERED
WHA T IS NOT COVERED
FULL ONE-YEAR WARRANTY For one year from date of original purchase, we
will provide, free of charge, parts and service labor in your home to repair or replace any part of the range that fails because of a manufacturing defect.
LIMITED FIVE-YEAR WARRANTY For five years from the date of original purchase,
we will provide, free of charge, replacement gas surface burners if they fail in normal household use. (The grill, griddle and oven burners are not included.) Y ou p ay for the service trip to your home and all service labor charges.
Service trips to your home to teach you how to use the product.
Discoloration of the griddle plate.
Chipping of porcelain enamel grates.
This warranty is extended to the original purchaser and any succeeding owner for products purchased for ordinary home use in the 48 mainland states, Hawaii and Washington, D.C. In Alaska the warranty is the same except that it is LIMITED because you must pay to ship the product to the service shop or for the service technician’s travel costs to your home.
All warranty service will be provided by our Factory Service Centers or by our authorized Customer Care® servicers during normal working hours.
Should your appliance need service, during warranty period or beyond, in the U.S.A. call
800.444.1845. In Canada: 888.880.3030.
Damage to the product caused by accident, fire, floods or acts of God.
Failure of the product if it is used for other than its intended purpose or used commercially.
Replacement of house fuses or resetting of circuit breakers.
Incidental or consequential damage caused by possible defects with this appliance.
Damage after delivery.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to st ate. To know what your legal rights are in your state, consult your local or state consumer af fairs office or your state’s Attorney General. Warrantor: General Electric Company. If further help is needed concerning
Natural Gas Models
ZDP48N4G ZDP48N6R ZDP48N6D ZDP36N6 ZDP36N4R ZDP36N4D ZDP30N4
Improper installation, delivery or maintenance. If you have an installation problem, contact your dealer or installer . Y ou are responsible for providing adequate electrical, gas, exhausting and other connecting facilities as described in the Installation Instructions provided with the product.
Liquid Propane Models
ZDP48L4G ZDP48L6R ZDP48L6D ZDP36L6 ZDP36L4R ZDP36L4 DZDP30L4
– 30 –
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