GE MONOGRAM ZBD0700, Monogram ZBD0710, Monogram ZBD6880, Monogram ZBD6890, Monogram ZBD6800 Installation Instructions Manual

If you have questions, call 800.626.2000 or visit our website at: www.monogram.com
Monogram.
®
Installation Instructions
Built-In Dishwashers
ZBD6800 ZBD6880 ZBD6890* ZBD0700* ZBD0710
*For ZBD6890 and ZBD0700 also refer
to the instructions provided on the template packed with that model.
Safety Information
2
CONTENTS
Installation Preparation
Parts Supplied..............................................................................3
Materials You Will Need ............................................................3
Tools You Will Need ....................................................................3
Models Available ........................................................................4
Advance Planning ......................................................................4
Prepare Dishwasher Enclosure ................................................4
Drain Requirements ....................................................................5
Prepare Electrical Wiring ..........................................................6
Prepare Hot Water Line..............................................................7
Installation Instructions
Step 1, Check Door Balance......................................................7
Step 2, Remove Wood Base, Install Leveling Legs ..............8
Step 3, Remove ToeKick ............................................................8
Step 4, Install Power Cord ........................................................8
Step 5, Install 90° Elbow ............................................................8
Step 6, Position Water Line and House Wiring......................9
Step 7, Install Drain Hose, Guide Through Cabinet ..............9
Step 8, Slide Dishwasher Partially Into Cabinet ....................9
Step 9, Install Trim Pieces..........................................................9
Step 10, Position Dishwasher Under Countertop ................10
Step 11, Level Dishwasher ......................................................11
Step 12, Secure Dishwasher To Cabinet ..............................12
Step 13, Connect Water Supply ..............................................13
Step 14, Connect Drain Line ....................................................13
Step 15, Connect Power Supply..............................................14
Step 16, Pre-Test Check List....................................................14
Step 17, Dishwasher Wet Test ................................................15
Step 18, Replace Toekick ........................................................15
Step 19, Literature ....................................................................15
Custom Panel Dimensions
Custom Panel for Models ZBD6890, ZBD0700......................15
BEFORE YOU BEGIN
Read these instructions completely and carefully.
IMPORTANT — Save these instructions for
local inspector’s use. Observe all governing codes and ordinances.
Note to Installer — Be sure to leave these
instructions with the Consumer.
Note to Consumer — Keep these instructions
with your Owner’s Manual for future reference.
Skill Level — Installation of this dishwasher requires
basic mechanical and electrical skills. Proper installation
is the responsibility of the installer. Product failure due to improper installation is not covered under the GE Appliance Warranty.
Completion Time — 1 to 3 Hours.
New installations require more time than replacement installations.
IMPORTANT — The dishwasher MUST
be installed to allow for future removal from the enclosure if service is required.
If you received a damaged dishwasher, you should
immediately contact your dealer or builder.
READ CAREFULLY. KEEP THESE INSTRUCTIONS.
FOR YOUR SAFETY
Read and observe all CAUTION and WARNINGS shown throughout these instructions.
While performing installations described in this booklet, gloves, safety glasses or goggles should be worn.
For Monogram local service in your area, 1.800.444.1845. For Monogram service in Canada 1.888.880.3030 For Monogram Parts and Accessories, call 1.800.626.2002.
TOOLS YOU WILL NEED:
Phillips head screwdriver5/16" and 1/4" nutdriver6" Adjustable wrench LevelCarpenters squareMeasuring tapeSafety glassesFlashlightBucket to catch water when flushing the line15/16" socket (optional for skid removal)Gloves
For New Installations Only:
Tubing cutterDrill and appropriate bitsHole saw set
MATERIALS YOU WILL NEED:
Ferrule, compression nut and 90° Elbow (3/8" NPT
external thread on one end, opposite end sized to fit water supply)
Thread seal tapeUL Listed wire nuts (3)
Materials For New Installations Only:
Air gap for drain hose, if requiredWaste tee for house plumbing, if applicableElectrical cable or power cord, if applicableScrew type hose clampsStrain relief for electrical connectionHand shut-off valveWater line 3/8" min. copperCoupler for extending drain line, if applicable
PARTS SUPPLIED:
Two #8-18 x 5/8" Phillips special head screws, to secure
dishwasher to underside of countertop or sides of cabinets. (Taped to top side of dishwasher.)
Side and top trim pieces (on some models)Template with mounting hardware (not shown)
for Model ZBD6890 Only
Drain Hose and Hose Clamp
Installation Preparation
3
Wire Nuts (3)
Hot Water line
Screw Type Hose Clamps
Coupler
Hand Shut-Off Valve
#8 Phillips Special Head
Screws 5/8" Long
Hole Saw Set
Measuring Tape
Tubing Cutter
Drill and Bits
Phillips Head Screwdriver
15/16" Socket
1/4" and 5/16" Nutdriver
Safety Glasses
6" Adjustable Wrench
Bucket
Flashlight
Gloves
Carpenters Square
Level
Thread Seal Tape
Air Gap
Strain Relief
Drain Hose
Hose Clamp
90° Elbow, Ferrule and Compression Nut
Electrical Cable (or Power Cord, if applicable)
Waste Tee
Trim Pieces
(on some models)
PREPARE DISHWASHER ENCLOSURE
• The rough cabinet opening must be at least 24" deep, 24" wide and approximately 34-1/2" high from floor to underside of the countertop.
• Plumbing and electrical service must enter the shaded area.
• The dishwasher must be installed so that drain hose is no more than 10 feet in length for proper drainage.
WARNING
To reduce the risk of electric shock, fire, or injury to persons, the installer must ensure that the dishwasher is completely enclosed at the time of installation.
Clearance for Door
Opening 2" Minimum
Countertop
Dishwasher
28-3/8"
Figure B
Installation Preparation
CLEARANCES: When installed into a corner, allow 2" min. clearance between dishwasher and adjacent cabinet, wall or other appliances. Allow 28-3/8" min. clearance from the front of the dishwasher for door opening (Figure B).
4
DISHWASHER MODELS
ZBD0710 SS, Stainless Steel ZBD6880 SS, Stainless Steel ZBD6800 BB, Black ZBD6800 WW, White ZBD6890 Requires a 3/4" custom panel and handle ZBD0700 Requires a 3/4" custom panel and handle
ADVANCE PLANNING
These dishwashers are designed for versatility, adaptable to virtually any installation.
All models have a full length door without the traditional access panel.
These dishwashers may be installed beneath countertops of stone or other materials that will not accept screws. No trim kit required.
*Dishwasher models ZBD6890
and ZBD0700 require a 3/4” thick custom panel and will be 24-3/4” deep.
Figure A
This Wall Area must be Free of
34-1/2" Min. Underside of
Countertop
to Floor
Pipes or wires
5" 5"
4"
4"
24"
Min.
6"
Cabinets
Square
and
Plumb
24" Min.
Floor MUST
be Even with
Room Floor
*24"
24"
34" Adjustable to 35"
DRAIN REQUIREMENTS
• Follow local codes and ordinances.
• Do not exceed 10 feet distance to drain.
• Do not connect drain lines from other devices to the dishwasher drain hose.
NOTE: An air gap must be used, if waste tee or disposer connection is less than 18" above floor to prevent siphoning.
DETERMINE DRAIN METHOD
The type of drain installation depends on the following question.
Do local codes or ordinances require an air gap?Is waste tee less than 18" above floor?
If the answer to either question is YES, Method 1 MUST be used.
• If the answers are NO, either method may be used.
CABINET PREPARATION
• Drill a 1-1/2" dia. hole in the cabinet wall within the shaded areas shown in Figure A for the drain hose connection. The hole should be smooth with no sharp edges.
Method 1—Air Gap with Waste Tee or Disposer
An air gap must be used when required by local codes and ordinances. The air gap must be installed according to manufacturers instructions.
Method 2—“High Drain Loop” with Waste Tee or Disposer
Figure C
Figure D
32"
Min.
18"
Min.
32"
Min.
18"
Min.
IMPORTANT When
connecting drain line to disposer, check to be sure that drain plug has been removed. DISHWASHER WILL NOT DRAIN IF PLUG IS LEFT IN PLACE.
5
Installation Preparation
Remove
Hopper
Plug
6
Installation Preparation
PREPARE ELECTRICAL WIRING
WARNING
FOR PERSONAL SAFETY: Remove house fuse or open circuit breaker before beginning installation. Do not use an extension cord or adapter plug with this appliance.
Electrical Requirements
This appliance must be supplied with 120V, 60 Hz., and connected to an individual properly grounded branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse.
Wiring must be 2-wire with ground and rated for 75°C (176°F).
If the electrical supply does not meet the above requirements, call a licensed electrician before proceeding.
Grounding InstructionsCable Direct
This appliance must be connected to a grounded metal, permanent wiring system, or an equipment grounding conductor must be run with the circuit conductors and be connected to the equipment grounding terminal or lead on the appliance.
Grounding InstructionsPower Cord Models
This appliance must be grounded. In the event of a malfunction or breakdown, grounding will reduce the risk of electric shock by providing a path of least resistance for electric current. This appliance is equipped with a cord having an equipment grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is installed and grounded in accordance with all local codes and ordinances.
WARNING
The improper connection of the equipment grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service representative if you are in doubt that the appliance is properly grounded.
For models equipped with power cord: Do not modify the plug provided with the appliance; if it will not fit the outlet, have a proper outlet installed by a qualified technician.
Cabinet Preparation and Wire Routing
The wiring may enter the opening from either side, rear or the floor within the shaded area.
Cut a 1-1/2" max. dia. hole to admit the electrical cable. Cable direct connections may pass through the same hole as the drain hose and hot water line, if convenient. If cabinet wall is metal, the hole edge must be covered with a bushing.
NOTE: Power cords with plug must pass through a
separate hole.
Electrical Connection to Dishwasher
Electrical connection is on the right front of dishwasher.
For cable direct connections the cable must be routed as shown in Figure E. Cable must extend a minimum of 24" from the rear wall.
For power cord connections, install a 3-prong grounding type receptacle in the sink cabinet rear wall, 6" min. or 18" max. from the opening, 6" to 18" above the floor.
Figure E
Alternate
Receptacle
Location
18"
18"
6"
6"
1-1/2" Dia.
Hole (Max.)
Receptacle
Location
Area
24"
from Wall
Ground
Black
3"
from
Cabinet
White
PREPARE HOT WATER LINE
The line may enter from either side, rear or floor within the shaded area shown in Figure F.
The line may pass through the same hole as the electrical cable and drain hose. Or, cut an additional 1-1/2" dia. hole to accommodate the water line. If power cord with plug is used, water line must not pass through power cord hole.
Water Line Connection
Turn off the water supply.
Install a hand shut-off valve in an accessible location,
such as under the sink. (Optional, but strongly recommended and may be required by local codes.)
Water connection is on the left side of the dishwasher. Install the hot water inlet line, using no less than 3/8" O.D. copper tubing. Route the line as shown in Figure F and extend forward at least 19" from rear wall.
Adjust water heater for 120°F to 150°F temperature.
Flush water line to clean out debris.
The hot water supply line pressure must be 20-120 PSI.
Installation Instructions
7
CAUTION
Do not remove wood base until you are ready to install the dishwasher. The dishwasher will tip over when the door is opened if the wood base is removed.
BEFORE YOU BEGIN
Locate and set aside (for use in Step 12) the
2 Phillips special head screws wrapped with yellow tape and stuck to the top or side of the dishwasher. Remove drain hose from upper rack, if it has not been pre-installed, and set aside for use in Step 7.
Figure F
CHECK DOOR BALANCE
With dishwasher on the wood skid, check the door
balance by opening and closing the door.
If the door drops when released, increase the spring
tension. If the door rises when released, decrease the tension.
NOTE: The addition of the custom panel on model ZBD6890 will require exchange of the factory installed springs. Use the heavy-duty springs provided. See the custom panel template for additional instructions.
Position the spring for increased or decreased
tension as required.
NOTE: Adjust both balance springs to the same amount of tension to prevent excessive door twisting during use.
TIP: If door does not open easily or falls too quickly, check the spring cable routing. Check that the cable is properly aligned on the pulley (as shown).
STEP 1
Figure G
Shut-off
Valve
Hot
2"
From
Cabinet
Cabinet Face
1-1/2" Dia.
Hole
19" From Wall
2" From Floor
Use This
Mounting
Hole
Pulley
Shoulder
Correct Spring Cable Routing
Increase
Tension
Decrease
Tension
REMOVE WOOD BASE, INSTALL LEVELING LEGS
IMPORTANT Do not kick off wood base! Damage
will occur.
Move the dishwasher close to the installation location and lay it on its back.
Remove the four leveling legs on the underside of the wood base with an adjustable wrench or 15/16" socket.
Discard base.
Screw leveling legs back into the dishwasher frame,
approximately 1/4" from frame as shown.
STEP 2
REMOVE TOEKICK
Remove the two toekick screws.
STEP 3
8
T
oekick
Remove 2
Toekick Screws
Installation Instructions
Figure H
Approx.
1/4"
Figure J
INSTALL POWER CORD
Use Power Cord Kit WX09X70910 available for purchase from an authorized GE Appliances dealer.
Skip this step if dishwasher will be direct wired or has a factory installed power cord.
The power cord and connections must comply with the National Electrical Code, Section 422 and/or local codes and ordinances.
Maximum power cord length is 4 feet beyond the back of the dishwasher.
Connect incoming power cord white (or ribbed) to dishwasher white, black (or smooth) to black and ground to dishwasher green wire. Use UL listed wire nuts of appropriate size.
Replace junction box cover. Be sure wires are not pinched under the cover.
STEP 4
Figure K
INSTALL 90° ELBOW
Wrap 90° elbow with thread seal tape.
Install a 90° elbow onto the water valve.
Do not overtighten 90° elbow, water valve bracket could bend
or water valve fitting could break.
Position the end of the elbow to face the rear of the dishwasher
.
STEP 5
Figure L
Remove
Junction Box
Cover
C
Check That White, Black and
Green Dishwasher Wires Are Threaded
Thru Small Hole in Bracket
A
B
Insert Power
Cord Wires Thru
Strain Relief
and Tighten
Ground
Use UL Listed
Wire Nuts
White
Black
D
Front of Dishwasher
Water Valve
Bracket
90°
Elbow
Fill
Hose
Thread
Seal Tape
INSTALL DRAIN HOSE, GUIDE THROUGH CABINET
Remove tape and wire tie holding the clamp to the drain hose. Be careful not to damage the drain hose.
Stand the dishwasher upright.
Slip the supplied
hose clamp over the large end of the hose. Do not tighten.
Push hose over the drain outlet on the back side of the dishwasher. See illustration. Push the hose over the outlet and against the shoulder stop.
Tighten the hose clamp with a 1/4" nut driver.
Position the dishwasher in front of the opening.
Insert drain hose into the cabinet side. If power cord is used, guide the end through a separate hole.
STEP 7
INSTALL TRIM PIECES
Skip this step if trim is not supplied with the dishwasher.
Locate trim strips inside dishwasher.
Press trim onto the tub flange on each side. Start
with the top edge, pressing on as you move towards the bottom.
Press the two top trim pieces on each side of the latch.
Open and close the door to check that trim does not bind and does not interfere with door latch.
STEP 9
POSITION WATER LINE AND HOUSING WIRING
Position water supply line and house wiring on the floor of the opening to avoid interference with base of dishwasher and components under dishwasher.
STEP 6
9
Figure Q
Trim Strip
Trim Strip
Trim Strip
Water
Line
House
Wiring
5"
5"
4"
6"
4"
Installation Instructions
Figure M
SLIDE DISHWASHER PARTIALLY INTO CABINET
DO NOT PUSH AGAINST FRONT PANEL WITH KNEES. DAMAGE WILL OCCUR.
Slide dishwasher into the opening a few inches at a time.
As you proceed, pull the drain hose through the opening under the sink. Stop pushing when the dishwasher is a few inches forward of adjacent cabinetry.
Make sure drain hose is not kinked under the dishwasher and there is no interference with the water line and wiring or any other component.
STEP 8
Figure P
Figure O
Figure N
Drain
Outlet
Hose
Clamp
Shoulder
Stop
Flapper
Valve—Do
Not Remove
Reposition Dishwasher by Grasping Both
Do Not Push Against Front Door Panel With Knee. Damage to The Door Panel Will Occur.
Sides With Hands
Insulation
Blanket
Water
Line
Drain
Hose
Power Cord
(If Used)
House
Wiring
POSITION DISHWASHER UNDER COUNTERTOP
STEP 10
10
Push the dishwasher into the cabinet.
Push at the sides with your hands. Do not use your
knee against the door since door damage will occur.
Check that the tub insulation blanket does not getbunched-up or interfere with the springs as you
slide it into the cabinet.
Center the dishwasher in the opening.
Check that the edges of the dishwasher door are
behind the cabinet frame and aligned with the front face of the cabinet as shown.
Carefully open and close the door to ensure that the door panel does not catch or rub on the cabinet frame.
If the door catches or rubs on the frame, reposition and/or level the unit (see Step 11) until the door moves freely and does not contact the cabinet frame.
The controls are designed to be hidden by your countertop. Align the dishwasher as shown in Figure T.
NOTE: If the drain hose gets trapped between the wall and the back side of the dishwasher, it can prevent the dishwasher from sliding all the way back into the cabinet opening, and thus preventing a flush fit with the kitchen cabinet panels.
TIP: For best appearance installations of custom panel models, it may be necessary to cut off the back panel of the tub insulation blanket so that the dishwasher door panel can be aligned flush with the kitchen cabinet panels.
The leveling legs can be used to increase or decrease the amount of gap between the controls and the countertop affecting the visibility of the controls. Leave a 1/2" minimum gap between the underside of the countertop and the top of the dishwasher door (see Figure V).
IMPORTANT Leave a 1/2" minimum
gap between the controls and the underside of the countertop to prevent condensation and damage to the control panel from screwheads.
NOTE: If this dishwasher is replacing an existing
dishwasher, the old countertop bracket screw holes may not be in the correct position to accept a top control model. New holes may be required.
Control Panel
Countertop
Minimum 1/2" Gap
for Clearance
Countertop
1/2" min.
Figure U
Figure V
Top View
Controls Hidden
by Countertop
Installation Instructions
Figure S
Figure T
Figure R
Do Not Push Against Front Door Panel With Knee. Damage to The Door Panel Will Occur.
Door
Fits and
Swings
Back
Behind
Cabinet
Frame
Correct
Alignment
Reposition Dishwasher by Grasping Both Sides With Hands
Door Catches
on Cabinet Frame
Incorrect
Alignment
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