GE MDS SD Series Technical Manual

Technical Manual
MDS™ SD Series Secure, Long Range IP/Ethernet & Serial
Covering ES/SS Units with Firmware Version 5.4.0
Applies to all modes EXCEPT those operated in x710 Mode.
MDS 05-4846A01, Rev. J
JUNE 2016
Quick-Start instructions for this product are contained in publication 05-4847A01.
Visit our website for downloadable copies of all documentation at www.gemds.com.
TABLE OF CONTENTS
1.0 INTRODUCTION ................................................................................................................................... 1
1.1 Conventions Used in This Manual ........................................................................................................ 1
1.2 New Features in this Release ............................................................................................................... 2
2.0 PRODUCT DESCRIPTION ................................................................................................................... 3
2.1 Front Panel Connectors and Indicators ................................................................................................. 3
2.2 Key Product Features ............................................................................................................................ 3
Media Access Control (MAC) ........................................................................................................... 4
VLAN Capability ............................................................................................................................... 5
Terminal Server Capability ............................................................................................................... 5
Store and Forward Capabilit y .......................................................................................................... 5
Peer-to-Peer Capability .................................................................................................................... 5
Tail End Network Capability ............................................................................................................. 5
Frequency Re-use (System ID) ....................................................................................................... 5
2.3 SD Model Offerings ............................................................................................................................... 6
2.4 Operating Modes and Applicable Manuals ........................................................................................... 6
2.5 Accessories and Spares........................................................................................................................ 7
Protected Network Station ............................................................................................................... 8
2.6 MDS™ Master Station Compatibility ..................................................................................................... 8
3.0 TYPICAL APPLICATIONS ................................................................................................................... 9
3.1 Operating Parameters ........................................................................................................................... 9
3.2 Example Systems ................................................................................................................................ 10
Multiple Address Systems (MAS) .................................................................................................. 10
Point-to-Point System .................................................................................................................... 11
IP Payload/Ethernet Polling and Terminal Server Operation ........................................................ 11
Port Sharing with Multiple Hosts .................................................................................................... 12
Push Communication (Report-by Exception) ................................................................................. 13
IP Polling of Serial Remotes .......................................................................................................... 14
IP Polling of Two Serial Ports on One Remote .............................................................................. 14
4.0 INSTALLATION PLANNING .............................................................................................................. 16
4.1 Chassis Dimensions ............................................................................................................................ 16
4.2 Mounting Bracket Options ................................................................................................................... 17
Optional DIN Rail Mounting ........................................................................................................... 17
4.3 Antennas and Feedlines...................................................................................................................... 18
Antennas ........................................................................................................................................ 18
Feedlines .......................................................................................... Error! Bookmark not defined.
4.4 DC Power Connection ......................................................................................................................... 19
4.5 Grounding Consideratio ns ................................................................................................................... 20
4.6 Ethernet Data Interface (RJ-45) .......................................................................................................... 20
4.7 Serial Data Interfaces .......................................................................................................................... 21
COM1 (Serial) Connection ............................................................................................................. 21
COM2 (Data) Connections ............................................................................................................. 22
5.0 STEP-BY-STEP INSTALLATION ....................................................................................................... 25
5.1 Initial Configuration .............................................................................................................................. 25
Web-Based Management .............................................................................................................. 26
Web Browser Connection .............................................................................................................. 26
Alternative Management Methods ................................................................................................. 29
5.2 Initial Startup & Checkout .................................................................................................................... 29
Ethernet Connector LEDs .............................................................................................................. 30
5.3 Optimizing the Radio Network ............................................................................................................. 30
Modem Type Setting ...................................................................................................................... 30
MDS 05-4846A01, Rev. J SD Series Technical Manual i
Inter-Packet Gap Settings .............................................................................................................. 30
Baud Rate Setting .......................................................................................................................... 30
Ethernet Settings ............................................................................................................................ 31
Antenna SWR Check ..................................................................................................................... 31
6.0 USING THE DEVICE MANAGER ....................................................................................................... 32
6.1 Navigating the Screens ....................................................................................................................... 32
Overview Screen ............................................................................................................................ 33
6.2 Management Tasks ............................................................................................................................. 34
6.3 Configuration Screens ......................................................................................................................... 39
Radio .............................................................................................................................................. 40
Media Access Control .................................................................................................................... 45
Store and Forward Operation ........................................................................................................ 45
Features ......................................................................................................................................... 50
Understanding the Use of Virtual Radio Channels (VRCs) ........................................................... 55
Using the Terminal Server — Typical Example ............................................................................. 57
Communications Ports ................................................................................................................... 62
Security .......................................................................................................................................... 66
6.4 Maintenance & Status Screens ........................................................................................................... 68
Event Log ....................................................................................................................................... 69
Alarm Summary ............................................................................................................................. 69
Performance ................................................................................................................................... 71
Firmware Utilities ............................................................................................................................ 77
Configuration Files ......................................................................................................................... 81
7.0 TROUBLESHOOTING ........................................................................................................................ 83
7.1 LED Indicators ..................................................................................................................................... 84
7.2 Checking for Alarms/Events ................................................................................................................ 85
Major Alarms vs. Minor Alarms ...................................................................................................... 85
Status and Informational Events .................................................................................................... 85
Event Code Definitions................................................................................................................... 85
7.3 Operating Constraints ......................................................................................................................... 87
8.0 TECHNICAL REFERENCE ................................................................................................................ 89
8.1 Performing Network-Wide Remote Diagnostics .................................................................................. 89
Setting Up Diagnostics ................................................................................................................... 90
8.2 Over-the-Air Firmware Upgrades ........................................................................................................ 90
Intrusive vs. Passive (Non-Intrusive) Mode ................................................................................... 90
Broadcast Reprogramming Suggestions by Network Type ........................................................... 92
OTA Reprogramming Overview ..................................................................................................... 92
Cancelling OTA Reprogramming ................................................................................................... 93
Error Conditions/Recovery ............................................................................................................. 93
Execution and Screen Examples ................................................................................................... 93
8.3 COM1 Operating Modes ..................................................................................................................... 94
Changing COM1 Modes................................................................................................................. 94
8.4 Implementing Sleep Mode................................................................................................................... 95
8.5 Technical Specifications ...................................................................................................................... 96
8.6 dBm-Watts-Volts Conversion Chart .................................................................................................... 98
9.0 GLOSSARY OF TERMS & ABBREVIATIONS .................................................................................. 99
ii SD Series Technical Manual MDS 05-4846A01, Rev. J
Copyright and Trademark
For SD1, maintain an RF safety distance of
For SD2, maintain an RF safety distance of
increasing the distance accordingly.
Consult factory prior to operation.
This manual and all software described herein is protected by Copyright: 2015 GE MDS, LLC. All rights reserved. GE MDS, LLC reserves its right to correct any errors and omissions in this publication. Modbus® is a registered trademark of Schneider Electric Corporation. All other trademarks and product names are the property of their respective owners.
RF Safety Notice (E nglish and French)
Concentrated energy from a directional antenna may pose a health hazard to humans. Do not allow people to come closer to the antenna than the distances listed in the table below when the transmitter is operating. More information on RF exposure can be found online at the following website: www.fcc.gov/oet/info/documents/bulletins.
Concentré d'énergie à partir d'une antenne directionnelle peut poser un risque pour la santé humaine. Ne pas permettre aux gens de se rapprocher de l'an­tenne que les distances indiquées dans le tableau ci-dessous lorsque l'émetteur est en marche. Plus d'informations sur l'exposition aux RF peut être trouvé en ligne à l'adresse suivante: www.fcc.gov/oet/info/documents/bulletins.
Antenna Gain vs. Minimum RF Safety Distance
0–5 dBi 5–10 dBi 10–16.5 dBi
Safety Distance (SD4)
Safety Distance (SD9)
Safety Distance (SD1)
Safety Distance (SD2)
Safety Distance
(other models):
0.79 meter 1.41 meters 3.05 meters
0.46 meter .82 meters 1.74 meters
1.80 meters for a 7 dBd (9.15 dBi) antenna. Use of higher gain antennas means increasing the distance accordingly.
1.50 meters for a 7 dBd (9.15 dBi) antenna. Use of higher gain antennas means
Antenna Gain
FCC Part 15 Notice
Operation is subject to the following two conditions: (1) this device may not cause harmful inter­ference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Any unauthorized modification or changes to this device without the express approval of the manufacturer may void the user’s authority to operate this device. Furthermore, this device is intended to be used only when installed in accordance with the in­structions outlined in this manual. Failure to comply with these instructions may void the user’s authority to operate this device.
MDS 05-4846A01, Rev. J SD Series Technical Manual iii
Industry Canada Notice
This Class A digital apparatus complies with Canadian ICES-003. Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.
Servicing Precautions
When servicing energized equipment, be sure to wear appropriate Personal Protective Equipment (PPE). During internal service, situations could arise where objects accidentally contact or short circuit components and the appropriate PPE would alleviate or decrease the severity of potential injury. When servicing radios, all workplace regulations and other applicable standards for live electrical work should be followed to ensure personal safety.
Manual Revision and Accuracy
This manual was prepared to cover a specific version of firmware code. Accordingly, some screens and features may differ from the actual unit you are working with. While every reasona­ble effort has been made to ensure the accuracy of this publication, product improvements may also result in minor differences between the manual and the product shipped to you. If you have additional questions or need an exact specification for a product, please contact GE MDS using the information at the back of this guide. In addition, manual updates can be found on our web site at www.gemds.com
Environmental I nfor mati on
The manufacture of this equipment has required the extraction and use of natural resources. Im­proper disposal may contaminate the environment and present a health risk due to hazardous substances contained within. To avoid dissemination of these substances into our environment, and to limit the demand on natural resources, we encourage you to use the appropriate recycling systems for disposal. These systems will reuse or recycle most of the materials found in this equipment in a sound way. Please contact GE MDS or your supplier for more information on the proper disposal of this equipment.
Battery Disposal —This product may contain a battery. Batteries must be disposed of properly,
and may not be disposed of as unsorted municipal waste in the European Union. See the product documentation for specific battery information. Batteries are marked with a symbol, which may include lettering to indicate cadmium (Cd), lead (Pb), or mercury (Hg). For proper recycling re­turn the battery to your supplier or to a designated collection point. For more information see: www.weeerohsinfo.com.
Product Test Data Sheets —Test Data Sheets showing the original factory test results for this
unit are available upon request from the GE MDS Quality Leader. Contact the factory using the information at the back of this manual. Serial numbers must be provided for each product where a Test Data Sheet is required.
CSA/us Notice
This product is approved for use in Class 1, Division 2, Groups A, B, C & D Hazardous Loca­tions. Such locations are defined in Article 500 of the National Fire Protection Association (NFPA) publication NFPA 70, otherwise known as the National Electrical Code. The transceiver has been recognized for use in these hazardous locations by the Canadian Standards Association
iv SD Series Technical Manual MDS 05-4846A01, Rev. J
(CSA) which also issues the US mark of approval (CSA/US). The CSA Certification is in accord­ance with CSA STD C22.2 No. 213-M1987.
CSA Conditions of Approval: The transceiver is not acceptable as a stand-alone unit for use in the hazardous locations described above. It must either be mounted within another piece of equipment which is certified for hazardous locations, or installed within guidelines, or conditions of approval, as set forth by the approving agencies. These conditions of approval are as follows: The transceiver must be mounted within a separate enclosure which is suitable for the intended application. The antenna feed line, DC power cable and interface cable must be routed through conduit in accordance with the National Electrical Code. Installation, operation and maintenance of the transceiver should be in accordance with the transceiver's installation manual, and the Na­tional Electrical Code. Tampering or replacement with non-factory components may adversely affect the safe use of the transceiver in hazardous locations, and may void the approval. A power connector with screw-type retaining screws as supplied by GE MDS must be used.
Do not disconnect equipment unless power has been switched off or the area is known to be non-hazardous. Refer to Articles 500 through 502 of the National Electrical Code (NFPA 70) for further information on hazardous locations and approved Division 2 wir­ing methods.
ATEX Directive Compliance Information
The SD wireless transceivers are ATEX Compliant with the “Zone 2, Cat 3"
requirements pending the proper installation requirements listed below.
Do not disconnect while circuit is Live unless area is known to be non-hazardous. Do not open when ener­gized.
The SD product was evaluated based on the following ratings as per SIRA 15ATEX4251X and IECEx CSA 15.0035X:
II 3 G
• Ex nA IIA T3 Gc
• Amb -40°C to +70°C
• T3
MDS 05-4846A01, Rev. J SD Series Technical Manual v
Decoded:
II - Equipment Group - Electrical equipment intended for use in places with an explosive
gas atmosphere other than mines susceptible to firedamp
3 G - Zone 2 - Normal Protection level Gas - Provides a low level of protection and is in-
tended for use in a Zone 2 hazardous area
Ex nA - Gas & Air Mixture Zone 2 protection - Non-Sparking
IIA - Gas Group IIA - Propane
T3 - temperature classification
Gc - Gas atmospheres - assured level of protection against becoming an ignition source
in normal operation
ATEX Special Conditions for Safe Use:
1. The device shall be installed in an additional enclosure that provides an ingress protection
rating not less than IP54 and meets the enclosure requirements of EN 60079-0 and EN 60079-15. Any field wiring connections or cable entries used for this outer enclosure shall also be suitably certified against the enclosure requirements of EN 60079-0 and EN 60079-15. The installer shall ensure that the maximum ambient temperature of the module when installed is not exceeded.
2. The equipment shall only be used in an area of not more than pollution degree 2, as defined
in IEC 60664-1.”
3. Transient protection shall be provided that is set at a level not exceeding 140 % of the peak
rated voltage value at the supply terminals to the equipment.
Standards of Compliance 1999/5/EC RTTE Directive 1999/5/EC 2004/108/EC EMC Directive 2004/108/EC 2006/95/EC Low Voltage Directive, LVD. 2006/95/EC 2011/65/EC Restriction of the use of certain hazardous 2011/65/EC substances in electrical and electronic equipment EN 300 113-2 Radio Equipment and System specifications V1.5.1 EN60950-1:2006 Safety of Information technology equipment 1:2006
+A12:2011 EN 301 489-1 Electromagnetic compatibility V1.9.2 EN60079-0:2012/A11:2013 Equipment for Explosive Atmospheres & EN 60079-15:2010
BSD License Information
The SD Series products contain source code originally released as part of “WPA Supplicant” which is copyrighted as indicated below and is redistributed under the terms of the BSD license:
vi SD Series Technical Manual MDS 05-4846A01, Rev. J
WPA Supplicant Copyright (c) 2003-2010, Jouni Malinen <j@w1.fi> and contributors All Rights Reserved.
BSD License
------- Redistribution and use in source and binary forms, with or without modification, are permitted
provided that the following conditions are met:
1. Redistributions of source code must retain the above copyright notice, this list of conditions and the following disclaimer.
2. Redistributions in binary form must reproduce the above copyright notice, this list of condi­tions and the following disclaimer in the documentation and/or other materials provided with the distribution.
3. Neither the name(s) of the above-listed copyright holder(s) nor the names of its contributors may be used to endorse or promote products derived from this software without specific prior written permission.
THIS SOFTWARE IS PROVIDED BY THE COPYRIGHT HOLDERS AND CONTRIBU­TORS “AS IS” AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FIT­NESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL THE COPYRIGHT OWNER OR CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUD­ING, BUT NOT LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES; LOSS OF USE, DATA, OR PROFITS; OR BUSINESS INTERRUPTION) HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE, EVEN IF ADVISED OF THE POSSIBIL­ITY OF SUCH DAMAGE.
MDS 05-4846A01, Rev. J SD Series Technical Manual vii

1.0 INTRODUCTION

This manual is one of two publications for users of the MDS SD Series Transceiver shown in Figure 1. It contains an overview of common applications, installation planning data, specifica­tions, troubleshooting, and instructions for using the web-based Device Manager. This manual is intended for technical personnel who perform network design, configuration, and troubleshoot­ing of the equipment.
A companion Setup Guide is also available (Part no. 05-4847A01). The scope of the Setup Guide is limited to installing the transceiver and placing it in service for the first time. All product doc­umentation can be downloaded free of charge from the GE MDS website at www.gemds.com. The website also contains links to Application Bulletins and other product information.
Figure 1. MDS SD Series Transceiver

1.1 Conventions Used in This Manual

Software & Device Manager Notations

This product is designed for software control via a connected PC. To show the names of screen items, keyboard entries, or other information displayed on a PC, a bolded font is used throughout the manual that appears as follows:
Bolded font example (for screen names and keyboard entries)
To show the navigation path leading to a particular screen, this same font is used with forward­pointing arrows between screen names. For example, suppose you wish to access the radio’s
tures Screen

Model Number Notations

. The navigation path shown for it would appear as follows:
Configuration>>Features
The term “SD” or “SD Series” is used in this manual to denote all models in the SD product line. Specific model numbers such as MDS SD1 (150-174 MHz), SD2 (216-235 MHz), SD4 (300-512 MHz), and SD9 (820-960 MHz) are used only when necessary to reference model-specific fea­tures.

Authorization Features

Some features of the radio are dependent on purchased options and applicable regulatory con­straints. A “key” icon is shown near the heading of any such features. In some cases a fea­ture upgrade may be available. Contact your sales representative for additional information.
Fea-
MDS 05-4864A01, Rev. I SD Series Technical Manual 1

1.2 New Features in this Release

The SD transceiver has been updated to include the following functionality in the latest release of the product:
• Over-the-Air Compression to maximize bandwidth (See Page 44)
• Internal Modbus TCP to RTU Conversion added for IP Payloads (see Page 56)
• CTS Key Support for Packet and Packet w/MAC modes (see Page 64)
• VLAN Gateway for each IP Configuration when VLANs are enabled (see Page 66)
• 600bps baud rate added to COM ports (see page 64)
• Tail End Network Support when in Packet w/MAC Mode (AP only) (See Page 45)
• Modem Transmit Tolerance feature to enhance over-the-air data when using 38400N,
19200N and 4800F modems. (See Page 50)
• Added Buffer Delay to the COM2 port (see page 63)
• Added option for Seamless Support while in Transparent Mode (see page 65)
2 SD Series Technical Manual MDS 05-4846A01, Rev. I

2.0 PRODUCT DESCRIPTION

The transceiver is a software-configurable, industrial radio for use in licensed data acquisition networks. It may be interfaced with a variety of data control equipment including remote termi­nal units (RTUs), programmable logic controllers (PLCs), flow computers, and similar devices. Data interface connections may be made for both serial (RS-232/RS-485) and Ethernet protocols. It is designed for use in both polled networks and report-by-exception (push) systems.
The radio employs digital signal processing (DSP) technology and a fully digital transmit and receive IF chain to provide robust communications even under adverse conditions. DSP technol­ogy also helps eliminate the effects of component variations or temperature changes, resulting in optimized performance.

2.1 Front Panel Connectors and Indicators

Figure 2 shows the transceiver’s front panel connectors and indicators. These items are refer­enced in the installation steps and in various other locations in the manual. The transceiver’s LED functions are described in Table 10 on Page 29.
Figure 2. Front Panel Connectors & Indicators

2.2 Key Product Features

The transceiver is designed to meet the demanding needs of today’s wireless networks in a com­pact and rugged package. It offers an array of features in a single hardware platform:
• Software-configurable via a built-in Device Manager — no manual controls or adjustments.
• Media Access Control (MAC) to prevent data collisions when two or more radios try to use
the radio channel at the same time.
• Available encryption of payload data (AES 128-bit)
• Supports Virtual LAN (VLAN) operation
MDS 05-4864A01, Rev. I SD Series Technical Manual 3
• Terminal Server capability to enable IP addressing of serial interface ports on individual ra-
dios
• Store and Forward capability
• Frequency Re-use that offers approximately 20 dB of additional co-channel isolation when
operating networks on the same frequency.
• Supports use of MDS™ PulseNET Network Management Software
• Supports a wide variety of modem speeds and bandwidths for regulatory compliance in vir-
tually all regions of the world
• Ethernet & serial interfaces — ideal for migration to IP networks
• Dual serial functionality (RS-232 and RS-485)
• Modbus TCP to RTU Conversion in both Terminal Server and IP Payload features elimi-
nates the need for extra equipment.
• Over-the-air reprogramming of remote units — no unnecessary trips to radio sites
• Licensed 5-watt design, maximizes communications range with low interference risk from
other users
• Configurable via software as a Remote or an AP unit
• Low power “sleep mode” — ideal for battery-powered solar sites
• Virtual Radio Channels (VRC) support multiple polling applications on one radio
NOTE Some features may not be available on all units, depending on the options purchased and
regulatory constraints for the region in which the radio will operate.

Media Access Control (MAC)

An important feature of the transceiver is Media Access Control (MAC). The radio’s MAC is specifically designed for use with narrow bandwidth, half duplex radio networks such as those commonly used in licensed telemetry systems. When the MAC is enabled, it provides efficient support of multiple data traffic models including multiple hosts, synchronous and asynchronous polls, and report-by-exception (push traffic). MAC ensures that every transceiver in the network has an equal probability of gaining access to the radio channel when it has data to send.
Coordination of Channel Access
The main objective of the MAC is to coordinate channel access for all radios in the network, preventing data “collisions” that can occur with simultaneous transmissions from radios on the same RF channel. With MAC operation, a single radio is configured as an Access Point (AP) and other units are designated as Remotes. The AP serves as the controller of the RF network. Re­motes request permission from the AP to use the RF channel before sending payload data, thus avoiding collisions of data, and creating a highly reliable wireless network. The MAC is respon­sible for allocating which unit gets access to the broadcast medium (the RF channel), when, and for how long.
Data Validation
Additionally, the MAC validates all messages and purges corrupted data from the system. Suc­cessful delivery of data is ensured through the use of retries and acknowledgements. Minimal overhead is used to accomplish these tasks, which translates to increased bandwidth efficiency of the radio channel with minimal latency, ensuring that messages are delivered in a timely manner.
4 SD Series Technical Manual MDS 05-4846A01, Rev. I

VLAN Capability

A Virtual Local Area Network (VLAN) is essentially a limited broadcast domain, meaning that all members of a VLAN receive broadcast frames sent by members of the same network, but not frames sent by members of a different network.
The radio supports port-based VLAN at the Ethernet interface and over the air, in accordance with the IEEE 802.1Q standard. When VLAN Mode is enabled, the wireless ports of both AP and Remote radios act as a “trunk port” to carry data.

Terminal Server Capability

The unit’s Terminal Server option allows serial port data to be sent over the air in the form of IP packets. It works by encapsulating data from the serial (COM1/COM2) ports as IP packets, then transmitting it over the air. At the receiving end, the data is decapsulated and delivered to the ap­propriate COM port. The Terminal Server option provides a front-end RTU conversion for TCP MODBUS Data. See “Terminal Server COM1/2 Configuration” on Page 56 for more infor­mation.

Store and Forward Capability

Store and Forward (SAF) capability is only available in Packet w/MAC mode. It allows a radio to store incoming data and retransmit it a short time later to other stations. This can be used to link outlying Remote stations to the AP when direct communication is not possible due to ter­rain, distance, or other obstructions.
Communication routes are automatically discovered and traffic is intelligently filtered such that only store and forward traffic is sent through the SAF unit, conserving critical bandwidth in the network.

Peer-to-Peer Capability

Peer to Peer capability is available in Packet w/MAC mode only. It allows Remote radios in the same radio network to pass data indirectly between each other via the AP. When the Peer-to-Peer functionality is enabled on the Remote, both the Remote and the AP will be able to pass data in the system. The AP will route data to and from the enabled peers without disrupting AP-to­Remote specific communications.

Tail End Network Capability

This feature allows the user to send DLINK messages across networks when two radios are con­nected via the COM1 port (Note that a special cable wiring is required to connect the radios in the tail-end link). This feature allows Network Monitoring to extend to the Tail end link Network when operating in Packet w/MAC mode.

Frequency Re-use (System ID)

Frequency Re-use is possible in some applications. SysID (or System ID as it is referred to in the Device Manager) offers approximately 20 dB of additional co-channel isolation when operating networks on the same frequency (see Page 41 for more information). Note that proper system design is required. SysID offers nine unique choices including the default value of NONE. Master and Remote radios in the same network must use the same value.
MDS 05-4864A01, Rev. I SD Series Technical Manual 5
To use this feature, a network must consist of all SDx radios. This feature is applicable only on digital modems (B modems are excluded). Note that this feature does not affect adjacent channel performance, but only co-channel performance.

2.3 SD Model Offerings

The radio is offered in three model types, using one hardware platform:
Ethernet (ES)All SD features and functionality
Standard (SS)All SD features, except over-the-air Ethernet data
x710 (MS)Direct, drop-in compatibility for networks using a mix of SD and older
MDS x710 radios

Model Number Codes

The unit’s model number is printed on the bottom label. Additional unit details are available through the Device Manager, described later in this manual.

2.4 Operating Modes and Applicable Manuals

In addition to the model offerings above, the radio may be configured to operate in any of the following modes:

Standard Modes (Modes covered by this manual)

Packet Mode — Payload data from the radio’s serial and Ethernet ports is assembled in-
to packets and transmitted over the air. Packet mode supports Ethernet Bridging, AES 128-bit encryption, and Virtual Radio Channels (VRC). This mode requires an all-SD ra­dio network.
Packet w/MAC — This mode is similar to Packet Mode above, but adds a Media Access
Control (MAC) layer to the feature set. The MAC provides robust collision avoidance, with an AP controlling which unit can access the communication channel, and when, for maximum efficiency of the radio channel. This mode supports push traffic, data retry, Virtual Radio Channels (VRC), AES 128-bit encryption, Peer-to-Peer, Store and Forward operation, and Tail End Link Monitoring. This mode requires an all-SD radio network.
Transparent Mode — This mode is over-the-air compatible with MDS x710 transceiv-
ers, while supporting payload data encapsulated in IP at the Ethernet port. This mode is ideal for mixed networks containing SD and older MDS x710 radios. It allows currently deployed x710 networks to add support for Ethernet data at either the Master or Remote radios. Note that Ethernet Bridging is not supported in this mode.
NOTE Transparent Mode also offers AES Encryption and added security for DLINK polling. A
separate DLINK Encryption passphrase is only applicable when Transparent w/ AES Encryption is enabled. Transparent w/AES Encryption requires an all SD radio network.

x710 Mode: Different Manual Required

x710 Mode — This mode provides direct, drop-in compatibility with MDS x710 trans-
ceivers, and uses the same core command set as these radios. It is designed for use in sys­tems containing a mix of SD radios and legacy MDS x710 units.
6 SD Series Technical Manual MDS 05-4846A01, Rev. I
Accessory
Description
Part Number
Retrofit Kit, Digital
Contains adapters and connector s
transceiver.
Retrofit Kit, Analog
Contains adapters and connector s
analog transceiver.
DC Power Plug, 2-
Mates with power connector on radio
prevent accidental disconnect.
Setup Guide Transparent Modes)
Describes the installation and setup this Technical Manual.
Flat Mounting
Brackets that attach to the bottom of
footprint of MDS x710 transceivers.
DIN Rail Mounting
Contains bracket for mounting the
IMPORTANT: This manual does not cover x710 Mode operation. Refer instead to the follow­ing manuals for x710 instructions:
Start-Up Guide (x710 Mode) — Part No. 05-4669A01
Technical Manual (x710 Mode) — Part No. 05-4670A01
Figure 3. SD Transceivers offer compatibility with older MDS x710 Transceivers (left), and
may be used for replacement and/or interoperability in these networks.
A retrofit kit is available for connector conversion (see Accessories & Spare Items).

2.5 Accessories and Spares

Table 1 lists common accessories and spare items for the transceiver. GE MDS also offers an Accessories Selection Guide listing additional items that may be used with the product. Visit
www.gemds.com or contact your factory representative to obtain a copy of the guide.
Table 1. Accessories & Spare Items
pin, polarized
(for Packet and
Bracket Kit
Bracket Kit
needed to facilitate the replacement
03-4696A01
of an existing MDS x710A/C/M digital
03-4697A01
needed to facilitate the replacement
of an existing MDS x710A/C/M
73-1194A53
case. Screw terminals provided for
wires, threaded locking screws to
05-4847A01
of the transceiver. A companion to
03-4123A14
the unit. Used for mounting to a flat
mounting surface. Fits the mounting
03-4125A04
transceiver to standard 35 mm DIN
rails commonly used in equipment
cabinets and panels.
MDS 05-4864A01, Rev. I SD Series Technical Manual 7

Protected Network Station

The transceiver is available in a protected network configuration, known as the SDxP (Figure 4), where x denotes the particular model of SD transceiver installed inside the chassis (i.e., SD1, 2, 4, 9, etc.).
The SDxP is a tabletop or rack-mount unit designed to hold two transceivers, two power sup­plies, and a switchover logic board that automatically selects between transceiver A or B as the active unit. Manual selection may also be made using a front panel switch.
Figure 4. Protected Network Station
With two transceivers and two power supplies installed, the unit continues to communicate even if a failure occurs in one of the transceivers, or its associated power supply. This capability is important in critical applications where uninterrupted service is required. Refer to publication 05-4161A01 for detailed information on this product.

2.6 MDS™ Master Station Compatibility

Figure 5. MDS™ Master Station
In order to keep up with advancing technology, the MDS™ Master Station has been created to be a drop-in ready replacement for earlier MDS x790 Master Stations and provides backwards compatibility with x710 radio systems. The Master Station runs on the Orbit platform to provide highly secure and robust operations that far succeed legacy MDS products.
The Master Station is available on multiple frequencies and bands with more to be added every day. To see which models are currently available, as well as more detailed information about the MDS™ Master Station, visit the GEMDS website at www.gemds.com.
8 SD Series Technical Manual MDS 05-4846A01, Rev. I
Polled Bridged Ethernet
MODBUS TCP
Packet w/MAC
May also use Packet mode and enable LBT with Listen on RX.
Bridged Ethernet
IP(ICMP/TCP/UDP/M ODBUS TCP)
Packet w/MAC
May also use Packet mode and enable LBT with Listen on RX.
Mixed Serial and Bridged Ethernet
MODBUS RTU & IP
Packet w/MAC
May also use Packet mode with Multihost feature enabled.
Report by Exception
Serial and/or IP
Packet w/MAC
Single Poll Multiple Response
Serial and/or IP
Packet w/MAC
Two or more concurrent
Payload at master
DNP3 & Modbus RTU
Packet w/MAC
May also use Packet mode with Single Port Serial Polling
COM1)
Modbus RTU
Packet
AES On
Single Port Serial Polling
master)
Modbus RTU
Packet
AES Off

3.0 TYPICAL AP PLIC ATIONS

This section describes common scenarios the transceiver may be used in. A number of variations are possible; if you have unique requirements not found here, it is recommended that you consult a support specialist at GE MDS. Contact information is provided at the back of this manual.

3.1 Operating Parameters

The transceiver can operate in both poll-response and “push” communication/report-by­exception networks. In poll-response networks a central Master unit communicates with a num­ber of Remote radios one at a time. The Master exchanges data with the currently-connected Remote, and when finished, it establishes a new connection with the next Remote in the polling order. In push communication/Report by Exception networks, a Remote can also transmit if it has data to send, typically prompted by a change in status conditions from connected data equipment.
The radio includes a number of parameters which may be set to suit the requirements of a partic­ular application. Table 2 provides a summary of common applications, protocols, and radio modes used. Refer to the table to determine what applications can be supported and the required radio mode settings.
Table 2. Application Types vs. Key Radio Settings
Application
serial polling applications (COM1 or 2, and/or IP
with encryption (COM2 or
w/o encryption (COM2, COM1, or IP Payload at
Protocol (Example)
Recommended Radio Mode
Transparent
Transparent
Notes
Multihost feature enabled.
AES On
AES Off
MDS 05-4864A01, Rev. I SD Series Technical Manual 9

3.2 Example Systems

The following sections describe common system arrangements for the transceiver. Other varia­tions are possible, and if you have questions about a specific application not covered here, you may contact your factory representative using the information at the back of this guide. For typi­cal radio settings in these systems, refer to Table 2 on Page 9.

Multiple Address Systems (MAS)

This is a common application for the transceiver. It consists of a central Master unit (MDS™ Master Station) and several associated Remote units as shown in Figure 6. An MAS network provides communication between a central host computer and remote terminal units (RTUs) or other data collection devices in the field. Often, such a system is used to carry telemetry data to and from widely separated remote radios.
Typical MAS applications may be for automatic, remote monitoring of gas wells, water tank lev­els, electric power distribution systems, and similar control and measurement functions.
Figure 6. Typical MAS Point-to-Multipoint Network
10 SD Series Technica l Man u al MDS 05-4846A01, Rev. I

Point-to-Point System

Where permitted, the transceiver may also be used in a point-to-point arrangement. A point-to­point system consists of just two radios — one Master and one Remote (see Figure 7). It pro­vides a simplex (or half-duplex) and a duplex communications link for the transfer of data be­tween two locations.
Figure 7. Typical Point-to-Point Link

IP Payload/Ethernet Polling and Terminal Server Operation

Modern data/control networks often employ IP/Ethernet connectivity throughout the system. The transceiver is well suited to provide connectivity between such sites using its RJ-45 modular connector on the front panel and enabling Ethernet Bridging capabilities. Figure 8 shows an overview of such a system.
Note that the Remote radio on the right side of the illustration uses a serial connection. The ra­dio’s Terminal Server feature allows direct IP/addressing of serial ports on selected radios. See “Terminal Server COM1/2 Configuration” on Page 56 for more details.
MDS 05-4864A01, Rev. I SD Series Technical Manual 11
Figure 8. IP/Ethernet Polling Example
The type of network shown in Figure 8 can also be used for general Ethernet bridging as sup­ported by the over-the-air bandwidth of the system. Bridge filters in the radio may be set to re­duce Ethernet traffic over the RF channel, and improve performance.

Port Sharing with Multiple Hosts

The transceiver allows for several external data networks to use the same RF network without confusing the data streams. In such a system, multiple host computers at the Master Unit poll their respective RTUs, which may be alone or co-located at the Remote sites. Figure 9 shows an example of such a system. In this case, two host computers (Host A and Host B) are connected to the Master Unit via the applicable data ports.
At the Remote sites, serial and Ethernet-based RTUs are employed, and responding to a specific host computer. In the case of the Remote shown on the lower right side of the figure, two RTUs are co-located, but responding to different host computers and handling entirely different data streams.
The radio eliminates the need for an external adapter or special external configuration and hand­shaking when multiple host systems are connected to the network. The radio automatically con­trols access to the RF channel by multiple hosts when Packet w/MAC is activated. Virtual Radio Channels (VRCs) are used to separate serial data streams on COM2, COM1, or IP payload ports. Packet w/MAC operation provides Media Access Control. It is the recommended method of op-
12 SD Series Technica l Man u al MDS 05-4846A01, Rev. I
eration for port sharing systems. See “Understanding the Use of Virtual Radio Channels (VRCs)” on Page 55.
NOTE An option exists to operate in Packet mode without MAC. However, this Packet mode
option should only be used for systems that use legacy methods of collision avoidance including Multihost and Listen Before Transmit (LBT). The mode Packet w/MAC pro­vides superior performance and better network reliability, collision avoidance and better overall throughput.
Figure 9. Port Sharing with Multiple Hosts Arrangement
Using Packet w/MAC Mode

Push Communication (Report-by Exception)

Push Communication, sometimes referred to as Report-by-Exception (RBE), differs from polled response in that a Remote radio normally transmits only when it has data to send. It does not de­pend on polling from a Master radio to initiate transmission. Some typical characteristics of push communication systems are as follows:
• Remotes transmit asynchronously
• May contain large amounts of data
• Buffering and flow control are used
MDS 05-4864A01, Rev. I SD Series Technical Manual 13
DNP3 and IEC 104 are examples of protocols that implement push communication. Note that both the serial and Ethernet versions of DNP3 support push communication.

IP Polling of Serial Remotes

The transceiver is ideal for use in systems employing a mix of serial and Ethernet protocols. While many variations are possible, Figure 10 shows a typical arrangement with an Ethernet host at the Master Unit that is polling serial-based RTUs at Remote sites.
In this example, the Host Computer is connected directly to the radio’s Ethernet port and the RTUs at the Remote sites are connected to the transceiver via the radio’s COM2 serial data ports. The IP Payload feature, used at the Master, efficiently passes TCP/UDP payload over the air, and eliminates the need for an external terminal server. (COM1 may also be used for payload data if properly configured via the menu system. See next example.)
Figure 10. IP Polling of Serial Remotes

IP Polling of Two Serial Ports on One Remote

In some cases, it is necessary to poll more than one RTU at a Remote site. Figure 11 shows an example of such a system. Here, two RTUs are connected to each Remote transceiver, both using the radio’s serial ports — COM1 and COM2.
14 SD Series Technica l Man u al MDS 05-4846A01, Rev. I
By default, the radio’s COM1 port is configured for serial management functions with a connected PC, but it may be configured for data service using the web interface. This arrangement allows two telemetry networks to share a single radio system.
Packet w/MAC is the recommended method of operation when both serial ports are used to pass payload data if there are two hosts (e.g., Port Sharing with multiple host case). If there is a single host polling all units, packet or transparent mode is the preferred option even if there are two RTUs connected to a Remote radio.
Figure 11. IP Polling of Two Serial Ports on One Remote
MDS 05-4864A01, Rev. I SD Series Technical Manual 15

4.0 INSTALLATION PLANNI NG

This section covers pre-installation factors that should be considered when installing the trans­ceiver in the field. Careful planning will help achieve optimal performance from the transceiver. After reviewing this section, refer to the step-by-step installation procedures beginning on Page
25. Figure 12 shows a typical station arrangement. The specific details at an installation site may
vary, but there are three main requirements for installing the transceiver in all cases:
• Adequate and stable primary power
• An efficient and properly installed antenna system
• Correct interface connections between the transceiver and the data device.
Figure 12. Typical Station Arrangement (Remote shown)

4.1 Chassis Dimensions

Figure 13 shows the external chassis dimensions of the SD Transceiver.
16 SD Series Technica l Man u al MDS 05-4846A01, Rev. I
Figure 13. Transceiver Dimensions

4.2 Mounting Bracket Options

The transceiver is normally provided with flat mounting brackets attached to the bottom of the radio as shown in Figure 14. An optional 35 mm DIN rail mounting bracket is also available, and is described below.
Figure 14. Mounting Bracket Dimensions
NOTE To prevent moisture from entering the radio, do not mount the case with the cable con-
nectors pointing up. Also, dress all cables to prevent moisture from running along the cables and into the radio.

Optional DIN Rail Mounting

The unit may be mounted with an optional 35 mm DIN Rail Mounting Bracket Kit (Part No. 03­4125A04). Equipment cabinets and racks of modern design often employ this type of mounting. Once the DIN bracket is attached to the radio, it allows for quick installation and removal of the radio from its mounting rail without the need for tools.
The DIN Rail bracket attaches to the unit’s case as shown in Figure 15. The entire assembly then attaches to the mounting rail.
MDS 05-4864A01, Rev. I SD Series Technical Manual 17
Figure 15. Attachment & Mounting of DIN Rail Bracket
(Unit shown is for example only, and is not an SD Transceiver.)

4.3 Antennas a nd Fe e d lines

Antennas

The transceiver may be used with a number of different antennas. The exact style and gain factor depend on the physical size and layout of your system. Connection is made to the radio via a TNC coaxial connector.
A directional Yagi (Figure 16) or corner reflector antenna is generally used at remote sites to minimize interference to and from other users. Antennas of this type are available from several manufacturers, including GE MDS. Contact your factory representative for details.
Figure 16. Typical Yagi Antenna (mounted to mast)

Feed lines

The selection of an antenna feed line is very important. Poor quality cable should be avoided as it will result in power losses that may reduce the range and reliability of the radio system.
18 SD Series Technica l Man u al MDS 05-4846A01, Rev. I
RG-8A/U
0.26 dB
1.27 dB
2.50 dB
5.07 dB
1/2 inch HELIAX
0.06 dB
0.38 dB
0.76 dB
1.60 dB
7/8 inch HELIAX
0.04 dB
0.21 dB
0.42 dB
0.83 dB
1-1/4 inch HELIAX
0.03 dB
0.16 dB
0.31 dB
0.62 dB
1-5/8 inch HELIAX
0.025 dB
0.13 dB
0.26 dB
0.52 dB
RG-8A/U
0.51 dB
2.53 dB
5.07 dB
10.14 dB
1/2 inch HELIAX
0.12 dB
0.76 dB
1.51 dB
3.02 dB
7/8 inch HELIAX
0.08 dB
0.42 dB
0.83 dB
1.66 dB
1-1/4 inch HELIAX
0.06 dB
0.31 dB
0.62 dB
1.24 dB
1-5/8 inch HELIAX
0.05 dB
0.26 dB
0.52 dB
1.04 dB
RG-8A/U
0.85 dB
4.27 dB
8.54 dB
17.08 dB
1/2 inch HELIAX
0.23 dB
1.15 dB
2.29 dB
4.58 dB
7/8 inch HELIAX
0.13 dB
0.64 dB
1.28 dB
2.56 dB
1-1/4 inch HELIAX
0.10 dB
0.48 dB
0.95 dB
1.90 dB
1-5/8 inch HELIAX
0.08 dB
0.40 dB
0.80 dB
1.60 dB
The tables which follow show the approximate losses that will occur when using various lengths and types of coaxial cable in the 200, 400 and 900 MHz bands, respectively. Regardless of the type used, the cable should be kept as short as possible to minimize signal loss.
Table 3. Signal Loss in Coaxial Cables (at 200 MHz)
Cable Type
10 Feet
(3 Meters)
50 Feet
(15 Meters)
100 Feet
(30.5 Meters)
200 Feet
(61 Meters)
Table 4. Signal Loss in Coaxial Cables (at 400 MHz)
Cable Type
10 Feet
(3 Meters)
50 Feet
(15 Meters)
100 Feet
(30.5 Meters)
200 Feet
(61 Meters)
Table 5. Signal Loss in Coaxial Cables (at 900 MHz)
Cable Type
10 Feet
(3 Meters)
50 Feet
(15 Meters)
100 Feet
(30.5 Meters)
200 Feet
(61 Meters)

4.4 DC Pow er Connec t ion

The transceiver may be operated from any well-filtered 10 to 30 VDC power source. The supply must be capable of providing at least 2.5 Amperes continuously.
MDS 05-4864A01, Rev. I SD Series Technical Manual 19
NOTE Early SD4 models supported 10.5 to 16 VDC power, not 10 to 30 VDC. Always check
the labeling above the power connector to confirm the operating range for your unit.
A power connector with screw terminals is provided with each unit (see Figure 17). Strip the wire leads to 6 mm (1/4 inch) and insert in the wire ports, tightening securely. Be sure to observe proper polarity as shown in Figure 17.
Figure 17. DC Power Connector (P/N 73-1194A39)
NOTE The radio is designed for use in negative ground systems only.

4.5 Grounding Considerations

To minimize the chance of damage to the transceiver and connected equipment, a safety ground (NEC Class 2 compliant) is recommended which bonds the antenna system, transceiver, power supply, and connected data equipment to a single-point ground, keeping all ground leads as short as possible.
Normally, the transceiver is adequately grounded if the supplied flat mounting brackets are used to mount the radio to a well-grounded metal surface. If the transceiver is not mounted to a grounded surface, it is recommended that a safety ground wire be attached to one of the mount­ing brackets or a screw on the transceiver’s case.
The use of a lightning protector is recommended where the antenna cable enters the building; bond the protector to the tower ground, if possible. All grounds and cabling must comply with applicable codes and regulations.

4.6 Ethernet Data Interface (RJ-45)

The transceiver’s Ethernet Port is used to connect the unit to another Ethernet device. The port has built-in MDIX (auto-sensing) capability, allowing either a straight-through or crossover ca­ble to be used. Figure 18 and Table 6 show pinout data for the Ethernet port. The Ethernet inter­face supports both radio management and payload data transport functions.
For radio management, connecting via a web browser provides enhanced functionality and ease­of-use over serial (COM1) methods or Telnet. Web-based management is the preferred and prima­ry means of accessing the transceiver through the built-in Device Manager.
20 SD Series Technica l Man u al MDS 05-4846A01, Rev. I
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