GE MDS SD4A Technical Manual

MDS SD4$ Series
Secure, Long Range IP/Ethernet & Serial
Technical Manual
Covering ES/SS Units with Firmware Version 4.x
MDS 05-4846A01, Rev. 01 Anatel Homologation Manual
JULY 2011
Installation and Operation Guide
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Need Quick-Start instructions for this product? Please refer to publication 05-4847A01.
All GE MDS user guides are available online at www.gemds.com
TABLE OF CONTENTS
1.0 INTRODUCTION .................................................................................................................. 1
1.1 Conventions Used in This Manual ................................................................................................. 1
2.0 PRODUCT DESCRIPTION................................................................................................... 3
2.1 Front Panel Connectors and Indicators .........................................................................................3
2.2 Key Product Features .................................................................................................................... 4
Media Access Control (MAC)...........................................................................................................4
VLAN Capability............................................................................................................................... 5
Terminal Server Capability ............................................................................................................... 5
Store and Forward Capability...........................................................................................................5
2.3 SD Model Offerings .......................................................................................................................6
2.4 Operating Modes and Applicable Manuals .................................................................................... 6
2.5 Accessories and Spares ................................................................................................................ 7
Protected Network Station ............................................................................................................... 8
Dual Protected Configurations ......................................................................................................... 9
3.0 TYPICAL APPLICATIONS .................................................................................................. 10
3.1 Operating Parameters ................................................................................................................. 10
3.2 Example Systems ........................................................................................................................ 11
Multiple Address Systems (MAS) ..................................................................................................11
Point-to-Point System .................................................................................................................... 11
IP/Ethernet Polling and Terminal Server Operation ....................................................................... 12
Port Sharing with Multiple Hosts .................................................................................................... 13
Push Communication (Report-by Exception) ................................................................................. 14
IP Polling of Serial Remotes ..........................................................................................................14
Serial Remotes with Two Serial Ports............................................................................................15
4.0 INSTALLATION PLANNING ............................................................................................... 17
4.1 Mounting Options ........................................................................................................................17
Optional DIN Rail Mounting ........................................................................................................... 18
4.2 Antennas and Feedlines .............................................................................................................. 19
Antennas........................................................................................................................................ 19
Feedlines ....................................................................................................................................... 19
4.3 DC Power Connection .................................................................................................................20
4.4 Grounding Considerations ........................................................................................................... 21
4.5 Ethernet Data Interface (RJ-45) .................................................................................................. 21
4.6 Serial Data Interfaces .................................................................................................................. 22
COM1 (Serial) Connection............................................................................................................. 23
COM2 (Data) Connections.............................................................................................................24
MDS 05-4846A01, Rev. F SD Series Technical Manual i
5.0 STEP-BY-STEP INSTALLATION ........................................................................................ 26
5.1 Initial Configuration ...................................................................................................................... 27
Web-Based Management .............................................................................................................. 27
Alternative Management Methods .................................................................................................28
Web Browser Connection .............................................................................................................. 28
5.2 Initial Startup & Checkout ............................................................................................................ 30
Ethernet Connector LEDs .............................................................................................................. 31
5.3 Optimizing the Radio Network ..................................................................................................... 31
Modem Type Setting......................................................................................................................31
Inter-Packet Gap Settings..............................................................................................................32
Baud Rate Setting..........................................................................................................................32
Ethernet Settings ........................................................................................................................... 32
Antenna SWR Check .....................................................................................................................33
6.0 USING THE DEVICE MANAGER....................................................................................... 34
6.1 Navigating the Screens ............................................................................................................... 34
Overview Screen............................................................................................................................ 35
6.2 Management Tasks ..................................................................................................................... 36
6.3 Configuration Screens ................................................................................................................. 41
Radio.............................................................................................................................................. 41
Store and Forward Operation......................................................................................................... 45
Features......................................................................................................................................... 50
Understanding the Use of Virtual Radio Channels (VRCs)............................................................55
Using the Terminal Server—Typical Example................................................................................ 59
Communications Ports...................................................................................................................63
Security ..........................................................................................................................................66
6.4 Maintenance & Status Screen .....................................................................................................68
Event Log....................................................................................................................................... 69
Alarm Summary ............................................................................................................................. 69
Performance .................................................................................................................................. 71
Radio Test...................................................................................................................................... 73
Firmware Utilities ........................................................................................................................... 76
Configuration Files ......................................................................................................................... 81
7.0 TROUBLESHOOTING....................................................................................................... 83
7.1 LED Indicators ............................................................................................................................. 84
7.2 Checking for Alarms/Events ........................................................................................................85
Major Alarms vs. Minor Alarms ...................................................................................................... 85
Status and Informational Events .................................................................................................... 85
Event Code Definitions .................................................................................................................. 86
7.3 Operating Constraints .................................................................................................................. 87
8.0 TECHNICAL REFERENCE ................................................................................................ 88
8.1 Performing Network-Wide Remote Diagnostics .......................................................................... 88
Setting Up Diagnostics................................................................................................................... 89
8.2 Over-the-Air Firmware Upgrades ................................................................................................ 89
Intrusive vs. Passive (Non-Intrusive) Mode ................................................................................... 90
OTA Reprogramming Overview .....................................................................................................91
ii SD Series Technical Manual MDS 05-4846A01, Rev. F
Cancelling OTA Reprogramming ................................................................................................... 92
Error Conditions/Recovery.............................................................................................................92
Execution and Screen Examples ...................................................................................................92
8.3 COM1 Operating Modes ............................................................................................................. 93
Changing COM1 Modes ................................................................................................................ 93
8.4 Implementing Sleep Mode ........................................................................................................... 94
8.5 User-Programmable I/O Functions ..............................................................................................95
8.6 Technical Specifications ............................................................................................................. 95
8.7 dBm-Watts-Volts Conversion Chart ............................................................................................. 97
9.0 GLOSSARY OF TERMS & ABBREVIATIONS ................................................................... 98
Copyright and Trademark
This manual and all software described herein is protected by Copyright: 2011 GE MDS, LLC. All rights reserved. GE MDS, LLC reserves its right to correct any errors and omissions in this publi­cation. Modbus® is a registered trademark of Schneider Electric Corporation. All other trademarks and product names are the property of their respective owners.
Quality Policy Statement
We, the employees of GE MDS, are committed to understanding and exceeding our customer’s needs and expectations.
• We appreciate our customers’ patronage. They are our business.
• We promise to serve them and anticipate their needs.
• We are committed to providing solutions that are cost effective, innovative and reliable, with consistently high levels of quality.
We are committed to the continuous improvement of all of our systems and processes, to improve product quality and increase customer satisfaction.
MDS 05-4846A01, Rev. F SD Series Technical Manual iii
RF Safety Notice
Concentrated energy from a directional antenna may pose a health hazard to humans. Do not allow people to come closer to the antenna than the distances listed in the table below when the transmitter is operating. More information on RF exposure can be found online at the following website: www.fcc.gov/oet/info/documents/bulletins.
Antenna Gain vs. Minimum RF Safety Distance
Safety Distance (SD4) 0.79 meter 1.41 meters 3.05 meters
Antenna Gain
0–5 dBi 5–10 dBi 10–16.5 dBi
FCC Part 15 Notice
Operation is subject to the following two conditions: (1) this device may not cause harmful inter­ference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Any unauthorized modification or changes to this device without the express approval of the manufacturer may void the user’s authority to operate this device. Further­more, this device is intended to be used only when installed in accordance with the instructions out­lined in this manual. Failure to comply with these instructions may void the user’s authority to operate this device.
Industry Canada Notice
This Class A digital apparatus complies with Canadian ICES-003. Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.
Manual Revision and Accuracy
This manual was prepared to cover a specific version of firmware code. Accordingly, some screens and features may differ from the actual unit you are working with. While every reasonable effort has been made to ensure the accuracy of this publication, product improvements may also result in minor differences between the manual and the product shipped to you. If you have additional ques­tions or need an exact specification for a product, please contact GE MDS using the information at the back of this guide. In addition, manual updates can often be found on our web site at www.gemds.com.
iv SD Series Technical Manual MDS 05-4846A01, Rev. F
Environmental Information
Battery Disposal
—This product may contain a battery. Batteries must be disposed of properly,
and may
not
documentation for specific battery information. Batteries are marked with a symbol, which may include lettering to indicate cadmium (Cd), lead (Pb), or mercury (Hg). For proper recycling return the battery to your supplier or to a designated collection point. For more information see: www.weeerohsinfo.com
The manufacture of this equipment has required the extraction and use of natural resources. Improper disposal may contaminate the environment and present a health risk due to hazardous substances contained within. To avoid dissemination of these substances into our environment, and to limit the demand on natural resources, we encourage you to use the appropriate recycling sys­tems for disposal. These systems will reuse or recycle most of the materials found in this equipment in a sound way. Please contact GE MDS or your supplier for more information on the proper dis­posal of this equipment.
be disposed of as unsorted municipal waste in the European Union. See the product
Product Test Data Sheets
Test Data Sheets showing the original factory test results for this unit are available upon request from the GE MDS Quality Leader. Contact the factory using the information at the back of this manual. Serial numbers must be provided for each product where a Test Data Sheet is required.
BSD License Information
The SD Series products contain source code originally released as part of “WPA Supplicant” which is copyrighted as indicated below and is redistributed under the terms of the BSD license:
WPA Supplicant Copyright (c) 2003-2010, Jouni Malinen <j@w1.fi> and contributors All Rights Reserved.
BSD License
------­Redistribution and use in source and binary forms, with or without modification, are permitted pro-
vided that the following conditions are met:
1. Redistributions of source code must retain the above copyright notice, this list of conditions and the following disclaimer.
2. Redistributions in binary form must reproduce the above copyright notice, this list of conditions and the following disclaimer in the documentation and/or other materials provided with the distri­bution.
3. Neither the name(s) of the above-listed copyright holder(s) nor the names of its contributors may be used to endorse or promote products derived from this software without specific prior written permission.
MDS 05-4846A01, Rev. F SD Series Technical Manual v
THIS SOFTWARE IS PROVIDED BY THE COPYRIGHT HOLDERS AND CONTRIBUTORS “AS IS” AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT LIM­ITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL THE COPYRIGHT OWNER OR CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES; LOSS OF USE, DATA, OR PROFITS; OR BUSINESS INTERRUPTION) HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE.
vi SD Series Technical Manual MDS 05-4846A01, Rev. F
1.0 INTRODUCTION
This Technical Manual is one of two publications for users of the MDS SD Series Transceiver shown in Figure 1. It contains an overview of common applications, installation planning data, specifications, trouble­shooting, and instructions on using the web-based Device Manager for user control. This manual is intended for technical personnel who per­form network design, configuration, and troubleshooting of the equip­ment.
A companion Setup Guide is also available (Part no. 05-4847A01). The scope of the Setup Guide is limited to installing the transceiver and placing it in service for the first time. All product documentation may be downloaded free of charge from the GE MDS website at
www.gemds.com. The website also contains links to Application Bulletins
and other product information.
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Software & Device Manager Notations
Model Number Notations
Figure 1. MDS SD$ Transceiver
1.1 Conventions Used in This Manual
This product is designed for software control via a connected PC. To show the names of screen items, keyboard entries, or other information displayed on a PC, a distinctive bolded font is used throughout the manual that appears as follows:
Bolded font example (for screen names and keyboard entries)
To show the navigation path leading to a particular screen, this same font is used with forward-pointing arrows between screen names. For example, suppose you wish to access the radio’s Packet Settings Screen. The navigation string shown for it would appear as follows:
Configuration>>Packet Settings
The term “SD” or “SD Series” is used in this manual to denote all models in the SD product line. Specific model numbers are used only when necessary to reference model-specific features.
MDS 05-4846A01, Rev. F SD Series Technical Manual 1
Authorization Features
Some features of the radio are dependent on purchased options and applicable regulatory constraints. A “key” icon is shown near the heading of any such features. In some cases a feature upgrade may be available. Contact your sales representative for additional information.
2 SD Series Technical Manual MDS 05-4846A01, Rev. F
2.0 PRODUCT DESCRIPTION
ANTENNA CONNECTOR (TNC)
SERIAL DATA
CONNECTORS (DB-9)
DC INPUT POWER
LED INDICATOR
PANEL
ETHERNET
CONNECTOR (RJ-45)
COM1 used for radio management
The SD Transceiver is a software-configurable, industrial radio for use in licensed data acquisition networks. It may be interfaced with a variety of data control equipment including remote terminal units (RTUs), pro­grammable logic controllers (PLCs), flow computers, and similar devices. Data interface connections may be made for both serial (RS-232/RS-485) and Ethernet protocols. It is designed for use with both polled networks and report-by-exception (push) systems.
The radio employs digital signal processing (DSP) technology and a fully digital transmit and receive IF chain to provide robust communica­tions even under adverse conditions. DSP technology also helps elimi­nate the effects of component variations or temperature changes, resulting in optimized performance at all times.
2.1 Front Panel Connectors and Indicators
Figure 2 shows the transceiver’s front panel connectors and indicators. These items are referenced in the installation steps and in various other locations in the manual. The transceiver’s LED functions are described in Table 10 on Page 31.
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Figure 2. Front Panel Connectors & Indicators
MDS 05-4846A01, Rev. F SD Series Technical Manual 3
2.2 Key Product Features
The transceiver is designed to meet the demanding needs of today’s wireless networks in a compact, and rugged package. It offers an array of features in a single hardware platform:
• Software-configurable via a built-in Device Manager—no man­ual controls or adjustments.
• Media Access Control (MAC) to prevent data collisions when two or more radios try to use the radio channel at the same time.
• Available encryption of payload data (AES 128-bit)
• Supports Virtual LAN (VLAN) operation
• Terminal Server capability to enable IP addressing of serial interface ports on individual radios
• Store and Forward capability
• Supports a wide variety of modem speeds and bandwidths for reg­ulatory compliance in virtually all regions of the world
• Ethernet & serial interfaces—ideal for migration to IP networks
• Dual serial functionality (RS-232 and RS-485)
• Over-the-air reprogramming of remote units—no unnecessary trips to radio sites
• Licensed 5-watt design, maximizes communications range with low interference risk from other users
• Configurable via software as a Remote or a Master unit
• Low power “sleep mode”—ideal for battery-powered solar sites
• Virtual Radio Channels (VRC) support multiple polling applica­tions on one radio
NOTE: Some features may not be available on all units, depending on the
options purchased and regulatory constraints for the region in which the radio will operate.
Media Access Control (MAC)
An important feature of the SD Transceiver is Media Access Control (MAC). The SD's MAC is specifically designed for use with narrow bandwidth, half duplex radio networks such as those commonly used in licensed telemetry systems. When the MAC is enabled, it provides effi­cient support of multiple data traffic models including multiple hosts, synchronous and asynchronous polls, and report-by-exception (push traffic).
Coordination of Channel Access
The main objective of the MAC is to coordinate channel access for all radios in the network, preventing data “collisions” that can occur with simultaneous transmissions from radios on the same RF frequency. With MAC operation a single radio is configured as an Access Point (AP) and other units are designated as Remotes. The AP serves as the controller of the RF network. Remotes request permission from the AP
4 SD Series Technical Manual MDS 05-4846A01, Rev. F
to use the RF channel before sending payload data, thus avoiding colli­sions of data, and creating a highly reliable wireless network. The MAC is responsible for allocating which unit gets access to the broadcast medium (the RF channel), when, and for how long.
Data Validation Additionally, the MAC validates all messages and purges corrupted data
from the system. Successful delivery of data is ensured through the use of retries and acknowledgements. Minimal overhead is used to accom­plish these tasks, which translates to increased bandwidth efficiency of the radio channel with minimal latency, ensuring that messages are delivered in a timely manner.
VLAN Capability
A Virtual Local Area Network (VLAN) is essentially a limited broad­cast domain, meaning that all members of a VLAN receive broadcast frames sent by members of the same network, but not frames sent by members of a different network.
The SD supports port-based VLAN at the Ethernet interface and over the air, according to the IEEE 802.1Q standard. When VLAN Mode is enabled, the wireless ports of both AP and Remote radios act as a “trunk port” to carry data.
Terminal Server Capability
The unit’s Terminal Server option allows serial port data to be sent over the air in the form of IP packets. It works by encapsulating data from the serial (COM1/COM2) ports as IP packets, then transmitting it over the air. At the receiving end, the data is decapsulated and delivered to the appropriate COM port. See “Terminal Server COM1/2 Configuration” on Page 58 for more information.
Store and Forward Capability
Store and forward (SAF) capability is available in Packet with MAC mode. It allows a radio to store up incoming data, and retransmit it a short time later to other stations. This can be used to link outlying remote stations to the AP when direct communication is not possible due to terrain, distance, or other obstructions.
Communication routes are automatically discovered and traffic is intel­ligently filtered so that only store and forward traffic is sent through the SAF unit, conserving critical bandwidth in your network.
MDS 05-4846A01, Rev. F SD Series Technical Manual 5
2.3 SD Model Offerings
The radio is offered in three model types, using one hardware platform:
EthernetAll SD features and functionality
StandardAll SD features, except over-the-air Ethernet data
x710Direct, drop-in compatibility for networks using a mix of SD and older MDS x710 radios
Model Number Codes
Standard Modes Covered by This Manual
The unit’s complete model number is printed on the bottom label. Addi­tional unit details are available through the Overview Screen, described later in this manual.
2.4 Operating Modes and Applicable Manuals
The radio may be configured to operate in any of the following modes:
Packet Mode—Payload data from the radio’s serial and Ethernet ports is assembled into packets and transmitted over the air. Packet mode supports Ethernet Bridging, AES 128-bit encryp­tion, and Virtual Radio Channels (VRC). This mode requires an all SD radio network.
Packet w/MAC—This mode is similar to the above, but adds a Media Access Control (MAC) layer to the feature set. The MAC provides robust collision avoidance, with an AP controlling which unit can access the communication channel, and when, for maximum efficiency of the radio channel. This mode supports push traffic, data retry, and store and forward operation. This mode requires an all SD radio network.
Transparent Mode—This mode is over-the-air compatible with MDS x710 transceivers, while supporting payload data encapsu­lated in IP at the Ethernet port. This mode is ideal for mixed net­works containing SD and older MDS x710 radios. It allows currently deployed x710 networks to add support for Ethernet data at either the master or remote radios. Note that Ethernet Bridging is not supported in this mode. This manual covers
Transparent Mode radios.
x710 Mode (Different Manual Required)
6 SD Series Technical Manual MDS 05-4846A01, Rev. F
x710 Mode—This mode provides direct, drop-in compatibility with MDS x710 (4710 or 9710) transceivers, and uses the same core command set as these radios. It is designed for use in systems containing a mix of newer SD radios and legacy MDS x710 units.
This manual does not cover x710 Mode operation. Refer instead to the following manuals for x710 instructions:
Start-Up Guide (x710 Mode)— Part No. 05-4669A01
Technical Manual (x710 Mode)—Part No. 05-4670A01
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Figure 3. SD Transceivers offer compatibility with older MDS x710
Transceivers (left), and may be used for replacement and/or
interoperability in these networks. A retrofit kit is available for
connector conversion (see Table 1).
2.5 Accessories and Spares
Table 1 lists common accessories and spare items for the transceiver. GE MDS also offers an Accessories Selection Guide listing additional items that may be used with the product. Visit www.gemds.com or contact your factory representative to obtain a copy of the guide.
Table 1. Accessories & Spare Items
Accessory Description Part Number
DC Power Plug, 2-pin, polarized
Retrofit Kit, Digital Contains adapters and connectors
Retrofit Kit, Analog Contains adapters and connectors
Setup Guide (for Packet and Transparent Modes)
Flat Mounting Brackets (Standard)
Flat Mounting Brackets (x710-compatible)
Mates with power connector on radio case. Screw terminals provided for wires, threaded locking screws to prevent accidental disconnect.
needed to facilitate the replacement
of an existing MDS x710A/C/M
digital transceiver.
needed to facilitate the replacement
of an existing MDS x710A/C/M
analog transceiver.
Describes the installation and setup of the transceiver. A companion to this Technical Manual.
Brackets that attach to the bottom of the unit. Used for mounting to a flat mounting surface.
Brackets that attach to the bottom of the unit. Used for mounting to a flat mounting surface. Bracket matches MDS x710 Transceiver mounting holes.
73-1194A53
03-4696A01
03-4697A01
05-4847A01
03-4123A14
Consult Factory
MDS 05-4846A01, Rev. F SD Series Technical Manual 7
Table 1. Accessories & Spare Items (Continued)
Accessory Description Part Number
DIN Rail Mounting Bracket Kit
Reprogramming Application for Firmware Upgrade
Contains bracket for mounting the transceiver to standard 35 mm DIN rails commonly used in equipment cabinets and panels.
Automated software program for upgrading the radio’s internal
firmware code. This application is
under development at press time. Check with your factory representative for availability.
03-4125A04
06-6241A01
Protected Network Station
The transceiver is available in a protected network configuration, known as the SDxP (Figure 4), where x denotes the particular model of SD transceiver installed inside the chassis (i.e., SD.
The SDxP is a tabletop or rack-mount unit designed to hold two trans­ceivers, two power supplies, and a switchover logic board that automat­ically selects between transceiver A or B as the active unit. Manual selection may also be made using a front panel switch.
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Figure 4. Protected Network Station
With two transceivers and two power supplies installed, the unit con­tinues to communicate even if a failure occurs in one of the transceivers, or its associated power supply. This capability is important in critical applications where uninterrupted service is required. Refer to publica­tion 05-4161A01 for detailed information on this product.
8 SD Series Technical Manual MDS 05-4846A01, Rev. F
Dual Protected Configurations
Two dual transceiver configurations are offered for the SD Series. They are known as the SDxDT and the SDxDP. These configurations are used for the following purposes:
• When full duplex operation is desired using dedicated Transmit and Receive transceivers.
• When a Master or Repeater site requires bandpass duplexers due to the presence of co-located antennas.
• When streaming Repeater operation is desired using dedicated Transmit and Receive transceivers
SDxDT Configuration
SDxDP Configuration
The SDxDT uses the same chassis as the SDxP described above. How­ever, one radio is configured with the transmit frequency and the other for the receive frequency with appropriate connections between them. It also includes a bandpass duplexer tuned to a specific frequency for simultaneous transmission and reception (full duplex) operation. Note that the SDxDT provides one serial port and one Ethernet port for user equipment.
The SDxDP is a protected, full duplex Master or Repeater site configu­ration. This consists of two SDxP chassis described earlier, with appro­priate interconnect cabling between the units. The radios in one SDxP are configured with the transmit frequency and the radios in the other are configured with the receive frequency. The SDxDP also includes a bandpass duplexer tuned to a specific frequency for simultaneous trans­mission and reception (full duplex) operation.
MDS 05-4846A01, Rev. F SD Series Technical Manual 9
3.0 TYPICAL APPLICATIONS
This section describes common scenarios the transceiver may be used in. A number of variations are possible; If you have unique requirements not found here, it is recommended that you consult a support specialist at GE MDS. Contact information is provided at the back of this manual.
3.1 Operating Parameters
The transceiver can operate in both poll-response and “push” communi­cation/report-by-exception networks. In poll-response networks a cen­tral Master unit communicates with a number of Remote radios one at a time. The Master exchanges data with the currently-connected Remote, and when finished, it establishes a new connection with the next Remote in the polling order. In push communication/Report by Exception net­works, a Remote can also transmit if it has data to send, typically prompted by a change in status conditions from connected data equip­ment.
The radio includes a number of parameters which may be set to suit the requirements of a particular application. Table 2 provides a summary of common applications, protocols, and radio modes used. Refer to the table to determine what applications can be supported and the required radio settings.
Table 2. Application Types vs. Key Radio Settings
Application
Polled Bridged Ethernet MODBUS TCP Packet w/MAC May also use Packet mode and enable LBT
Bridged Ethernet IP(ICMP/TCP/UDP/
Mixed Serial and Bridged Ethernet
Report by Exception Serial and/or IP Packet w/MAC
Single Poll Multiple Response
Two or more concurrent serial polling applications (COM2, COM1, and /or IP Payload at master
Single Port Serial Polling with encryption (COM2 or COM1)
Single Port Serial Polling without encryption (COM2, COM1, or IP Payload at master)
Protocol (Example)
MODBUS TCP)
MODBUS RTU & IP Packet w/MAC
Serial and/or IP Packet w/MAC
DNP3 and Modbus RTU
Modbus RTU Packet AES On
Modbus RTU Transparent AES Off
Recommended Radio Mode
Packet w/MAC May also use Packet mode and enable LBT
Packet w/MAC
Notes
w/Listen on RX.
w/Listen on RX.
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3.2 Example Systems
RTU
MASTER STATION
REMOTE RADIO
REMOTE RADIO
RTU
HOST SYSTEM
OR: SDA-Augmented Master Station
RTU
REMOTE RADIO
RTU
REMOTE RADIO
The following sections describe common system arrangements for the SD transceiver. Other variations are possible, and if you have questions about a specific application not covered here, you may contact your fac­tory representative using the information at the back of this guide. For typical radio settings in these systems, refer to Table 2 on Page 10.
Multiple Address Systems (MAS)
This is a common application for the transceiver. It consists of a central master unit and several associated remote units as shown in Figure 5. An MAS network provides communication between a central host com­puter and remote terminal units (RTUs) or other data collection devices in the field. Often, such a system is used to carry telemetry data to and from widely separated remote radios.
Typical MAS applications may be for automatic, remote monitoring of gas wells, water tank levels, electric power distribution systems, and similar control and measurement functions.
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Point-to-Point System
Where permitted, the transceiver may also be used in a point-to-point arrangement. A point-to-point system consists of just two radios—one master and one remote (see Figure 6). It provides a simplex (or half-duplex) communications link for the transfer of data between two locations.
MDS 05-4846A01, Rev. F SD Series Technical Manual 11
Figure 5. Typical MAS Point-to-Multipoint Network
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HOST
COMPUTER
REMOTE RADIO
MASTER RADIO
RTU
MASTER UNIT
To Ethernet Port
REMOTE RADIO
(One of several possible sites)
Ethernet
Serial RTU
(Terminal Server Connection)
REMOTE RADIO
(One of several possible sites)
Ethernet RTU
Ethernet
Serial
Figure 6. Typical Point-to-Point Link
IP/Ethernet Polling and Terminal Server Operation
Modern data/control networks often employ IP/Ethernet connectivity throughout the system. The SD transceiver is well suited to provide con­nectivity between such sites using its RJ-45 modular connector on the front panel and enabling Ethernet Bridging capabilities. Figure 7 shows an overview of such a system.
Note that the Remote radio on the right side of the illustration uses a serial connection. The SD radio’s Terminal Server feature allows direct IP/addressing of serial ports on selected radios. See “Terminal Server COM1/2 Configuration” on Page 58 for more details.
Figure 7. IP/Ethernet Polling Example
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12 SD Series Technical Manual MDS 05-4846A01, Rev. F
This type of network can also be used for general Ethernet bridging as supported by the over-the-air bandwidth of the system. Bridge filters are available to reduce Ethernet traffic over the RF channel, and improve performance.
Port Sharing with Multiple Hosts
The transceiver allows for several external data networks to use the same RF network without confusing the data streams. In such a system, multiple host computers at the Master Unit poll their respective RTUs, which may be alone or co-located at the Remote sites. Figure 8 shows an example of such a system. In this case, two host computers (Host A and Host B) are connected to the Master Unit via the applicable data ports.
At the Remote sites, serial and Ethernet-based RTUs are employed, and responding to a specific host computer. In the case of the Remote shown on the lower right side of the figure, two RTUs are co-located, but responding to different host computers and handling entirely different data streams.
The SD eliminates the need for an external adapter or special external configuration and handshaking when multiple host systems are con­nected to an SD network. The SD automatically controls access to the RF channel by multiple hosts when Packet w/MAC is activated. Virtual Radio Channels (VRCs) are used to separate serial data streams on COM2, COM1, or IP payload ports. Packet With MAC operation pro­vides Media Access Control. It is the recommended method of operation for port sharing systems.
NOTE: An option exists to operate in Packet mode without MAC.
However, this Packet mode option should only be used for systems that use legacy methods of collision avoidance including Multihost and Listen Before Transmit (LBT). The mode Packet with MAC provides superior performance and better network reliability, collision avoidance and better overall throughput. See corresponding sections of this manual for more information on Packet mode options.
MDS 05-4846A01, Rev. F SD Series Technical Manual 13
MASTER RADIO
HOST COMPUTER
(Host A)
To Ethernet Port
REMOTE RADIO
(One of several possible sites)
Radio Mode: Packet w/MAC
Ethernet
HOST C
HOST COMPUTER
(Host B)
Device Settings Screen
Serial
To COM2
Serial Port
Ethernet RTU Responding to
Host A
Serial RTU Responding to
Host B
Ethernet
REMOTE RADIO
(One of several possible sites)
Serial RTU Responding to
Host B
Co-located RTUs
Responding to Different Hosts
Figure 8. Multihost Arrangement Using Packet With MAC
Push Communication (Report-by Exception)
Push Communication, sometimes referred to as Report-by-Exception (RBE), differs from polled response in that a remote radio can also transmit when it has data to send. It does not depend on polling from a master radio to initiate a transmission. Some typical characteristics of push communication systems are as follows:
• Remotes transmit asynchronously
• May contain large amounts of data
• Buffering, flow control are used
DNP3 and IEC 104 are examples of protocols that implement push com­munication. Note that both the serial and Ethernet versions of DNP3 support push communication.
IP Polling of Serial Remotes
The transceiver is ideal for use in systems employing a mix of serial and Ethernet protocols. While many variations are possible, Figure 9 shows a typical arrangement with an Ethernet host at the Master Unit that is polling serial-based RTUs at Remote sites.
14 SD Series Technical Manual MDS 05-4846A01, Rev. F
In this example, the Host Computer is connected directly to the radio’s
MASTER RADIO
(TCP Client)
HOST COMPUTER
(TCP Server)
REMOTE RADIO
(One of several possible sites)
MODBUS® SERIAL RTU
To COM2
Serial Port
To Ethernet Port
REMOTE RADIO
(One of several possible sites)
To COM2
Serial Port
Ethernet Data Port Menu
MODBUS RTU
Protocol
MODBUS® SERIAL RTU
Ethernet port, and the RTUs at the Remote sites are connected to the transceiver via the radio’s COM2 serial data ports. The IP Payload fea­ture, used at the Master, efficiently passes TCP payload over the air, and eliminates the need for an external terminal server. (COM1 may also be used for payload data if properly configured via the menu system. See next example.)
Invisible place holder
Serial Remotes with Two Serial Ports
In some cases, it is necessary to poll more than one RTU at a Remote site. Figure 10 shows an example of such a system. Here, two RTUs are connected to each Remote transceiver, both using the radio’s serial ports—COM1 and COM2.
By default, the radio’s functions with a connected PC, but it may be configured for data service using the menu system. This arrangement allows two telemetry net­works to share a single radio system.
MDS 05-4846A01, Rev. F SD Series Technical Manual 15
Figure 9. IP Polling of Serial Remotes
COM1 port is configured for serial management
Packet With MAC is the recommended method of operation when both
MASTER RADIO
HOST COMPUTER
(Host A)
To Ethernet Port
REMOTE RADIO
(One of several possible sites)
TCP Ethernet
REMOTE RADIO
(One of several possible sites)
SERIAL RTU
SERIAL RTU
SERIAL RTU
SERIAL RTU
Radio Mode: Packet w/MAC
Device Settings Screen
serial ports are used to pass payload data if there are two hosts (e.g., Port Sharing with multiple host case). If there is a single host polling all units, packet or transparent mode is the preferred option (depending on whether encryption is required or not) even if there are two RTUs con­nected to a Remote radio.
Figure 10. Serial Remotes with Two Serial Ports
16 SD Series Technical Manual MDS 05-4846A01, Rev. F
4.0 INSTALLATION PLANNING
POWER SUPPLY
10.5–16 VDC @ 2.5A Negative Ground Only
TRANSCEIVER
LOW-LOSS FEEDLINE
ANTENNA SYSTEM
ETHERNET
SERIAL
Master Stations typically use
omni-directional antenna
DATA TELEMETRY DEVICE
OR HOST COMPUTER
OR:
This section discusses the factors to be considered before installing the radio. Careful planning of the installation site will help achieve optimal performance from the transceiver. Step-by-step installation procedures begin on Page 26.
Figure 11 shows a typical remote station arrangement. The specific details at an installation site may vary, but there are three main requirements for installing the transceiver in all cases:
• Adequate and stable primary power
• An efficient and properly installed antenna system
• Correct interface connections between the transceiver and the data device.
4.1 Mounting Options
The transceiver is normally provided with flat mounting brackets attached to the bottom of the radio as shown in Figure 12. An optional 35mm DIN rail mounting bracket is also available, and is described below.
MDS 05-4846A01, Rev. F SD Series Technical Manual 17
Figure 11. Typical Station Arrangement (Remote shown)
Invisible place holder
6.675˝ (16.95 cm)
2.75˝ (7 cm)
Figure 12. Mounting Bracket Dimensions
NOTE: To prevent moisture from entering the radio, do not mount the case
with the cable connectors pointing up. Also, dress all cables to prevent moisture from running along the cables and into the radio.
Optional DIN Rail Mounting
The unit may be mounted with an optional 35 mm DIN Rail Mounting Bracket Kit (Part No. 03-4125A04). Equipment cabinets and racks of modern design often employ this type of mounting. Once the DIN bracket is attached to the radio, it allows for quick installation and removal of the radio from its mounting rail without the need for tools.
The DIN Rail bracket attaches to the unit’s case as shown in Figure 13. The entire assembly then attaches to the mounting rail.
18 SD Series Technical Manual MDS 05-4846A01, Rev. F
Figure 13. Attachment & Mounting of DIN Rail Bracket
Step 1: Attach the bracket using the
Step 2: Clip the assembly onto the
DIN Rail. Removal is performed by pulling down on the Release Tab.
Release T ab
two screws provided. (Attach to the end opposite the unit’s connectors.)
(Unit shown is for example only, and is not an SD Transceiver.)
4.2 Antennas and Feedlines
Antennas
The transceiver may be used with a number of different antennas. The exact style and gain factor depend on the physical size and layout of your system. Connection is made to the radio via a TNC coaxial con­nector.
A directional Yagi (Figure 14) or corner reflector antenna is generally used at remote sites to minimize interference to and from other users. Antennas of this type are available from several manufacturers, including GE MDS. Contact your factory representative for details.
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Feedlines
The selection of an antenna feedline is very important. Poor quality cable should be avoided as it will result in power losses that may reduce the range and reliability of the radio system.
MDS 05-4846A01, Rev. F SD Series Technical Manual 19
Figure 14. Typical Yagi Antenna (mounted to mast)
Table 3, Table 4, and Table 5 show the approximate losses that will occur when using various lengths and types of coaxial cable in the 200, 400 and 960 MHz bands, respectively. Regardless of the type used, the cable should be kept as short as possible to minimize signal loss.
Table 3. Signal Loss in Coaxial Cables (at 200 MHz)
10 Feet
Cable Type
RG-8A/U 0.26dB 1.27 dB 2.5 dB 5.07 dB
1/2 inch HELIAX
7/8 inch HELIAX
1-1/4 inch HELIAX
1-5/8 inch HELIAX
(3 Meters)
0.06 dB 0.38 dB 0.76 dB 1.6 dB
0.04 dB 0.21 dB 0.42 dB 0.83 dB
0.03 dB 0.16 dB 0.31 dB 0.62 dB
0.025 dB 0.13 dB 0.26 dB 0.52 dB
50 Feet
(15 Meters)
100 Feet
(30.5 Meters)
200 Feet
(61 Meters)
Table 4. Signal Loss in Coaxial Cables (at 400 MHz)
10 Feet
Cable Type
RG-8A/U 0.51dB 2.53 dB 5.07 dB 10.14 dB
1/2 inch HELIAX
7/8 inch HELIAX
1-1/4 inch HELIAX
1-5/8 inch HELIAX
(3 Meters)
0.12 dB 0.76 dB 1.51 dB 3.02 dB
0.08 dB 0.42 dB 0.83 dB 1.66 dB
0.06 dB 0.31 dB 0.62 dB 1.24 dB
0.05 dB 0.26 dB 0.52 dB 1.04 dB
50 Feet
(15 Meters)
100 Feet
(30.5 Meters)
200 Feet
(61 Meters)
Table 5. Length vs. Loss in Coaxial Cables (at 960 MHz)
10 Feet
Cable Type
RG-8A/U 0.85 dB 4.27 dB 8.54 dB 17.08 dB
1/2 inch HELIAX
7/8 inch HELIAX
1-1/4 inch HELIAX
1-5/8 inch HELIAX
(3.05 Meters)
0.23 dB 1.15 dB 2.29 dB 4.58 dB
0.13 dB 0.64 dB 1.28 dB 2.56 dB
0.10 dB 0.48 dB 0.95 dB 1.90 dB
0.08 dB 0.40 dB 0.80 dB 1.60 dB
50 Feet
(15.24 Meters)
100 Feet
(30.48 Meters)
200 Feet
(61 Meters)
4.3 DC Power Connection
The transceiver may be operated from any well-filtered 10.0 to 30 Vdc power source. The supply must be capable of providing at least 2.5 Amperes continuously.
NOTE: Early SD4 models supported 10.5 to 16 Vdc power, not 10 to
30 Vdc. Always check the labeling above the power connector
to confirm the operating range for your unit.
20 SD Series Technical Manual MDS 05-4846A01, Rev. F
A power connector with screw-terminals is provided with each unit (see
Lead
Screws (2)
Binding
Wire Ports (2)
(Polarity: Left +, Right –)
Retaining Screws (2)
Figure 15). Strip the wire leads to 6 mm (1/4 inch) and insert in the wire ports, tightening securely. Be sure to observe proper polarity as shown in Figure 15.
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Figure 15. DC Power Connector (P/N 73-1194A39)
NOTE: The radio is designed for use in negative ground systems only.
4.4 Grounding Considerations
To minimize the chance of damage to the transceiver and connected equipment, a safety ground (NEC Class 2 compliant) is recommended which bonds the antenna system, transceiver, power supply, and con­nected data equipment to a single-point ground, keeping all ground leads as short as possible.
Normally, the transceiver is adequately grounded if the supplied flat mounting brackets are used to mount the radio to a well-grounded metal surface. If the transceiver is not mounted to a grounded surface, it is rec­ommended that a safety ground wire be attached to one of the mounting brackets or a screw on the transceiver’s case.
The use of a lightning protector is recommended where the antenna cable enters the building; Bond the protector to the tower ground, if pos­sible. All grounds and cabling must comply with applicable codes and regulations.
4.5 Ethernet Data Interface (RJ-45)
The transceiver’s Ethernet Port is used to connect the unit to another Ethernet device. The port has built-in MDIX (auto-sensing) capability, allowing either a straight-through or crossover cable to be used. Figure 16 and Table 6 show pinout data for the Ethernet port. The Ethernet interface supports both radio management and payload data transport functions.
For management, connecting to the radio via a web browser provides enhanced functionality and ease-of-use over serial ( methods or Telnet. Web-based management is the preferred and primary
COM1) management
MDS 05-4846A01, Rev. F SD Series Technical Manual 21
means of accessing the transceiver through the built-in SD Device Man-
8
1234
56
7
ager. Telnet may also be used on this connector, and provides the same
menu-based user interface available via COM1. If you wish to use Telnet for radio control, refer to the SD Serial/Telnet Management Supplement, Part No. 05-6193A01.
Various options are available for passing Ethernet data on this con­nector, allowing system administrators to optimize the configuration for maximum narrowband efficiency, based on the operating characteristics of their system.
Figure 16. Ethernet Port (RJ-45) Pinout
(As viewed from the outside of the unit)
Table 6. Ethernet Port (IP/Ethernet) Pinouts
Pin Functions Ref.
1 Transmit Data (TX) High
2 Transmit Data (TX) Low
3 Receive Data (RX) High
4 Unused
5 Unused
6 Receive Data (RX) Low
7 Unused
8 Unused
4.6 Serial Data Interfaces
COM1 and COM2 on the front panel serve as the serial interface ports for
radio management and payload data, respectively. The following sec­tions identify the pin functions used on each interface. These ports are user-configurable for specific applications. The procedures for changing their default operation are provided later in this guide.
NOTE: Not all PCs have a serial port. If one is not available, a
22 SD Series Technical Manual MDS 05-4846A01, Rev. F
USB-to-Serial adapter and appropriate driver software may be used to provide serial connectivity. These adapters are avail­able from several manufacturers, including GE MDS.
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