GE MDS SD Series, MDS SD2, MDS SD4, MDS SD9 Technical Manual

Installation and Operation Guide
Technical Manual
MDS 05-4846A01, Rev. D
OCTOBER 2010
Covering ES/SS Units with Firmware Version 4.x
MDS SD Series
Secure, Long Range IP/Ethernet & Serial
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Need Quick-Start instructions for this product? Please refer to publication 05-4847A01.
All GE MDS user guides are available online at www.gemds.com
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MDS 05-4846A01, Rev. D SD Series Technical Manual i
TABLE OF CONTENTS
1.0 INTRODUCTION........................................................................................................................... 1
1.1 Conventions Used in This Manual ..........................................................................................1
Software & Device Manager Notations............................................................................. 1
Model Number Notations .................................................................................................. 1
Authorization Features...................................................................................................... 2
2.0 PRODUCT DESCRIPTION ........................................................................................................... 3
2.1 Front Panel Connectors and Indicators .................................................................................. 3
2.2 Key Product Features ............................................................................................................. 4
Media Access Control (MAC).................................................................................................... 4
Coordination of Channel Access....................................................................................... 4
Data Validation ................................................................................................................. 5
2.3 Model Offerings ...................................................................................................................... 5
Model Number Codes....................................................................................................... 5
2.4 Operating Modes and Applicable Manuals ............................................................................. 5
x710 Mode (Different Manual Required)........................................................................... 5
2.5 Accessories and Spares ......................................................................................................... 6
Protected Network Station........................................................................................................ 7
Dual Protected Configuration....................................................................................................8
3.0 TYPICAL APPLICATIONS............................................................................................................. 9
3.1 Operating Parameters ............................................................................................................ 9
3.2 Example Systems ................................................................................................................. 10
Multiple Address Systems (MAS) ........................................................................................... 10
Point-to-Point System.............................................................................................................10
IP/Ethernet Polling...................................................................................................................11
Port Sharing with Multiple Hosts............................................................................................. 12
Report-by-Exception............................................................................................................... 13
IP Polling of Serial Remotes................................................................................................... 13
Serial Remotes with Two Serial Ports..................................................................................... 14
4.0 INSTALLATION PLANNING........................................................................................................ 16
4.1 Mounting Options ................................................................................................................. 16
Optional DIN Rail Mounting .................................................................................................... 17
4.2 Antennas and Feedlines ....................................................................................................... 18
Antennas................................................................................................................................. 18
Feedlines ................................................................................................................................ 18
4.3 DC Power Connection ..........................................................................................................19
4.4 Grounding Considerations .................................................................................................... 20
4.5 Ethernet Data Interface (RJ-45) ........................................................................................... 20
4.6 Serial Data Interfaces .................................................. ... ... ... .... ... ... ... ... .... ... ......................... 21
COM1 (Serial) Connection...................................................................................................... 22
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ii SD Series Technical Manual MDS 05-4846A01, Rev. D
COM2 (Data) Connections...................................................................................................... 23
Pin Descriptions—RS-232 and RS-422/485 Mode......................................................... 23
5.0 STEP-BY-STEP INSTALLATION.................................................................................................25
5.1 Initial Configuration ............................................................................................................... 26
Web-Based Management....................................................................................................... 26
Alternative Management Methods.......................................................................................... 27
Web Browser Connection .......................................................................................................27
Logging On...................................................................................................................... 27
Using the Basic Setup Wizard......................................................................................... 28
Using the Remote Management Wizard ......................................................................... 29
Getting an Overview of Radio Settings ........................................................................... 29
5.2 Initial Startup & Checkout ............................................ ................................ ......................... 29
Ethernet Connector LEDs....................... ................................................................. ... ... ... ... ... 30
5.3 Optimizing the Radio Network .............................................................................................. 30
Modem Type Setting...............................................................................................................30
Inter-Packet Gap Settings.......................................................................................................31
Baud Rate Setting................................................................................................................... 31
Ethernet Settings .................................................................................................................... 31
Antenna SWR Check.............................................................................................................. 32
6.0 USING THE DEVICE MANAGER ............................................................................................... 33
6.1 Navigating the Screens ........................................................................................................ 33
Overview Screen..................................................................................................................... 34
Printout Option ................................................................................................................34
Logging Out ..................................................................................................................... 34
6.2 Management Tasks .............................................................................................................. 35
6.3 Configuration Screens .......................................................................................................... 39
Radio....................................................................................................................................... 39
Basic Settings ..................................................................................................................39
Device Settings.......................... ... ... ............................................................. .... ... ........... 41
Packet Settings............................................................................................................... 42
Media Access Control..................................................................................................... 43
Diagnostic Settings......................................................................................................... 44
Advanced Settings.......................................................................................................... 45
Features..................................................................................................................................47
Bridge Configuration ..................... ... ... ... .... ... ... ... .... ... ... ... ............................................... 47
Listen Before Transmit (LBT) Settings............................................................................ 47
IP Payload Configuration (1/2/3)..................................................................................... 49
Multihost Settings (Use only if operating in Packet mode without MAC) ........................ 49
Communications Ports............................................................................................................50
COM1 Port Settings........................................................................................................ 50
COM2 Port Settings........................................................................................................ 50
IP Configuration ..................... .... ... ... ... ............................................................................ 51
Security................................................................................................................................... 52
Device Security.......................... ... ... ... ... .... ... ............................................................. ... .. 52
Wireless Security............................................................................................................ 53
Login Password .............................................................................................................. 53
Encryption Phrase .......................................................................................................... 54
6.4 Maintenance & Status Screen ..............................................................................................54
Event Log................................................................................................................................55
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MDS 05-4846A01, Rev. D SD Series Technical Manual iii
Alarm Summary............................................ .... ... ... ................................................................ 55
All Alarms / Events.......................................................................................................... 55
Alarm Signal Configuration............................................................................................. 56
Performance........................................................................................................................... 57
Radio Performance......................................................................................................... 57
I/O Statistics.................................................................................................................... 57
Ethernet Statistics........................................................................................................... 58
Radio Test............................................................................................................................... 58
RTU Simulator................................................................................................................. 58
Link Test........................... ... ... .... ... ... ... .............................................................. ... ... ... ..... 59
Ping Test ......................................................................................................................... 60
RF Keying Test ............................................................................................................... 60
Spectrum Graph .............................................................................................................. 60
Firmware Utilities.................................................................................................................... 62
Version Information ......................................................................................................... 62
Web Reprogramming...................................................................................................... 62
TFTP Reprogramming ..................... ... ... .... ... .................................................................. 63
Remote Reprogramming................................................................................................. 64
Verify Image.................................................................................................................... 65
Copy Image..................................................................................................................... 65
Device Reboot................................................................................................................. 66
Authorization Codes ........................................................................................................ 66
Configuration Files...................................................................................... ............................ 67
Dump/Load Configuration File ........................................................................................ 67
TFTP Configuration File ............................... ... ... .... ... ...................................................... 67
Save/Restore Configuration ............................................................................................ 68
7.0 TROUBLESHOOTING ........ .............................................................. ... ... ... .... ... ......................... 69
7.1 LED Indicators ...................................................................................................................... 71
7.2 Checking for Alarms/Events ................................................................................................. 71
Major Alarms vs. Minor Alarms............................................................................................... 72
Status and Informational Events............................................................................................. 72
Event Code Definitions ........................................................................................................... 72
7.3 Operating Constraints ...........................................................................................................74
8.0 TECHNICAL REFERENCE......................................................................................................... 75
8.1 Performing Network-Wide Remote Diagnostics ............. ... ... .... ... ... ... ... .... ... ... ... ....... ... ... ... ... 75
Setting Up Diagnostics.............................................................................................................76
8.2 Over-the-Air Firmware Upgrades ..........................................................................................76
Intrusive vs. Passive (Non-Intrusive) Mode ............................................................................ 77
OTA Reprogramming Overview.............................................................................................. 78
Cancelling OTA Reprogramming............................................................................................ 79
Error Conditions/Recovery...................................................................................................... 79
Execution and Screen Examples............................................................................................ 79
User Data Explanations ........................ .... ... ... ... .... ... ...................................................... 79
User Command explanations .... ... ... ... ... .... ... ... ... .... ... ... ... .... ... ... ... ... .... ... ... ... .... ............... 79
Screen Example.............................................................................................................. 79
8.3 COM1 Operating Modes ...................................................................................................... 80
Changing COM1 Modes ......................................................................................................... 80
8.4 Implementing Sleep Mode .................................................................................................... 81
How Sleep Mode Works .................................. ... .... ... ...................................................... 81
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iv SD Series Technical Manual MDS 05-4846A01, Rev. D
Sleep Mode Example ...................................................................................................... 81
8.5 User-Programmable I/O Functions ....................................................................................... 82
8.6 Technical Specifications ...................................................................................................... 82
8.7 dBm-Watts-Volts Conversion Chart ........................................................................................ 89
9.0 GLOSSARY OF TERMS & ABBREVIATIONS............................................................................ 84
Copyright and Trademark
This manual and all software described herein is protected by Copyright: 2010 GE MDS, LLC. All rights reserved. GE MDS, LLC reserves its right to correct any errors and omissions in this publi­cation. Modbus® is a registered trademark of Schneider Electric Corporation. All other trademarks and product names are the property of their respective owners.
Quality Policy Statement
We, the employees of GE MDS, are committed to understanding and exceeding our customer’s needs and expectations.
• We appreciate our customers’ patronage. They are our business.
• We promise to serve them and anticipate their needs.
• We are committed to providing solutions that are cost effective, innovative and reliable, with consistently high levels of quality.
We are committed to the continuous improvement of all of our systems and processes, to improve product quality and increase customer satisfaction.
RF Safety Notice
Concentrated energy from a directional antenna may pose a health hazard to humans. Do not allow people to come closer to the antenna than the distances listed in the table below when the transmitter is operating. More information on RF exposure can be found online at the following website: www.fcc.gov/oet/info/documents/bulletins.
Antenna Gain vs. Minimum RF Safety Distance
Antenna Gain
0–5 dBi 5–10 dBi 10–16.5 dBi
Safety Distance (SD4) 0.79 meter 1.41 meters 3.05 meters Safety Distance (SD9) 0.46 meter .82 meters 1.74 meters
Safety Distance (SD2)
For SD2, maintain an RF safety distance of
1.50 meters for a 7 dBd (9.15 dBi) antenna. Use of higher gain antennas means increasing the distance accordingly.
Safety Distance (Other SD models):
Consult factory prior to operation.
RF Exposure
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MDS 05-4846A01, Rev. D SD Series Technical Manual v
FCC Part 15 Notice
Operation is subject to the following two conditions: (1) this device may not cause harmful inter­ference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Any unauthorized modification or changes to this device without the express approval of the manufacturer may void the user’s authority to operate this device. Further­more, this device is intended to be used only when installed in accordance with the instructions out­lined in this manual. Failure to comply with these instructions may void the user’s authority to operate this device.
Manual Revision and Accuracy
This manual was prepared to cover a specific version of firmware code. Accordingly, some screens and features may differ from the actual unit you are working with. While every reasonable effort has been made to ensure the accuracy of this publication, product improvements may also result in minor differences between the manual and the product shipped to you. If you have additional ques­tions or need an exact specification for a product, please contact GE MDS using the information at the back of this guide. In addition, manual updates can often be found on our web site at www.gemds.com.
Environmental Information
The manufacture of this equipment has required the extraction and use of natural resources. Improper disposal may contaminate the environment and present a health risk due to hazardous substances contained within. To avoid dissemination of these substances into our environment, and to limit the demand on natural resources, we encourage you to use the appropriate recycling sys­tems for disposal. These systems will reuse or recycle most of the materials found in this equipment in a sound way. Please contact GE MDS or your supplier for more information on the proper dis­posal of this equipment.
Product Test Data Sheets
Test Data Sheets showing the original factory test results for this unit are available upon request from the GE MDS Quality Leader. Contact the factory using the information at the back of this manual. Serial numbers must be provided for each product where a Test Data Sheet is required.
BSD License Information
The SD Series products contain source code originally released as part of “WPA Supplicant” which is copyrighted as indicated below and is redistributed under the terms of the BSD license:
WPA Supplicant Copyright (c) 2003-2010, Jouni Malinen <j@w1.fi> and contributors All Rights Reserved.
Battery Disposal
—This product may contain a battery. Batteries must be disposed of properly,
and may
not
be disposed of as unsorted municipal waste in the European Union. See the product
documentation for specific battery information. Batteries are marked with a symbol, which may include lettering to indicate cadmium (Cd), lead (Pb), or mercury (Hg). For proper recycling return the battery to your supplier or to a designated collection point. For more information see: www.weeerohsinfo.com
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vi SD Series Technical Manual MDS 05-4846A01, Rev. D
BSD License
------­Redistribution and use in source and binary forms, with or without modification, are permitted pro-
vided that the following conditions are met:
1. Redistributions of source code must retain the above copyright notice, this list of conditions and the following disclaimer.
2. Redistributions in binary form must reproduce the above copyright notice, this list of conditions and the following disclaimer in the documentation and/or other materials provided with the distri­bution.
3. Neither the name(s) of the above-listed copyright holder(s) nor the names of its contributors may be used to endorse or promote products derived from this software without specific prior written permission.
THIS SOFTWARE IS PROVIDED BY THE COPYRIGHT HOLDERS AND CONTRIBUTORS “AS IS” AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT LIM­ITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL THE COPYRIGHT OWNER OR CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES; LOSS OF USE, DATA, OR PROFITS; OR BUSINESS INTERRUPTION) HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE.
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MDS 05-4846A01, Rev. D SD Series Technical Manual 1
1.0 INTRODUCTION
This Technical Manual is one of two publications for users of the MDS SD Series Transceiver (Figure 1). It contains an overview of common applications, installation planning data, specifications, troubleshooting, and instructions on using the web-based Device Manager for user con­trol. This manual is intended for technical personnel who perform net­work design, configuration, and troubleshooting of the equipment.
A companion Setup Guide is also available (Part no. 05-4847A01). The scope of the Setup Guide is limited to installing the transceiver and placing it in service for the first time. All product documentation may be downloaded free of charge from the GE MDS website at
www.gemds.com. The website also contains links to Application Bulletins
and other product information.
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Figure 1. MDS SD Series Transceiver
1.1 Conventions Used in This Manual
Software & Device Manager Notations
This product is designed for software control via a connected PC. To show the names of screen names, keyboard entries, or other information displayed on a PC, a distinctive bolded font like this is used throughout the manual:
Bolded font example (for screen names and keyboard entrie s)
To show the navigation path leading to a particular screen, this same font is used with forward-pointing arrows between screen names. For example, suppose you wish to access the radio’s
Packet Settings Screen.
The navigation string shown for it would appear as follows:
Configuration>>Packet Settings
Model Number Notations
The term “SD” or “SD Series” is used in this manual to denote all models in the SD product line. Specific model numbers such as MDS SD2 (216-235 MHz), MDS SD4 (350-512 MHz), and MDS SD9 (928-960 MHz) are used only when necessary to reference model-spe­cific features.
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2 SD Series Technical Manual MDS 05-4846A01, Rev. D
Authorization Features
Some features of the radio are dependent on purchased options and applicable regulatory constraints. A “key” icon is shown near the heading of any such features. In some cases a feature upgrade may be available. Contact your sales representative for additional information.
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MDS 05-4846A01, Rev. D SD Series Technical Manual 3
2.0 PRODUCT DESCRIPTION
The SD Transceiver is a software-configurable, industrial radio for use in licensed data acquisition networks. It may be interfaced with a variety of data control equipment including remote terminal units (RTUs), pro­grammable logic controllers (PLCs), flow computers, and similar devices. Data interface connections may be made for both serial (RS-232/RS-485) and Ethernet protocols. It is designed for use with both polled networks and report-by-exception (push) systems.
The radio employs digital signal processing (DSP) technology and a fully digital transmit and receive IF chain to provide robust communica­tions even under adverse conditions. DSP also helps eliminate the effects of component variations or temperature changes, resulting in optimized performance at all times.
2.1 Front Panel Connectors and Indicators
Figure 2 shows the transceiver’s front panel connectors and indicators. These items are referenced in the installation steps and in various other locations in the manual. The transceiver’s LED functions are described in Table 10 on Page 30.
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Figure 2. Front Panel Connectors & Indicators
ANTENNA CONNECTOR (TNC)
SERIAL DATA
CONNECTORS (DB-9)
DC INPUT POWER
LED INDICATOR
PANEL
ETHERNET
CONNECTOR (RJ-45)
COM1 used for radio management
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4 SD Series Technical Manual MDS 05-4846A01, Rev. D
2.2 Key Product Features
The transceiver is designed to meet the demanding needs of today’s wireless networks in a compact, and rugged package. It offers an array of features in a single hardware platform:
• Software-configurable via a built-in Device Manager—no man­ual controls or adjustments.
• Media Access Control (MAC) to prevent data collisions when two or more radios try to use the radio channel at the same time.
• Available encryption of payload data (AES 128-bit)
• Supports a wide variety of modem speeds and bandwidths for reg­ulatory compliance in virtually all regions of the world
• Ethernet & serial interfaces—ideal for migration to IP networks
• Dual serial functionality (RS-232 and RS-485)
• Over-the-air reprogramming of remote units—no unnecessary trips to radio sites
• Licensed 5-watt design, maximizes communications range with low interference risk from other users
• Configurable via software as a Remote or a Master unit
• Low power “sleep mode”—ideal for battery-powered solar sites
• Virtual Radio Channels (VRC) support multiple polling applica­tions on one radio
NOTE: Some features may not be available on all units, depending on the
options purchased and regulatory constraints for the region in which the radio will operate.
Media Access Control (MAC)
An important feature of the SD Transceiver is Media Access Control (MAC). The SD's MAC is specifically designed for use with narrow bandwidth, half duplex radio networks such as those commonly used in licensed telemetry systems. A central unit is designated an Access Point (AP) and other units are designated as remotes. When enabled, the MAC provides efficient support of multiple data traffic models including mul­tiple hosts, synchronous and asynchronous polls, and report-by-excep­tion (push traffic).
Coordination of Channel Access
The main objective of the MAC is to coordinate channel access for all radios in the network, preventing interference or data “collisions” that can occur from simultaneous transmissions of radios on the same RF frequency. With MAC operation a single radio is configured as an Access Point. This AP serves as the controller of the RF network. All other radios are configured as remotes. Remote's request permission from the AP to use the RF channel before sending payload data, thus avoiding collisions of data, and creating a highly reliable wireless net­work. The MAC is responsible for allocating which unit gets access to the broadcast medium (the RF channel), when, and for how long.
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MDS 05-4846A01, Rev. D SD Series Technical Manual 5
Data Validation Additionally, the MAC validates all messages and purges corrupted data
from the system. Successful delivery of data is ensured through the use of retries and acknowledgements. Minimal overhead is used to accom­plish these tasks, which translates to increased bandwidth efficiency of the radio channel. The SD MAC introduces minimal latency, ensuring that messages are delivered in a timely manner.
2.3 Model Offerings
The radio is available in three model configurations:
EthernetAll SD features and functionality
StandardAll SD features, except over-the-air Ethernet data
x710Direct, drop-in compatibility for networks using a mix of SD and older MDS x710 radios
Model Number Codes
The unit’s complete model number is printed on the bottom label. Addi­tional unit details are available through the Overview Screen, described later in this manual.
2.4 Operating Modes and Applicable Manuals
The radio may be configured to operate in any of three modes as fol­lows:
Packet Mode—Payload data from the radio’s serial and Ethernet ports is assembled into packets and transmitted over the air. Packet mode supports Ethernet Bridging, AES 128-bit encryp­tion, and Virtual Radio Channels (VRC). Packet Mode encom­passes both “Packet” and “Packet w/ MAC” mode selections. Packet mode is intended for networks containing all SD radios.
This manual covers Packet Mode radios.
Transparent Mode—This mode is over-the-air compatible with MDS x710 transceivers, while supporting payload data on the Ethernet interface. This mode is ideal for mixed networks con­taining SD and older MDS x710 radios. It allows currently deployed x710 networks to add support for Ethernet data. This
manual covers Transparent Mode radios.
x710 Mode (Different Manual Required)
x710 Mode—This mode provides direct, drop-in compatibility with MDS x710 (4710 or 9710) transceivers, and uses the same core command set as these radios. It is designed for use in systems containing a mix of newer SD radios and legacy MDS x710 units.
This manual does not cover x710 Mode operation. Refer instead to the following manuals for x710 instructions:
Start-Up Guide (x710 Mode)— Part No. 05-4669A01
Technical Manual (x710 Mode)—Part No. 05-4670A01
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6 SD Series Technical Manual MDS 05-4846A01, Rev. D
Invisible place holder
Figure 3. SD Transceivers offer compatibility with older MDS x710
Transceivers (right), and may be used for replacement and/or
interoperability in these networks. A retrofit kit is available for
connector conversion (see Table 1).
2.5 Accessories and Spares
Table 1 lists common accessories and spare items for the transceiver. GE MDS also offers an Accessories Selection Guide listing additional items that may be used with the product. Visit www.gemds.com or contact your factory representative to obtain a copy of the guide.
Table 1. Accessories & Spare Items
Accessory Description Part Number
DC Power Plug, 2-pin, polarized
Mates with power connector on radio case. Screw terminals provided for wires, threaded locking screws to prevent accidental disconnect.
73-1194A53
Retrofit Kit, Digital Contains adapters and connectors
needed to facilitate the replacement of an existing MDS x710A/C/M digital transceiver.
03-4696A01
Retrofit Kit, Analog Contains adapters and connectors
needed to facilitate the replacement of an existing MDS x710A/C/M analog transceiver.
03-4697A01
Setup Guide (for Packet and Transparent Modes)
Describes the installation and setup of the transceiver. A companion to this Technical Manual.
05-4847A01
Flat Mounting Brackets (Standard)
Brackets that attach to the bottom of the unit. Used for mounting to a flat mounting surface.
03-4123A14
Flat Mounting Brackets (x710-compatible)
Brackets that attach to the bottom of the unit. Used for mounting to a flat mounting surface. Bracket matches MDS x710 Transceiver mounting holes.
Consult Factory
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MDS 05-4846A01, Rev. D SD Series Technical Manual 7
Protected Network Station
The transceiver is available in a protected network configuration, known as the SDxP (Figure 4), where x denotes the particular model of SD transceiver installed inside the chassis (i.e., SD2, 4, 9, etc.).
The SDxP is a tabletop or rack-mount unit designed to hold two trans­ceivers, two power supplies, and a switchover logic board that automat­ically selects between transceiver A or B as the active unit. Manual selection may also be made using a front panel switch.
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Figure 4. Protected Network Station
With two transceivers and two power supplies installed, the unit con­tinues to communicate even if a failure occurs in one of the transceivers, or its associated power supply. This capability is important in mis­sion-critical applications where uninterrupted service is required. Refer to publication 05-4161A01 for detailed information on this product.
DIN Rail Mounting Bracket Kit
Contains bracket for mounting the transceiver to standard 35 mm DIN rails commonly used in equipment cabinets and panels.
03-4125A04
Reprogramming Application for Firmware Upgrade
Automated software program for upgrading the radio’s internal firmware code. This application is
under development at press time. Check with your factory representative for availability.
06-6241A01
Table 1. Accessories & Spare Items (Continued)
Accessory Description Part Number
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8 SD Series Technical Manual MDS 05-4846A01, Rev. D
Dual Protected Configurations
Two dual transceiver configurations are offered for the SD Series. They are known as the SDxDT and the SDxDP. These configurations are used for the following purposes:
• When full duplex operation is desired using dedicated Transmit and Receive transceivers.
• When a Master or Repeater site requires bandpass duplexers due to the presence of co-located antennas.
• When streaming Repeater operation is desired using dedicated Transmit and Receive transceivers
The SDxDT uses the same chassis as the SDxP described above. How­ever, one radio is configured with the transmit frequency and the other for the receive frequency with appropriate connections between them. It also includes a bandpass duplexer tuned to a specific frequency for simultaneous transmission and reception (full duplex) operation. Note that the SDxDT provides one serial port and one Ethernet port for user equipment.
The SDxDP is a protected, full duplex Master or Repeater site configu­ration. This configuration consists of two SDxP chassis described above, with appropriate interconnect cabling between the units. The radios in one SDxP are configured with the transmit frequency and the radios in the other are configured with the receive frequency. The SDxDP also includes a bandpass duplexer tuned to a specific frequency for simultaneous transmission and reception (full duplex) operation.
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MDS 05-4846A01, Rev. D SD Series Technical Manual 9
3.0 TYPICAL APPLICATIONS
This section describes common scenarios the transceiver may be used in. A number of variations are possible; If you have unique requirements not found here, it is recommended that you consult a support specialist at GE MDS. Contact information is provided at the back of this manual.
3.1 Operating Parameters
The transceiver can operate in both poll-response and “push” communi­cation/report-by-exception networks. In poll-response networks a cen­tral Master unit communicates with a number of Remote radios one at a time. The Master exchanges data with the currently-connected Remote, and when finished, it establishes a new connection with the next Remote in the polling order. In push communication/Report by Exception net­works, a Remote can also transmits if it has data to send, typically prompted by a change in status conditions from connected data equip­ment.
The radio includes a number of parameters which may be set to suit the requirements of a particular application. Table 2 provides a summary of common applications, protocols, and radio modes used. Refer to the table to determine what applications can be supported and what the required radio settings are.
Table 2. Application Types vs. Key Radio Settings
Application
Protocol (Example)
Recommended Radio Mode
Notes
Polled Bridged Ethernet MODBUS TCP Packet w/MAC May also use Packet mode and enable LBT
w/Listen on RX.
Bridged Ethernet IP(ICMP/TCP/UDP/
MODBUS TCP)
Packet w/MAC May also use Packet mode and enable LBT
w/Listen on RX.
Mixed Serial and Bridged Ethernet
MODBUS RTU & IP Packet w/MAC
Report by Exception Serial and/or IP Packet w/MAC Single Poll Multiple
Response
Serial and/or IP Packet w/MAC
Two or more concurrent serial polling applications (COM2, COM1, and /or IP Payload at master
DNP3 and Modbus RTU
Packet w/MAC
Single Port Serial Polling with encryption (COM2 or COM1)
Modbus RTU Packet AES On
Single Port Serial Polling without encryption (COM2, COM1, or IP Payload at master)
Modbus RTU Transparent AES Off
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10 SD Series Technical Manual MDS 05-4846A01, Rev. D
3.2 Example Systems
The following sections describe common system arrangements for the SD transceiver. Other variations are possible, and if you have questions about a specific application not covered here, you may contact your fac­tory representative using the information at the back of this guide. For typical radio settings in these systems, refer to Table 2 on Page 9.
Multiple Address Systems (MAS)
This is a common application for the transceiver. It consists of a central master unit and several associated remote units as shown in Figure 5. An MAS network provides communication between a central host com­puter and remote terminal units (RTUs) or other data collection devices in the field. Often, such a system is used to carry telemetry data to and from widely separated remote radios.
Typical MAS applications may be for automatic, remote monitoring of gas wells, water tank levels, electric power distribution systems, and similar control and measurement functions.
Invisible place holder
Figure 5. Typical MAS Point-to-Multipoint Network
Point-to-Point System
Where permitted, the transceiver may also be used in a point-to-point arrangement. A point-to-point system consists of just two radios—one serving as a master and the other as a remote (see Figure 6). It provides a simplex (or half-duplex) communications link for the transfer of data between two locations.
RTU
MASTER STATION
REMOTE RADIO
REMOTE RADIO
RTU
HOST SYSTEM
OR: SDA-Augmented Master Station
RTU
REMOTE RADIO
RTU
REMOTE RADIO
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MDS 05-4846A01, Rev. D SD Series Technical Manual 11
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Figure 6. Typical Point-to-Point Link
IP/Ethernet Polling
Modern data/control networks often employ IP/Ethernet connectivity throughout the system. The SD transceiver is well suited to provide con­nectivity between such sites using its RJ-45 modular connector on the front panel and enabling Ethernet Bridging capabilities. Figure 7 shows an overview of such a system.
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Figure 7. IP/Ethernet Polling Example
This type of network can also be used for general Ethernet bridging as supported by the over-the-air bandwidth of the system. Bridge filters are available to reduce Ethernet traffic over the RF channel, and improve performance.
HOST
COMPUTER
REMOTE RADIO
MASTER RADIO
RTU
MASTER UNIT
To Ethernet Port
REMOTE RADIO
(One of several possible sites)
Ethernet
Ethernet RTU
REMOTE RADIO
(One of several possible sites)
Ethernet RTU
Ethernet
Ethernet
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12 SD Series Technical Manual MDS 05-4846A01, Rev. D
Port Sharing with Multiple Hosts
The transceiver allows for several external data networks to use the same RF network without confusing the data streams. In such a system, multiple host computers at the Master Unit poll their respective RTUs, which may be alone or co-located at the Remote sites. Figure 8 shows an example of such a system. In this case, two host computers (Host A and Host B) are connected to the Master Unit via the applicable data ports.
At the Remote sites, serial and Ethernet-based RTUs are employed, and responding to a specific host computer. In the case of the Remote shown on the lower right side of the drawing, two RTUs are co-located, but responding to different host computers and handling entirely different data streams.
The SD eliminates the need for two transceivers to support separate data collection/control networks. Virtual Radio Channels (VRCs) are used to separate serial data streams on COM2, COM1, or IP payload ports. Packet With MAC operation provides Media Access Control. It is the recommended method of operation for port sharing systems.
An option exists to operate in Packet mode without MAC. In fact, this is the default mode in both the SS and ES models. However, this Packet mode option should only be used for systems that use legacy methods of collision avoidance including Multihost and Listen Before Transmit (LBT). The mode Packet with MAC provides superior performance and better network reliability, collision avoidance and better overall throughput. See corresponding sections of the manual for more informa­tion on these Packet mode options.
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MDS 05-4846A01, Rev. D SD Series Technical Manual 13
Figure 8. Multihost Arrangement Using Packet With MAC
Push Communication (Report-by Exception)
Push Communication, sometimes referred to as Report-by-Exception (RBE) differs from polled response in that a remote radio can also transmit when it has data to send. It does not depend on polling from a master radio to initiate a transmission. Some typical characteristics of push communication systems are as follows:
• Remotes transmit asynchronously
• May contain large amounts of data
• Buffering, flow control are used
DNP3 and IEC 104 are examples of protocols that implement push com­munication. Note that both the serial and Ethernet versions of DNP3 support push communication.
IP Polling of Serial Remotes
The transceiver is ideal for use in systems employing a mix of serial and Ethernet protocols. While many variations are possible, Figure 9 shows a typical arrangement with an Ethernet host at the Master Unit that is polling serial-based RTUs at Remote sites.
MASTER RADIO
HOST COMPUTER
(Host A)
To Ethernet Port
REMOTE RADIO
(One of several possible sites)
Radio Mode: Packet w/MAC
Ethernet
HOST C
HOST COMPUTER
(Host B)
Device Settings Screen
Serial
To COM2
Serial Port
Ethernet RTU Responding to
Host A
Serial RTU Responding to
Host B
Ethernet
REMOTE RADIO
(One of several possible sites)
Serial RTU Responding to
Host B
Co-located RTUs
Responding to Different Hosts
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14 SD Series Technical Manual MDS 05-4846A01, Rev. D
In this example, the Host Computer is connected directly to the radio’s Ethernet port, and the RTUs at the Remote sites are connected to the transceiver via the radio’s COM2 serial data ports. The IP Payload fea­ture, used at the master, efficiently passes TCP payload over the air, and eliminates the need for an external terminal server. (COM1 may also be used for payload data if properly configured via the management system. See next example.)
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Figure 9. IP Polling of Serial Remotes
Serial Remotes with Two Serial Ports
In some cases, it is necessary to poll more than one RTU at a Remote site. Figure 10 shows an example of this type of system. Here, two RTUs are connected to each Remote transceiver, by using both of the radio’s serial ports—COM1 and COM2.
By default, the radio’s COM1 port is configured for serial management functions with a connected PC, but it may be configured for data service using the management system. This arrangement allows two telemetry networks to share a single radio system.
In such a system, each RTU gets every message from the host computer, and the underlying protocol (e.g., Modbus, DNP, etc.) sorts out which messages are applicable to a specific RTU.
MASTER RADIO
(TCP Client)
HOST COMPUTER
(TCP Server)
REMOTE RADIO
(One of several possible sites)
MODBUS® SERIAL RTU
To COM2
Serial Port
To Ethernet Port
REMOTE RADIO
(One of several possible sites)
To COM2
Serial Port
Ethernet Data Port Menu
MODBUS RTU
Protocol
MODBUS® SERIAL RTU
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MDS 05-4846A01, Rev. D SD Series Technical Manual 15
Packet With MAC is the recommended method of operation when both serial ports are used to pass payload data if there are two hosts (e.g., Post Sharing with multiple host case). If there is a single host polling all units, packet or transparent mode is the better option (depending on whether encryption is required or not) even if there are two RTUs connected to a remote radio.
Figure 10. Serial Remotes with Two Serial Ports
MASTER RADIO
HOST COMPUTER
(Host A)
To Ethernet Port
REMOTE RADIO
(One of several possible sites)
TCP Ethernet
REMOTE RADIO
(One of several possible sites)
SERIAL RTU
SERIAL RTU
SERIAL RTU
SERIAL RTU
Radio Mode: Packet w/MAC
Device Settings Screen
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16 SD Series Technical Manual MDS 05-4846A01, Rev. D
4.0 INSTALLATION PLANNING
This section discusses the factors to be considered before installing the radio. Careful planning of the installation site will help achieve optimal performance from the transceiver. Step-by-step installation procedures begin on Page 25.
Figure 11 shows a typical remote station arrangement. The specific details at an installation site may vary, but there are three main requirements for installing the transceiver in all cases:
• Adequate and stable primary power
• An efficient and properly installed antenna system
• Correct interface connections between the transceiver and the data device.
Figure 11. Typical Station Arrangement (Remote shown)
4.1 Mounting Options
The transceiver is normally provided with flat mounting brackets attached to the bottom of the radio as shown in Figure 12. An optional 35mm DIN rail mounting bracket is also available, and is described below.
POWER SUPPLY
10.5–16 VDC @ 2.5A Negative Ground Only
TRANSCEIVER
LOW-LOSS FEEDLINE
ANTENNA SYSTEM
ETHERNET
SERIAL
Master Stations typically use
omni-directional antenna
DATA TELEMETRY DEVICE
OR HOST COMPUTER
OR:
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MDS 05-4846A01, Rev. D SD Series Technical Manual 17
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Figure 12. Mounting Bracket Dimensions
NOTE: To prevent moisture from entering the radio, do not mount the case
with the cable connectors pointing up. Also, dress all cables to prevent moisture from running along the cables and into the radio.
Optional DIN Rail Mounting
The unit may be mounted with an optional 35 mm DIN Rail Mounting Bracket Kit (Part No. 03-4125A04). Equipment cabinets and racks of modern design often employ this type of mounting. Once the DIN bracket is attached to the radio, it allows for quick installation and removal of the radio from its mounting rail without the need for tools.
The DIN Rail bracket attaches to the unit’s case as shown in Figure 13. The entire assembly then attaches to the mounting rail.
6.675˝ (16.95 cm)
2.75˝ (7 cm)
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18 SD Series Technical Manual MDS 05-4846A01, Rev. D
Figure 13. Attachment & Mounting of DIN Rail Bracket
(Unit shown is for example only, and is not an SD Transceiver.)
4.2 Antennas and Feedlines
Antennas
The transceiver may be used with a number of different antennas. The exact style and gain factor depend on the physical size and layout of your system. Connection is made to the radio via a TNC coaxial con­nector.
A directional Yagi (Figure 14) or corner reflector antenna is generally used at remote sites to minimize interference to and from other users. Antennas of this type are available from several manufacturers, including GE MDS. Contact your factory representative for details.
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Figure 14. Typical Yagi Antenna (mounted to mast)
Feedlines
The selection of an antenna feedline is very important. Poor quality cable should be avoided as it will result in power losses that may reduce the range and reliability of the radio system.
Step 1: Attach the bracket using the
Step 2: Clip the assembly onto the
DIN Rail. Removal is performed by pulling down on the Release Tab.
Release T ab
two screws provided. (Attach to the end opposite the unit’s connectors.)
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MDS 05-4846A01, Rev. D SD Series Technical Manual 19
Table 3, Table 4, and Table 5 show the approximate losses that will occur when using various lengths and types of coaxial cable in the 200, 400 and 960 MHz bands, respectively. Regardless of the type used, the cable should be kept as short as possible to minimize signal loss.
4.3 DC Power Connection
The transceiver may be operated from any well-filtered 10.0 to 30 Vdc power source. The supply must be capable of providing at least 2.5 Amperes continuously.
NOTE: Early SD4 models supported 10.5 to 16 Vdc power, not 10 to
30 Vdc. Always check the labeling above the power connector
to confirm the operating range for your unit.
Table 3. Signal Loss in Coaxial Cables (at 200 MHz)
Cable Type
10 Feet
(3 Meters)
50 Feet
(15 Meters)
100 Feet
(30.5 Meters)
200 Feet
(61 Meters)
RG-8A/U 0.26dB 1.27 dB 2.5 dB 5.07 dB
1/2 inch HELIAX
0.06 dB 0.38 dB 0.76 dB 1.6 dB
7/8 inch HELIAX
0.04 dB 0.21 dB 0.42 dB 0.83 dB
1-1/4 inch HELIAX
0.03 dB 0.16 dB 0.31 dB 0.62 dB
1-5/8 inch HELIAX
0.025 dB 0.13 dB 0.26 dB 0.52 dB
Table 4. Signal Loss in Coaxial Cables (at 400 MHz)
Cable Type
10 Feet
(3 Meters)
50 Feet
(15 Meters)
100 Feet
(30.5 Meters)
200 Feet
(61 Meters)
RG-8A/U 0.51dB 2.53 dB 5.07 dB 10.14 dB
1/2 inch HELIAX
0.12 dB 0.76 dB 1.51 dB 3.02 dB
7/8 inch HELIAX
0.08 dB 0.42 dB 0.83 dB 1.66 dB
1-1/4 inch HELIAX
0.06 dB 0.31 dB 0.62 dB 1.24 dB
1-5/8 inch HELIAX
0.05 dB 0.26 dB 0.52 dB 1.04 dB
Table 5. Length vs. Loss in Coaxial Cables (at 960 MHz)
Cable Type
10 Feet
(3.05 Meters)
50 Feet
(15.24 Meters)
100 Feet
(30.48 Meters)
200 Feet
(61 Meters)
RG-8A/U 0.85 dB 4.27 dB 8.54 dB 17.08 dB
1/2 inch HELIAX
0.23 dB 1.15 dB 2.29 dB 4.58 dB
7/8 inch HELIAX
0.13 dB 0.64 dB 1.28 dB 2.56 dB
1-1/4 inch HELIAX
0.10 dB 0.48 dB 0.95 dB 1.90 dB
1-5/8 inch HELIAX
0.08 dB 0.40 dB 0.80 dB 1.60 dB
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20 SD Series Technical Manual MDS 05-4846A01, Rev. D
A power connector with screw-terminals is provided with each unit (see Figure 15). Strip the wire leads to 6 mm (1/4 inch) and insert in the wire ports, tightening securely. Be sure to observe proper polarity as shown in Figure 15.
Invisible place holder
Figure 15. DC Power Connector (P/N 73-1194A39)
NOTE: The radio is designed for use in negative ground systems only.
4.4 Grounding Considerations
To minimize the chance of damage to the transceiver and connected equipment, a safety ground (NEC Class 2 compliant) is recommended which bonds the antenna system, transceiver, power supply, and con­nected data equipment to a single-point ground, keeping all ground leads as short as possible.
Normally, the transceiver is adequately grounded if the supplied flat mounting brackets are used to mount the radio to a well-grounded metal surface. If the transceiver is not mounted to a grounded surface, it is rec­ommended that a safety ground wire be attached to one of the mounting brackets or a screw on the transceiver’s case.
The use of a lightning protector is recommended where the antenna cable enters the building; Bond the protector to the tower ground, if pos­sible. All grounds and cabling must comply with applicable codes and regulations.
4.5 Ethernet Data Interface (RJ-45)
The transceiver’s Ethernet Port is used to connect the unit to another Ethernet device. The port has built-in MDIX (auto-sensing) capability, allowing either a straight-through or crossover cable to be used. Figure 16 and Table 6 show pinout data for the Ethernet port. The Ethernet interface supports both radio management and payload data transport functions.
For management, connecting to the radio via a web browser provides enhanced functionality and ease-of-use over serial (
COM1) management
methods or Telnet. Web-based management is the preferred and primary
Lead Screws (2)
Binding
Wire Ports (2)
(Polarity: Left +, Right –)
Retaining Screws (2)
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MDS 05-4846A01, Rev. D SD Series Technical Manual 21
means of accessing the transceiver through the built-in SD Device Man­ager.
Telnet may also be used on this connector, and provides the same menu-based user interface available via COM1. If you wish to use Telnet for radio control, refer to the SD Serial/Telnet Management Supplement, Part No. 05-6193A01.
Various options are available for passing Ethernet data on this con­nector, allowing system administrators to optimize the configuration for maximum narrowband efficiency, based on the operating characteristics of their system.
Figure 16. Ethernet Port (RJ-45) Pinout
(As viewed from the outside of the unit)
4.6 Serial Data Interfaces
COM1 and COM2 on the front panel serve as the serial interface ports for
radio management and payload data, respectively. The following sec­tions identify the pin functions used on each interface. These ports are user-configurable for specific applications. The procedures for changing their default operation are provided later in this guide.
NOTE: Not all PCs have a serial port. If one is not available, a
USB-to-Serial adapter and appropriate driver software may be used to provide serial connectivity. These adapters are avail­able from several manufacturers, including GE MDS.
Table 6. Ethernet Port (IP/Ethernet) Pinouts
Pin Functions Ref.
1 Transmit Data (TX) High 2 Transmit Data (TX) Low 3 Receive Data (RX) High 4 Unused 5 Unused 6 Receive Data (RX) Low 7 Unused 8 Unused
8
1234
56
7
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22 SD Series Technical Manual MDS 05-4846A01, Rev. D
COM1 (Serial) Connection
The default factor settings for the radio’s COM1 port (Figure 17) assigns it for management or diagnostics of the radio via a serial connection to a PC. COM1 may be used to set basic parameters such as output power, modem type and operating frequency of the radio.
This method provides an alternative to the web-based SD Device Man- ager, accessible via the Ethernet RJ-45 port (see Page 20) when Ethernet connectivity is not available. If you wish to use serial or Telnet control instead, refer to the SD Serial/Telnet Management Supplement, Part No. 05-6193A01.
For typical applications, a straight-through DB-9 cable may be used for PC management. If desired, a cable may be constructed as shown in Figure 18, using Pins 2 (RXD), 3 (TXD), and 5 (Ground). Table 7 lists all COM1 pins.
Figure 18. COM1 Wiring for PC Management
Figure 17. COM1 Connector (DB-9F)
As viewed from outside the unit
5
96
1
RXD TXD GND
2 3 5
RXD TXD GND
2 3 5
>
<
DB-9 FEMALE
(COMPUTER)
DB-9 MALE
(RADIO SIDE)
Table 7. COM1 Pin Descriptions
Pin Number
Radio Input/ Output
Pin Description
1 -- No function 2OUTRXD (Received Data)—Supplies received data to the
connected device.
3INTXD (Transmitted Data)—Accepts TX data from the
connected device. 4 -- No function 5--Ground—Connects to ground (negative supply potential) on
chassis.
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