Page 1
GE MDS MCR
Setup Guide - Brazil
1.0 INTRODUCTION
2.0 INSTALLATIONS
• Correct interface connections between the unit and associated data equipment.
This guide provides installation and startup instructions for the MDS
Orbit Managed Connected Router (MCR) shown Figure 1. The
MCR is a highly secure, industrial wireless solution for broad based
applications, including control center monitoring, well site pad
operations and video surveillance.
The unit provides wireless communication via multiple technologies
in a single, industrial package, without the need for additional
modules or add-ons. In addition, wired serial, Ethernet and USB
interfaces are provided at the front panel, reducing network cost
and complexity. Depending on order entry options the unit may be
equipped with a combination of Cell, Wi-Fi, and 900 MHz
unlicensed FHSS/DTS radio.
Units are offered in two different interface offerings; 2 Ethernet/1
Serial (2E1S), or 2 Serial/1 Ethernet (2S1E). The 2E1S configuration is the standard model and is shown here, although most information applies equally to both configurations.
2.2 Installation Steps
Installation details for the product may vary, depending on
site-specific factors. The steps here provide the basic tasks needed
at most sites.
1. Mount the unit. Attach the supplied brackets to the bottom of
the case (if not already attached), using the screws provided.
Mounting bracket dimensions are shown in Figure 2. If DIN Rail
mounting brackets are to be used, consult the Technical
Manual for details.
NOTE: To prevent moisture from entering the unit, do not
mount the case with the cable connectors pointing up. Also, dress
all cables to prevent moisture from running along the cables and
into the enclosure.
Figure 1: MCR Sample Unit, Showing Connectors & Indicators
1.1 Technical Manual
This Setup Guide covers basic installation and startup instructions
for the unit. A more detailed Technical Manual is also available
(05-6632A01). Refer to the Technical Manual for important warnings, cautions and notes. GE MDS manuals, Setup guides, Firmware, drivers and Application Notes are available free of charge at
www.gemds.com.
GE MDS has produced a series of instructional videos for configuration and setup of the Orbit MCR products on YouTube. These
are available free of charge at: http://tinyurl.com/pey2ull
Figure 2: Typical MCR Installation
2.1 Main Requirements
WARNING: When the unit is to be installed in hazardous
locations, use only the serial or Ethernet connections on the unit’s
front panel. Do not use the USB port in hazardous locations.
Figure 2 shows a typical installation of the unit. There are three
main requirements for installation:
• Adequate and stable primary power (10-60 VDC).
• Efficient and properly installed antennas for configured op-
tions.
05-6709A02, Rev. A GE MDS MCR Setup Guide - Brazil 1
2. Install the antennas and feedlines. The antennas used must
be designed to operate in the appropriate frequency band and
be mounted in a location providing a clear path to the associ-
Figure 3: Mounting Bracket Dimensions
Page 2
ated station(s). Antennas should be mounted away from large
masses of metal and other obstructions.
Often, at least one of the antennas will be connected directly to
one of the coaxial connectors on the unit’s front panel. When
remotely mounted antennas are used, coaxial feedlines should
be low loss and be kept as short as possible.
3. Connect the data equipment. Connection may be made
using any combination of Serial protocols (RS-232/RS-485),
Ethernet signaling, or USB. Refer to the Technical Manual for
wiring details.
• Serial connection: Attach data equipment to the front panel
COM port. The unit is hardwired as a DCE device, thus a
straight-through Ethernet cable may be used in most cases
(DB9-F to RJ-45 connector part no. 73-2434A12).
• Ethernet connection: Attach data equipment to the front
panel ETH1 and/or ETH2 port next to the PWR connector.
The auto-sensing MDIX feature allows either a
straight-through or crossover cable to be used.
• USB connection: Attach data equipment to the front panel
mini USB port. The unit supports USB 2.0 with proper drivers
installed. Drivers available at www.gemds.com.
4. Connect primary power. Input power must be 10.0 to 60 Vdc
and capable of providing at least 15 watts. A power connector
with screw-terminals is provided (Figure 4, DC Power Connector). Strip the wire leads to 6 mm (1/4 inch) and insert them
into the wire ports. Be sure to observe proper polarity as
shown. Tighten the binding screws securely.
2.3.2 Connecting via Ethernet/WiFi
The configuration PC may be connected to the unit by hardwired
cable (USB, serial or Ethernet), or by WiFi. The following steps
de-scribe a WiFi or Ethernet connection to the built-in web server.
This connection can be made using the WiFi or Ethernet information above. The initial sign-in prompt appears as shown below:
1. Enter the username (default is admin).
2. Enter the Password (default is admin). Press . Upon
successful login, the Device Overview page appears.
3. For initial configuration the Setup Wizard appears and provides
guidance in typical setups. This will be disabled after the initial
setup, but may be re-run at any time from the Wizards page.
Figure 4, DC Power Connector
CAUTION: The unit is designed for negative-ground power
power systems only. The power supply should be equipped with
NEC Class 2 overload protection, to guard against a short circuit
between its output terminals and the unit’s power connector..
2.3 Unit Configuration
2.3.1 Default Settings
As shipped from the factory, the unit is configured with a set of
pre-defined defaults. For example, when equipped with Cell, the
unit is configured to operate as a WiFi hotspot. (3G requires
carrier-specific configuration.) For “4G WiFi hotspot” operation, the
unit normally contains the following settings:
• WiFi enabled as an Access Point (AP)
• SSID = GEMDS_SERNUM (SERNUM refers to the unit’s
serial number, printed on a chassis sticker.)
• SSID broadcast enabled
• Security = WPA2-PSK, CCMP with passphrase:
GEMDS_ORBIT
• Default Ethernet IP address 192.168.1.1
• Firewall/NAT/DNS proxy enabled
• DHCP enabled (192.168.1.2 to 192.168.1.10)
• If 900 MHz radio present (unlicensed), radio set to Remote
This configuration allows connection of a PC to the unit via WiFi or
the LAN port and access to the Internet via cellular, if equipped and
supported by a suitable service plan.
Key items that should be set/reviewed:
• Create one-time programmable passwords for device
recovery.
• Change login passwords (to maintain security).
• Evaluate default factory configuration and lock it down to
required security level.
Refer to the Technical Manual for detailed information on the above
items.
2.3.3 Connecting via Serial
The configuration PC may be connected to the unit by hardwired
cable (USB, serial, or Ethernet), or by WiFi. The following steps
describe a cabled serial cable connection, as illustrated in Figure 5.
Note that not all PCs have a serial port. If one is not available, a
USB-to-Serial adapter and appropriate driver software may be used
to provide serial connectivity
Figure 5. Setup for PC Configuration—Serial Port
(RJ-45 adapter is required)
1. Connect a PC to the unit’s COM port and establish a console
terminal session, using HyperTerminal or a similar
communications program. The following parameters must be
used: 115200 bps, 8 bits, no parity, one stop bit (8N1), flow
control disabled, VT100 emulation.
2 GE MDS MCR Setup Guide - Brazil 05-6709A02, Rev. A
Page 3
ENTER
ENTER
ENTER
ENTER
NOTE: As an alternative, the unit may be configured via a
Secure Shell (SSH) terminal. For enhanced security, the unit does
not support Telnet configuration. Refer to the Technical Manual for
further information.
2. Press the key to receive the login prompt. The COM
LED flashes to indicate data communications.
3. Enter the username (admin is the default) and press .
4. At the Password prompt, enter the password (admin is the
default). Press . Upon successful login, the connection
message appears.
5. Enter the configuration mode by typing configure followed by
the key.
6. Review and configure all key settings for the required application. Built-in help is available by pressing the Tab key. A
summary of all unit settings may be viewed by entering the
% show | details command.
Tab-completion is a useful feature that presents CLI users
with assistance while typing commands. Depending on the text
that was already entered, tab-completion will display different
possible completions. When the Tab key is pressed and no text
has been entered, the CLI shows all possible commands that
can be typed.
Key items that should be set/reviewed for the unit are:
• Create one-time programmable passwords for device
recovery.
• Change login passwords (to maintain security).
• Evaluate default factory configuration and lock it down to
required security level.
Refer to the Technical Manual for detailed information on the
above items.
7. When finished, log out of the console session and disconnect
from the PC.
4G LTE (Verizon Only):
%configure
%set interfaces interface Cell cell-config connec-
tion-profile VZW bearer-config apn <apn>
%commit and-quit
3G GSM (Global) and 4G LTE (EMEA/APAC):
%configure
%set interfaces interface Cell enable true
%set interfaces interface Cell cell-config connec-
tion-profile ORBIT-1 bearer-config apn <apn>
%commit and-quit
2.3.5 900 MHz Unlicensed Operation
An Orbit device configured as an MCR-900 provides
next-generation LAN extension operating in the FCC 900 MHz ISM
band. Similar to the older MDS iNET-II 900 transceivers, it supports
connection of Ethernet and/or Serial devices in the field in a
Point-to-Multipoint or Point-to-Point wireless network topology.
In its simplest configuration, the Network Name (3rd item down)
must be changed in all units. For the AP, you must change Device
Mode to AP and change Network Name to a valid entry. All other
parameters can remain at their default settings.
2.3.4 Cellular Setup and Connection
The MDS Orbit MCR is available with the following Cell options:
• 4G LTE/CDMA (Verizon Only)
• 4G LTE, HSPA+,GSM/GPRS (EMEA/APAC)
• 3G GSM/UMTS/HSPA+ (Global)
Insert the SIM card with the power OFF and then information regarding the cell—including IMEI and ICCID—can be found in the
Cell Status section. Navigate to:
Home / Interfaces State / Interface = Cell
or type the following at the CLI prompt:
show interfaces-state interface Cell cell-status
NOTE: 3G Dual SIM functionality is a selective order-entry
feature. Default units are shipped with only SIM-A enabled; SIM-B
is not supported.
For most setups all that is needed is to set the Access Point Name
(APN). Use the Basic Interface Setup Wizard
On the Web UI navigate to:
Home / Interfaces / Interface = Cell / Cell Config / Connection Profile =
ORBIT1
In the Bearer Config - enter the APN and press the Create button
then the green Save button at the top of the window. (If Verizon 4G,
this field is pre-configured to vzwinternet.)
Configure the remote to match the AP:
1. Set Device Mode to Remote.
2. Set Modem Mode - choices: 125kbps, 250kbps, 500kbps,
1000kbps, 1000Wkbps - 1250kbps, or auto.
3. Set Network Name - The name of the network.
4. Set Radio Mode to Mac 1.
5. Set Power - Valid values: 20 to 30 dBm.
6. Set Data Compression - LZO or none.
Review settings for the required application. Press the green Save
button at the top of the window.
NOTE: For MCR-900 MHz configurations, DHCP is typically
disabled to allow for configuration of a specific IP address. On the
Web UI, navigate to Home /Services /Dhcp, click on the Enabled
box and press the green Save button at the top of the window.
2.4 Initial Checkout
In-service operation of the unit is completely automatic. The only
operator actions required are to apply power and observe the LEDS
for proper indications Table 1 summarizes the unit’s LED functions.
Figure 7. Orbit MCR-900 -Remote Setup
Figure 6. Cell Basic Setup Info
Or, use the following commands at CLI prompt:
05-6709A02, Rev. A GE MDS MCR Setup Guide - Brazil 3
Page 4
LED Name
LED State
Description
PWR
(DC Power)
Off
Solid Green
Solid Amber
Fast Blink/Red
(1x/sec.)
No power to unit
Unit is powered, no problems
detected
Initializing-boot-up
Alarm indication
ETH
(Ethernet)
Off
Solid Green
Blinking Green
No Ethernet link to network
Ethernet link present
Ethernet traffic in/out
COM
(Serial
Comm. Port)
Off
Blinking Green
No serial connection, or idle
Serial traffic in/out
LED - NIC1 or 2
-WiFi
State
Description
WiFi Interface
Off
Interface disabled
Access Point Mode
Solid Green
Solid Red
Operating as AP and at
least one client connection
Operating as an AP and no
client connection
Station Mode
Off
Solid Green
No connection
Wi-Fi connection
established.
LED - NIC1 - Cell
State
Description
Cell Interface
Off
Solid green
No cellular connection
Cell connection
LED - NIC2 -900
MHz (NX915)
State
Description
Off
Interface disabled
Access Point Mode
Blink Red
Solid Red
Solid Green
NIC Initialization
No Remotes connected
Linked with at least 1
Remote
Remote Mode
Blink Red
Solid Green
NIC Initialization / Not linked
to an Access Point
Linked with Access Point
3.0 INSTALLATIONS
4.0 COM PORT REFERENCE
Table 2: COM1/COM2 Pin Descriptions—RS-232
Pin #
Input/
Output
Pin Description
1
Reserved
-- (Do not connect)
2
OUT
DCD (Data Carrier Detect)
3
Reserved
-- (Do not connect)
4
Ground
Connects to ground (negative supply
potential) on chassis
5
OUT
RXD (Received Data)—Supplies received
data to the connected device
6
IN
TXD (Transmitted Data)—Accepts TX data
from the connected device
7
OUT
CTS (Clear to Send)
8
IN
RTS (Request to Send)
NOTE: The unit is hardwired as a DCE device
LED Functions
Figure 8. LED Status Indicators
Table 1: Description of LED Status Indicators
NOTE: As shown below, NIC1 and NIC2's operation will vary
depending on the interfaces installed. Refer to the Technical
Manual for further details.
• Secure connections (antennas, data and power)
• A clear transmission path between associated units
• An efficient, properly installed antenna system
• Proper configuration of unit settings
• Correct interface between the unit and other equipment
3.1 LEDs & Event Logging
The unit’s LED indicator panel can provide useful information when
troubleshooting. Refer to Table 1 for LED status indicators.
An event (such as an alarm condition) is a notification that some-
thing significant occurred on the unit. Events can be stored locally
and/or transported to a remote server. Consult the Technical
Manual for details on Event Logging, including Common Event
Expression (CEE™) syntax.
The COM port (Figure 9) is commonly used to connect an external
DTE telemetry device to the unit, supporting either the RS-232 or
RS-485 (balanced) format, depending on how the device is configured. The unit supports data rates of 1200, 2400, 4800, 9600,
19200, 38400, 57600, and 115200 bps (asynchronous data only).
This connector mates with a standard RJ-45 plug available from
many electronics parts distributors.
Figure 9. Com Connector (RJ-45)
As viewed from outside the unit.
NOTE: In addition to the LEDs above, the Ethernet
connector has two embedded LEDs. A flashing green indicates
Ethernet data activity. A yellow indicates 100 Mbps operation.
4.1 Pin Descriptions—RS-232 Mode
Table 2 provides pin descriptions for the COM connector when
operating in RS-232 mode. Refer to the Technical Manual for
RS-422/485 descriptions.
For proper operation, all units must meet the basic requirements
which follow. Check these items first when troubleshooting:
• Adequate and stable primary power
4 GE MDS MCR Setup Guide - Brazil 05-6709A02, Rev. A
Page 5
REGULATORY AND PRODUCT
INFORMATION—GE MDS MCR
Antenna Application
GE MDS
Part Number
WiFi (indoor direct connect), RP SMA,
2.4-2.5 GHz Antenna, 3.2dBi Gain
97-4278A34
WiFi (Magnetic Mount) 5 ft./1.52 m Cable,
RP SMA Plug (accessory) use with above
97-4278A78
WiFi (outdoor external mount), Omni Ant. N
M Term., 2.4-2.5 GHz, 2 dBi Gain
97-4278A48
Cell (direct connect), 960/2170/2700MHz
2dBi - SMA Paddle antenna (indoor)
97-2485A04
3G/4G Cellular (outdoor external mount,
ground plane),960/2170/2700MHz 4.5 DBi,
N-FEMALE
97-2485A05
EXPLOSION
HAZARD!
EXPLOSION
HAZARD!
Hazardous Locations Notice
When installed in hazardous locations,
use only the serial and Ethernet
connections on the unit’s front panel. Do
not use the USB port in hazardous
locations.
RF Exposure Notice
To comply with RF exposure requirements, the antenna shall be
installed to ensure a minimum separation distance of 20 cm from
persons. The antenna may not be co-located or operated in
conjunction with other transmitting devices.
All RF modules contained within the Orbit MCR have a conducted RF power
maximum limit of 2W.
Approved Antennas
Only approved antennas may be used on the unit's WiFi RF output
connectors, as listed below. The use of non-approved antennas
may result in a violation of FCC rules and subject the user to FCC
enforcement action.
Manual Revision and Accuracy
This manual was prepared to cover a specific version of firmware code.
Accordingly, some screens and features may differ from the actual unit you
are working with. While every reasonable effort has been made to ensure
the accuracy of this publication, product improvements may also result in
minor differences between the manual and the product shipped to you. If
you have additional questions or need an exact specification for a product,
please contact GE MDS, using the information at the back of this guide.
In addition, manual updates can be found on our web site at
www.gemds.com.
Environmental Information
The manufacture of this equipment has required the extraction and use of
natural resources. Improper disposal may contaminate the environment and
present a health risk due to hazardous substances contained within. To
avoid dissemination of these substances into our environment and to limit
the demand on natural resources, we encourage you to use the appropriate
recycling systems for disposal. These systems will reuse or recycle most of
the materials found in this equipment in a sound way. Please contact GE
MDS or your supplier for more information on the proper disposal of this
equipment.
Product Test Data Sheets
Test Data Sheets showing the original factory test results for this unit are
available upon request from the GE MDS Quality Leader. Contact the
factory using the information at the back of this manual. Serial numbers
must be provided for each product where a Test Data Sheet is required.
CSA/US Notice
This product is approved for use in Class 1, Division 2, Groups A, B, C & D
Hazardous Locations. Such locations are defined in Article 500 of the National Fire Protection Association (NFPA) publication NFPA 70, otherwise
known as the National Electrical Code. The transceiver has been recognized for use in these hazardous locations by the Canadian Standards
Association (CSA) which also issues the US mark of approval (CSA/US).
The CSA Certification is in accordance with CSA STD C22.2 No.
213-M1987.
CSA Conditions of Approval: The transceiver is not acceptable as a
stand-alone unit for use in the hazardous locations described above. It must
either be mounted within another piece of equipment which is certified for
hazardous locations, or installed within guidelines, or conditions of approval,
as set forth by the approving agencies. These conditions of approval are as
follows: The transceiver must be mounted within a separate enclosure
which is suitable for the intended application.The antenna feedline, DC
power cable and interface cable must be routed through conduit in accordance with the National Electrical Code. Installation, operation and
maintenance of the transceiver should be in accordance with the transceiver's installation manual and the National Electrical Code. Tampering or
replacement with non-factory components may adversely affect the safe
Warning: Changes or modifications not expressly approved by the
manufacturer could void the user’s authority to operate the equipment.
FCC Part 15 Notice
Operation is subject to the following two conditions: (1) this device may not
cause harmful interference, and (2) this device must accept any interference
received, including interference that may cause undesired operation. Any
unauthorized modification or changes to this device without the express
approval of the manufacturer may void the user’s authority to operate this
device. Furthermore, this device is intended to be used only when installed
in accordance with the instructions outlined in this manual. Failure to comply
with these instructions may void the user’s authority to operate this device.
Industry Canada Notice
This Class A digital apparatus complies with Canadian ICES-003.
Cet appareil numérique de la classe A est conforme à la norme NMB-003 du
Canada.
Servicing Precautions
When servicing energized equipment, be sure to wear appropriate Personal
Protective Equipment (PPE). During internal service, situations could arise
where objects accidentally contact or short circuit components and the
appropriate PPE would alleviate or decrease the severity of potential injury.
When servicing radios, all workplace regulations and other applicable
standards for live electrical work should be followed to ensure personal
safety.
05-6709A02, Rev. A GE MDS MCR Setup Guide - Brazil 5
use of the transceiver in hazardous locations and may void the approval. A
power connector with screw-type retaining screws, as supplied by GE MDS,
must be used.
Do not disconnect equipment unless power
has been switched off or the area is known to
be non-hazardous. Refer to Articles 500
through 502 of the National Electrical Code
(NFPA 70) for further information on
hazardous locations and approved Division 2
wiring methods.
Grounding Requirements
To minimize the chance of damage to the unit and connected equipment, a
safety ground (NEC Class 2 compliant) is recommended which bonds the
antenna system, chassis, power supply and connected data equipment to a
single-point ground, keeping all ground leads as short as possible.
Normally, the unit is adequately grounded if the supplied flat mounting
brackets are used to mount it to a well-grounded metal surface. If the unit is
not mounted to a grounded surface, it is recommended that a safety ground
wire be attached to one of the mounting brackets or a screw on the enclosure.
The use of a lightning protector is recommended where the antenna cable
enters the building. Bond the protector to the tower/support ground, if possible. All grounds and cabling must comply with applicable codes and regulations.
Page 6
SPECIAL INFORMATION FOR
BRAZIL —GE MDS MCR
2 SLOT SIMCARD
PART NUMBER
(CONFIG)
ETH
PORT
QTY
(un.)
SER
PORT
QTY
(un.)
TECHNOLOGY
MOUNTING
KIT
3G
WIFI
900
MHz
Std.
Indo
or
Din
Rail
MXCT3G1NW51NNS2F8NUNE
1 2 X X X
MXCT3G1NW51NNS1F4NUNE
2 1 X X X
MXNCU91N3G1NNS2BCSUDN
1 2 X X
X
MXNCU91N3G1NNS2BCDUDN
X
MXNCU91N3G1NNS2BCNUDN
MXNCU91N3G1NNS1BBSUDN
2 1 X X
X
MXNCU91N3G1NNS1BBDUDN
X
MXNCU91N3G1NNS1BBNUDN
PART NUMBER
(CONFIG)
ETH
PORT
QTY
(un.)
SER
PORT
QTY
(un.)
TECHNOLOGY
MOUNTING
KIT
3G
WIFI
900
MHz
Std.
Indo
or
Din
Rail
MXNXU91NNNNNNS2B9SUNN
1
2
X
X
MXNXU91NNNNNNS2B9DUNN
X
MXNXU91NNNNNNS2B9NUNN
MXNXU91NNNNNNS1B5SUNN
2 1 X
X
MXNXU91NNNNNNS1B5DUNN
X
MXNXU91NNNNNNS1B5NUNN
PART NUMBER
(CONFIG)
ETH
PORT
QTY
(un.)
SER
PORT
QTY
(un.)
TECHNOLOGY
MOUNTING
KIT
3G
WIFI
900
MHz
Std.
Indo
or
Din
Rail
MXNTU91NW51NNS2B9SUNN
1
2
X X
X
MXNTU91NW51NNS2B9DUNN
X
MXNTU91NW51NNS2B9NUNN
MXNTU91NW51NNS1B5SUNN
2 1 X X
X
MXNTU91NW51NNS1B5DUNN
X
MXNTU91NW51NNS1B5NUNN
Applicability
For Brazil, the equipment model GE MDS MCR will be provided
only with the settings described below in Table 1, Table 2 and Table
3, below
Additionally, the unit will not be provided with antennas.
Table 1.
Table 2.
Table 3.
6 GE MDS MCR Setup Guide - Brazil 05-6709A02, Rev. A
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