GE LBI-31482 Maintenance Manual

Mobile Communications
MAINTENANCE MANUAL FOR
GENERAL ELECTRIC 33-50 MHz Beacon Monitor Pager
Maintenance Manual
LBI-31482
Copyright © June 1985, General Electric Company
TABLE OF CONTENTS
Page
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
BATTERY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
CIRCUIT ANALYSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Sequential Tone Decoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
DETERMINATION OF TONE FREQUENCIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
GE Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Quik-Call II Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SERVICING
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Alignment Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
OUTLINE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 12
SCHEMATIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
PARTS LIST AND PRODUCTION CHANGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
PARTS BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
TYPICAL SPECIFICATIONS
FCC Identification Number AXA9ERER-145-A1, B1, C1, D1
GE Type Numb er ER-145-A1: 41-45 MHz
ER-145-B1: 37-41 MHz ER-145-C1: 33-37 MHz ER-145-D1: 45-50 MHz
Frequency Range 33-50 MHz
Type of Operation Tone, Voice and Monitor
Signalling System Two-Tone Sequential
Audio Power Output (4 Ohm Speaker)
HI LO
150 Milliwatts 20 Milliwatts
TYPICAL SPECIFICATIONS (CONT.)
Current Drain (at 2.5 Volts)
Standby Receive
5.2 milliamperes 105 milliamperes
Battery Life
Nicke1-Cadmium Mercury
25 hours 115 hours
Modulation Acceptance ±8 kHz
Channel Spacing 20 kHz
Selectivity (EIA) -65 dB
Paging Sensitivity 7 uV/meter
Usable Sensitivity (12 dB SINAD) 18 uV/meter
Spurious Response -56 dB Frequency Stability ±5 PPM
Audio Distortion 5%
Dimensions (H x W x D) 110 x 52 x 36 millimeters (with belt clip)
(4.3 x 2 x 1.4 inches)
Weight 160 grams (5.66 ounces) with battery and belt clip
COMBINATION NOMENCLAURE
Digits 1 & 2
Digit 3
Digit 4 Digit 5 Digit 6 Digit 7 Digit 8
Product
Code
Tone
Option
Control Color
Channel Spacing
Frequency
Range
Distribution
L
T99/Quick Call
M
Separator
W
Black
5
20 kHz
B
33-37 MHzAAll Other
P8
Pager
R
Red
C
37-41 MHz
D
Dealer
D
41-45 MHzBLess Xtals &
Reeds
E
45-50 MHzELess Xtals &
Reeds Dealer
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DESCRIPTION
The General Electric Beacon Monitor Pager is a
highly reliable, extremely compact receiver for tone and voice paging and channel monitor applications.
The Pager is equipped with a built-in speaker, earphone jack and antenna, and is shipped with two nickel-cadmium rechargeable batteries and an external earphone.
The receiver is housed in a ruggedly-constructed case, with all operating controls conveniently mounted on the top and side of the case. An accessory jack on the bottom of the radio is provided for an external earphone.
Power for the Pager is normally supplied by two re­chargeable nickel-cadmium batteries that fit in a separate battery compartment in the bottom section of the case. The batteries can be recharged either in or out of the receiver.
If desired, the Pager can also be operated by mercury, zinc-carbon, or alkaline batteries. However, these batteries are not rechargeable.
The sprin g c lip on the Page r m ay be us ed to cli p th e ra ­dio to a pocket or belt.
OPER A TION
Turn the receiver on by placing the Power/Volume switch to Volume HI position (See Figure 1). Several short bursts of tone should be heard. The receiver is now ready to receive messages.
Before a message is received, a short, interrupted burst of tone will be heard, followed by a voice message. As soon as the message is completed, press the Reset/Monitor button to reset the receiver.
The Pager operates in either the SELECTIVE or MONI­TOR mode.
In the SELECTIVE mode, the Pager operates as a tone and voice receiver, and allows only those calls that are tone
coded for the Pager to be heard. After the call has been re­ceived, the Pager switches automatically to the MONITOR mode. The Pager will remain in the MONITOR mode, re­ceiving all calls on the channel until the RESET switch is pressed.
Placing the mode switch in the MONITOR position al­lows all calls on the channel to be heard whether they are tone coded or not. The Pager will squelch when no calls are being received.
An earphone is available for use in high-noise areas, or for receiving messages in private. Plugging the earphone into the earphone jack disables the Pager speaker so that messages can only be heard through the earphone.
After receiving the first message, it may be desirable to reduce the volume by placing the OFF-HI switch in the LO position.
CHARGERS
A single-unit desk-top charger and a multi-unit charger are available for recharging the nickel-cadmium batteries in the radio as well as spare ni ck el-cadmium batteries.
Temperature characteristics of nickel cadmium batteries prevent a full charge at temperature extremes. For maxi­mum capacity, recharge the batteries at room temperatures between 65° to 85° Fahrenheit.
To use the charger, connect the power cable to an appropri­ate power source. Place the Pager into the charger. The red light will turn on, indicating that the Pa g e r is being charged. To charge spare nickel-cadmium batteries, place them into t h e bat­tery insert. A second red light will come on to indicate that the batteries are being charged.
BATTERY INFORMATION
Two different types of batteries are normall y used in the Pager. The type and battery life for e a ch b at tery is shown in the following chart.
BATTERY
TYPE
PART
NUMBER
TYPICAL BATTERY
LIFE
Nickel-Cadmium (Rechargeable)
19A703502P1 25 Hours
Mercury (Not Rechargeable)
19A701300P1 Mallory MP401, Eveready EP401E
115 Hours
BATTERY REPLACEMENT
The Pager is shipped from the factory ready for immediate operation upon installation of two fu lly ch ar g ed b atte ries .
To install or replace the batteries:
1. Slide the Pager OFF-HI switch to the OFF position.
2. Press in the battery cover on the ridges at the top of the cover and slide cov er down a s sho wn .
3. Replace batteries according to the (+) and (-) signs in the battery compartmen t.
4. Slide battery cover back into place.
CIRCUIT ANALYSIS
RECEIVER
Paging receiver Types ER-145-A1, -B1, -C1 and -D1 are double-conversion, superheterodyne receiver for tone and voice paging in the 33-50 MHz range. One circuit board con-
Failure to press the Reset button after receiving a message may shorten battery life. Do not press the Reset button while receiving a message or an alert tone. Doing so will prevent you from receiving the message.
NOTE
Figure 1 - Operating Controls
Do not attempt to charge mercury, alkaline or zinc­carbon batteries. To do so may cause the batteries to explode.
WARNING
Nickel-cadmium batteries should be fully re-charged before using.
NOTE
Do not dispose of either the rechargeable battery or the Mercury battery by burning. To do so may cause a b at­tery to explode.
WARNING
There is no way to dispose of mercury batteries with­out possible polution except by returning them to the manufacturer for recycling.
Mallory Battery Company will buy all used mercury batteries at the current market price. Batteries are to be shipped prepaid, enclosing a packing slip indicating who is to receive payment for the batteries to:
Mallory Battery Company Plant #2 Lexington, North Carolina 27292
NOTE
Figure 2 - Battery Replacement
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tains both tone and voice circuits, and utilizes both discrete components and Thick Film Integrated Circuit Modules (IC’s).
The receiver has intermediate frequencies of 10.7 MHz and 455 kHz. Adjacent channel selectivity is provided by using two, 2-pole ceramic filters. References to symbol numbers mentioned in the following text are found in the Outline Dia­gram, Schematic Diagram and Parts List (See Table of Con­tents). A block diagr am o f t he r ece i ve r is shown i n F igure 3.
Receiver Front End
An RF signal from the antenna is coupled through the an­tenna circuit to the base of RF amplifier Q1. The antenna cir­cuit consists of L1, CV1 and C2. The circuit is tuned by CV1.
The output of Q1 is coupled through three tuned circuits that provide most of the front end selectivity. The tuned cir­cuits are L2, L3, L4 and associated circuitry. The output of L4 is coupled through C10 to the base of the first mixer .
1st Oscillator
Q2, X1, L5 and associated circuitry make up a Colpitts os­cillator. The frequency is controlled by a third mode crystal op­erated at one third of the required injection frequency. L5 is used to set the oscillator on frequency. R3 is in parallel with X1 to ensure operation on the third overtone of the crystal. The injection frequency is the operating frequency (-) 10.7 MHz, and is coupled through C16 to the first mixer. L6 is tuned to three times, the crystal frequency. The output to the 1st mixer is approximately 60-90 millivolts rms.
1st Mixer and IF Filter
RF from the Pager front end is applied to the base of first mixer Q3. Injection voltage from the first oscillator is also ap­plied to the base of Q3. The 10.7 MHz first IF frequency is coupled through L7 to 10.7 MHz filter FL1. L7 is used to match the mixer output to the input of FL1.
The highly-selective filter provides the first portion of the receiver IF selectivity. The 10.7 MHz output of FL1 is applied to the second mixer IC (Al).
2nd Oscillator, Mixe r and IF Filter
Al and associated circuitr y make u p the 2nd oscilla tor and mixer. The crystal for the oscillator is X2. The oscillator oper­ates at 10.245 MHz for low side injection of the 2nd IF (stand­ard), or 11.155 MHz for high side injection for those radios determined to be operating on a tweet frequency. This fre­quency is mixed with the 10.7 MHz input to provide the 455 kHz 2nd IF frequency.
The output of Al is coupled through ceramic filter FL2 which provides the 455 kHz selectivity. The filter output is ap­plied to IF amplifier A2.
IF Amplifier and Detector
A2 and associated circuitry make up the IF amplifier. The amplifier IC also provides the 455 kHz limiting. The output of A2 is applied to the discriminator.
The discriminator demodulates the 455 kHz signal. This type of detector provides a high degree of AM rejection. The recovered audio, tone and noise is applied to audio amplifier IC A51.
Audio Stages
The discriminator output is applied to buffer/pre-amp A51. One output at A51-4 is coupled through high-pass filter A56 which filters out frequencies under 200 Hz to eliminate any Channel Guard (CTCSS) tone. The filter output is applied to squelch circuit A55, and to the decoder circuitry.
Applying the proper sequential tones to the receiver acti­vates the decoder circuitry and audio stages, causing the sec­ond alert tone to be heard at the speaker.
After the alert tone is heard, the output of A51 is applied to the push-pull audio amplifiers Q51 and Q52, and then to the speaker.
Squelch
Squelch control IC A55 monitors noise in the 30-40 kHz range on A55-1. When there is no carrier present, the noise is above a squelch threshold set by RV52. This condition makes A55-7 high, shutting off the audio amp at A51-9. When a car­rier is present, the noise level drops below the threshold driv­ing A55-7 and A51-9 low. This turns the audio amp on allowing transmissions on the channel to be monitored.
SEQUENTIAL TONE DECODER
The decoder is a two-reed, sequential tone decode r for op­eration with any two-tone sequential encoder in individual call applications.
The two reeds mount at the bott om of the circuit board, and are available for operation on tone frequencies in the 288.5 to 2000 Hz range.
Figure 3 - Pager Block Diagram
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The pager is also compatible with Quik-Call II two-tone paging systems, and operates in both individual call and group call applications.
Timing waveforms for the decod er c i rc uitry are shown in Figures 4-1, 4-2 and 5-1, 5-2. It is recommended that these waveforms be studied in conjunction with the circuit analy­sis for a better understanding of the d ec o d er o peration.
Tone Amplifiers & Reeds
When the proper tone sequence is applied to the Pager, the discriminator output is applied to buffer/amplifier A 51-1.
Tone A
When an HE signal containing Tone A is applied to the Pager for approximately one second, the output at A51-2 is applied to limiter-amplifier Q53. The square wave output of Q53 drives reed FL51 into mechanical resonance. The reed output is applied to tone amplifier Q54 which provides a gain of approximately 20 dB. The amplifier output is recti­fied by D52, and the resulting low (-0.2 VDC) is applied to A52-1.
Tone B
After Tone A has been received, Tone B is applied to the receiver for approximately three seconds. The tone is ampli­fied by Q53 and applied to reed FL52. The reed output is amplified by Q55 (approximately 20 dB gain) and rectified by D53. The low output (-0.2 VDC) is applied to A53-1.
Individual Call
The one-second low output from Q54 and D52 applied to A52-1 causes A52-6 to go low for approximately one second after a delay of 0.6 second (See Figures 4-1 and 4-2). A52-6 then returns to a high state controlled by delay timer C68 and R69. The high at A52-6 cau ses A52-8 to go low momen­tarily , and t h en go h ig h.
After Tone A is received, Tone B causes a low to be ap­plied to A53-1. The lows applied to A52-1 and A53-1 acti­vate an “AND” gate in A52, causing the output at A52-11 to go low for approximately 2.5 seconds. The low at A52-11 is applied to A54-6, activating the alert tone oscillator.
The continuous tone output at A54-7 is shunted to ground for 50 milliseconds at 100 millisecond intervals by Q59 to pro­vide the interrupted alert tone. The alert tone is then applied to A51-5.
The same time the tone alert oscillator starts, A55-5 and A55-7 go low. The low at A55-7 is applied to amplifier A5 1-9 , turning the amplifier on so that mess ag es ca n b e heard.
GROUP CALL
In group call applications, only Tone B is applied to the re­ceiver. The tone is applied for approximately 8 seconds. This applies a low to A53-1, causing A53-6 to go low af ter a 0.3 second delay caused by C72. After a 5-second delay by delay timer circuit R72, R73, and C73, A53-11 goes low and turns off Q56. This allows Q57 to turn on, applying a low to A54-6 and a high to A54-3. This causes a continuous, interrupted 3.5 second alert tone to be heard, followed by the voice message.
ANTI-SHOCK CIRCUIT
When the Pager is subjected to a mechanical shock, both reeds will vibrate and apply a low to pin 1 of A52 and A53.
This causes a high at pin 2 of decoders A52 and A53 which disables the decoders to prevent falsing.
RESET/MONITOR CIRCUIT
Pressing momentary reset button S52 at any time applies a negative pulse to A54-9. This drives A54-12 and squelch con­trol IC A55-13 low. A55-7 then applies a low to audio amp A51-9 and turns it on. While the reset button is depressed, noise or any transmission on the Pager frequency will be heard. Releasing the reset button causes A54-9, A54-12, A55­13, A55-7 and A51-9 to all go high shutting off the audio amp and resetting the Pager.
MODE SELECT
When mode select switch S53 is in the SEL (SELECT) po­sition, A54-11 is high and the Pager operates in the tone and voice paging mode. Placing S53 in the MON (MONITOR) po­sition applies a low to A54-11, causing A54-6 to go low and A54-12 to go high. This causes the Pager to switch to the monitor mode so that all transmissions on the Pager frequency can be monitored.
Figure 4-1 - Individual Call Timing Diagram Figure 4-2 - Individual Call Timing Diagram Figure 5-1 - Group Call Timing Di ag ram Figure 5-2 - Group Call Timing Di ag ram
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