General Electric Company Telephone +41 (0)91 / 850 51 51
CH – 6595 Riazzino (Locarno)Fax+41 (0)91 / 850 51 44
SwitzerlandWebsitewww.gedigitalenergy.com
LanPro-U UPS
Technology for the Digital World.
ver. 2.1 US
g
USER MANUAL LanPro 5/6/8/10-11U UPS
LX-DOCFile: OPM_LPA_11U_5K0_10K_1US_V021
Software version R2.9
INSTALLATION / USER MANUAL
UNINTERRUPTIBLE POWER SUPPLY
GE Digital Energy
LanPro® 11 U
5/6/8/10kVA
Preface
We thank you for selecting a GE (General Electric) Digital Energy Uninterruptible Power Supply (UPS) and
recommend that you read these instructions carefully before installation and start-up of the LanPro
Please keep this manual in a safe place for future reference and carefully read the important safety instructions in
chapter 1 before installation of this device.
®
-U UPS.
Tested
GE Digital Energy is committed to quality and individually tests each LanPro®-U UPS to ensure reliable
performance for the user. All units have passed GE DE's quality control standards and conform to the tolerances in
the enclosed specifications.
About GE Digital Energy
GE Digital Energy is a leading provider of mission critical power equipment, and bridges the gap between the
traditional electricity supply and the critical power requirements of today’s businesses. GE designs, develops and
delivers extremely reliable and intelligent power solutions, from desktop UPS to self-contained premium power
systems which are supported through a global services network.
GE DE LanPro-11U UPS: Installation / User Manual 2.1 (US)
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1 - Important Safety Instructions
1.1Save these instructions
This manual contains important instructions for LanPro®-11U Series UPS, that should be followed during
installation and maintenance of the UPS and batteries.
Before attempting to install and start up the UPS, carefully read this manual. Keep this manual next
to the UPS for future references.All servicing must be done by qualified personnel. Do not attempt
to service the UPS unless you have had proper training.
GE Digital Energy
CAUTION:
While every care has been taken to ensure the completeness and accuracy of this manual, GE
Digital Energy assumes no responsibility or liability for any loss or damage resulting from the use
of the information contained in this document.
This document shall not be copied nor reproduced without the permission of GE Digital Energy.
Due to technical improvements, some of the information contained in this manual may be changed
without notice.
By opening or removing covers you run the risk of exposure to dangerous voltages!
1.2General
CAUTION: RISK OF ELECTRIC SHOCK
inside. All maintenance and service work should be performed by qualified service personnel. The UPS
contains batteries. The appliance outlet may be electrically live, even when the UPS is disconnected from
the utility supply. Dangerous voltages may be present during battery operation. The batteries must be
disconnected during maintenance or service work.
- The UPS contains potentially hazardous voltages.
- Do not remove fuse F4A or F4B during operation. This can result in a flame arc.
Do not remove the cover, there are no user serviceable parts
1.3Installation
-This UPS is intended to be used in a controlled environment indoors and free of conductive contaminants.
-The UPS should only be powered from a single phase, three wire AC source equipped with an earth
connection.
-In this manual "Earth" is represented with two different symbols:
= Field wiring equipment grounding terminal,
= Grounding terminals.
-Do not install the UPS in an excessively humid environment or near water.
-Avoid getting liquids or any foreign object into the UPS.
-The unit must be placed in a sufficiently ventilated area; the ambient temperature should not exceed 40°C
(104°F). Optimal battery lifetime is obtained if the ambient temperature does not exceed 30°C (86°F).
-It is important that the unit has adequate ventilation. Maintain air movement around and through the unit. Do
not block the air vents.
-Avoid placing the unit in direct sunlight or near heat sources.
- Do not plug household appliances such as electric heaters, toasters or vacuum cleaners into the UPS.
-Use insulated copper input and output wiring, rated 90°C (194°F) wire size based on the ampacities given in
Tables 310-16 of the Nation Electrical code, ANSI/NFPA 70-1993. Specified in table 2 and table 3.
1.4Storage
-Store the UPS with its batteries fully charged in a dry location, storage temperature must be within -20°C
and +45°C (-4°F and 113°F).
If the unit is stored for an extended period of time, the batteries must be recharged periodically, for 24 hours.
Connect the unit to the utility and switch it on:
-if the storage temperature is within -20 and +30°C (-4°F and 86°F), recharge the batteries every 6 months.
-if the storage temperature is within -20 and +45°C (-4°F and 113°F), recharge the batteries every 4 months.
1.5Batteries
NOTE
-
- When replacing the batteries, use only the same number, type and size battery.
-Proper disposal or recycling of the batteries is required. Refer to your local codes for disposal requirements.
LX: OPM_LPA_11U_5K0_10K_1US_V021
: Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries
and the required precautions. Keep unauthorized personnel away from batteries.
®
Preferably for LanPro
LanPro
5/6-11U: Kobe HV7-12 or Panasonic LC-R127R2P
®
8/10-11U: Kobe HV12-12 or Panasonic LC-RA1212P
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GE DE LanPro-11U UPS: Installation / User Manual 2.1 (US)
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CAUTION:
-
CAUTION:
toxic. If exposed to electrolyte, wash immediately with plenty of water.
-Avoid charging in a sealed container.
CAUTION:
precautions should be observed when working on batteries:
• Remove watches, rings or other metal objects.
• Use tools with insulated handles.
• Wear rubber gloves and boots.
• Do not lay tools or metal parts on top of batteries.
• Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source of ground.
Never dispose of batteries in a fire. The batteries may explode.
Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It may be
A battery can present a risk of electrical shock and high short circuit current. The following
Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock
will be reduced if such grounds are removed during installation and maintenance.
GE Digital Energy
2 - Introduction
More than ever before, today's advanced electronic equipment, with complex integrated circuits and other sensitive
electronics, needs a stable and continuous AC power supply to operate correctly. While the power coming from the
wall outlet is often unreliable, a GE Digital EnergyLanPro
uninterrupted power.
A compact, truly on-line system, the GE Digital EnergyLanPro
power interference, including complete power failure. A simple and elegant circuit design, together with extensive
protection against abnormal operating conditions (e.g. overload, short circuit, overheating), makes the LanPro
exceptionally reliable.
The LanPro
a result, input and output voltages do not necessarily have to be equal, making the UPS suitable for almost every
situation.
®
-U UPS offers complete galvanic isolation of input and output, also when operating in bypass mode. As
®
-U UPS provides the security of completely
®
-U UPS protects your equipment from all forms of
®
-U
All units are standard equipped with a backfeed protection relay.
Figure 1: The
GE Digital Energy LanPro
®
-11U
UPS
LX: OPM_LPA_11U_5K0_10K_1US_V021
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GE DE LanPro-11U UPS: Installation / User Manual 2.1 (US)
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®
®
GE Digital Energy
3 - Functional Explanation
3.1The Principles of Operation
The LanPro
incoming utility power is cut off completely.
Energy is stored as Direct Current (DC), while input and output energy must be Alternating Current (AC). Therefore
the UPS contains an input converter (AC to DC) and an output converter (DC to AC). (fig.2)
3.2Normal Conditions
Under normal conditions, energy from the utility is channelled through the input converter, which supplies the output
converter and the battery charger. The batteries are kept in a fully charged state, and the output converter
synthesizes a completely new AC output sine wave to supply the load (electrical equipment).
®
-U UPS stores electric energy in batteries. This allows the UPS to supply output power even when the
SYSTEM
ON/OFF
OUTPUT:
PERFECT UPS POWER
MANUAL BYPASS
SWITCH
OUTPUT
TRANSFORMER
FRONT
PANEL
RFI
FILTER
OUTPUT
OPTION
SLOTS for:
RPA CARD
SNMP CARD
RELAY CARD
std. installed:
RS232/
CONTACT
INTERFACE
INPUT:
UTILITY POWER WITH DISTURBANCES
UTILITY
INPUT
FILTER
BYPASS
FILTER
RFI
BACKFEED
PROT.
OPTIONAL
BATTERY
EXTENSION
P.F. = 1
CONVERTER
RECTIFIER
MICRO-PROCESSOR CONTROL
BATTERY
STATIC
BYPASS
OUTPUT
CONVERTER
BATTERY
CHARGER
Figure 2. Block diagram of the
LanPro
-11U
UPS, utility present
3.3Utility Failure
In the event of a utility power failure (i.e. absent or outside tolerance) the system uses the energy reserve stored in
the battery to continue to produce AC power, ensuring unbroken output (fig. 3). No interruption or alteration will ever
be noticed in the output power.
In the event of an extended utility failure, the output converter will stop when the battery has been discharged. At this
point, the UPS is no longer able to power the connected equipment.
When the utility is re-established within tolerance, the output converter will be supplied again by the input converter
and the batteries will be recharged, making them ready to support future power failures.
SYSTEM
ON/OFF
OUTPUT:
PERFECT UPS POWER
MANUAL BYPASS
SWITCH
OUTPUT
TRANSFORMER
FRONT
PANEL
RFI
FILTER
OUTPUT
OPTION
SLOTS for:
RPA CARD
SNMP CARD
RELAY CARD
std. installed:
RS232/
CONTACT
INTERFACE
NO INPUT:
UTILITY FAIL URE
RFI
FILTER
BACKFEED
PROT.
OPTIONAL
BATTERY
EXTENSION
BYPASS
FILTER
P.F. = 1
CONVERTER
RECTIFIER
MICRO-PROCESSOR CONTROL
BATTERY
STATIC
BYPASS
OUTPUT
CONVERTER
BATTERY
CHARGER
Figure 3. Block diagram of the
LX: OPM_LPA_11U_5K0_10K_1US_V021
LanPro
6
-11U
UPS, utility failure
GE DE LanPro-11U UPS: Installation / User Manual 2.1 (US)
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GE Digital Energy
3.4Automatic Bypass Switch
If the output converter is unable to deliver the demanded output power because of overload or overtemperature, the
automatic bypass switch will automatically transfer the load to the utility. When the situation is corrected the UPS will
switch back to normal operation, i.e. the load is tranferred back to the output converter. Though the automatic
bypass switch is shown as a simple mechanical switch in figures 2-5, the transfers are done by means of thyristors,
i.e. electronically, without any interruption of the power supplied to the load.
In case of a severe overload or short-circuit the magnetic bypass circuit breaker (rear panel) may trip in order to
protect the UPS. If the current is insufficiently high to trip the breaker, the UPS will be switched off by the software in
order to protect the UPS and connected equipment.’
MANUAL BYPASS
SYSTEM
ON/OFF
SWITCH
OUTPUT
TRANSFORMER
FRONT
PANEL
RFI
FILTER
OUTPUT
OPTION
SLOTS for:
RPA CARD
SNMP CARD
RELAY CARD
std. installed:
RS232/
CONTACT
INTERFACE
UTILITY
INPUT
RFI
FILTER
BACKFEED
PROT.
OPTIONAL
BATTERY
EXTENSION
BYPASS
FILTER
P.F. = 1
CONVERTER
RECTIFIER
MICRO-PROCESSOR CONTROL
BATTERY
STATIC
BYPASS
OUTPUT
CONVERTER
BATTERY
CHARGER
Figure 4 . Bypass operation: Automatic bypass
If a power failure occurs during bypass operation, load power may be lost. If the UPS functions under overload
conditions it may not be able to protect the load.
3.5Manual Bypass Switch (Service switch)
The system can be bypassed manually using the manual bypass switch located at the rear panel. It is a two-position
switch: the normal position is '1': as in figures 2-4. Position '2' is the service position: the load is directly connected to
the utility input. This way maintenance of the UPS (e.g. battery replacement, as in fig. 5) is possible without
interruption of the power supplied to the load.
CAUTION:REFER SERVICE TO QUALIFIED PERSONNEL ONLY
THE RFI FILTERS AND OUTPUT TRANSFORMER ARE ALWAYS ACTIVE.
BYPASS
UTILITY
INPUT
RFI
FILTER
BACKFEED
PROT.
OPTIONAL
BATTERY
EXTENSION
FILTER
P.F. = 1
CONVERTER
RECTIFIER
MICRO-PROCESSOR CONTROL
STATIC
BYPASS
OUTPUT
CONVERTER
BATTERY
CHARGER
.
MANUAL BYPASS
SWITCH
OUTPUT
RFI
FILTER
OUTPUT
SYSTEM
ON/OFF
TRANSFORMER
FRONT
PANEL
OPTION
SLOTS for:
RPA CARD
SNMP CARD
RELAY CARD
std. installed:
RS232/
CONTACT
INTERFACE
LX: OPM_LPA_11U_5K0_10K_1US_V021
Figure 5 . Bypass operation: Manual bypass
7
GE DE LanPro-11U UPS: Installation / User Manual 2.1 (US)
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GE Digital Energy
4 - Installation
4.1Unpacking
Cut the two wrapping bands, and remove the shipping box. Loosen the four bolts with which the UPS is fixed to the
pallet. Remove the UPS from the pallet.
UPS is equipped with castors, that allow easy displacement of the unit. Please take appropriate measures to avoid
damage on vulnerable floors.
4.2Package Contents
The shipping box contains a LanPro
safety guide and this manual. If the UPS is equipped with an RPA plug-in card (Redundant Parallel Architecture,
right option slot at the rear of the unit) the shipping box also contains a yellow network cable and one bus terminator.
Inspect the UPS for damage after unpacking. If any damage is present please notify the carrier and place of
purchase immediately.
4.3Location
Please refer to section 1.3 of ‘IMPORTANT SAFETY INSTRUCTIONS’.
4.4Installation
BE CAREFUL! HEAVY WEIGHT!
®
-U UPS, a CD-ROM, an RS232 cable, a link (5/6kVA models only, see 4.4.3) a
Never try to lift the unit by yourself! The
IMPORTANT
Before making any connection and switching on the LanPro
•The voltage and frequency of your utility supply is 120/208/230/240 Vac and 50 or 60 Hz; from the factory the
input and output of the UPS are set to 208 Vac / 60 Hz.
•Be sure that the UPS is wired for the present utility voltage. This is indicated on the packaging of the UPS, as
well as at the I/O terminals.
•Overcurrent protection for the AC circuit is to be provided by others.
CAUTION: To reduce risk of fire, connect only to a circuit input/output provided with
branch circuit overcurrent protection in accordance with the National Electrical
Code, ANSI / NFPA 70, as indicated below:
Input overcurrent protection
(Amps)
120V208V240V120V
Output overcurrent protection
(Max. Amps)
(1 X)
120V
(2X)
208V240V
Table 1. external input fuse value
•Ensure that the total power requirement of the equipment to be protected does not exceed the rated output
power of the UPS. (output power for your unit is indicated on the rating label on the rear panel).
•When using the 120V split phase outputs make sure that the load per 120V output does not exceed half the
rating.
•The UPS may only be installed by trained personnel. The UPS must be grounded when in use: Connect the
UPS to a single phase, three wire AC source equipped with an earth connection.
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•Use insulated copper input and output wiring, rated 90°C derated to 40°C wire size based on the ampacities
given in Tables 310-16 of the National Electrical code, ANSI/NFPA 70-1993.
This wiring shall have the following minimum sizes:
L5/6-11U/120V22 Lbs/inch
All other models18-20 Lbs/inch
Table 4. Tightening torque force
LX: OPM_LPA_11U_5K0_10K_1US_V021
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®
GE Digital Energy
4.4.1Installation Procedures
4.4.1.1 Standard installation procedure: input voltage 208-240Vac, output voltage 120/208/220/230/240Vac.
If a battery extension pack is to be installed, please proceed with section 4.4.5.
If 2, 3 or 4 parallel operating units will be installed, please proceed with section 4.4.6.
The numbers between (brackets) refer to figure 19 in section 5.1.
1.Mount the levellers: position A to fix the UPS to the floor,
position B to lift the castors from the floor.
A
2.Loosen the screws and remove the conduit box (17) and
B
1
the metal cover plate (11).
3.Make sure that all circuit breakers (7-8-9) are in ‘off’
position (down).
2
UPSUTIL.BYPASS
ON
4.Input/output connection:
Lead the input/output cables through the cable inlet. If the
cables come from below (recommended for 8kVA and
10kVA models), you can rotate the cable inlet 90 degrees.
OFF
3
Connect the input/output wires to the I/O terminals (11a
and 11b). Please refer to section 4.4.2 1 (input) and 4.4.3
(output) for detailed information.
L1 L2
5.Re-install the metal cover plate (11) and the conduit box
(17).
6.An emergency shutdown switch can be connected to
connector J3 on the RS232/Contact Interface Card,
between pins 3 and 4. See section 6.2 for more
4
information.
7.For advanced communication possibilities, the
RS232/contact interface port (12a) can be connected to a
computer system. See section 6.1 for more information.
8.The middle ‘option slot’ (13) allows easy installation of
plug-in cards: SNMP Card or Relay Card. See sections
5
6.3 and 6.4 for more information.
9.The right ‘option slot’ (14) allows easy installation of the
RPA-card (Redundant Parallel Architecture). If the card is
1-2 BATTERY
DISCONNECTED
3-4 EMERGENCY
SHUTDOWN
6
7
stand-alone,
see 6.3-4
and RPA card
available:
already mounted, and if the unit is intended to be used
stand-alone, a bus terminator (delivered with the unit) has
to be placed in one of the two bus connectors on the card.
If the unit will be part of a parallel system, see sections
4.4.6 and 7.3 for more information.
10. Connect the utility power to the UPS.
11. If hardware modifications were necessary in step 4
because the I/O voltages are different from the default
8
9
see 4.4.6 / 7.3
(208Vac), software modifications should be performed as
well. Proceed with 4.4.4.
Figure 6.
LanPro
5/68/10-11U:
Standard installation procedure
LX: OPM_LPA_11U_5K0_10K_1US_V021
12. For a quick start proceed with section 5.2 ‘Start-up’.
10
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®
4.4.1.2Installation procedure:
input voltage 120Vac (optional, 5-6kVA only), output voltage 120/208/220/230/240Vac.
If a battery extension pack is to be installed, please proceed with section 4.4.5.
If 2, 3 or 4 parallel operating units will be installed, please proceed with section 4.4.6.
The numbers between (brackets) refer to figure 19 and 20 in section 5.1.
1.Mount the levellers: position A to fix the UPS to the floor,
position B to lift the castors from the floor. Please refer to
figure 6, step 1.
2.Loosen the screws and remove the conduit boxes (17, 2x)
and the cover plate (11).
GE Digital Energy
2
3.Make sure that all circuit breakers (7-8-9) are in ‘off’
position (down). Please refer to fig. 6, step 3.
4.Input/output connection:
Lead the input/output cables through the cable inlet. If the
cables come from below (recommended for 8kVA and
10kVA models), you can rotate the cable inlet 90 degrees.
LN
Connect the input wires to the input terminals (11b).
Connect the output wires to the output terminals (11a).
Please refer to section 4.4.2.2 (input) and 4.4.3 (output)
for detailed information.
5.Re-install the cover plate (11) and the conduit boxes (17,
4
2x).
6.An emergency shutdown switch can be connected to
connector J3 on the RS232/Contact Interface Card,
between pins 3 and 4. See section 6.2 for more
information.
7.For advanced communication possibilities, the
RS232/contact interface port (12a) can be connected to a
computer system. See section 6.1 for more information.
8.The middle ‘option slot’ (13) allows easy installation of
5
plug-in cards: SNMP Card or Relay Card. See sections
6.3 and 6.4 for more information.
1-2 BATTERY
DISCONNECTED
3-4 EMERGENCY
SHUTDOWN
7
6
stand-alone,
and RPA card
8
9
Figure 7.
see 6.3-4
see 4.4.6 / 7.3
LanPro
5/6-11U:
Installation procedure 120V input
LX: OPM_LPA_11U_5K0_10K_1US_V021
avai lable:
9.The right ‘option slot’ (14) allows easy installation of the
RPA-card (Redundant Parallel Architecture). If the card is
already mounted, and if the unit is intended to be used
stand-alone, a bus terminator (delivered with the unit) has
to be placed in one of the two bus connectors on the card.
If the unit will be part of a parallel system, see sections
4.4.6 and 7.3 for more information.
10. Connect the utility power to the UPS.
11. If hardware modifications were necessary in step 4
because the output voltage is different from the default
(208Vac), software modifications should be performed as
well. Proceed with 4.4.4.
12. For a quick start proceed with section 5.2 ‘Start-up’.
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®
®
GE Digital Energy
4.4.2 Available input voltages: hardware modifications
The following input voltages are possible: 208, 240 Vac (see 4.4.2.1) and 120 Vac (see 4.4.2.2)
4.4.2.1Input voltage 208 or 240Vac.
1.Input voltage is 208 Vac. This is the factory setting. Proceed with step 3.
2.Input voltage is 240Vac. In this case the bypass tap on the output transformer must be changed. Please refer
to fig. 8 and 8a. Proceed as follows:
2.1 Remove the blue wire B from faston 74 (connect) and place this wire on faston 72 (park).
2.2 Remove the yellow wire A from faston 61 (park) and place this wire on faston 74 (connect).
Bypass tap factory setting: 208 Volt
PCB1113-D
(park)
(park)
(connect)
61
72
74
73
To manual bypass switch
T1
A
B
14
Bypass tap changed to 240 Volt
PCB1113-D
(park)
(park)
(connect)
Figure 8
61
72
74
73
To manual bypass switch
. LanPro
5/6/8/10-11U:
Bypass tap change
T1
A
B
14
Figure 8a.
61
72
74
73
LanPro
65
66
67
5/6/8/10-11U:
Rear view
3.Connect the utility supply wires to terminals 6 (L1), 7 (L2) and 8 (equipment grounding conductor). See
figure 9. Ground connection is essential!
If a neutral wire is part of the site wiring provided, we suggest to isolate this wire for future use or other
applications.
gnd
L1
gnd
L2N
123
45 67 8
Figure 9. LanPro 5/6/8/10-11U:
Input/output terminals
4.For the output voltage proceed with 4.4.3.
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®
®
4.4.2.2Input voltage 120Vac (optional, 5/6kVA only).
®
LanPro
input voltage of 120Vac.
1.Connect the utility supply wires to terminals L, N and GND (equipment grounding conductor). See figure 10.
-U UPS equipped with an (optional) step-up transformer (5/6kVA models only) can be connected to an
Ground connection is essential!
gnd
NL
GE Digital Energy
Figure 10.
120Vac Input terminals
2.For the output voltage proceed with 4.4.3.
4.4.3 Available output voltages: hardware modifications
The off-factory setting is 208 Vac: a link is placed between terminals 2 and 3. An extra link was delivered with the
unit (in a plastic bag) to enable other output voltages (5/6kVA models only).
The following voltages are available: 120, 208, 220, 230, 240 Vac.
4.4.3.1Output voltage 208Vac
This is the off-factory setting. There is a link between terminal 2 and 3.
1.Connect the output wires to the terminals 1 (L1) and 4 (L2).
2.Connect the ground wire to terminal 5. Ground connection is essential! See figure 11.
LanPro
5/6-11U:
gnd
L1
gnd
L2N
123
208V
Figure 11.
208 Vac output connection
3.Return to either 4.4.1.1 step 5 or 4.4.1.2 step 5
LX: OPM_LPA_11U_5K0_10K_1US_V021
45 67 8
LanPro
5/6/8/10-11U:
13
GE DE LanPro-11U UPS: Installation / User Manual 2.1 (US)
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