GE K0470 User Manual

GE
Digital Solutions
Pressure Automated Calibration Equipment
User manual - K0470 Revision A
PACE Indicators
© 2010 General Electric Company. All Rights Reserved. Specifications are subject to change without notice. GE is a registered trademark of General Electric Company. Other company or product names mentioned in this document may be trademarks or registered trademarks of their respective companies, which are not affiliated with GE.
PACE Pressure Indicators User Manual
Introduction
This manual contains Installation and operating instructions for PACE Pressure Indicators.
Safety
The manufacturer has designed this equipment to be safe when operated using the procedures detailed in this manual. Do not use this equipment for any other purpose than that stated, the protection provided by the equipment may be impaired. This publication contains operating and safety instructions that must be followed to make sure of safe operation and to maintain the equipment in a safe condition. The safety instructions are either warnings or cautions issued to protect the user and the equipment from injury or damage. Use qualified * technicians and good engineering practice for all procedures in this publication.
Pressure
Do not apply pressures greater than the maximum working pressure to the equipment.
Toxic Materials
There are no known toxic materials used in construction of this equipment.
Maintenance
The equipment must be maintained using the procedures in this publication. Further manufacturer’s procedures should be done by an authorized service agents or the manufacturer’s service departments.
Technical Advice
For technical advice contact the manufacturer. * A qualified technician must have the necessary technical knowledge, documentation,
special test equipment and tools to carry out the required work on this equipment.
[EN] English i K0470 Revision A
General Specification
Display LCD: Colour display with touch-screen Operating temperature 10°C to 50°C (50° to 122°F) Storage temperature -20°C to 70°C (-4° to 158°F) Ingress protection IP20 (EN60529) Operating humidity 5% to 95% RH (non-condensing) Vibration MIL-PRF-28800 Type 2 class 5 style E/F Operating altitude Maximum 2000 metres (6560ft) EMC EN 61326 Electrical safety EN 61010-1, UL61010-1, CSA 22.2, No. 61010-1 and IEC61010-1 Power adaptor Input range: 100 - 240VAC, 50 to 60Hz, 660mA. Installation category II
Pressure safety
Pressure Equipment Directive - class: sound engineering practice (SEP)
for group 2 fluids. Pollution degree 2 Operating Environment Indoor use only. Do NOT use in potentially explosive environments
Abbreviations
The following abbreviations are used in this manual; abbreviations are the same in the singular and plural.
a Absolute min Minute or minimum a.c Alternating current mm millimetre ALT Altitude mV millivolts ASCII American Standard Code for Information Interchange MWP Maximum working pressure BSP British pipe thread No Number CAS Calibrated airspeed NPT National Pipe Thread
CSK Countersunk PACE
d.c. Direct current Para. Paragraph DPI Digital Pressure Instrument PDCR Pressure transducer etc. And so on PED Pressure equipment directive e.g. For example psi Pounds per square inch Fig. Figure PTX Pressure transmitter ft Foot ROC Rate of climb (vertical speed) g Gauge RS232 Serial communications standard GPIB General purpose interface bus Rt CAS Rate of Calibrated airspeed Hg Mercury Rt MACH Rate of MACH Hz Hertz Rx Receive data
IAS Indicated airspeed SCPI
IDOS Intelligent digital output sensor (GE product) SDS Sales data sheet
Pressure automated calibration equipment
Standard commands for programmable instruments
K0470 Revision A ii [EN] English
PACE Pressure Indicators User Manual
i.e. That is SELV
IEEE 488
in Inch UUT Unit under test kg kilogram V Volts
kts knots +ve Positive m Metre -ve Negative mA milliampere °C Degrees Celsius max Maximum °F Degrees Fahrenheit mbar Millibar
Institute of Electrical and Electronic Engineers standard 488 (for programmable devices with a digital interface)
Tx Transmit data
Separated (or Safety) extra low voltage
Related publications
K0467 User Guide and Safety Instructions
K0469 PACE Heritage Communications Manual
K0450 PACE Series Calibration Manual
K0472 PACE Series SCPI Manual
[EN] English iii K0470 Revision A
Symbols
This equipment meets the requirements of all relevant European safety directives. The equipment carries the CE mark.
This symbol, on the equipment, indicates that the user should read the user manual.
This symbol, on the equipment, indicates a warning and that the user should refer to the user manual.
Ce symbole, sur l’instrument, indique que l’utilisateur doit consulter le manuel d’utili­sation. Ce symbole, dans le manuel, indique une situation dangereuse.
This symbol warns the user of the danger of electric shock. Ce symbole alerte l’utilisateur sur le danger de choc électrique.
Do not dispose of this product as household waste. Use an approved organisation that collects and/or recycles waste electrical and electronic equipment. For more information, contact one of these:
- Our customer service department: www.gemeasurement.com
- Your local government office.
WARNINGS TURN OFF THE SOURCE PRESSURE(S) AND CAREFULLY VENT THE PRESSURE LINES BEFORE
DISCONNECTING OR CONNECTING THE PRESSURE LINES. PROCEED WITH CARE. ONLY USE EQUIPMENT WITH THE CORRECT PRESSURE RATING. BEFORE APPLYING PRESSURE, EXAMINE ALL FITTINGS AND EQUIPMENT FOR DAMAGE.
REPLACE ALL DAMAGED FITTINGS AND EQUIPMENT. DO NOT USE ANY DAMAGED FITTINGS AND EQUIPMENT.
DO NOT EXCEED THE MAXIMUM WORKING PRESSURE OF THE INSTRUMENT. THIS EQUIPMENT IS NOT RATED FOR OXYGEN USE.
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PACE Pressure Indicators User Manual
THE GROUND LEAD OF THE INSTRUMENT MUST BE CONNECTED TO THE AC SUPPLY PROTECTIVE SAFETY GROUND.
ISOLATE THE POWER SUPPLY BEFORE MAKING ANY ELECTRICAL CONNECTIONS TO THE REAR PANEL.
Pressure units and conversion factors
Pressure units Factor (hPa) Pressure units Factor (hPa)
mbar 1.0
bar 1000.0
cmH
mH
O @ 20°C
2
O @ 20°C
2
0.978903642
97.8903642
Pa (N/m2)
hPa 1.0
kPa 10.0 torr 1.333223684
MPa 10000.0 atm 1013.25
mmHg @ 0°C 1.333223874 psi 68.94757293
cmHg @ 0°C 13.33223874
mHg @ 0°C 1333.223874
inHg @ 0°C 33.86388640341
mmH
cmH2O @ 4°C
mH
O @ 4°C
2
O @ 4°C
2
0.01
0.0980665
0.980665
98.0665
2
kg/m
kg/cm
lb/ft
inH
inH
inH2O @ 60°F
ftH2O @ 4°C
ftH2O @ 20°C
2
2
O @ 4°C
2
O @ 20°C
2
0.0980665
980.665
0.4788025898
2.4908891
2.486413
2.487641558
29.8906692
29.836983
mmH
Unit Conversion
O @ 20°C
2
0.097890364
Convert FROM pressure VALUE 1 in pressure UNITS 1 TO pressure VALUE 2 in pressure UNITS 2, calculate as follows:
[EN] English v K0470 Revision A
ftH2O @ 60°F
29.8516987
VALUE 2 = VALUE 1 x FACTOR 1
FACTOR 2
CONTENTS
Section Title Page
1 Description 1-1
1.1 Introduction 1-1
2 Installation 2-1
2.1 Packaging 2-1
2.2 Packaging for Storage and Transportation 2-1
2.3 Preparation for Use 2-1
2.4 Connecting the Instrument 2-2
2.5 Mounting kits 2-8
2.6 Electrical connections 2-10
3 OPERATION 3-1
3.1 Preparation 3-1
3.2 Power-up Sequence 3-1
3.3 Measure Mode 3-2
3.4 Operation and Example Procedures 3-8
3.5 Global Set-up Selections 3-11
3.6 Supervisor Set-up 3-12
3.7 Instrument Status 3-13
4 MAINTENANCE 4-1
4.1 Introduction 4-1
4.2 Visual inspection 4-1
4.3 Cleaning 4-1
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PACE Pressure Indicators User Manual
4.4 Test 4-1
4.5 Calibration 4-1
5 TESTING AND FAULT FINDING 5-1
5.1 Introduction 5-1
5.2 Standard Serviceability Test 5-1
5.3 Ethernet testing 5-1
5.4 Fault Finding 5-4
5.5 Approved Service Agents 5-4
6 REFERENCE AND SPECIFICATION 6-1
6.1 Installation notes 6-1
6.2 Reference port 6-2
6.3 Icons 6-3
6.4 Measure Set-up 6-6
6.5 Status 6-7
6.6 Global Set-up 6-8
6.7 Supervisor Set-up 6-9
6.8 Calibration 6-27
6.9 Specification 6-27
6.10 Options 6-28
6.11 Installation and Ancillary Equipment 6-31
6.12 Return Goods/Material Procedure 6-31
6-13 Packaging Procedure 6-31
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Intentionally blank
K0470 Revision A viii [EN] English
PACE Pressure Indicators User Manual
1Description
1.1 Introduction
The PACE Pressure Indicator measures both pneumatic and hydraulic pressures and displays, on a colour touch-screen, the measured pressure and instrument status. The touch-screen enables selections and settings in measuring modes. The instrument can be operated remotely through communication interfaces.
Figure 1-1 PACE1000 General view
The rear of the instrument houses all the electrical and pressure input connections. The electrical connections provide a power supply, serial and parallel communication interfaces, pressure ports and option ports.
The instrument can be used as follows:
Free-standing instrument positioned on a horizontal surface.
Rack-mounted in a standard 19 inch rack using the rack-mount option kit.
Panel mount using the panel-mount option kit.
[EN] English 1 - 1 K0470 Revision A
1 Description
Options available for the PACE1000 refer to the data sheet.
Information and notes on applications (Ref: Reference and Specification, Section 6) or www.gemeasurement.com
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PACE Pressure Indicators User Manual
2 Installation
2.1 Packaging
Check the contents of the PACE1000 packaging with the list that follows:
Packaging List - PACE1000
i) PACE1000 Pressure Indicator. ii) Adaptor, power supply (GE part number 191-370). iii) User guide and safety instructions, and CD containing the full documentation suite. iv) Calibration certificate.
2.2 Packaging for Storage or Transportation
To store or return the instrument for calibration/repair do the procedures that follow:
1. Pack the instrument (Ref: Reference and Specification, Section 6.13).
2. Return the instrument for calibration/repair complete the return goods procedure (Ref: Reference and Specification, Section 6.12).
2.3 Preparation for Use
The instrument can be used as a:
Free-standing instrument positioned on a horizontal surface.
Panel-mounted using the panel-mount option kit (Ref: Section 2.5).
Rack-mounted in a standard 19 inch rack using the rack-mount option kit (Ref: Section
2.5).
For free-standing instruments, the feet on the front of the base can be used elevate the instrument to a better viewing angle.
Note: Allow a free flow of air around the instrument, especially at high ambient temperatures.
[EN] English 2 - 1 K0470 Revision A
2 Installation
ISO 228 G1/8 ISO 228 G1/8
bonded seal bonded seal
Recommended method Alternative method below 100 bar
2.4 Connecting the Instrument
WARNINGS
TURN OFF THE SOURCE PRESSURE(S) AND CAREFULLY VENT THE PRESSURE LINES BEFORE DISCONNECTING OR CONNECTING THE PRESSURE LINES. PROCEED WITH CARE.
ONLY USE EQUIPMENT WITH THE CORRECT PRESSURE RATING.
BEFORE APPLYING PRESSURE, EXAMINE ALL FITTINGS AND EQUIPMENT FOR DAMAGE. REPLACE ALL DAMAGED FITTINGS AND EQUIPMENT. DO NOT USE ANY DAMAGED FITTINGS AND EQUIPMENT.
DO NOT EXCEED THE MAXIMUM WORKING PRESSURE OF THE INSTRUMENT.
THIS EQUIPMENT IS NOT RATED FOR OXYGEN USE.
Pneumatic Pressure (Figure 2-1)
1. Refer to the Data sheet for the correct pressure mediums to be used.
2. Connect the Unit Under Test (UUT) to the required connection port.
Note: For instruments with NPT connections, use applicable bonded sealing as shown in figure
below.
Figure 2-1, Sealing Pneumatic Connections
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PACE Pressure Indicators User Manual
Parallel threads must be used. Female thread type is parallel thread to ISO228/1 (DIN ISO228/1, JIS B0202) G1/8
Tapered threads NOT allowed.
PACE pressure port
PACE rear panel
9
8
PACE rear panel
PACE pressure port
Pneumatic connections
WARNING
PARALLEL THREADS MUST BE USED. FEMALE THREAD TYPE IS PARALLEL THREAD TO ISO228/1 (DIN ISO228/1, JIS B0202) G1/8.
TAPERED THREADS NOT ALLOWED.
For examples of adaptors (Ref: page 2 - 4).
Input Pressure (Figure 2)
Note: For instruments with NPT connections, use applicable bonded sealing as shown in figure
[EN] English 2 - 3 K0470 Revision A
Connection
Input ISO228/1 G 1/8 parallel threads (DIN ISO228/1, JIS B0202) Reference ISO228/1 G 1/8 parallel threads (DIN ISO228/1, JIS B0202)
1. Make sure the user systems can be isolated and vented.
2. Connect the Unit Under Test (UUT) to the output connection port.
below.
2 Installation
2) Bonded seal
1) Connector
2
1
Figure 2-2, Pneumatic Connections
Installation
The instrument connects to the Unit Under Test.
Input Pressure and Equipment
The pressure should not exceed 1.25 x full-scale or MWP stated on the rear panel of the instrument.
To protect the instrument from over-pressure a suitable protection device (such as a relief valve or bursting disc) must be fitted to prevent over pressurization.
Pneumatic Connection
WARNING
PRESSURE RANGES > 210
BAR (3000 PSI) ARE ONLY RATED FOR HYDRAULIC USE.
CAUTIONS
Do not exceed the maximum pressures stated in the appropriate Component Manual for the unit under test.
Reduce pressure at a controlled rate when venting to atmosphere.
Carefully de-pressurize all pipes to atmospheric pressure before disconnecting and connecting to the unit under test.
Connections
1. Switch off the power supply before connecting or disconnecting the instrument.
2. Use the appropriate sealing method for all pressure connections.
Note: For instruments with NPT connections, use applicable bonded sealing as shown in figure
below.
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PACE Pressure Indicators User Manual
ISO 228 G1/8 ISO 228 G1/8
bonded seal bonded seal
Recommended method Alternative method below 100 bar
IO-SNUBBER-1
IO-ADAPT-9/16AUTOC ISO 228 Male to 9/16 Autoclave
IO-DIFFUSER-1
IO-ADAPT-G1/4 ISO 228 Male to G1/4 Female
IO-ADAPT-1/8NPT ISO 228 Male to 1/8 NPT Female
IO-ADAPT-1/4NPT ISO 228 Male to 1/4 NPT Female
IO-ADAPT-7/16UNF ISO 228 Male to 7/16 UNF Female
IO-ADAPT-AN4 ISO 228 Male to AN4 37° Male
IO-ADAPT-AN6 ISO 228 Male to AN6 37° Male
IO-ADAPT-BARB ISO 228 Male to 1/4 Hose
Method of connection
Adaptors
Refer to the data sheet for the range of adaptors.
[EN] English 2 - 5 K0470 Revision A
2 Installation
Hydraulic Pressure
WARNINGS
HYDRAULIC LIQUID IS DANGEROUS. OBSERVE RELEVANT HEALTH AND SAFETY PRECAUTIONS. USE APPROPRIATE PROTECTIVE BARRIERS AND EYE PROTECTION.
BEFORE APPLYING PRESSURE, EXAMINE ALL FITTINGS AND EQUIPMENT FOR DAMAGE AND ENSURE THAT ALL EQUIPMENT IS TO THE CORRECT PRESSURE RATING.
DO NOT EXCEED THE MAXIMUM WORKING PRESSURE OF THE INSTRUMENT.
PURGE ALL AIR FROM THE HYDRAULIC LIQUID.
PRESSURE RANGES > 210
BAR (3000 PSI) ARE ONLY RATED FOR HYDRAULIC USE.
DO NOT USE A SENSOR FOR GAS THAT HAS BEEN USED WITH HYDRAULIC LIQUID.
CAUTIONS
Do not exceed the maximum pressures stated in the appropriate component manual for the unit under test.
Reduce pressure at a controlled rate when venting to atmosphere.
Carefully de-pressurize all pipes to atmospheric pressure before disconnecting and connecting to the unit under test.
Observe absolute cleanliness when using the instrument.
Severe damage can be caused if equipment connected to this instrument is contaminated.
Connect only clean equipment to the instrument.
To avoid any contamination, an external filter is recommended.
K0470 Revision A 2 - 6 [EN] English
PACE Pressure Indicators User Manual
ISO 228 G1/8 ISO 228 G1/8
bonded seal bonded seal
Recommended method Alternative method below 100 bar
Installation
The instrument connects to the Unit Under Test.
Input Pressure and Equipment
1. The pressure should not exceed 1.25 x full-scale or MWP stated on the rear panel of the instrument.
2. To protect the instrument from over-pressure a suitable protection device (such as a relief valve or bursting disc) must be fitted to limit the pressure to below the MWP.
Note: For instruments with NPT connections, use applicable bonded sealing as shown in figure
below.
Figure 2-3, Sealing Hydraulic Connections
Hydraulic connections
Connection
Input ISO228/1 G 1/8 parallel threads (DIN ISO228/1, JIS B0202) Reference ISO228/1 G 1/8 parallel threads (DIN ISO228/1, JIS B0202)
Note: Pressure connections greater than 210 bar are 9/16” 18UNF Male Autoclave.
1. Switch off the power supply before connecting or disconnecting the instrument.
2. Use the applicable sealing method for all pressure connections.
3. Isolate the hydraulic pressures and de-pressurise the pipes before connecting or disconnecting the instrument.
Pressure input (Figure 2)
1. Make sure the user systems can be isolated and vented.
2. Use the applicable sealing method for all pressure connections.
3. The hydraulic liquid must be clean, refer to specification given in the Data sheet.
4. Connect the Unit Under Test (UUT) to the appropriate connection port.
[EN] English 2 - 7 K0470 Revision A
5. Fill and bleed the UUT and connecting pipes.
2 Installation
2.5 Mounting kits
Rack-mount option (Figure 2-5)
There must be enough space at the rear of the instrument for all the cables and pipes. The length of the cables and pipes must allow for the removal and installation of the instrument. The cooling air of the instrument must not be obstructed. Allow a free flow of air through the equipment rack and around the instrument, especially at high ambient temperatures.
Procedure
1. Locate instrument in rack mount assembly
2. Secure with the four M3 x 6 screws , (maximum length M3 x 8).
3. Support the instrument and connect the cables and pipes.
4. Refer to the electrical connections below before fitting the instrument into the equipment rack.
5. Temporarily locate the two spigots* to each side of the equipment rack.
6. Locate and slide the instrument into the rack.
7. Locate the instrument on the spigots*.
K0470 Revision A 2 - 8 [EN] English
Figure 2-5 Rack-mounting
.
PACE Pressure Indicators User Manual
8 Secure the instrument in the equipment rack with two of the screws and washers
(supplied).
9. Remove the two spigots* and replace with the remaining two screws and washers (supplied).
Panel-mount option (Figure 2-6)
There must be enough space at the rear of the instrument for all the cables and pipes. The length of the cables and pipes must allow for the removal and fitment of the instrument. The cooling air of the instrument must not be obstructed. Allow a free flow of air through the equipment rack and around the instrument, especially at high ambient temperatures.
Procedure
1. Remove the four screws
2. Locate the instrument in panel mount assembly.
3. Secure with the four screws
4. Support the instrument and connect the cables and pipes.
5. Refer to the electrical connections below before fitting the instrument into the panel.
6. Secure the instrument in the panel with four screws and washers
[EN] English 2 - 9 K0470 Revision A
Figure 2-6 Panel-mounting
from the instrument.
.
.
2 Installation
2.6 Electrical connections
WARNINGS
THE GROUND LEAD OF THE INSTRUMENT MUST BE CONNECTED TO THE AC SUPPLY PROTECTIVE SAFETY GROUND.
ISOLATE THE POWER SUPPLY BEFORE MAKING ANY ELECTRICAL CONNECTIONS TO THE REAR PANEL.
CAUTIONS
Use the power adaptor supplied with the instrument (GE part no. 191-370). Using other power adaptors may cause over-heating, this can result in a fire.
Do not let the power adaptor come into contact with any moisture or liquids.
Connecting (Figure 2-7)
1. Before use, make sure the SELV power adaptor supplied with the instrument is used (GE part number 191-370).
2. Install an accessible power isolator to use as the disconnecting device in the power adaptor supply circuit.
3. The power adaptor input power supply range: 100 - 240VAC, 50 to 60Hz 660mA, Installation Category II.
Note: The power adaptor must be supplied by a fused or overload-protected power
supply.
4. Connect the power adaptor to the instrument.
5. Switch the power supply on.
6. Check that the front panel display shows the power-up sequence (Ref: section 3.2).
Note:. After the power-up sequence, the instrument shows the default display on the
touch screen. The touch screen divides into a number of mimic keys.
Requirements for rack-mounted and panel-mounted instruments
1. Install an accessible power isolator to use as the disconnecting device in the power adaptor supply circuit.
2. Set the power supply isolator to OFF.
3. Connect the power adaptor before sliding the instrument into the rack.
4. Set the power supply isolator to ON.
5. Check that the front panel display shows the power-up sequence (Ref: section 3.2).
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2
4
5
6
7
22V to 26V
ANALOGUE 1
CONSULT HANDBOOK
1
Communication Connections
Connect the applicable connectors into the rear panel communications ports and, if appropriate, secure with the captive screws.
Note: The RS232 and IEEE 488 interfaces are both enabled at power-up. Set the required parameters
in Supervisor Setup/communications menu, see Section 3.6.
Figure 2-7, Communication Connectors
1
Power supply adaptor 2 RS232 4 IEEE488
5
USB B 6 USB A 7 Ethernet
RS232 Interface
When using the RS232 interface, a cable must be connected directly from the instrument to a suitable port on the computer in a ‘point to point’ link. The pin connections for the 9-pin D-type, RS232 connector and the relationship between the instrument and the RS232 control signals, together with device interconnection interface is shown in Table 2-1. The instrument is configured as Data Circuit Terminating Equipment (DCE).
[EN] English 2 - 11 K0470 Revision A
2 Installation
Instrument Control Line Computer/Printer
Instrument
Function
RxD (I/P) 3 TxD 3 2
TxD (O/P) 2 RxD 2 3
GND 5  GND 5 7
CTS (I/P) 7 RTS 7 4
RTS (O/P) 8 CTS 8 5
Pulled
high
internally
Not
connected
Pulled
high
internally
Equipment
chassis
Connector
9-way D-type Pin No.
1
4 DTR 4 20
6 
Connector
shell
Signal
Direction
 Cable Screen - 1
RS232
Terminology
RLSD
(DCD)
DSR
DCE Ready
Connector Type
9-way D-type Pin No.
18
66
25-way
D-type Pin No.
Table 2-1, RS232 Connections
Handshaking connections
Software handshaking use: TXD, RXD and GND. Hardware handshaking use: TXD, RXD, GND, CTS, RTS and DTR.
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PACE Pressure Indicators User Manual
2
3
IEEE 488 Interface
The interface complies with IEEE 488 standard. The IEEE 488 parallel interface connects a computer/controller to one or more PACE1000
instruments and other instruments. Up to 30 instruments can be connected through a high-speed data bus to the computer/controller.
Note: The length of each IEEE 488 cable must be less than 3 metres to comply with the EMC
requirements (Ref: Data sheet).
Single Unit Installation (Figure 2-8)
1. Connect an IEEE 488 connector/cable assembly to the rear panel of the instrument.
2. Connect the other end of the connector/cable assembly to the IEEE 488 connector on the controller/computer.
3. Change the IEEE 488 communication parameters (Ref: Supervisor set-up, Section 6.7).
Multiple Unit Installation (Figure 2-8)
To install multiple units use stacking plugs to link the first instrument and second instrument as follows:
1 Connector to rear panel of first
instrument (Ref Illustration).
2 Connector from controller/computer
(Ref Illustration).
3 Connector to rear panel of second
instrument (Ref Illustration).
4. Connect the IEEE 488 connector on the controller/computer and the other connector into the next instrument.
5. Repeat this procedure for all the instruments in the system.
6. Use the Supervisor set-up (communications) menu on each instrument to set-up the required communication parameters (Ref: Section 3.8).
1
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