GE JS900BK1BB, JS900CK1CC, JS900SK1SS, JS900WK1WW, JS968BF6BB Installation Guide

...
Page 1
Installation
Self-Cleaning Radiant Electric Slide-In Range
Instructions
If you have questions, call 1.800.GE.CARES or visit our website at:
www.GEAppliances.com
JSP47, JSP57, JS968
Before You Begin
IMPORTANT-save these
instructions for local inspector's use.
IMPORTANT-observe a,
governing codes and ordinances.
PARTS INCLUDED
2 Screws Screws
MATERIALS YOU MAY NEED
Anti-Tip Bracket
Note to Installer--Be sure to leave these instructions with the consumer.
Note to Consumer--Keep these instructions for future reference.
Proper installation is the responsibility of the installer and product failure due to improper installation is NOT covered under warranty.
NOTE--This appliance must be properly grounded.
TOOLS YOU WILL NEED
1/8" Drill Bit and Electric or Hand Drill
Level
Wrench or Pliers
(for 1-7/16" Nut)
1/4" Nut Driver
Tin Snips Lag Bolts Anchor Sleeves
(For Anti-Tip Bracket Mounted
on Concrete Floors Only)
(UL Approved 40 or 50 AMP)
4-Wire Cord OR 3-Wire Cord
4" long 4" long
Squeeze Connector
(For Conduit
Installations Only)
229c4053P554-2
31-10565-2 06-04 JR
Tape Measure
Straight Edge
or Square
Hand or Sabre Saw
Pliers
Pencil
Safety Glasses
Page 2
Installation Instructions
IMPORTANT SAFETY INSTRUCTIONS
For Your Safety
WARNING: Toreduce the
risk of tipping, the appliance must be secured by properly installing
WARNING: For personal
safety, remove house fuse or open circuit breaker before beginning
installation. Failure to do so could result in serious injury or even death.
the Anti-Tip bracket packed with the appliance.
All rough-in and spacing dimensions must be met for safe use of your range. Electricity to the range can be disconnected at the outlet without moving the range if the outlet is in the preferred location (remove lower drawer).
To reduce the risk of burns or fire when reaching over hot surface elements, cabinet storage space above the cooktop should be avoided. If cabinet storage space is to be provided above the cooktop, the risk can be reduced by installing a range hood that sticks out at least 5" beyond
the front of the cabinets. Cabinets installed above a cooktop must be no deeper than 13'.'
Be sure your appliance is properly installed and grounded by a qualified technician.
All ranges can tip
Injury to persons could result
If you pull the range out and away from the wall for any reason, make sure the Anti-Tip bracket is engaged when the range is pushed back against
the wall.
Page 3
Installation Instructions
Pre-lnstallation Checklist
Inspect Installation Location
Refer to alternate construction section
for the following non-standard
installations.
a. Counter opening extends to
the wall:
Maintop Filler (supplied with the range.) (See page 15, section AA,
for Installation Instructions) or
Backguard (Kit JXS36XX or
JXS39SS). See page 15.
b. Counter height greater than
36-3/4":
Lower Trim Slide-In (Kit JXS56XX).
c. One side is not enclosed by
a cabinet:
Bodyside (Kit JXS76XX).
d. Island Installation:
To provide an optimum installation, the top surface of the countertop
must be level and flat (lie on the
same plane) around the 3 sides that are adjacent to range cooktop.
Proper adjustments to make the
top flat should be made or gaps
between the countertop and range cooktop may occur. Forcing the cooktop to fit may cause excessive gaps and could break the glass and void the warranty.
To obtain Kits: a, Visit GE Web Site (See page 1)
b. Call GE Answer Center (See page 1) c. Contact Dealer
Move range indoors in front of cabinet opening.
(Do not use hand trucks when moving the unpackaged range. Cooktop glass may be broken.)
Protect the kitchen floor! Flatten and
place a piece of the shipping carton in front of the installation location to
protect the flooring.
Do not remove the protective channel from the sides of the glass cooktop, if applicable, until later in
the installation.
Protective Channel
[_ Carefully, tilt the range to access the
range leveling legs. Use an adjustable wrench to screw leveling legs out so that glass support flanges clear top of countertop.
3 (Continued on following page)
Page 4
Installation Instructions
Pre-lnstallation Checklist cont.
Door removal is not a requirement for installation of the product, but is an
added convenience. To remove the door:
Open the oven door as far as it will go.
Push both hinge Hinge locks down toward _ _ Position
the door frame, Hinge"_ to the unlocked s_ot ___
position. This may require a flat blade Hinge
screwdriver. Arm
DO NOT LIFT THE DOOR
BY THE HANDLE!
Place hands on both sides of the door, and close the oven door to the removal position.
This is half way between the broil stop and fully closed.
_ Unlocked
Storage Drawer Removal
Pull the drawer out until it stops.
Lift the front of the drawer until the stops clear the guides.
Rail
Pull forward and remove the drawer.
[_ ift door up and
out until the hinge arms
clear the slots.
%
Hinge Clears Slot
NOTE: The oven door is very heavy, Be sure you have a firm grip before lifting
the oven door off the hinges, Use caution
once the door is removed, Do not lay the door on its handle, This could cause dents
or scratches,
i1_ Remove packing materials. Remove
labels on door, plastic on trim and panel, and all tape around the range.
Page 5
Installation Instructions
Ii-IPre-lnstallation Cutout
and Required Clearances
OVERALLDEPTH
Ik_/ 27-t/2"
If cabinets are placed less than 30" above the
range, see Alternate Construction, section AF, on page 16.
NOTE: Product meets UL requirements for 0" clearance to back and side walls.
Wall coverings, counters and cabinets around range must withstand heat (up to 194°F)
generated by the range.
Follow instructions packaged with alternate
appliance.
For Optimum
Installation These Surfaces Must
Be Flat & Level
36"
from floor to countertop
6" Min.
Fron N_ Is
Electrical
OutletArea
i
J Countertop
Depth 25"
1-114" Min. Countertop
15" Min. vertical
distance from the bottom of the adjacent
overhead cabinets
to top of drawer
Shave Raised Edge To Clear 31-1/8"
Wide Control Panel
Page 6
Installation Instructions
Standard Installation
I--2-1STANDARD INSTALLATION
Wall ._
t
1/4" Min.
Flat
Typically
1
25"
Flat
Area
\
9/16" Min.
Flat ---_
....... I"
If the construction of your cabinet cannot
provide a 1/4" flat area at the back of the countertop opening, consider changing the countertop to accommodate this dimension.
See Alternate Construction section. If the area is not flat, excess tension may be applied to
the glass cooktop, causing breakage and voiding the warranty.
I
29-15/16"- 30-1/16" _1
Smooth Cut
9/16" Min.
!
Center the 30" wide opening over the adjacent cabinets and mark with a straight edge.
Using a straight edge, mark the back line at 23-3/16" from the front edge of the
counter.
Be careful not to damage the adjacent
LC.J
cabinets while cutting the countertop.
Use a hand or saber saw to make straight smooth cuts.
Remove countertop raised edge, if
@
incorporated. (See illustration on page 5)
Page 7
Installation Instructions
Electrical Connections
ELECTRICAL REQUIREMENTS
CAUTION: For personal safety,
do not use an extension cord with this appliance. Remove house fuse or open
circuit breaker before beginning installation.
This appliance must be supplied with the proper voltage and frequency, and connected to an individual properly grounded branch
circuit, protected by a circuit breaker or fuse having amperage as specified on the rating
plate. The rating plate is located above the storage drawer on the oven frame.
We recommend you have the electrical wiring and hookup of your range connected by a qualified electrician. After installation, have the electrician show you where your main range disconnect is located.
Check with your local utilities for electrical codes which apply in your area. Failure to
wire your oven according to governing codes could result in a hazardous condition. If there
are no local codes, your range must be wired and fused to meet the requirements of the
National Electrical Code, ANSI/NFPA No. 70- Latest Edition. You can get a copy by writing:
National Fire Protection Association
Batterymarch Park
Quincy, MA 02269
Effective January 1, 1996, the National Electrical Code requires that new construction (not existing) utilize a 4- conductor connection to an electric range.
When installing an electric range in new construction, follow Steps 3 and 5 for 4-
wire connection.
You must use a 3-wire, single-phase A.C. 208Y/120 Volt or 240/120 Volt, 60 hertz
electrical system.
If the electrical service provided does not meet the above specifications, have a licensed electrician install an approved outlet.
Use only a 3-conductor or a 4-conductor UL-listed range cord. These cords may be
provided with ring terminals on wire and a strain relief device.
A range cord rated at 40 amps with 125/250 minimum volt range is required. A 50 amp range cord is not recommended but if used, it
should be marked for use with nominal 1-3/8" diameter connection openings. Care should
be taken to center the cable and strain relief within the knockout hole to keep the edge
from damaging the cable.
Because range terminals are not accessible after range is in position, flexible service
conduit or cord must be used.
NOTE: If conduit is being used, go to Step 3D and then to Step 6 or 7.
On some models, a filter capacitor may be connected between the black and white
leads on the junction block.
ALL NEW CONSTRUCTIONS, MOBILE HOMES AND
INSTALLATIONS WHERE LOCAL CODES DO NOT ALLOW GROUNDING
THROUGH NEUTRAL, REQUIRE A 4-CONDUCTOR
UL-LISTED RANGE CORD.
7 (Continued on following page)
Page 8
Installation Instructions
Electrical Connections cont.
POWER CORD AND STRAIN
%
RELIEF INSTALLATION
Remove the wire cover (on the back of the range) by removing 2
screws, using a 1/4" nut driver.
Do not discard these screws.
Remove the knockout ring (1-3/8") located on bracket directly below the
terminal block. To remove the knockout, use a pair of pliers to bend the knockout
ring away from the bracket and twist until ring is removed.
=7_ Wire
I//I Cover
Terminal block
(appearance
may vary)
For power cord installations only (see
FCq
the next step if using conduit), assemble the strain relief in the hole. Insert the
power cord through the strain relief and
tighten. Allow enough slack to easily
attach the cord terminals to the terminal block. If tabs are present at the end of
the winged strain relief, they can be
removed for better fit. NOTE: Do not install the power cord
without a strain relief. The strain relief
bracket should be installed before reinstalling the rear range wiring
cove r.
_ _ _ block
Terminal
J
Knockout ring in bracket
o
Knockout ring removed
Power cord _/Jtr ! - /
Bracket
For conduit installations only,
@
purchase a squeeze connector matching
the diameter of your conduit and assemble it in the hole. Insert the conduit
through the squeeze connector and tighten. Allow enough slack to easily
attach the wires to the terminal block.
NOTE: Do not install the conduit without
a squeeze connector. The squeeze connector should be installed before
reinstalling the rear range wiring cover.
//-,/ T/rm_nal
Squeeze _ .... q_
C°cne_td°rit _ _B racket
Page 9
Installation Instructions
Electrical Connections cont.
3-WIRE POWER CORD INSTALLATION
WARNING: The neutral or
ground wire of the power cord must be connected to the neutral terminal
located in the center of the terminal block. The power leads must be
connected to the lower left and the lower right terminals of the terminal
block.
Remove the 3 lower terminal screws from the terminal block. Insert the 3
terminal screws through each power cord terminal ring and into the lower
terminals of the terminal block. Be certain that the center wire (white/
neutral) is connected to the center lower position of the terminal block. Tighten
screws securely into the terminal block. DO NOT remove the ground strap
connection.
Terminal block
(appearance
mayvary)
Ground plate
Ground strap
Neutral
terminal
I-_ 4-WIRE POWER CORD
INSTALLATION
WARNING: The neutral wire of
the supply circuit must be connected to the neutral terminal located in the
lower center of the terminal block. The power leads must be connected
to the lower left and the lower right terminals of the terminal block. The
4th grounding lead must be connected to the frame of the range with the
ground plate and the ground screw.
Remove the 3 lower terminal screws from
the terminal block. Remove the ground screw and ground plate and retain them.
Cut and discard the ground strap. DO NOT DISCARD ANY SCREWS.
@
Insert the one ground screw into the power cord ground wire terminal ring, through the ground plate and into the frame of the range.
@
Insert the 3 terminal screws (removed earlier) through each power cord terminal ring and into the lower
terminals of the terminal block. Be certain that the center wire (white/
neutral) is connected to the center lower position of the terminal block. Tighten
screws securely into the terminal block.
Before
Power cord
[_ Skip to Step 8 and proceed with the
installation.
strap
After Ground
Terminal plate block (grounding
to range)
Ground screw
_] Skip to Step 8 and proceed with the
installation.
Page 10
Installation Instructions
Electrical Connections cont.
3-WIRE CONDUIT INSTALLATION
Loosen the 3 lower terminal screws
from the terminal block. Insert the center bare wire (white/neutral) tip through the
bottom center terminal block opening. On certain models, the wire will need to
be inserted through the ground strap opening and then into the bottom center block opening. Insert the two side bare
wire tips into the lower left and the lower
right terminal block openings. Tighten the screws until the wire is firmly secured (35 to 50 inch-lbs.). Do not over-tighten the screws since it could damage the wires.
NOTE: ALUMINUM WIRING:
Aluminum building wire may be used but it must be rated for the correct
amperage and voltage to make connection. Connect wires according
to this Step 6 or Step 7 depending on number of wires.
4-WIRE CONDUIT INSTALLATION
Loosen the three lower terminal screws from the terminal block. Remove the
ground screw and ground plate and retain them. Cut and discard the
ground strap. DO NOT DISCARD ANY SCREWS.
Insert the ground bare wire tip between the range frame and the ground plate (removed earlier) and secure it in place
with the ground screw (removed earlier).
Insert the bare wire (white/neutral) tip through the bottom center of the
terminal block opening. Insert the two side bare wire tips into the lower left and the lower right terminal block openings. Tighten the screws until the wire is firmly
secured (35 to 50 inch-lbs.). Do not over-tighten the screws since it could
damage the wires.
Ground strap
Terminal block
Wire tips
Bracket Conduit
Wire used, location and enclosure of splices, etc., must conform to good wiring practices and local codes.
FB] Skip to Step 8 and proceed with the
installation.
block
Ground strap _
\ Neutral
After
block
Wire tips
Ground screw
_] Proceed to Step 8.
or
terminal
Ground plate
(grounding
to range)
Bracket
1C
Page 11
Installation Instructions
Installing the Range
r-_ REPLACE THE WIRE COVER
Replace the wire cover (on the back of the
range) by replacing the 2 screws removed
earlier. =_ Wire
I//I Cover
NOTE: When reinstalling the wire cover, make sure that wires do not become pinched between the wire cover and the housing.
m i
r_ LOCATING THE ANTI-TIP BRACKET
[-_ Decide whether the bracket will be
installed on the right or left side of the range opening.
I-B] Place the bracket as shown in Fig. 1.
[_-_ INSTALLING THE BRACKET
IN WOOD OR CONCRETE
INSTALLATION_WOOD CONSTRUCTIONS
Locate the centers of the 4 holes
identified in Fig. 1 as Floor-Wood and Wall.
Drill a 1/8" pilot hole through the pre-marked areas. Note the angle of the wall screw in Fig. 2.
@
Mount the Anti-Tip bracket with the 4 screws provided.
To Front Edge of Countertop _ 25" ------_ _---_
Bracket
Wall Plate
Screw Must X
Enter Wood
or Metal
FIG. 2
_%_1 FIG. 1
"-_ _ V'_l_r" r-
Adjacent //A "__ }_,_ (_. _'_ (:1_(_0" Cabinet /_//_ Wall "(_,,) )
FLOOR-WOOD
Bracket Side
/
Rear Leveling Leg
FLOOR-CONCRETE
WARNING:
Range must be secured by Anti-Tip
bracket supplied. See instructions to install (supplied
with bracket).
Unless properly installed, the range could be tipped by stepping or sitting on the door. Injury may result from spilled hot liquids or from the range itself.
11
N N
@
INSTALLATION_CONCRETE CONSTRUCTIONS
For concrete installation, you will need
two 1/4" x 1-1/2" lag screws and two sleeve anchors.
Locate the center of the 4 holes identified in Fig. 1 as Floor-Concrete
and Wall. Drill the recommended size holes in each.
Install the sleeve anchors into the
predrilled concrete holes and install the lag and wall screws through the Anti-Tip
bracket. Make sure the screws are securely tightened.
(Continued on following page)
Page 12
Installation Instructions
Installing The Range cont.
@ @
%
SLIDE RANGE INTO OPENING
Position the range in front of the
cabinet opening. Make sure that the glass which
overhangs the countertop clears the countertop. If necessary, raise the unit by lowering the leveling legs.
Push while lifting the range into the opening, until the range is within 2" of engaging the anti-tip bracket.
Remove the protective trim from the side of glass (if provided).
Using the adjustable pliers or wrench, carefully screw in the back leveling leg until the glass overhang comes to rest on the countertop.
I-_ SLIDE RANGE INTO OPENING
(cont.)
® Plug the range cord into the receptacle.
Locate the cord in the back of the range in a manner that it will not touch or be
moved by the drawer.
Position range cord so that there is no interference
with storage drawer
. /
i --
4.
UI
///////////////////////////////////////////////
FINALCHECK OFTHE
ANTI-TIPBRACKET
III /1111
\
/
/
\
\
[_ Then carefully screw in the front two
@
leveling legs (similar to E) until the glass overhang touches the countertop.
Carefully push the range into the opening until the countertop fully
engages the control panel. The back glass overhang should cover the cutout opening.
C onte op
Make sure the edge of the countertop
fits flush against the end of the
Front Control Panel
When installation is complete and the range
is in place, check to be sure that the rear
leveling leg is fully inserted into the slot
of the Anti-Tip Bracket.
12
Page 13
Installation Instructions
Installing The Range
I_ REPLACING THE OVEN DOOR
NOTE: The oven door is heavy. You may need help lifting the door high enough to slide it into the hinge slots. Do not lift the door by the handle.
i
FAq
Lift the oven door by placing one hand on
each side. The door is heavy, so you may
need help. Do not lift the door by the handle.
With the door at the same angle as the removal position (halfway between the closed and broil stop position), seat the notch of the hinge arm into the bottom edge of the hinge slot. The notch of the hinge arm must be fully seated into the bottom of the slot.
Hinge Arm
Bottom Edge
of Slot
cont.
_-] REPLACING THE STORAGE
DRAWER
on the guides.
P,acethe
% @
@
SPECIAL INSTRUCTIONS IF YOU ARE HAVING PROBLEMS WHILE REPLACING THE STORAGE DRAWER
Remove and replace, making sure the power cord is not obstructing the drawer and/or the rail is in the guide.
Push the
drawer rail
drawer in
until it stops. Lift the front of the drawer and push in
until the stops clear the guides. Lower the front of the drawer and
push in until it closes.
If Drawer Won't Close:
Drawer does panel tipped not close away from
completely J body side_l
Power cord _J J_ Rear drawer t I_
may be obstructing support is resting
drawer In this area i',_ on top of guide rail i_
Drawer front
@ @
%
Hinge Notch
Open the oven door as far as it
will open.
Push the hinge locks Hinge in up against the front LockedPosition frame of the oven
cavity, to the locked Securely Fitted position, into Bottom of
Close the oven door.
Notch of Hinge
Hinge Slot
If Drawer Is Crooked:
Rear drawer
support is on Drawer front panel top of guide rail on the high side [_ tipped to one side
Remove and replace, making sure the rail is
in the guide.
13
Page 14
Installation Instructions
Final Checklist
Check to make sure the circuit breaker is closed (Reset) or the circuit fuses are replaced.
Be sure power is in service to the building.
Check to be sure that all packing materials and tape on metal panel (if applicable) under control knobs and drawer have been removed.
Operation Checklist
Check to make sure the Clock display is energized. If a series of horizontal red lines appear in the display, disconnect power immediately. Recheck the range wiring
connections. If change is made to connections, retest again. If no change is required,
have building wiring checked for proper connections and voltage. It is recommended
that the clock be changed if the red lines appear.
Push down and turn any one of the four surface knobs to "MED" setting to observe
that the element glows within 15 seconds. Turn the knob off when glow is detected.
If the glow is not detected within the time limit, recheck the range wiring connections. If change is required, retest again. If no change is required, have building wiring
checked for proper connections and voltage.
14
Page 15
Installation Instructions
Alternate Construction
IA--_ OPTIONAL MAINTOP FILLER
OR BACKGUARDKIT
If counter opening extends to the wall, it will
require Maintop Filler Kit (supplied with the range) or Backguard Kit (JXS36XX or
JXS39SS) to close the gap. NOTE: If the countertop is greater than 25"
it will show a gap between the backguard and wall or between filler kit and the wall.
If the countertop is less than 25" a gap will
occur between the countertop front and the control panel ends (see section 11G on
page 12).
If you are using the optional backguard kit,
refer to the backguard kit instructions for installation details.
T
25"
T
Must Be Level
If you use the filler kit, place the metal filler piece supplied with the range to the back of the range as shown in the figure below.
Start the 2 screws into the upper holes at the outside rear of the range above the louvers
and through the slots in the trim, holding the filler piece centered on the maintop frame and pushing upward to close the gap between the bottom of the glass and the
filler trim. When the trim is set in the proper position,
tighten the 2 mounting screws. The top of the trim should be located below the top surface of the glass to prevent pots, pans and skillets from damaging the painted parts.
Refer to the Standard Installation of the Range beginning on page 6.
Cooktop :
"\\
\
Range
Flat
Must Be---_ _._
]
30"
Smooth Cut
Must Be Level "_>
31-1/8"
1
Must Be Flat
" Maintop
Filler
(2) #8 Screws
15 (Continued on following page)
Page 16
Installation Instructions
Alternate Construction cont.
FA-_ COUNTERTOPS HIGHER
THAN 36-1/2"
If countertop height is between 36-1/2" and 38_' a lower trim kit (JXS56XX) is recommended. Refer to the kit instructions
for installation details.
Flat & Level
//oWith Back &
pposite Side
111,
-A--c-]FOR NON-BUILT-IN
INSTALLATION (END OF CABINET LOCATION)
[A-'_ ISLAND INSTALLATION
Attach the Anti-Tip bracket per instructions in section D, making sure that the rear of
the bracket is 25" from the front of the cou ntertop.
Be aware that the screws provided are long and may penetrate through the back of the
island cabinets. In this event, use shorter screws (not provided) or the screws provided should be used in the floor (see Section D for Wood/Concrete Floor Installation).
Do not use Backguard Kit JXS36XX or JXS39SS.
[A-'_ FOR CABINET OPENINGS
APPROXIMATELY 30-3/8"
If range is installed in cabinet opening approximately 30-3/8" the Vertical Side Trim
Kit (JXS86XX) should be used to cover gaps between range sides and cabinet. Refer to
the kit instructions for installation details.
When installing the range at the end of a cabinet section which will expose the
unfinished side of the range, use Body Side Kit (JXS76XX). Refer to the kit instructions
for installation details.
[A--_ CABINETS OVER THE RANGE
LESS THAN 30"
If a 30" clearance between cooking surface and overhead combustible material or metal
cabinets cannot be maintained, protect the underside of the cabinets above the cooktop
with not less than 1/4" insulating millboard
covered with sheet metal not less than
0.0122" thick.
16
Page 17
NOTES
17
Page 18
NOTES
18
Page 19
NOTES
19
Page 20
NOTES
20
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