GE JKP86WF Installation Guide

Page 1
Installation
27" Built-In Wall Oven
with Microwave
Instructions
JKP86
If you have questions, call 1.800.GE.CARES or visit our website at:
www.GEAppliances.com
Before You Begin
IMPORTANT-save these
instructions for local inspector's use.
Proper installation is the responsibility
of the installer and product failure due to improper installation is NOT covered
under warranty.
NOTE_This appliance must be properly
grounded.
IMPORTANT-observe all
governing codes and ordinances.
Note to InstallermBe sure to leave these instructions with the consumer.
Note to ConsumermKeep these instructions for future reference.
ATTENTION INSTALLER
All electric wall ovens must be hard wired (direct wired) into an approved junction
box. A plug and receptacle is NOT permitted
on these products.
Parts Included
Metal
Bottom T_lmS
8 Screws
Tools You Will Need
1/8" Drill Bit and Electric or Hand Drill
Phillips Screwdriver
Materials Needed
Wire Nuts
Strain Relief Clamp
for 1/2" conduit
rT,
Junction
Box
36" of String
Pub. No. 31-10526
229c4053P507
Page 2
Installation Instructions
IMPORTANT SAFETY INSTRUCTIONS
For Your Safety
Be sure your oven is installed properly by a qualified installer or service technician.
Be sure the oven is securely installed in a cabinet that is firmly attached to the house structure. Weight on the oven door could cause the oven to tip and result in injury.
Never allow anyone to climb, sit, stand or hang on the oven door.
Make sure the cabinets and wall coverings around the oven can withstand the
temperatures (up to 200°F) generated
by the oven.
WARNING: The electrical
power to the oven supply line must be shut off while line
connections are being made. Failure
to do so could result in serious injury
or death.
Electrical Requirements
This appliance must be supplied with the
proper voltage and frequency, and connected
to an individual, properly grounded branch circuit, protected by a circuit breaker or fuse
having amperage as noted on rating plate. (Rating plate is located on the inside wall of
the microwave oven.) We recommend you have the electrical wiring
and hookup of your oven connected by a qualified electrician. After installation, have the
electrician show you where your main oven disconnect is located.
Check with your local utilities for electrical codes which apply in your area. Failure to wire
your oven according to governing codes could
result in a hazardous condition. If there are no local codes, your oven must be wired and fused
to meet the requirements of the National
Electrical Code, ANSI/NFPA No. 70-Latest Edition. You can get a copy by writing:
National Fire Protection Association Batterymarch Park
Quincy, MA 02269
Effective January 1, 1996, the National Electrical Code requires that new, but not
existing, construction utilize a four-conductor connection to an electric oven. When installing
an electric oven in new construction, a mobile
home, recreational vehicle or an area where local codes prohibit grounding through the
neutral conductor, follow the instructions in
the section on NEW CONSTRUCTION AND
FOUR-CONDUCTOR BRANCH CIRCUIT
CONNECTION. You must use a three-wire, single-phase A.C.
208Y/120 Volt or 240/120 Volt, 60 hertz electrical system. If you connect to aluminum
wiring, properly installed connectors approved for use with aluminum wiring must be used.
2
Page 3
Installation Instructions
Pre-lnstallation Checklist
Remove packaging materials. Check inside microwave, behind hinges and
under false bottom. Remove labels on the outside of the door, plastic on trims
and panel and all tape around oven.
I I
_ Oven Racks "_
Broiler Pan Literature and Grid Pack
Door removal is not a requirement for installation of the product, but is an
added convenience. To remove the door:
Open the oven door as far as it will go.
Push both hinge locks down toward _,_,,,
Hinge Unlocked
Position
the door frame, Hinge/_ to the unlocked S_ot
position. This may require a flat blade
screwd river. Arm
Hinge
Place hands on both sides of the door, and close the oven door to the removal position.
This is half way between the
broil stop and fully closed.
Open oven door and remove literature
pack, broiler pan and grid, and oven racks. Open microwave door and
remove shelves and turntable package.
Remove Installation Instructions from literature pack and read them carefully before you begin.
Be sure to place all literature, Owner's Manual, Installations, etc.
in a safe place for future reference.
=_- .--Z" _...-'_" _____-- _-.__.._ -
[_ ift door up and
out until the
hinge arms
clear the slots.
Hinge Clears Slot
NOTE: The oven door is very heavy. Be sure you have a firm grip before lifting
the oven door off the hinges. Use caution
once the door is removed. Do not lay the door on its handle. This could cause dents
or scratches.
3 (Continued on following page)
Page 4
Installation Instructions
I__ Pre-lnstallation Checklist cont.
[_ Place the oven on a table or platform
even with the cutout opening.
(Platform must support 255 Ibs.)
J
Remove the bottom trim from the top
of the oven. It will be installed at the
end of the installation process. The
trim is wrapped separately and taped to the top of the unit.
4
Page 5
Installation Instructions
Cutout for Built-In Oven
with Microwave
Allow 7/8" for
overlap of oven over side edges
of cutout
Allow a minimum of 20" for clearance to adjacent
corners, drawers, walls, etc. when door is open
Cabinet __ 1(
Width _
27" /
Cutout _
Width --_
25" Min. I
2" x4" or equivalent
runners
Allow 1" for
overlap of oven
top and bottom
of cutout
Junction Box Location
I
,
Cutout
Height 44" 41 118" Min. Above 41 114" Max base rail
Alternate I Junction Box
, Location
Recommended minimum cutout location from floor 21 5/8"
Cabinet Width
Recommended Minimum Cutout Location
from Floor
Cutout Depth Cutout Width
Cutout Height
NOTE: If the cabinet does not have a front frame and the
sides are less than 3/4" thick, shim both sides equally to
establish the cutout width.
27"
21 5/8"
23 1/2"
25" Min. 25 1/4" Max.
41 1/8" Min. 41 1/4" Max.
2"x4" or Equivalent
Runners
If the cabinet does not have a solid bottom,
two braces or runners must be installed to support the weight of the oven. The
runners and braces must support 255 Ibs.
NOTE: If marks, blemishes or the cutout opening are visible above the installed oven, it may be necessary to
add wood shims under the runners and
front trim until the marks or opening
are covered.
I_ 18" -_1
27"
NOTE: If using equivalent runners, then the center of the
equivalent runners should be
/
20 1/2".
5
Page 6
Installation Instructions
Electrical Connections
ATTENTION INSTALLER
All electric wall ovens must be hard wired (direct wired) into an approved junction
box. A plug and receptacle is NOT permitted
on these products.
DO NOT shorten the flexible conduit.
The conduit strain relief clamp must be securely attached to the junction box and the flexible conduit must be securely attached to the clamp. If the flexible conduit will not fit within the clamp, do not
install the oven until a clamp of the proper
size is obtained.
NOTE TO ELECTRICIAN: The 3 power leads supplied with this appliance are
UL recognized for connection to heavier gauge household wiring. The insulation of these 3 leads is rated at temperatures
much higher than the temperature rating of household wiring. The current carrying capacity of the conductor is governed
by the wire gauge and the temperature
rating of the insulation around the wire.
Turn off the circuit breaker or remove
fuses to the oven branch circuit.
With the oven supported on a table or platform in front of the cabinet opening,
connect the flexible conduit to the electrical junction box as shown below.
Position the conduit in such a manner
that it will lie on top of the oven in
a natural loop when the oven is installed. You will need to purchase an appropriate strain relief clamp to complete the connection of the conduit
to the junction box.
Junction Box
WARNING: Improper
connection of aluminum house wiring to copper leads can
result in an electrical hazard or fire. Use only connectors designed for
joining copper to aluminum and follow the manufacturer's recommended
procedure closely.
Strain Relief Clamp (not included)
must be used at
Box
Place oven on a
support to assist in connecting conduit
U
6 (Continued on following page)
Page 7
Installation Instructions
Electrical Connections cont.
New Construction and Four-Conductor Branch
Circuit Connection
When installing in new construction, or ° When installing in a mobile home, or ° When installing in a recreational vehicle, or ° When local codes do not permit grounding
through neutral:
a. Cut the neutral (white) lead from the crimp.
Re-strip the neutral (white) lead to expose
the proper length of conductor.
Ground
Wire
Junction Box
Cover
b.
Attach the appliance grounding lead (green
or bare copper) in accordance with local codes. If the residence grounding conductor is aluminum, see WARNING on page 6.
C.
Connect the oven neutral (white) lead to
the branch circuit neutral (white or gray)
in accordance with local codes, using a
wire nut.
Three-Conductor Branch Circuit Connection
When connecting to a three-conductor branch circuit, if local codes permit:
a. Connect the bare oven ground conductor
with the crimped neutral (white) lead to the branch circuit neutral (white or gray
in color), using a wire nut.
Ground and Neutral Wires
__ Junction Box
Cover
b. Connect the oven red lead to the branch
circuit red lead in accordance with local codes, using a wire nut.
c. Connect the oven black lead to the branch
circuit black lead in accordance with local codes, using a wire nut. If the residence
red, black or white leads are aluminum conductors, see WARNING on page 6.
d. Install Junction Box Cover.
d. Connect the oven red lead to the branch
circuit red lead and the oven black lead to
the branch circuit black lead in accordance with local codes, using wire nuts. If the
residence red, black or white leads are aluminum conductors, see WARNING on
page 6.
e. Install Junction Box Cover.
Page 8
Installation Instructions
[c-]Securing the Oven in the Opening
[_ Sliding the Oven Into the
Opening
a. Loop (do not tie) a 36" string around the
conduit before the oven is slid into place. This will keep the conduit from falling
behind the oven.
Pull out on string loop
while pushing the oven into
the cabinet
Drilling the Pilot Holes and Mounting the Oven
NOTE: Before drilling the pilot holes, make sure the oven is pushed as far
back into the opening as it will go and centered.
a. Drill six 1/8" pilot holes through the
mounting holes (top and bottom) of the
side trim, for the #8 screws provided.
]
The screws must
Mounting Hole
Locations
be a minimum of 1/4" from the front
of the cutout.
\\\\\\\\\\\\\\_\\\\\\\_\\\\\\\\\\\\\\\\\\\\\\_\\\\
b.
Lift oven into cabinet cutout using the oven opening as a grip. Carefully push against oven front frame. Do not push against outside edges.
C.
As you slide the oven back, pull the string
so that the conduit will lie on top of the oven in a natural loop.
d.
When you are sure the conduit is out of the
way, slide the oven 3/4 way back into the
opening. Remove the string by pulling on one end of the loop.
WARNING: Mounting
screws must be used. Failure to do so could result in the oven
falling out of the cabinet causing serious injury.
b. Secure the oven to cabinet with screws
provided.
NOTE: If the cabinet is particle board, you must use #8 x 3/4" particle board screws. These may be purchased at any hardware
store.
8 (Continued on following page)
Page 9
Installation Instructions
Preparing for the Bottom Trim Installation
a. With oven installed, take the bottom trim
and center it on the bottom front edge of
the cabinet opening.
b. Using the trim
as a template, mark the center
of each slot (two total) where
the mounting holes will be drilled.
c. Remove the trim.
d. Drill pilot holes into the
center of each template mark.
With LowerTrim _!ll!
in
Position, Mark _iil!liiHil
(L2o)cMa_Un; ng le _,_i I]
Lower Trim Before
Pre-drilling Mounting
Holes
[C4-] Installing the Bottom Trim
a. Place the bottom metal trim centered over
the pre-drilled mounting holes. Tape the
edges of the trim down to maintain the alignment.
Side
j Trim
Trim Screws _
Side Trim
\
Metal Lower Trim
b. Using two trim screws provided, secure
the bottom trim to the bottom edge of the cabinet.
IMPORTANT: If this unit is ever removed from the cabinet or the oven
is ever pulled out for service, the trim must be removed first or damage to
the trim will occur.
do not tip the oven forward III during installation or you may III
bend the bottom trim. The bottom trim III provides an opening for cooling air to III
enter the cabinet. This opening should III
never be blocked. III
9
Page 10
Installation Instructions
Replacing the Oven Door
NOTE: The oven door is heavy. You may need help lifting the door high
enough to slide it into the hinge slots.
Do not lift the door by the handle.
-_ ift the oven door by placing one hand on
each side. The door is heavy, so you may need
help. Do not lift the door by the handle.
-_ ith the door at the same angle as
the removal position (half way between the closed and broil stop position,
seat the notch of the hinge arm into
the bottom edge of the hinge slot.
The notch of the hinge arm must be
fully seated into the bottom of the slot.
-_ pen the oven door as far as it
will open.
-_ Push the hinge locks up against the
front frame of the oven cavity, to the
locked position.
Hinge in Locked Position
Notch of Hinge Securely Fitted into Bottom of
Hinge Slot
-_-] Close the oven door.
Bottom Edge of Slot !
Hinge Arm
Hinge Notch
10
Page 11
Installation Instructions
Pre-Test Checklist
Remove all protective film, if present, and any stickers.
Check to be sure that all wiring is secure and not pinched or in contact
with moving parts.
[_ Check to be sure the mounting screws
Operation Checklist
Remove all items from the inside of the oven.
Check that conduit is securely connected to the junction box.
Turn on the power to the oven. (Refer to your Owner's Manual.) Verify that the bake and broil units, and all
cooking functions operate properly.
Check that the circuit breaker is not tripped nor the house fuse blown.
See your Owner's Manual for troubleshooting list.
Check that the bottom trim is installed
properly (see page 9).
are installed and flush with the side trim
(see page 8).
NOTE TO ELECTRICIAN: The power leads supplied with this appliance
are UL recognized for connections
to larger gauge household wiring. The insulation of these leads is
rated at temperatures much higher
than the temperature rating of
household wiring. The current carrying capacity of a conductor
is governed by the wire gauge and also the temperature rating of the insulation around the wire.
NOTE: ALUMINUM WIRING
A. WARNING: IMPROPER
CONNECTION OF ALUMINUM HOUSE WIRING TO THE COPPER LEADS CAN RESULT IN AN ELECTRICAL HAZARD OR FIRE.
11
B. Splice copper wires to aluminum
wiring using special connectors
designed and UL approved for
joining copper to aluminum,
and follow the manufacturer's recommended connector
procedure closely. NOTE: Wire used, location and
enclosure of splices, etc., must
conform to good wiring practice and local codes.
Page 12
NOTES
12
Pub. No. 31-10526
229c4053P507
Loading...