GE JKP20, JKP25, JKP28, JKP48, JKP50 Installation Instructions

Installation Instructions

27” Built-In Wall Oven

JKP20, JKP25, JKP28, JKP48, JKP50, JK915, JK955, JKS06, ZEK938, ZEK958

If you have questions, call 1.800.GE.CARES or visit our website at: ge.com

Before You Begin

Read these instructions carefully and completely.

• IMPORTANT—Save these

instructions for local inspector’s use.

• IMPORTANT—Observe all

governing codes and ordinances.

• Note to Installer—Be sure to leave these instructions with the consumer.

• Note to Consumer—Keep these instructions for future reference.

Parts Included

Screws for Installation

Metal Bottom Trim

• Proper installation is the responsibility of the installer and product failure due to improper installation is NOT covered under warranty.

• NOTE—This appliance must be properly grounded.

• ATTENTION INSTALLER

All electric wall ovens must be hard wired (direct wired) into an approved junction box. A plug and receptacle is NOT permitted on these products.

Materials Needed

Wire Nuts

Strain Relief Clamp for 1/2” conduit

Junction Box

On Some Models

Metal Bottom Trim with Pegs

or

Plastic Bottom Trim

Metal Bottom Trim Assembly

31-10655 1-07 JR

Tools Needed

1/8” Drill Bit and Electric or Hand Drill

1

36” of String

Phillips Screwdriver

Installation Instructions

IMPORTANT SAFETY INSTRUCTIONS

For Your Safety

• Be sure your oven is installed properly by a qualified installer or service technician.

• Be sure the oven is securely installed in a cabinet that is firmly attached to the house structure. Weight on the oven door could cause the oven to tip and result in injury. Never allow anyone to climb, sit, stand or hang on the oven door.

• Make sure the cabinets and wall coverings around the oven can withstand the temperatures (up to 200°F) generated by the oven.

WARNING:

power to the oven supply line

must be shut off while line connections are being made. Failure to do so could result in serious injury or death.

The electrical

Electrical Requirements

This appliance must be supplied with the proper voltage and frequency, and connected to an individual, properly grounded branch circuit, protected by a circuit breaker or fuse having amperage as noted on rating plate. (Rating plate is located on oven side trim.)

Electrical Requirements

We recommend you have the electrical wiring and hookup of your oven connected by a qualified electrician. After installation, have the electrician show you where your main oven disconnect is located.

Check with your local utilities for electrical codes which apply in your area. Failure to wire your oven according to governing codes could result in a hazardous condition. If there are no local codes, your oven must be wired and fused to meet the requirements of the National Electrical Code, ANSI/NFPA No. 70–Latest Edition. You can get a copy by writing:

National Fire Protection Association Batterymarch Park Quincy, MA 02269

Effective January 1, 1996, the National Electrical Code requires that new, but not existing, construction utilize a four-conductor connection to an electric oven. When installing an electric oven in new construction, a mobile home, recreational vehicle or an area where local codes prohibit grounding through the neutral conductor, follow the instructions in the section on NEW CONSTRUCTION AND FOUR-CONDUCTOR BRANCH CIRCUIT CONNECTION.

You must use a three-wire, single-phase A.C. 208Y/120 Volt or 240/120 Volt, 60 hertz electrical system. If you connect to aluminum wiring, properly installed connectors approved for use with aluminum wiring must be used.

Rating Plate Location

2

Installation Instructions

Hinge

Unlocked

Position

Hinge

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Hinge

Arm

Pre-Installation Checklist

ALL INSTALLATION INFORMATION ON THE FOLLOWING PAGES IS TO BE USED FOR SINGLE AND DOUBLE OVEN INSTALLATION!

Remove packaging materials. Check behind hinges and under false bottom. Remove labels on the outside of the door, plastic on trims and panel and all tape around oven.

Oven Racks

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Door removal is not a requirement for installation of the product, but is an added convenience. To remove the door:

Open the oven door as far as it will go.

Push both hinge locks down toward the door frame, to the unlocked

Hinge Slot

Hinge Unlocked Position

position. This may require a flat blade screwdriver.

Hinge Arm

DO NOT LIFT THE DOOR

BY THE HANDLE!

Place hands on both sides of the door, and close the oven door to the removal position. This is half way between the broil stop and fully closed.

Open oven door and remove literature pack, broiler pan and grid, and oven racks.

Remove Installation Instructions from literature pack and read them carefully before you begin.

Be sure to place all literature, Owner’s Manual, Installations, etc. in a safe place for future reference.

Lift door up and out until the hinge arms clear the slots.

Hinge Clears Slot

NOTE: The oven door is very heavy. Be sure you have a firm grip before lifting the oven door off the hinges. Use caution once the door is removed. Do not lay the door on its handle. This could cause dents or scratches.

(Continued on following page)

3

Installation Instructions

Pre-Installation Checklist cont.

Place the oven on a table or platform even with the cutout opening. (Platform must support 150 lbs. single, 275 lbs. double.)

Remove the bottom trim from the top of the oven. It will be installed at the end of the installation process. The trim is wrapped separately and taped to the top of the unit.

4

Installation Instructions

A1

Allow 7/8"

for overlap of

oven over side

edges of cutout

Allow a minimum of 20”

Allow a minimum of 20"

for clearance to adjacent

corners, drawers, walls,

corners, drawers, walls, etc.

etc. when door is open

when door is open

Cutout for Single Built-In Oven

Allow 7/8” for overlap of oven over side edges of cutout

2” x 4” or

2" x 4" or

equivalent

runners

level with bottom of cutout

20”

20"

overlap of oven top and bottom

Cabinet

Width

27”

27"

Cutout

Width

25” Min.

25" MIN.

25 1/4” Max.

25 1/4" MAX.

Allow 1”

Allow 1" for

minimum for overlap of oven top and bottom

of cutout

10”

10"

Junction Box

Location

Cutout

Height

27 5/8" MIN.

27 5/8” Min.

28 1/8" MAX.

28 1/8” Max.

Recommended

cutout location

minimum cutout location

from floor

from floor 32 1/2”

32 1/2"

above base

Alternate junction box location

22" Min.

22” Min. above

rail

base rail

5”

5"

Alternate Junction Box Location

Cabinet Width 27”

Recommended Minimum Cutout Location from Floor 32 1/2”

Cutout Depth 23 1/2” Min.

Cutout Width 25” Min.

25 1/4” Max.

Cutout Height 27 5/8” Min.

28 1/8” Max.

NOTE: If the cabinet does not have a front frame and the sides are less than 3/4” thick, shim both sides equally to establish the cutout width.

If the cabinet does not have a solid bottom, two braces or runners must be installed level with the bottom of the cutout to support the weight of the oven. For single ovens, the runners and braces must support 150 lbs.

NOTE: If marks, blemishes or the cutout opening are visible above the installed oven, it may be necessary to add wood shims under the runners and front trim until the marks or opening are covered.

2” x 4” or equivalent

2" x 4" or

runners level with

Equivalent

bottom of cutout

Runners

24”

24"

18”

18"

27”

27"

This oven is not approved for stackable or side by side installation.

5

Installation Instructions

A2

Allow 7/8"

for overlap of

oven over side

edges of cutout

Allow a minimum of 20”

Allow a minimum of 20"

for clearance to adjacent

corners, drawers, walls,

corners, drawers, walls, etc.

etc. when door is open

when door is open

Cutout for Double Built-In Oven

Allow 7/8” for overlap of oven over side edges of cutout

2" x 4" or

equivalent

2” x 4” or

runners

equivalent runners

20”

20"

overtlap of oven

top and bottom

Cabinet

Width

27”

27"

Cutout

Width

25” Min.

25" MIN.

25 1/4” Max.

25 1/4" MAX.

Alternate

junction

box

location

Allow 1” for

Allow 1" for

overlap of oven top and bottom of cutout

of cutout

Junction Box

Location

10”

10"

above base

Cutout

Height

49 11/16" MIN.

49 11/16” Min.

50 1/8" MAX.

50 1/8” Max.

Recommended

cutout location

minimum cutout location

from floor

from floor 13 1/4”

13 1/4"

44”

44"

Above

base rail

rail

5"

5”

Cabinet Width 27”

Recommended Minimum Cutout Location from Floor 13 1/4”

Cutout Depth 23 5/8” Min.

Cutout Width 25” Min.

25 1/4” Max.

Cutout Height 49 11/16” Min.

50 1/8” Max.

NOTE: If the cabinet does not have a front frame and the sides are less than 3/4” thick, shim both sides equally to establish the cutout width.

If the cabinet does not have a solid bottom, two braces or runners must be installed to support the weight of the oven. For double ovens, the runners and braces must support 275 lbs.

NOTE: If marks, blemishes or the cutout opening are visible above the installed oven, it may be necessary to add wood shims under the runners and front trim until the marks or opening are covered.

Suitable Bracing to Support

SUITABLE

Runners

BRACING TO SUPPORT RUNNERS

6

C

L

18”

18"

OVER CENTERLINE

Over Centerline

OF CABINET

of Cabinet

2” x 4” or

2" x 4" or EQUIVALENT

equivalent

RUNNERS

runners level with bottom of cutout

Installation Instructions

A3

Cutout for Single Built-In Oven Under Counter

Gas or electric cooktops

Gas or electric cooktops may

may be installed over this

be installed over this oven.

oven. See cooktop installation

See cooktop installation

instructions for cutout size.

See label on top of oven for

approved cooktop models.

25”

25"

Top and/or side fillers may be necessary if unit is positioned between existing cabinets. Be sure they are attached securely, since they will anchor the oven in the cabinet.

25” Min.

25" MIN.

25 1/4” Max.

25 1/4" MAX.

27 5/8” Min.

27 5/8" MIN.

28 1/8” Max.

28 1/8" MAX.

240V / 208V

Junction Box

Junction Box Location

Location

Allow 1”

Allow 1"

unit overlap

all edges

Gas or electric connections for gas cooktop must be

Gas and electrical connections

located in an adjacent

for gas cooktop must be located

accessible location

in an adjacent accessible

to the right

location to the right.

5”

5"

22" MIN.

22” Min.

Above

Above Support

Support

Platform

32"

32” Typical

Typical

Countertop

Height

3/4" Support

3/4”

Platform

Support Platform

Required

MUST SUPPORT 150 LBS.

24”

24"

NOTE: This oven is not approved to be installed under a solid disk, induction or downdraft modular cooktop.

7

Installation Instructions

B

Electrical Connections

ATTENTION INSTALLER

All electric wall ovens must be hard wired (direct wired) into an approved junction box. A plug and receptacle is NOT permitted on these products.

DO NOT shorten the flexible conduit. The conduit strain relief clamp must be securely attached to the junction box and the flexible conduit must be securely attached to the clamp. If the flexible conduit will not fit within the clamp, do not install the oven until a clamp of the proper size is obtained.

NOTE TO ELECTRICIAN: The 3 power leads supplied with this appliance are UL recognized for connection to heavier gauge household wiring. The insulation of these 3 leads is rated at temperatures much higher than the temperature rating of household wiring. The current carrying capacity of the conductor is governed by the wire gauge and the temperature rating of the insulation around the wire.

Turn off the circuit breaker or remove

B1

fuses to the oven branch circuit.

With the oven supported on a table or

B2

platform in front of the cabinet opening, connect the flexible conduit to the electrical junction box as shown below. Position the conduit in such a manner that it will lie on top of the oven in a natural loop when the oven is installed. You will need to purchase an appropriate strain relief clamp to complete the connection of the conduit to the junction box.

Conduit 48 1/2” long

Junction Box Location

5”

BARE

GROUND

BLACK

RED

WHITE

GROUND

WIRE

WARNING: Improper

connection of aluminum house

wiring to copper leads can result in an electrical hazard or fire. Use only connectors designed for joining copper to aluminum and follow the manufacturer’s recommended procedure closely.

Place oven on a support to assist in connecting conduit

8

Strain Relief Clamp (not included) must be used at Junction Box

(Continued on following page)

Installation Instructions

B

Electrical Connections cont.

B3

New Construction and Four-Conductor Branch Circuit Connection

• When installing in new construction, or

• When installing in a mobile home, or

• When installing in a recreational vehicle, or

• When local codes do not permit grounding

through neutral:

a. Cut the neutral (white) lead from the crimp.

Re-strip the neutral (white) lead to expose the proper length of conductor.

Ground Wire

Junction Box Cover

b.

Attach the appliance grounding lead (green or bare copper) in accordance with local codes. If the residence grounding conductor is aluminum, see WARNING on page 8.

c.

Connect the oven neutral (white) lead to the branch circuit neutral (white or gray) in accordance with local codes, using a wire nut.

B4

Three-Conductor Branch Circuit Connection

When connecting to a three-conductor branch circuit, if local codes permit:

a. Connect the bare oven ground conductor

with the crimped neutral (white) lead to the branch circuit neutral (white or gray in color), using a wire nut.

Ground and Neutral Wires

Junction Box Cover

b.Connect the oven red lead to the branch

circuit red lead in accordance with local codes, using a wire nut.

c. Connect the oven black lead to the branch

circuit black lead in accordance with local codes, using a wire nut. If the residence red, black or white leads are aluminum conductors, see WARNING on page 8.

d. Install Junction Box Cover.

d. Connect the oven red lead to the branch

circuit red lead and the oven black lead to the branch circuit black lead in accordance with local codes, using wire nuts. If the residence red, black or white leads are aluminum conductors, see WARNING on page 8.

e. Install Junction Box Cover.

9

Installation Instructions

C

Securing the Oven in the Opening

C1 C2

Sliding the Oven Into the Opening

a. Loop (do not tie) a 36” string around the

conduit before the oven is slid into place. This will keep the conduit from falling behind the oven.

a. Drill through the mounting holes (top and

Pull out on string loop while pushing the oven into the cabinet

b. Lift oven into cabinet cutout using the oven

opening as a grip. Carefully push against oven front frame. Do not push against outside edges.

Drilling the Pilot Holes and Mounting the Oven

NOTE: Before drilling the pilot holes, make sure the oven is pushed as far back into the opening as it will go and centered.

bottom) of the side trim, for the #8 screws provided.

The screws must

Mounting

Hole

Locations

be a minimum of 1/4” from the front of the cutout.

c. As you slide the oven back, pull the string

so that the conduit will lie on top of the oven in a natural loop.

d. When you are sure the conduit is out of the

way, slide the oven 3/4 way back into the opening. Remove the string by pulling on one end of the loop.

WARNING:

screws must be used. Failure to

do so could result in the oven falling out of the cabinet causing serious injury.

b. Secure the oven to cabinet with screws

provided.

NOTE: If the cabinet is particle board, you must use #8 x 3/4” particle board screws. These may be purchased at any hardware store.

10

Mounting

(Continued on following page)

Installation Instructions

To install a single metal bottom trim assembly (on some models), use sections C3 and C4. To install a metal bottom trim with a plastic bottom trim (on some models), use sections C3–C5.

C3 C5

Preparing for the Bottom Trim Installation

a. With oven installed, take the bottom trim

and center it on the bottom front edge of the cabinet opening.

b. Using the trim

as a template, mark the center

With Lower Trim in Position, Mark (3) Mounting Hole Locations

of each slot (three total) where the mounting holes will be drilled.

c. Remove the trim.

d. Drill pilot holes into the

Remove Lower Trim Before Pre-drilling Mounting Holes

center of each template mark.

C4

Installing the Metal

a. Make sure flat side is up on the plastic

b. Find the key slot on the back of the trim.

c. Match the key slot with the rivet on the

Bottom Trim

Installing the Plastic Bottom Trim

bottom trim.

bottom of the side trim, and lower the trim onto the rivet.

(on some models)

Key Hole Slot and Wide Flange at Top

a. Place the bottom metal trim centered over

the pre-drilled mounting holes. Tape the edges of the trim down to maintain the alignment.

Trim Screws

Side Trim

Metal Lower Trim

Side Trim

b. Using three trim screws provided, secure

the bottom trim to the bottom edge of the cabinet.

IMPORTANT: If this unit is ever removed from the cabinet or the oven is ever pulled out for service, the trim must be removed first or damage to the trim will occur.

Lower Trim Mounting Rivet on End of Metal Lower Trim

d. Push the trim down, at both ends, until it

snaps into place.

Push Trim Down at Both Ends Until it Snaps Into Place

CAUTION: Be sure you

do not tip the oven forward

during installation or you may

bend the bottom trim. The bottom trim provides an opening for cooling air to enter the cabinet. This opening should never be blocked.

11

Installation Instructions

D

Replacing the Oven Door

NOTE: may need help lifting the door high enough to slide it into the hinge slots. Do not lift the door by the handle.

D1

The oven door is heavy. You

Lift the oven door by placing one hand on each side. The door is heavy, so you may need help. Do not lift the door by the handle.

D3

D4

D5

Open the oven door as far as it will open.

Push the hinge locks up against the front frame of the oven cavity, to the locked position.

Hinge in Locked Position

Notch of Hinge Securely Fitted into Bottom of Hinge Slot

Close the oven door.

With the door at the same angle as

D2

the removal position (half way between the closed and broil stop position, seat the notch of the hinge arm into the bottom edge of the hinge slot. The notch of the hinge arm must be fully seated into the bottom of the slot.

Hinge Arm

Bottom Edge of Slot

Hinge Notch

12

Installation Instructions

Pre-Test Checklist

Remove all protective film, if present, and any stickers.

Check to be sure that all wiring is secure and not pinched or in contact with moving parts.

Operation Checklist

Remove all items from the inside of the oven.

Check that conduit is securely connected to the junction box.

Turn on the power to the oven. (Refer to your Owner’s Manual.) Verify that the bake and broil units, and all cooking functions operate properly.

Check that the circuit breaker is not tripped nor the house fuse blown.

See your Owner’s Manual for troubleshooting list.

Check that the bottom trim is installed properly (see page 11).

Check to be sure the mounting screws are installed and flush with the side trim (see page 10).

NOTE TO ELECTRICIAN: The power leads supplied with this appliance are UL recognized for connections to larger gauge household wiring. The insulation of these leads is rated at temperatures much higher than the temperature rating of household wiring. The current carrying capacity of a conductor is governed by the wire gauge and also the temperature rating of the insulation around the wire.

NOTE: ALUMINUM WIRING

A. WARNING:

CONNECTION OF ALUMINUM HOUSE WIRING TO THE COPPER LEADS CAN RESULT IN AN ELECTRICAL HAZARD OR FIRE.

IMPROPER

13

B. Splice copper wires to aluminum

wiring using special connectors designed and UL approved for joining copper to aluminum, and follow the manufacturer’s recommended connector procedure closely.

NOTE: Wire used, location and enclosure of splices, etc., must conform to good wiring practice and local codes.

NOTES

14

NOTES

15

NOTES

16