GE JKP30DP, JKP35DP, JKP30SMSS, JKP30SPSS, JKP35SMSS Installation Instructions Manual

...
CUTOUT FOR SINGLE OVENS IN WALL CABINET
NOTE: If the cabinet does not have a front frame and the sides are less than ¾” (1.9 cm) thick, shim both sides equally to establish the cutout width.
A2
BEFORE YOU BEGIN
Read these instructions completely and carefully.
IMPORTANT — Save these
instructions for local inspector’s use.
IMPORTANT — Observe all
governing codes and ordinances.
• Note to Installer – Be sure to leave these instructions with Consumer.
• Note to Consumer – Keep these instructions for future reference.
• Skill level – Installation of this appliance requires a qualified installer or electrician.
Proper installation is the responsibility of the installer.
Product failure due to improper installation is not covered under Warranty.
Installation Instructions 27" & 30" Electric Built-In Wall Ovens
31-10730-1
08-09 JR
FOR YOUR SAFETY:
WARNING
:
Before beginning the installation, switch power off at the service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
Be sure the oven is securely installed in a cabinet that is firmly attached to the house structure. Weight on the oven door could cause the oven to tip and result in injury. Never allow anyone to climb, sit, stand or hang on the oven door.
Make sure the wall coverings, counters and cabinets around the oven can withstand the heat (up to 200°F [93.3°C]) generated by the oven.
Questions? Call 1.800.GE.CARES (1.800.432.2737) or visit www.GEAppliances.com
In Canada, call 1.800.561.3344 or visit www.GEAppliances.ca
MATERIALS YOU MAY NEED
Junction Box Wire Nuts Strain Relief Clamp for 1/2" Conduit 36" (91 cm) of String
TOOLS YOU MAY NEED
1/8" Drill Bit and Electric or Hand Drill Phillips Screwdriver Wire Strippers
REMOVE PACKAGING MATERIALS
Failure to remove packaging materials could result in damage to the appliance. Remove all packing parts from oven, racks and heating elements. Remove protective film and labels on the outer door and control panel. Also, remove plastic on trims and panel, all tape around the oven and any shipping screws securing the oven to the base pad. Open oven door and remove literature pack and oven racks. Remove the bottom trim from the top of the oven. It will be installed at the end of the installation process. The trim is wrapped separately and taped to the top of the unit.
1
PREPARE THE OPENING (FOR INDOOR USE ONLY)
NOTE: If the cabinet does not have a solid bottom, two braces or runners must be installed to support the weight of the oven. For single ovens, the runners and braces must support 200 lbs (91 kg). For double ovens, the runners and braces must support 375 lbs. (170 kg).
NOTE: If marks, blemishes or the cutout opening are visible above the installed oven, it may be necessary to add wood shims under the runners and front trim until the marks or opening are covered.
NOTE: If the cabinet does not have a front frame and the sides are less than ¾" (1.9 cm) thick, shim both sides equally to establish the cutout width.
2
ATTENTION INSTALLER: All electric wall ovens must be hard-wired (direct-wired)
into an approved junction box. A plug and receptacle is NOT permitted on these products.
These ovens are not approved for stackable installations.
Cutout – observe all dimensions and requirements.
Cutout – observe all dimensions and requirements.
2" (5.1 cm) Min.
30.5" (77.5 cm)
Center Line Center Line
Side-by-Side Installations (30" only)
Install two ovens in separate cutouts.
Dimension Dimension Description 27" Single Oven 30" Single Oven
A Cabinet Width 27" (68.6 cm) 30" (76.2 cm) B Cutout Width 25" (63.5 cm) min. 28
1
2" (72.4 cm) min.
25
1
4" (64.1 cm) max. 285⁄8" (72.7 cm) max.
C Cutout Height 275⁄8" (70.2 cm) min. 271⁄4" (69.2 cm) min.
28
1
8" (71.4 cm) max. 275⁄16" (69.4 cm) max.
D Overlap of Oven Over 1" (2.5 cm)
11
16" (1.75 cm)
Side Edges of Cutout
E Clearance to 20" (50.8 cm) min. 21" (53.3 cm) min.
Adjacent Corners, Drawers, Walls, etc., When Door Is Open
F Overlap of Oven 1" (2.5 cm) min. 1" (2.5 cm) min.
Top of Cutout
G Overlap of Oven 1" (2.5 cm) min. 1
1
4" (3.2 cm)
Bottom of Cutout
H Junction Box Location 83⁄4" (22.2 cm) max. 91⁄2" (24.1 cm) max.
right side only right side only
CUTOUT FOR DOUBLE OVENS
(with Upper Microwave Oven)
NOTE: If the cabinet does not have a front frame and the sides are less than ¾" (1.9 cm) thick, shim both sides equally to establish the cutout width.
D2
Dimension 27" Oven 30" Oven
Dimension Description with Microwave with Microwave
A Cabinet Width 27" (68.6 cm) 30" (76.2 cm) B Cutout Width 25" (63.5 cm) min. 28
1
2" (72.4 cm) min.
251⁄4" (64.1 cm) max. 285⁄8" (72.7 cm) max.
C Cutout Height 41
1
8" (104.5 cm) min. 423⁄16" (107.2 cm) min.
41
1
4" (104.8 cm) max. 421⁄4" (107.3 cm) max.
D Overlap of Oven 1" (2.5 cm)
11
16" (1.75 cm)
Over Side Edges
of Cutout
E Clearance to Adjacent 20" (50.8 cm) min. 21" (53.3 cm)
Corners, Drawers, Walls, etc., When Door Is Open
F Overlap of Oven 1" (2.5 cm) min. 1" (2.5 cm) min.
Top of Cutout
G Overlap of Oven 1" (2.5 cm) min. 11⁄4" (3.2 cm)
Bottom of Cutout
H Junction Box Location 83⁄4" (22.2 cm) max. 91⁄2" (24.1 cm) max.
right side only right side only
Continue to Section 3.
Suitable Bracing to Support Runners
C
L
21 5/8"
(54.9 cm) Over
Centerline of Cabinet
2" x 4" (5 cm x 10 cm)
or Equivalent Runners Level
with Bottom of Cutout
CUTOUT FOR SINGLE OVENS – UNDER COUNTER
NOTE: These ovens are only approved to be installed under the specific models as labeled on the unit.
B2
Dimension Dimension Description 27" Single Oven 30" Single Oven
A Cabinet Width 25" (63.5 cm) min. 281⁄2" (72.4 cm) min.
25
1
4" (64.1 cm) max. 285⁄8" (72.7 cm) max.
B Cutout Height 275⁄8" (70.2 cm) min. 271⁄4" (69.2 cm) min.
281⁄8" (71.4 cm) max. 275⁄16" (69.4 cm) max.
C Unit Overlap Top 1" (2.5 cm) 1" (2.5 cm) D Unit Overlap Bottom 1" (2.5 cm) 11⁄4" (3.2 cm) E Unit Overlap Side Edges 1" (2.5 cm)
11
16" (1.75 cm)
F Junction Box Location 83⁄4" (22.2 cm) max. 91⁄2" (24.1 cm) max.
right side only right side only
Continue to Section 3.
NOTE: One cooktop may be centered over either
oven in the side-by-side installation.
Cutout – observe all dimensions and requirements.
2" (5.1 cm) Min.
30.5" (77.5 cm)
Center Line Center Line
Side-by-Side Installations (30" only)
Install two ovens in separate cutouts.
Cooktop
Cutout – observe all dimensions and requirements.
CUTOUT FOR INSTALLATION OVER A WARMING DRAWER
NOTE: Install the oven only with specific models listed on the label located on top of the oven.
NOTE: Additional clearances between cutouts may be required. Check to be sure the oven
supports above the Warming Drawer location do not obstruct the required interior depth and height.
When installing a Warming Drawer below a single or double oven, a separate 120V, 60 HZ, properly grounded receptacle must be installed. Refer to installation instructions packed with the Warming Drawer for specific installation requirements.
E2
Anti-Tip Block Against Rear Wall Per Warming Drawer Requirement
2" (5.1 cm) Min.
Per Warming Drawer Requirement
Continue to Section 3.
DESIGN INFORMATION
SINGLE OVEN INSTALLATIONS
The single oven may be installed in a cabinet alone or above a warming drawer. The single oven may also be installed below a countertop or below specified cooktops. See the label on top of the oven for approved models.
DOUBLE OVEN INSTALLATIONS
A double oven may be installed in a cabinet alone or above a warming drawer. See the label on top of the oven for approved models.
IMPORTANT: Always refer to individual installation instructions packed with each product for specific requirements.
CUTOUT FOR DOUBLE OVENS
(2 Thermal Ovens)
NOTE: If the cabinet does not have a front frame and the sides are less than ¾” (1.9 cm) thick, shim both sides equally to establish the cutout width.
C2
Dimension Dimension Description 27" Double Oven 30" Double Oven
A Cabinet Width 27" (68.6 cm) 30" (76.2 cm) B Cutout Width 25" (63.5 cm) min. 28
1
2" (72.4 cm) min.
25
1
4" (64.1 cm) max. 285⁄8" (72.7 cm) max.
C Cutout Height 4911⁄16" (126.2 cm) min. 5113⁄16" (131.6 cm) min.
50
1
8" (127.3 cm) max. 5115⁄16" (131.9 cm) max.
D Overlap of Oven 1" (2.5 cm)
11
16" (1.75 cm)
Over Side Edges
of Cutout
E Clearance to Adjacent 20" (50.8 cm) min. 21" (53.3 cm) min.
Corners, Drawers, Walls, etc., When Door Is Open
F Overlap of Oven 1" (2.5 cm) min. 1" (2.5 cm) min.
Top of Cutout
G Overlap of Oven 1" (2.5 cm) min. 11⁄4" (3.2 cm)
Bottom of Cutout
H Junction Box Location 8
3
4" (22.2 cm) max. 91⁄2" (24.1 cm) max.
right side only right side only
J Height to Bottom of 44" (111.8 cm) 47" (119.4 cm)
Junction Box
K Recommended 13
1
4" (33.7 cm) 12" (30.5 cm)
Cutout Location from
Floor
Continue to Section 3.
DOOR REMOVAL (recommended)
NOTE: Door removal is not a requirement for installation of the product but is an added convenience.
To remove the door:
A. Open the oven door as far as it will go.
B. Push both hinge locks down toward the door
frame to the unlocked position. This may require a flat-blade screwdriver. DO NOT LIFT THE DOOR
BY THE HANDLE!
C. Place hands on both sides of the door
and close the oven door to the removal position (approximately 1"–2" [2.5 cm–5.1 cm] from the closed position).
D. Lift the door up and out until the hinge arms clear
the slots. NOTE: The oven door is very heavy. Be sure you have a firm grip before lifting the oven door off the hinges. Use caution once the door is removed. Do not lay the door on its handle. This could cause dents or scratches.
3
ELECTRICAL REQUIREMENTS
WARNING
:
This appliance must be properly grounded.
WARNING
:
To prevent fire or shock, do not use an extension cord with this
appliance.
WARNING
:
To prevent shock, remove house fuse or open circuit breaker before
beginning installation.
WARNING
:
Improper connection of aluminum house wiring to copper leads can result in an electrical hazard or fire. Use only connectors designed for joining copper to aluminum and follow the manufacturer’s recommended procedure closely.
We recommend you have the electrical wiring and hookup of your appliance connected by a qualified electrician. After installation, have the electrician show you how to disconnect power from the appliance.
You must use a single-phase, 120/208 VAC or 120/240 VAC, 60 Hertz electrical system. If you connect to aluminum wiring, properly installed connectors approved for use with aluminum wiring must be used.
Effective January 1, 1996, the National Elec
trical Code requires that new construction (not existing) utilize a four-conductor connection to an electric oven. When installing an electric oven in new construction, a mobile home, recreational vehicle or an area where local codes prohibit grounding through the neutral conductor, refer to the section on four-conductor branch circuit connections.
Check with your local utilities for electrical codes which apply in your area. Failure to wire your oven according to governing codes could result in a hazardous condition. If there are no local codes, your oven must be wired and fused to meet the National Electrical Code, NFPA No. 70 – latest edition, available from the National Fire Protection Association.
4
ELECTRICAL REQUIREMENTS (CONT.)
This appliance must be supplied with the proper voltage and frequency and connected to an individual, properly grounded branch circuit, protected by a circuit breaker or fuse. See the rating plate located on the oven frame to determine the rating of the product.
Use the chart below to determine the minimum recommended dedicated circuit protection:
DO NOT shorten the flexible conduit. The conduit strain relief clamp must be securely attached to the junction box and the flexible conduit must be securely attached to the clamp. If the flexible conduit will not fit within the clamp, do not install the oven until a clamp of the proper size is obtained.
The 3 power leads supplied with this appliance are suitable for connection to heavier gauge household wiring. The insulation of these 3 leads is rated for temperatures much higher than the temperature rating of the household wiring. The current-carrying capacity of the conductor is governed by the wire gauge and the temperature rating of the insulation around the wire.
4
Recommended
KW Rating KW Rating Circuit Size
240V 208V (Dedicated)
≤4.8 KW ≤4.1 KW 20 Amp
4.9 KW–7.2 KW 4.2 KW–6.2 KW 30 Amp
7.3 KW–9.6 KW 6.3 KW–8.3 KW 40 Amp
9.7 KW–12.0 KW 8.4 KW–10.4 KW 50 Amp
Rating plate is located on the oven side trim,
side front frame or lower front frame.
MOUNT THE OVEN
WARNING
:
Mounting screws must be used. Failure to do so could result in the oven falling out of the cabinet, causing serious injury.
NOTE: Before drilling the pilot holes, make sure the oven is pushed as far back into the opening as it will go and is centered.
NOTE: If the cabinet is particle board, you must use #8 x ¾" particle board screws. These may be purchased at any hardware store.
A. Drill through the mounting holes (top and
bottom) of the side trim for the #8 mounting screws provided.
B. Secure the oven cabinet with the screws
provided.
9
Mounting
Hole
Locations
(hole locations
may vary)
BOTTOM TRIM INSTALLATION
A. With oven installed, take the bottom trim and
center it on the bottom front edge of the cabinet opening.
B. Using the trim as a template, mark the center
of each slot (two total) where the mounting holes will be drilled.
C. Remove the trim.
D. Drill pilot holes into the center of each template
mark.
E. Place the bottom metal trim centered over
the predrilled mounting holes. Tape the edges of the trim down to maintain the alignment.
F. Using two trim screws provided, secure the bottom
trim to the bottom edge of the cabinet.
10
IMPORTANT: If this unit is ever removed from the cabinet or the oven is ever pulled out for service, the bottom trim must be removed first or damage to the trim will occur.
REPLACING THE OVEN DOOR
NOTE: The oven door is heavy. You may need help lifting the door high enough to slide it into the hinge slots. Do not lift the door by the handle.
A. Lift the oven door by grasping each side.
B. With the door at the same angle as the removal position (approximately
1"–2" [2.5 cm–5.1 cm] from the closed position), seat the notch of the hinge arm into the bottom edge of the hinge slot. The notch of the hinge arm must be fully seated into the bottom of the slot.
C. Fully open the door. If the door will not fully open, the indentation is not
seated correctly in the bottom edge of the slot.
D. Push the hinge locks up against the front frame of the oven cavity,
to the locked position.
E. Close the oven door.
11
FINAL INSTALLATION CHECKLIST
Check to make sure the circuit breaker is closed (RESET) or the circuit fuses are replaced.
Be sure power is in service to the building.
Check that all packing material and tape have been removed. Failure to remove these materials
could result in damage to the appliance once the appliance has been turned on and surfaces have heated.
Remove all items from inside the oven.
Check to be sure that the mounting screws are installed and flush with the side trim
(see Section 9).
Check that the bottom trim is installed properly (see Section 10).
OPERATION CHECKLIST
Turn on the power to the oven (refer to your Owner’s Manual). Verify that the bake and broil units and all cooking functions operate properly.
See your Owner’s Manual for the troubleshooting list.
Be sure all of the oven controls are OFF before leaving the oven.
12
Hinge Slot
Hinge Arm
Hinge Unlocked Position
Hinge Clears Slot
The Screws Must Be a Minimum of 1/4" (6 mm) From the Front of the Cutout.
For 27" (68.6 cm) Models with Lower Trim in Position, Mark (2) Mounting Hole Locations Here
Remove Lower Trim Before Predrilling Mounting Holes
For 30" (76.2 cm) Models with Lower Trim in Position, Mark (2) Mounting Hole Locations Here
Trim Screw Locations for 27" (68.6 cm) Models with Lower Trim
Side Trim
Metal Lower Trim
Side Trim
Trim Screw Locations for 30" (76.2 cm) Models with Lower Trim
Hinge in Locked Position
Notch of Hinge Securely Fitted Into Bottom of Hinge Slot
Bottom Edge of Slot
Hinge Arm
Hinge Notch
MAKE ELECTRICAL CONNECTIONS
WARNING
:
Switch power off at the service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
Place oven on table or platform even with the cutout opening. For a single oven, the platform must support 200 lbs. (91 kg); and for a double oven, the platform must support 375 lbs. (170 kg). Connect the flexible conduit to the electrical junction box as shown below*. Position the conduit in such a manner that it will lie on top of the oven in a natural loop when the oven is installed. You will need to purchase an appropriate strain relief clamp to complete the connection of the conduit to the junction box.
* Ovens come equipped with a 48" long conduit. If a longer conduit is desired, there may be one
available for your model. To check availability or order parts, call 1.800.GE.CARES.
5
THREE-CONDUCTOR BRANCH CIRCUIT CONNECTION
NOTE: If residence leads are aluminum conductors, see WARNING in Section 4, Electrical Requirements. When connecting to a three-conductor branch circuit, if local codes permit:
A. Connect the bare oven ground conductor with the crimped
neutral (white) lead to the branch circuit neutral (white or gray in color), using a wire nut.
B. Connect the oven red lead to the branch circuit red lead
and the oven black lead to the branch circuit black lead in accordance with local codes, using wire nuts.
C. Install junction box cover.
6
Junction Box
Conduit
Bare Ground
Red White
Black
Strain Relief Clamp (not included) Must Be Used at Junction Box
Place Oven on a Support to Assist in Connecting Conduit
Ground and Neutral Wires
Junction Box Cover
Ground Wire
FOUR-CONDUCTOR BRANCH CIRCUIT CONNECTION
NOTE: If residence leads are aluminum conductors, see WARNING in Section 4, Electrical Requirements.
A. Cut the neutral (white) lead from the crimp. Re-strip the neutral (white) lead to expose
the proper length of conductor.
B. Attach the appliance grounding lead (green or bare copper)
in accordance with local codes. If the residence grounding conductor is aluminum, see WARNING in Section 4.
C. Connect the oven neutral (white) lead to the branch circuit
neutral (white or gray) in accordance with local codes, using a wire nut.
D. Connect the oven red lead to the branch circuit red lead
and the oven black lead to the branch circuit black lead in accordance with local codes, using wire nuts.
NOTE: If the residence red, black or white leads are aluminum conductors, see WARNING in Section 4.
E. Install junction box cover.
7
SLIDE OVEN INTO OPENING
A. Loop (do not tie) a 36” (91 cm) string around the conduit before the oven is slid into place.
This will keep the conduit from falling behind the oven.
B. Lift oven into cabinet cutout
using the oven opening as a grip. Carefully push against oven front frame. Do not push against outside edges.
C. As you slide the oven back,
pull the string so that the conduit will lie on top of the oven in a natural loop.
D. When you are sure the
conduit is out of the way, slide the oven ¾ way back into the opening. Remove the string by pulling on one end of the loop.
8
Ground Wire
Junction Box Cover
Pull Out on String Loop While Pushing the Oven Into the Cabinet
Rating plate is located on the microwave oven
inside wall or upper front frame.
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