GE JGRP20BEJ1BB, JGRP20BEJ2BB, JGRP20SEN1SS, JGRP20SEN2SS, JGRP20WEJ1WW Installation Guide
...
Installation
24" Gas
Instructions
Built-In Oven
JGRP20
"_ Questions? Call 800.GE.CARES (800.432.2737) or Visit our Website at: www.GEAppliances.com I
BEFORE YOU BEGIN
Read these instructions and warnings
completely and carefully,
IN THE COMMONWEALTH
OF MASSACHUSETTS:
• This product must be installed by a licensed
plumber or gas fitter.
• When using ball-type gas shut-off valves,
they shall be the T-handle type.
• A flexible gas connector, when used, must
not exceed 3 feet.
• IMPORTANT - Savethese
instructions for local inspector's use.
• IMPORTANT - Observeall
governing codes and ordinances.
• IMPORTANT - Leak testing of the
appliance shall be conducted according to
the manufacturer's instructions.
• Note to Installer- Be sure to leave these
instructions with the Consumer.
• Note to Consumer- Keep these
instructions for future reference.
• Skill level - Installation of this appliance
requires basic mechanical skills.
• Completion time- 1 to 3 hours
• Proper installation is the responsibility
of the installer.
• Product failure due to improper installation
is not covered under the Warranty.
WARNING - Thisappliance must
be properly grounded.
FOR YOUR SAFETY:
-&WARNING -If theinformation
in this manual is not followed exactly, a fire,
explosion or gas leak may result, causing
property damage, personal injury or death.
DO NOT STORE OR USE GASOLINE OR
OTHER FLAMMABLE VAPORS AND LIQUIDS
IN THE VICINITY OF THIS OR ANY OTHER
APPLIANCE!
WHAT TO DO IF YOU
SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not
use any phone in your building.
Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call
the fire department.
Installation and service must be performed by
a qualified installer, service agency or the gas
supplier.
Be sure your oven is installed properly by
a qualified installer or service technician.
Be sure the oven is securely installed in a
cabinet that is firmly attached to the house
structure. Weight on the oven door could
cause the oven to tip, resulting in serious
personal injury or death. Never allow
anyone to climb, sit, lean, stand or hang
on the oven door.
229c4053P578
31-10584 12-03 JR
Installation Instructions
PREPARE TO INSTALL THE OVEN
TOOLS YOU WILL NEED
Drill with 1/8" Bit Safety Glasses
Adjustable Wrench
Ruler or Straightedge
Pipe Wrench
3/16" Hex Socket
Driver
#1 or #2
Phillips Screwdriver
Pencil
12" Spirit Level
Hand or Saber Saw
MATERIALS YOU MAY NEED
Gas line
shut-off valve Pipe joint sealant 1/2" pipe nipple
FOR FLEXIBLE CONNECTION WHERE
LOCAL CODES PERMIT:
• Coated and approved flexible metal tubing
(same 3/4" or 1/2" I.D. as gas supply line)
GAS REQUIREMENTS
You must follow local codes when installing
your built-in oven. Check with your local
utilities for codes and ordinances that apply
in your area. If there are no local codes, you
must follow the National Fuel Gas Code
ANSI/Z223.1 - Latest Edition. To get a copy
write to:
American Gas Association
1515 Wilson Boulevard
Arlington (Rosslyn), VA 22209
This standard does not cover the thermal
efficiency of household cooking gas
appliances since it is regulated by the
Energy Policy and Conservation Act of 1975,
the National Energy Conservation Policy Act
of 1978 and the National Appliance Energy
Conservation Act of 1987.
If the oven is to be installed in a mobile
home, the installation must conform to the
Manufactured Home Construction and
Safety Standard, Title 24, CFR, Part 3280 or,
when not applicable, the Standard for
Manufactured Home Installations ANSI/
A225.1 - Latest Edition and Manufactured
Home Installations, Sites and Communities
ANSI/NFPA 501A, or with local codes. You
can get a copy of the Federal Standard by
writing:
Office of Mobile Home Standards
HUD Building
451 7th Street, S.W.
Washington, D.C. 24010
• Adaptor or connector
FOR RIGID CONNECTION:
• Pipe fittings or union as required
ELECTRICAL REQUIREMENTS
This appliance must be electrically
grounded. Check with your local codes
which apply in your area. If no local
codes apply, the National Electrical Code,
ANSI/NFPA No. 70- Latest Edition must
be followed. Write to:
NATIONAL FIRE PROTECTION
ASSOCIATION
BATTE RYMARCH PAR K
QUINCY, MA 02269
2
Installation Instructions
PREPARE THE OPENING
Cabinet space: 24" min. depth
24" min. width
Cutout: 22 3/16" width
38" height
3/8" min. on either side
(See Fig. 2)
It's best to use a template to make a straight cut.
Place the template on a level base line, 22" to 28"
above the floor. This will place the oven cavity 36"
or 42" above the floor.
24" 24"
39"
I 22" to
I
I 28"*
2 Runners on Fig. 1
11" Centers
* SHOULD BE ADJUSTED TO SUIT BOTH STANDARD
CABINETRY AND DESIRED OVEN WORKING HEIGHT.
2_
j_- 23 3/4"
The cabinet must have solid sides,
back and bottom. The bottom must
be solid either at floor level or with
the bottom edge of the cutout. Any
openings around the gas or electrical outlets
must be sealed. All cabinet openings must be
sealed at the time of installation to prevent
drafts. Drafts will affect safe use of the oven.
SPECIAL NOTES:
• Make sure the oven is installed at the specified
height. The unit has been tested and approved for
installation, in accordance with safety standards at
this height.
• If the floor is to be the solid bottom, two runners,
centered within the cutout opening 11" apart may
be used to support the oven. These runners must
support 130 Ibs. and must be level and straight.
• The wall coverings, countertops and cabinets
around the oven should be able to withstand
temperatures of up to 200°F generated by
the oven.
IF YOU ARE REPLACING A UNIT
THAT HAS A CUTOUT HEIGHT
OF MORE THAN 38":
Shut off the main gas supply before removing
the existing oven. Leave the gas off until the
new hookup is complete.
[] Measure how much your cutout height
exceeds 38".
r-cq
Raise your gas inlet pipe if necessary.
@
Remove the storage drawer.
I
i
I
I Oven
I
I
I
I
I
I
I
I I
3/8" MI N. -_
Wall or
Cabinet
[]
Extend the leg levelers (using a 3/16" hex
socket driver) by the amount measured in
Step B.
B3
Insert the oven into the cutout and adjust the
levelers so that the oven racks are level and
the top of the control panel overlaps the top
of the cutout.
3/16" Slotted
Hex Head
Fig. 3
Leg Leveler
3
Installation Instructions
INSTALL THE OVEN
ELECTRICAL CONNECTIONS
An adequate electrical supply and outlet must be
used to operate the electrical parts of your oven.
r_ The oven cord has a three-prong plug and
must be used with a properly grounded
three-hole outlet with a standard 120 Volt,
60 cycle AC household current.
Install the electrical outlet below the oven
@
on the left side, in a location that is easily
reached through the cabinet doors
(see Fig. 6).
If you do not have a three-hole grounded
[]
outlet, have a qualified electrician change
your old one.
A grounding adaptor will be needed to
@
convert the old one until the outlet can be
replaced. This method is only temporary,
and a qualified electrician should test it to
be sure it meets requirements.
Always unplug the oven cord before making any
electrical repairs to the oven. When unplugging
the oven, always grasp the plug, never the cord.
WARNING: NEVERUSEAN
EXTENSION CORD TO CONNECT THE OVEN
TO THE ELECTRICAL SUPPLY.
WARNING: oonotunderany
circumstances cut or remove grounding
prong from oven cord, Failure to provide
proper polarization may create a hazardous
condition,
Plug with ground prong
properly polarized and
grounded receptacle
g
Polarized receptacle
properly grounded
Metal Eyelet
Ground
Rece
Plate Mountin(
Screw
I-_ GAS CONNECTIONS
WARNING: oonotoperate
the burners of this oven when using L.P.
(bottled) gas before converting the pressure
regulator and burner orifice for L.P. gas
usage.
See page 2 for all gas requirements.
_] Shut off the gas supply at the shut-off valve.
_'] Remove the existing oven (if necessary).
_'] Discard any old or used connectors.
WARNING: Never reuse old
flexible connectors. The use of old flexible
connectors can cause gas leaks and
personal injury. Always use new connectors
when installing a gas appliance.
[_] Be sure no strain has been placed on the
connecting line assembly.
To prevent any leaks, use a pipe joint
compound that resists the action of L.R gas
on the male outside threads.
Use a 1/2" gas inlet pipe.
The hole for the inlet pipe should be 8 1/2"
min. to 9 5/8" max. right of the centerline
and 23" behind the front surface of the
cabinet.
22"
I
8 1/2"
_MIN_
9 5/8;'
J MAX.
i
Fig. 6
[
22"
to
28"
1
Preferred Method
Fig. 4
Temporary Method
Fig. 5
Recommended Main Shut-OFF Location
(The regulator also has a shut-off lever)
[] Install a shut-off valve to the pipe.
[_ Remove the storage drawer and the
oven door.
4
Installation Instructions
GAS CONNECTIONS (cont.)
Ill Place the oven in the cutout.
r_ Level the oven:
1. Place a spirit level on one of the oven
racks.
2. If the oven is not level, adjust the leg
levelers.
3. Remove regulator cover at the back of
the storage drawer area by removing
4 screws.
With the oven in place, the pressure
regulator inlet is accessible through the
opening in the main back.
_] Through this opening connect:
1. The flexible connection and the adaptor
(see Fig. 7).
or
2. The rigid pipe connection and union to the
shutoff valve (see Fig. 8).
Pressure Regulator Adantor
with Built-In \ _"
Shut-Off r° __
Flexible Connection
CHECK FOR LEAKS
44,WARNING: DO NOT USE OPEN
FLAME TO CHECK FOR LEAKS!
r_ Apply a soap solution to all connections:
supply line, manifold and oven.
_'] Turn on the main gas supply.
_'] Check for any bubbles to form.
[_] Turn off main gas supply.
[_] Stop any leaks found.
[_] Turn main gas supply on to make sure all
leaks were stopped.
r-G-] Replace the regulator cover using the 4
screws previously removed.
WARNING: ALL LEAKS MUST BE
STOPPED BEFORE ATTEMPTING TO LIGHT
BURNERS.
PRESSURE TEST INFORMATION
The maximum allowable pressure for the
regulator is 14" W.C.
Va,ve
II
FLEXIBLEHOOK-UP
Pressure Regulator Union
"_ Regulator t_
RIGID HOOK-UP
_-_ -Iqghten the fitting.
WARNING: DO NOT FORCE!
FORCING COULD DAMAGE THE FITTING,
TUBING OR CAUSE LEAKING.
Regulator
Cover
Fig. 7
Cover
Fig. 8
The minimum pressure needed to check the
regulator setting is 11" W.C. for L.P. gas and
5" W.C. for Natural.
CAUTION: The range and
its individual shutoff valve must be
disconnected from the gas supply piping
system during any pressure testing of the
gas supply system at test pressures in
excess of 1/2 psig (pound per square inch
gauge).
The range must be isolated from the gas supply
piping system by closing its individual manual
shut-off valve during any pressure testing of the
gas supply system at test pressures equal to or
less than 1/2 psig.
5
Installation Instructions
INSTALL THE OVEN (CONT.)
I-8-1CHECK THE BURNER FLAMES
FOR NATURAL GAS
The oven is factory-adjusted for use with Natural
Gas in most areas. But, since the gas in some
areas may vary, you should check all adjustments
described below. If you are to use L.P. Gas, see
L.P.Adjustments at the back of this guide.
NOTE: Bake and broil flame must be checked
with the door closed to properly check flame
characteristics. To properly check the bake burner,
the oven bottom and oven baffle must be removed.
Turn on the bake or broil burner.
As you watch the flame with the oven door
closed, check the following through the oven
door window:
1. Burner flames should not flutter or blow
away from the burner.
2. They should be blue in color with no trace
of yellow.
3. The inner cone of the flame should be
approximately 1/2" to 3/4" long.
BURNERS SHOULD BE CHECKED FREQUENTLY.
I-9-1MAKE THE BURNER FLAME
ADJUSTMENTS (CONT.)
[] Use a screwdriver to loosen the air shutter
screw.
1. If the flames were yellow, open the air
shutter more than the original setting.
2. If the flames blew away or fluttered from
the burner, close the air shutter more than
the original setting.
Make the adjustment.
r-G-] Retighten the air shutter screw.
[] Close the door and recheck the flame.
When the results are satisfactory:
1. Replace the orifice fitting cover.
2. Replace the oven baffle (flame spreader).
3. Replace the oven bottom.
BROIL BURNER
I_] The broil burner is located and accessible in
the top rear of the oven.
Use a screwdriver to loosen the air shutter
adjustment screw.
I-9-1MAKE THE BURNER FLAME
ADJUSTMENTS
BAKE BURNER
[] Open the oven door.
F_ Remove the oven bottom.
[] Remove 4 screws to remove baffle (flame
spreader).
Oven Bottom _ _Fig. 9
Burner Baffle_
F_ Remove orifice fitting cover.
Orifice
Air Shutter
Fitting
Cover
1. If the flames were yellow, open the air
shutter more than the original setting.
2. If the flames blew away or fluttered from
the burner, close the air shutter more than
the original setting.
Make the adjustment.
FDI Retighten the air shutter screw.
Close the oven door and recheck the flame.
6
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