GE JDP42DT1BB, JDP42DT1WW, JDP42ST1SS, PD900DP3BB, PD900DP3CC Installation Guide

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Page 1
Installation
Self-Cleaning Radiant
Electric Drop-In Range
Instructions
If you have questions, call 1.800.GE.CARESor visit our website at: GEAppliances.com
JDP47, JD968, JD900, PD900, PD968
BeforeYouBegin
IMPORTANT-save these
instructions for local inspector's use.
IMPORTANT-observe all
governing codes and ordinances.
Note to Installer--Be sure to leave these instructions with the consumer.
Note to Consumer--Keep these instructions for future reference.
Parts Included
2 Shoulder Screws (for stop device)
Lower Trim 4 Screws
Proper installation is the responsibility
of the installer and product failure due to improper installation is NOT covered under
the warranty.
NOTE--This appliance must be properly grounded.
ATTENTION INSTALLER
All electric drop-in ranges must be hard wired (direct wired)into an approved junction box. A plug and receptacle is NOT permitted on these products.
Tools You Will Need
Phillips Screwdriver
1/8" Drill Bit and Electric or Hand Drill
Standard Screwdriver
Materials Needed
@
Junction Box
31-i0622-3 o2-1o 1
Strain Relief Clamp for
1/2" conduit
Wire Nuts
Level
Nut Driver
Tape Measure
Hammer
Straight Edge
or Square
Pencil
Safety Glasses
Hand or Sabre Saw
Page 2
Installation Instructions
IMPORTANT SAFETY INSTRUCTIONS
For Your Safety
All rough-in and spacing dimensions must be met for safe use of your range.
To reduce the risk of burns or fire when reaching over hot surface elements, cabinet
storage space above the cooktop should be avoided. If cabinet storage space is to be provided above the cooktop, the risk can be reduced by installing a range hood that sticks out at least 5" beyond the front of the cabinets. Cabinets installed above the cooktop must be no deeper than :1_5".
Be sure your appliance is properly installed and grounded by a qualified technician.
We recommend you have the electrical wiring and hookup of your range connected by a qualified electrician. After installation, have the electrician show you where your main range
disconnect is located. Check with your local utilities for electrical codes
which apply in your area. Failure to wire your
range according to governing codes could result
in o hazardous condition. If there ore no local codes, your range must be wired and fused to
meet the requirements of the National Electrical
Code, ANSt/NFPA No. 70-Latest Edition. You can get o copy by writing:
Notional Fire Protection Association Botterymorch Park
Quincy, MA 02269
Effective January 1, 1996, the Notional
Electrical Code requires that new, but not existing, construction utilize a four-conductor connection to an electric range. When installing an electric range in new construction, a mobile
home, recreational vehicle or on area where
local codes prohibit grounding through the
neutral conductor, follow the instructions in the section on NEW CONSTRUCTIONAND FOUR-
CONDUCTOR BRANCH CIRCUITCONNECTION.
lectrical
Requirements
This appliance must be supplied with the proper voltage and frequency, and connected to an individual, properly grounded branch circuit, protected by a circuit breaker or fuse having amperage as noted on rating plate. (Rating Plate is located behind the oven door on the range.)
Rating Plate Location
You must use a three-wire, single-phase A.C. 208Y/120 Volt or 2/40/120 Volt, 60 hertz
electrical system. If you connect to aluminum wiring, properly installed connectors approved for use with aluminum wiring must be used.
Page 3
Installation Instructions
Pre-lnstallation Checklist
Move Range Indoors In Front of
Cabinet Opening
(Do not use hand trucks when moving the unpackaged range. Cooktop glass
may be broken.)
Protect the kitchen floo!! Flatten and place
a piece of the shipping carton in front of the
installation location to protect the flooring.
Do not remove the protective channel
from the sides of the glass cooktop until
later in installation.
(If supplied)
Inspect Installation Location
Inspect cutout dimensions and location of electrical junction box to be sure it fits within the layout location. See page 4.
Refer to alternate construction section for the following non-standard installations.
a. Counter opening extends to the wall:
Haintop Filler Kit (JXS66XX),or Backguard Kit {JXSB6XXor JXS39SS).
WARNING: Ifyou do not use these
kits, the anti-tip bracket must fit under
an attachment to the wall that can withstand a force of 2001bs.in the
upward direction. See Section D1.
b. Island Installation:
To provide an optimum installation, the top surface of the countertop must be
level and fiat (lieon the same plane)
around the 3 sides that are adjacent to
range cooktop. Proper adjustments to
make the top fiat should be made or gaps between the countertop and range cooktop may occur. Forcing the cooktop to fit may cause excessive gaps, or could
break the glass cooktop and void the
warranty.
Door removal is not a requirement for
installation of the product, but is an added convenience. To remove the door:
Open the oven door as far as it will go.
Hinge Lock
[_ ush both hinge
[_ lace hands on both sides of
[_ ift door up and
NOTE: The oven door is very heavy. Be sure you have a firm grip before lifting the oven door off the hinges. Use caution once the door is removed. Do not lay the door on its
handle. This could cause dents or scratches.
locks down toward
the door frame, to the unlocked
position. This may require a flat blade
screwdriver.
the door, and close the oven
door to the removal position.
This is half way between the
broil stop and fully closed.
out until the hinge arms
clear the slots.
Hin_
Slot
Hinge Clears Slot
(Unlocked
/Position)
Hinge Arm
To obtain Kits:
a.Visit GEWeb Site (Seepage 1) b.Call GEAnswer Center (Seepage 1)
c. Contact Dealer
[_ emove packing materials. Remove labels
3 (Continued on following page)
on door, plastic on trims and
panel, and all tape around the range.
Page 4
Installation Instructions
Pre-lnstallation Cutout and Required
Clearances
Overall Depth
26 112"
NOTE: Drop-In Ranges are designed to hang
from the countertop only. Do not install on
a platform or support rails.
Protective
Strips
(If Supplied)
Follow instructions packaged with alternate appliances.
(24" min. dim, must be maintained between COoking surface and
underside of appliance)
Fro.
1
36 36
Preformed
Backsplash
Shown
1-1/4" Min.
Countertop to
top of drawer
Front
(If Required)
If cabinets are placed less than 30" rain. above the range, see
alternate construction. 30" ranges conform to U.L.
requirements for 0" spacing from
vertical walls below countertops. Allow 1/4" minimum clearance
at the back wall above the countertop.
Wall coverings, counters and
cabinets around range must
withstand heat (up to 194°F)
generated by the range.
4
Page 5
Installation Instructions
Standard Installation Preparation
STAN DARD INSTALLATION
f
1/4" Min.
Flat
I
23-3/16"
9/16" Min.
Flat _
I I-
29-15116"- 30-i116"
Smooth Cut
1-
The Standard Installationof thisDrop-ln
Range is to hang by the countertop on the
side metal flanges under glasscooktop.
This Range must not be installed on a base or sub structure (2"x 4" support).
If the construction of your cabinet cannot provide a 1/4" flat area at the back of the countertop opening, consider changing the countertop to accommodate this dimension.
If the area is not flat, excess tension may be applied to the glass cooktop, causing breakage and voiding the warranty.
Countertop
I
I
Center the 30" wide opening over the ad-
jacent cabinets and mark with a straight
edge. Using a straight edge, mark the back line at
23-3/16" from the front edge of the counter. Be careful not to damage the adjacent
cabinets while cutting the countertop. Remove countertop raised edge, if
incorporated. (See illustration on page 4)
Braces secured between the underside of the countertop and
the cabinet if required to obtain 1-114" minimum thickness (two
sides)
Page 6
Installation Instructions
Icl Electrical Connections
Remove house fuse or open circuit
breoker.
Loosen screws for the junction box cover
and rotate out of place or remove the cover.
Exomine the junction box Iocotion to determine the best routing of the conduit, ond select the best ovoiloble
7/8" diometer knockout. Avoid using holes in the top of the junction box to prevent the conduit from interfering with the bock of the ronge.
Break open the selected knockout by plQcing Q blQded screwdriver on the
scored opening in the junction box Qnd striking the screwdriver with a hammer. (Pliers may be required to complete the
removal of the knockout.)
WARNING: Improper
connection of aluminum house
GENERAL NOTE FOR ALL WIRE NUT APPLICATIONS: THE PROPER SIZE WIRE NUT SHALL BE PLACED OVER THE STRIPPED LEADS AND THE WIRE NUT TWISTED UNTIL THE WIRE NUT CAN NOT BE PULLED FROM THE LEADS. NO CONDUCTOR SHALL BE EXPOSED IN THE CONNECTION. THE EXCEPTION TO THE CONDUCTOR BEING EXPOSED IS THE BARE COPPER GROUND CONNECTION.
7/8"Knockout
Cover Rotated From Box Opening
Position the ronge in front of the opening,
but slightly to the side, in o monner so thot o person con enter the opening to wire the ronge to the house wiring in the
junction box.
Feed wires ond conduit through the open
hole ond snop the conduit fitting into the
hole. Route the conduit in o monner thot will not interfere with the reor wire cover. The conduit must be routed below the
wire cover.
BREAKER OR FUSE SIZE 240V I 40 Amps +
208V I 40 Amps +
+ NOTE: Check Local Codes for
required breaker size.
6 (Continued on following page)
Page 7
Installation Instructions
Icl Electrical ConnectionS con .
THREE-CONDUCTOR BRANCH
CIRCUIT CONNECTION
When connecting to a 3-conductor branch cir- cuit, if local codes permit:
Connect the bare oven ground conductor with the crimped neutral
(white) lead to the branch circuit neutral (white or gray in color),
using wire nuts. Connect the oven red lead to the branch
circuit red lead, and the oven black lead to the branch circuit black lead in
accordance with local codes, using wire nuts. If the residence red, black or white
leads are aluminum conductors, see "WARNING"note
(Seepage 6).
Black
Range Conduit
Snaps Into Box
Branch
/
Red
Knockout
Ground and "_ Neutral Wires
IWhite}
Neutral Bare Wire Connection
NEW CONSTRUCTION AND FOUR-CONDUCTOR BRANCH CIRCUIT
CONNECTION
When installing in new construction, or
When installing oven in a mobile home or recreational vehicle, or
When local codes do not permit grounding
through neutral:
Cut the neutral (white)lead from the crimp. Re-strip the neutral (white)
lead to expose the proper length of conductor and connect it to the white or
gray branch circuit neutral in accordance with local code using wire nuts.
Attach the lead (green or bare copper)in accordance with local codes. If the residence
grounding conductor is aluminum, see WARNING note (Seepage 6).
Connect the oven red lead to the branch circuit red lead and the oven
black lead to the branch circuit black lead in accordance with local codes, using wire nuts. If the residence red,
black or white leads are aluminum conductors, see "WARNING" note
(See page 6).
appliance grounding
Black
/
Branch
Range Conduit Snaps Into Box
Circuit
Ground
/
Red
Knockout
White
7 (Continued on following page)
Page 8
Installation Instructions
Icl Electrical ConnectionS con .
r_ Reinstall Junction box cover.
Do not shorten the flexible conduit. The conduit strain relief clamp must be securely attached to the junction box and the flexible conduit must be securely attached to the clamp. If the flexible conduit will not fit within the junction box, do not install the oven until a clamp of the proper size
is obtained.
NOTE TO ELECTRICIAN: The 5 power leads supplied with this appliance are UL recognized for connection to larger gauge household wiring. The insulation of these 5 leads is rated at temperatures much higher than the temperature rating of household wiring. The current carrying capacity of the conductor is governed by the temperature rating of the insulation around the wire,
rather than the wire gauge alone.
Page 9
Installation Instructions
IDIStandard Installation Instructions
Installing the Anti-Tip Bracket
The anti-tipbracketisattachedto
the back ofthe Drop-ln Range. Itis designed to fitunder the bottom ofthe countertop opening atthe rear.Measure
counter thickness at back of cutout to determine correctbracket location.
ANTI-TI P INSTALLATION
Interior Wall ---_
1/4" Min. Flat Area
Glass Maintop
_-- Wall Stud
\
Anti-Tip
Bracket
Bottom of Countertop
to Engage Bracket by
112" Hin.
/ i
- Countertop
Bottom of
Wire Cover
Cou ntertop
i Thickness
Select the proper position for the countertop thickness and move bracket to proper position. (Unit is supplied with bracket in position 1.)
(_) For 3/4" Counter (_) For 1.18" (3 cm) Counter (_ For 1.5"Counter
Anti-Tip Bracket Location
GlassCooktop
(_ For35"
Alternate (shown below)
(Rear of Range)
(_------- o o
--o o /
@-------- _ _,
ALTERNATE
ANTI-TI P INSTALLATION
Interior Wall
Non-Kit Application .... _
Glass Maintop
\\
-. -- Wall Stud
Countertop
Surface
10-318"
Position #5 ....... __._
Non-Kit Ap- plication
Anti-Tip Bracket
*Attachment
To Engage
Bracket By 112" Min.
Attachment Anchored To Wail Stud Is
Required
9 (Continued on following page)
Page 10
Installation Instructions
ID]Standard Installation Instructions con,.
Install Stop Screw
These screws prevent the range from sliding out of position during operation.
I I II _L'_,t_.:. to''''_''''''_--
_1 t_',_io.__%_
o'"_ 1/ II °_
IH'--_
e°o. ,Oe
Carefully mark the cabinet for the
location of the stop screws. Drill 1/8"
pilot holes into the cabinet, each side of the range. (Make sure not to drill entirely through the cabinet wall.) Carefully turn the shoulder screws into the pilot holes
until they ore tight.
Placing the Range into the Opening (Continued)
Carefully slide the range toward the back of the opening. Stop pushing the Range when there is still o 4" gap at the front before flushing the
Range with the countertop.
Countertop
Gap Approx. 4"
Gop Approx. 4"
Remove the Protective Channels
I-_ (if provided)
Placing the Range into the Opening
It is suggested that two people lift the range into place, carefully setting the side metal flanges under the glass on the edges of the countertop opening. The protective channels must be in place (if supplied)during this operation.
Lift and Slide Range on Countertop
Range
Cabinet
Carefully remove the protective channels from the sides of the glass cooktop. This
may require a slight lifting of the range to remove the weight of the range from the
protective channels.
Glass Cooktop Protective Cover
Remove Protective Cover From
Both Sides After Range Is In Cabinet
10 (Continued on following poge)
Page 11
Installation Instructions
[-61Standard Installation Instructions on,.
Attach the Lower Trim Attach the lower trim (supplied separately
with the range) to the bottom of the vertical side trim with the/4 screws
supplied.
Att(]ct 2
e trim
trim
screws
Locating the Stop Screw
It is suggested that two people lift the range and carefully slide it towards the back of the opening. When the range is approximately 1" from the back of
the opening, lift the front of the range approximatley 1/2" to clear the stop screw
located in the sides of the cabinet. Slide the range until the range is seated into the
opening.
Lower the front of the range onto the countertop.
Lower right end
of front frame
Check For Proper Installation of the Stop Screw
Look at both sides of the range under the door. The stop screws must be located in the notch on the sides of the range, and not touch the top of the notch when the range is fully seated on the countertop. If the screws do not meet the requirements, move the screws to a position that meets these requirements.
(See illustration below.)
Lower
trim
/ oo]
I eliot /
Shoulder screw
Notch in bottom
of side trim
11 (Continued on following page)
Page 12
Installation Instructions
ID]Standard Installation Instructions on,
Replacing the Oven Door
need help lifting the door high enough to III
slide it into the hinge slots. Do not lift the III
I NOTE: The oven door is heavy. You may III
door by the handle. Ill
i
-_l ift the oven door by placing one hand on
each side. The door is heavy, so you may need
help. Do not lift the door by the handle.
With the door at the same angle as the removal position (halfway between
the closed and broil stop position,
seat the notch of the hinge arm into
the bottom edge of the hinge slot. The notch of the hinge arm must be
fully seated into the bottom of the slot.
Hinge Arm
Bottom Edge
of Slot
Push the hinge locks up against the
front frame of the oven cavity, to the
locked position.
Hinge in Locked Position
Notch of Hinge Securely Bottom of Hint
Slot
Close the oven door.
Check for Proper Installation of
Anti-Tip Bracket
Lower the oven door and gently apply medium force at the handle end until
movement of the range is detected. Con-
tinue pressing until the anti-tip bracket is
engaged and movement stops. A small amount of movement is acceptable at
the back of the range top, but it should
be stable and not tip once the anti-tip bracket is engaged.
Hinge Notch
-_] pen the oven door as far as it
will open.
12
Page 13
Installation Instructions
Final Checklist
Check to make sure the circuit breaker is closed (Reset) or the circuit fuses are replaced.
Be sure power is in service to the building.
Check to be sure that all packing materials and tape on metal panel (if applicable) under control knobs and drawer have been removed.
Operation Checklist
Check to make sure the Clock display is energized. If a series of horizontal red lines appear in
the display, disconnect power immediately. Recheck the range wiring connections, tf change
is made to connections, retest again. If no change is required, have building wiring checked
for proper connections and voltage. It is recommended that the clock be changed if the red
lines appear. Push down and turn any one of the four surface knobs to "MED" setting to observe that the
element glows within 15 seconds. Turn the knob off when glow is detected. If the glow is not detected within the time limit, recheck the range wiring connections. If change is required,
retest again. If no change is required, have building wiring checked for proper connections and voltage.
13
Page 14
Installation Instructions
Alternate Construction Preparation
Optional Maintop Filler or Back- guard Kit
If counter opening extends to the wall, it will require Maintop Filler Kit (JXS66XX)or Back- guard Kit (JXS36XXor JXS39SS)to close the
gap. NOTE: If the countertop is greater than 25:'
it will show a gap between the backguard and wall or between filler kit and the wall.
If the countertop is less than 25['a gap will occur between the countertop front and the control panel ends.
(Seepage10,D3).
Wall -_
l
Must Be
25" Level
Island Installation
When installing in an island or other non-standard location, countertop cutout dimensions must be according to page S.
For the anti-tip bracket instructions, see page 9.
In this application, do not use Backguard Kit (JXSS6XXor JXS39SS).
Cabinets Over The Range
Less Than 30"
If a SO"clearance between cooking surface and overhead combustible material or
metal cabinets cannot be maintained, protect the underside of the cabinets
above the cooktop with not less than 1/4" insulating millboard covered with sheet
metal not lessthan 0.0122" thick.
9116" ._,
Flat
Must Be _ ._
I I I
Refer to the Filler or Backguard Kit instructions for Installation details.
30"
Smooth Cut
Must Be Level
9/16"_ q[_ 1
Flat
_ Must Be
14
Page 15
NOTES
15
Page 16
NOTES
o2-io GE 16 31-10622-3
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