GE JDP39BK1BB, JDP39BK2BB, JDP39BK3BB, JDP39CK1CC, JDP39CK2CC Installation Guide

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JIlnstallation JElectric
nstructlons Drop;inRange
I r_ Questions? Call 800.GE.CARES (800.432.2737) or Visit our Website at: www.GEAppliances.com I
BEFORE YOU BEGIN
Read these instructions carefully and completely.
IMPORTANT - Savethese
instructions for local inspector's use.
governing codes and ordinances.
Note to Installer - Be sure to leave these instructions with the consumer.
Note to Consumer - Keep these instructions for future reference.
PARTS INCLUDED
2 Shoulder Screws
(for stop device)
2 Screws
Proper installation is the responsibility of the installer and product failure due to improper
installation is NOT covered under the warranty.
NOTE - This appliance must be properly grounded.
ATTENTION INSTALLER
All electric drop-in ranges must be hard wired (direct wired) into an approved junction box. A
plug and receptacle is NOT permitted on these products.
TOOLS YOU WILL NEED
Phillips Screwdriver
1/8" Drill Bit and
Electric or Hand Drill
/ \
L J
Level
Standard Screwdriver
MATERIALS NEEDED
Junction Box
Strain Relief Clamp
for 1/2" conduit
229c4053P593
31-10595 09-04 JR
Wire Nuts
Nut Driver
Tape Measure
Hammer
Straight Edge or Square
Pencil
Safety Glasses
Hand or Sabre Saw
Page 2
Installation Instructions
IMPORTANT SAFETY INSTRUCTIONS
FOR YOUR SAFETY
WARNING: For personal safety,
remove house fuse or open circuit breaker before beginning installation. Failure to do so could result in serious injury or death.
All rough-in and spacing dimensions must be met for safe use of your range.
To reduce the risk of burns or fire when reaching over hot surface elements, cabinet
storage space above the cooktop should be avoided. If cabinet storage space is to be provided above the cooktop, the risk can be reduced by installing a range hood that sticks out at least 5" beyond the front of
the cabinets. Cabinets installed above the cooktop must be no deeper than 13".
Be sure your appliance is properly installed and grounded by a qualified technician.
ELECTRICAL REQUIREMENTS
This appliance must be supplied with the proper voltage and frequency, and connected to an individual, properly grounded branch circuit, protected by a circuit breaker or fuse having amperage as noted on rating plate. (Rating Plate is located behind the oven door on the range.)
We recommend you have the electrical wiring and hookup of your range connected by a qualified electrician. After installation, have the electrician show you where your main range disconnect is located.
Check with your local utilities for electrical codes which apply in your area. Failure to wire your range according to governing codes
could result in a hazardous condition. If there are no local codes, your range must be wired
and fused to meet the requirements of the
National Electrical Code, ANSI/NFPA No. 70--
Latest Edition. You can get a copy by writing:
National Fire Protection Association Batterymarch Park
Quincy, MA 02269
Effective January 1, 1996, the National Electrical Code requires that new, but not existing, construction utilize a four-conductor connection to an electric range. When installing an electric range in new construction, a mobile home, recreational vehicle or an area where local codes prohibit grounding through the neutral conductor, follow the instructions
in the section on NEW CONSTRUCTION AND FOUR-CONDUCTOR BRANCH CIRCUIT CONNECTION.
You must use a three-wire, single-phase A.C. 208Y/120 Volt or 240/120 Volt, 60 hertz electrical system. If you connect to aluminum wiring, properly installed connectors approved for use with aluminum wiring must be used.
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Installation Instructions
PRE-INSTALLATION CHECKLIST
Move Range Indoors In Front of Cabinet Opening
Protect the kitchen floor! Flatten and place a piece of the shipping carton in front of the
installation location to protect the flooring,
Inspect Installation Location Inspect cutout dimensions and location of electrical junction box to be sure it fits within the layout location, See page 4,
Refer to alternate construction section for the following non-standard installations.
a. Counter opening extends to the wall:
Maintop Filler Kit (JXS66XX), or
Backguard Kit (JXS32XX).
WARNING: If you do not use these kits, the anti-tip bracket must fit under an
attachment to the wall that can withstand a force of 200 Ibs. in the upward direction.
See Step 1 under INSTALL THE RANGE.
b. Island Installation:
To provide an optimum installation, the top surface of the countertop must be level and flat (lie on the same plane) around the 3 sides that are adjacent to range cooktop. Proper adjustments to make the top flat should be made or gaps between the countertop and range cooktop may occur. Forcing the cooktop to fit may cause excessive gaps.
To obtain Kits:
a. Visit GE Web Site (See page 1) b. Call GE Answer Center (See page 1)
c. Contact Dealer
Door removal is not a requirement for installation of the product, but is an added
convenience. To remove the door:
Open the oven door as far as it will go. Push both hinge
locks down toward the door frame,
to the unlocked position. This may
require a flat blade screwdriver.
DO NOT LIFT THE DOOR
BY THE HANDLE!
Place hands on both sides of the door, and close the oven
door to the removal position. This is half way between the broil stop and fully closed.
Lift door up and out until the
hinge arms clear the slots.
I
Hinge
slot
_Hinge
Hinge clears slot
arm
Hinge unlocked
NOTE: The oven door is very heavy. Be sure you have a firm grip before lifting the oven door off the hinges. Use caution once the door is removed. Do not lay the door on its handle.
This could cause dents or scratches.
Remove packing materials. Remove labels on door, plastic on trims and panel, and all tape around the range.
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Installation Instructions
PRE-INSTALLATION CUTOUT AND REQUIRED CLEARANCES
Overall Depth
26-518"
NOTE: Drop-In Ranges are designed to hang from the countertop only. Do not install on a platform or support rails.
\
\
Follow instructions packaged with alternate appliances.
(24' rain. dim, must be maintained between COOking surface and
underside Of appliance)
35 36
Preformed
_3" Backsplash
Shown
1-1/4" Min.
i Countertop to
top of drawer
Front
(If Required)
If cabinets are placed less than 30" min. above the range, see
alternate construction. 30" ranges conform to U,L.
requirements for 0" spacing from vertical walls below
countertops. Allow 1/4" minimum clearance at the
back wall above the countertop. Wall coverings, counters and
cabinets around range must
withstand heat (up to 200°F)
generated by the range.
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Page 5
Installation Instructions
PREPARE TO INSTALL THE RANGE
STANDARD INSTALLATION
f
1/4" rain.
flat
23-3/16"
1
25"
typically
1/
9/16" rnin.
flat
I
....... I"
_'_ 29-15/16"-30-1/16" _l
smooth cut
The Standard Installation of this Drop-In Range is to hang by the countertop on the side metal flanges under cooktop. This Range must not
be installed on a base or sub structure (2"x 4" support).
If the construction of your cabinet cannot provide a 1/4" flat area at the back of the countertop opening, consider changing the countertop to accommodate this dimension.
9/16" rain.
Range support
Countertop
Braces secured between the underside of the countertop and
the cabinet if required to obtain
1-1/4" minimum thickness (two
sides)
iT] Center the 30" wide opening over the
adjacent cabinets and mark with a straight edge.
[_ Using a straight edge, mark the back line
at 23-3/16" from the front edge of the counter.
E_ Be careful not to damage the adjacent
cabinets while cutting the countertop.
[] Remove countertop raised edge, if
incorporated. (See illustration on page 4.)
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Page 6
Installation Instructions
ELECTRICAL CONNECTIONS
Remove house fuse or open circuit breaker.
Loosen screws for the junction box cover and rotate out of place or remove the
cover. Examine the junction box location to
determine the best routing of the conduit, and select the best available 7/8" diameter
knockout. Avoid using holes in the top of the junction box to prevent the conduit from interfering with the back of the
range.
[]
Break open the selected knockout by placing a bladed screwdriver on the scored opening in the junction box and striking the screwdriver with a hammer. (Pliers may be required to complete the
removal of the knockout.)
7/8" knockout
Cover rotated from box opening
WARNING: Improper connection
of aluminum house wiring to copper leads can result in an electrical hazard or fire. Use only connectors designed for joining copper to
aluminum and follow the manufacturer's recommended procedure closely.
GENERAL NOTE FOR ALL WIRE NUT APPLICATIONS: THE PROPER SIZE WIRE NUT
SHALL BE PLACED OVER THE STRIPPED LEADS AND THE WIRE NUT TWISTED UNTIL
THE WIRE NUT CAN NOT BE PULLED FROM THE LEADS. NO CONDUCTOR SHALL BE
EXPOSED IN THE CONNECTION. THE EXCEPTION TO THE CONDUCTOR BEING
EXPOSED IS THE BARE COPPER GROUND CONNECTION.
BREAKER OR FUSE SIZE 240V 40 Amps +
208V 40 Amps +
+ NOTE: Check Local Codes for
required breaker size.
Position the range in front of the opening, but slightly to the side, in a manner so that a person can enter the opening to wire the range to the house wiring in the junction box.
Feed wires and conduit through the open hole and snap the conduit fitting into the
hole. Route the conduit in a manner that will not interfere with the rear wire cover.
The conduit must be routed below the wire cover.
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Page 7
Installation Instructions
THREE-CONDUCTOR BRANCH CIRCUIT CONNECTION
When connecting to a 3-conductor branch circuit, if local codes permit:
[_ Connect the bare oven ground conductor
with the crimped neutral (white) lead to the branch circuit neutral (white or gray in color), using wire nuts.
[] Connect the oven red lead to the branch
circuit red lead, and the oven black lead to the branch circuit black lead in accordance
with local codes, using wire nuts. If the residence red, black or white leads are aluminum conductors, see "WARNING" note (see page 6).
Black
Range conduit snaps into box --_
Red
Ground and neutral wires (white)
Neutral bare wire
connection
Branch
circuit
knockout
NEW CONSTRUCTION AND
FOUR-CONDUCTOR BRANCH
CIRCUIT CONNECTION
When installing in new construction, or
When installing oven in a mobile home or recreational vehicle, or
When local codes do not permit grounding through neutral:
[_ Cut the neutral (white) lead from the
crimp. Re-strip the neutral (white) lead to expose the proper length of conductor and connect it to the white or gray branch
circuit neutral in accordance with local code using wire nuts.
Attach the appliance grounding lead (green or bare copper) in accordance with local codes. If the residence grounding conductor is aluminum, see WARNING note (see page 6).
Connect the oven red lead to the branch
[]
circuit red lead and the oven black lead to the branch circuit black lead in accordance
with local codes, using wire nuts. If the residence red, black or white leads are aluminum conductors, see "WARNING" note (see page 6).
Black
Branch
Range conduit snaps into box _.
circuit
Ground
Red
/
Alternate knockout
Page 8
Installation Instructions
ELECTRICAL CONNECTIONS (CONT.)
F_ Reinstall Junction box cover.
Do not shorten the flexible conduit. The conduit strain relief clamp must be securely attached to
the junction box and the flexible conduit must be securely attached to the clamp. If the flexible
conduit will not fit within the junction box, do not install the oven until a clamp of the proper size is obtained.
NOTE TO ELECTRICIAN: The 3 power leads supplied with this appliance are UL recognized
for connection to larger gauge household wiring. The insulation of these 3 leads is rated at
temperatures much higher than the temperature rating of household wiring. The current carrying
capacity of the conductor is governed by the temperature rating of the insulation around the wire, rather than the wire gauge alone.
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Page 9
Installation Instructions
INSTALL THE RANGE
Ill INSTALLING THE ANTI-TIP
BRACKET
The anti-tip bracket is attached to the back of the Drop-In Range. It is designed to fit under the bottom of the countertop opening at the
rear. Measure counter thickness at back of
cutout to determine correct bracket location.
ANTI-TIP INSTALLATION
Interior wall
1/4" min. flat area --4_
Maintop
\
Anti-tip
bracket
Bottom of countertop
to engage bracket by 1/2" rain.
//\///I
..,--Wall stud
Countertop
thickness
t
Bottom of
- countertop
Wire cover
Select the proper position for the countertop
thickness and move bracket to proper position.
(Unit is supplied with bracket in position 1.)
(_ For 3/4" Counter (_ For 3.5" (_) For 1.18" (3 cm) Counter _ Alternate
_) For 1.5" Counter (shown below)
Anti-tip bracket location
(rear of range)
Cooktop ___
(2}_o o
LIj-- o o /
ALTERNATE
ANTI-TIP INSTALLATION
_Wall stud
Non-kit application
Interior wall
Countertop
surface
Position #5 non-kit
application
Anti-tip bracket
*Attachment
to engage bracket by 1/2" min.
9
10-3/8"
Wire I
1-1/2"
cover .
B Attachment
i
anchored to wall stud is
required
Page 10
Installation Instructions
INSTALL THE RANGE (CONT.)
_-I INSTALL STOP SCREW
These screws prevent the range from sliding
out of position during operation.
Carefully mark the cabinet for the location of the stop screws. Drill 1/8" pilot holes into the
cabinet, each side of the range. (Make sure
not to drill entirely through the cabinet wall.)
Carefully turn the shoulder screws into the
pilot holes until they are tight.
[] PLACING THE RANGE INTO
THE OPENING
It is suggested that two people lift the range into place, carefully setting the side metal flanges on the edges of the countertop opening. Carefully slide the range toward the back of the opening. In the last 1" of travel, lift the front of the range approx. 1/2" to clear the stop screws located in the sides of the cabinet and slide the range until the range is seated. Lower front of the range onto countertop.
Lift and slide range on
countertop
Rant
Cabinet
CounteRop
Make sure the edge of the countertop fits flush against
the end of the Front Control Panel
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Installation Instructions
[] CHECK FOR PROPER
INSTALLATION OF THE STOP SCREW
Look at both sides of the range under the door.
The stop screws must be located in the notch
on the sides of the range, and not touch the top of the notch when the range is fully seated
on the countertop. If the screws do not meet the requirements, move the screws to a
position that meets these requirements.
(See illustration below.)
Notch in bottom of side trim
_- Side
trim
Shoulder screw
[] ATTACH THE LOWER TRIM
Attach the lower trim (supplied separately with the range) to the bottom of the vertical side trim with the 2 screws supplied.
Lower left
corner
trim---_
End flange & tab on
lower trim fits inside side trim
Top flange
1/2" wide
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Installation Instructions
INSTALL THE RANGE (CONT.)
REPLACING THE OVEN DOOR
NOTE: The oven door is heavy. You may need
help lifting the door high enough to slide it
into the hinge slots. Do not lift the door by the handle.
Lift the oven door by
placing one hand on each side. The door is
heavy, so you may need help, Do not lift the door by the handle.
[_ With the door at the same angle as the
removal position (halfway between the closed and broil stop position, seat the notch of the hinge arm into the bottom edge of the hinge slot. The notch of the hinge arm must be fully seated into the
bottom of the slot.
Hinge arm
Bottom edge of slot
/
[] Push the hinge locks up against the front
frame of the oven cavity, to the locked position.
Hinge in locked position
Notch of hinge securely fitted
into bottom of hinge slot
[_] Close the oven door.
[_] CHECK FOR PROPER
INSTALLATION OF ANTI-TIP BRACKET
Lower the oven door and gently apply medium force at the handle end until movement of the
range is detected, Continue pressing until the anti-tip bracket is engaged and movement stops. A small amount of movement is acceptable at the back of the range top, but it should be stable and not tip once the anti-tip bracket is engaged.
Hinge notch
[-_ Open the oven door as far as it will open.
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Page 13
Installation Instructions
FINAL CHECKLIST
Check to make sure the circuit breaker is closed (Reset) or the circuit fuses are replaced.
Be sure power is in service to the building.
Check to be sure that all packing materials and tape on metal panel (if applicable) under control knobs and drawer have been removed.
OPERATION CHECKLIST
Check to make sure the Clock display is energized. If a series of horizontal red lines appear in the display, disconnect power immediately. Recheck the range wiring connections. If change is made to connections, retest again. If no change is required, have building wiring checked for proper connections and voltage. It is recommended that the clock be changed if the red lines
appear.
Push down and turn any one of the four surface knobs to "MED" setting to observe that the element glows within 15 seconds. Turn the knob off when glow is detected. If the glow is not detected within the time limit, recheck the range wiring connections. If change is required, retest again. If no change is required, have building wiring checked for proper connections and voltage.
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Page 14
Installation Instructions
ALTERNATE CONSTRUCTION PREPARATION
[] OPTIONAL MAINTOP FILLER OR
BACKGUARD KIT
If counter opening extends to the wall, it will require Maintop Filler Kit (JXS66XX) or
Backguard Kit (JXS32XX) to close the gap.
NOTE: If the countertop is greater than 25", it will show a gap between the backguard
and wall or between filler kit and the wall. If the countertop is less than 25", a gap will
occur between the countertop front and the control panel ends. (See page 10, Step 3).
Wall-_
T
25"
9/16" _l _-_ _-_
Must be_ _[ 30" )1 _"_ Must be
f at _-_ smooth cut I flat
I I I I
I I
Must be level
9/16".--_
T
Must be
level
[] ISLAND INSTALLATION
When installing in an island or other non-standard location, countertop cutout dimensions must be according to page 5.
For the anti-tip bracket instructions, see page 9.
In this application, do not use Backguard Kit (JXS32XX).
[] CABINETS OVER THE RANGE
LESS THAN 30"
If a 30" clearance between cooking surface and overhead combustible material or metal
cabinets cannot be maintained, protect the underside of the cabinets above the cooktop with not less than 1/4" insulating millboard
covered with sheet metal not less than 0.0122" thick.
CABINET CUTOUT HEIGHT
MORE THAN 27-1/2" USE
LOWER TRIM KIT
Refer to the Filler or Backguard Kit instructions for Installation details.
Optional Lower Trim to fill space beneath 27-1/2" min. requirement (see page 4).
Use lower Trim Kit JXS96XX.
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Page 15
Notes
15
Page 16
Notes
16
Printed in the United States
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