GE JD968BF1BB, JD968BF3BB, JD968BF6BB, JD968BK1BB, JD968KF1CC Installation Guide

...
Installation
Self-Cleaning Radiant Electric Drop-In Range
Instructions
If you have questions, call 1.800.GE.CARES or visit our website at:
www.GEAppliances.com
JDP47, JD968
Before You Begin
IMPORTANT-save these
instructions for local inspector's use.
IMPORTANT-observe a,
governing codes and ordinances.
Note to InstallermBe sure to leave these instructions with the consumer.
Note to Consumer--Keep these instructions for future reference,
Parts Included
%%
2 Shoulder Screws (for stop device)
2 Screws
Proper installation is the responsibility of the installer and product failure due to improper installation is NOT covered under the warranty.
NOTEmThis appliance must be properly grounded.
ATTENTION INSTALLER
All electric drop-in ranges must be hard wired (direct wired) into an approved junction box. A plug and receptacle is NOT permitted on these products.
Tools You Will Need
Phillips Screwdriver
1/8" Drill Bit and Electric or Hand Drill
Standard Screwdriver
Materials Needed
Junction Box
Pub. No. 31-10529-1
229c4053P508-1
Strain Relief Clamp
for 1/2" conduit
Wire Nuts
Level
Nut Driver
Tape Measure
Hammer
Straight Edge
or Square
Pencil
Safety Glasses
Hand or Sabre Saw
Installation Instructions
IMPORTANT SAFETY INSTRUCTIONS
For Your Safety
A WARNING: For personal
safety, remove house fuse or open circuit breaker before
beginning installation. Failure to do so
could result in serious injury or death.
All rough-in and spacing dimensions must be
met for safe use of your range.
To reduce the risk of burns or fire when reaching over hot surface elements, cabinet
storage space above the cooktop should be avoided. If cabinet storage space is to be provided above the cooktop, the risk can be reduced by installing a range hood that sticks out at least 5" beyond the front of the
cabinets. Cabinets installed above the cooktop must be no deeper than 13".
Be sure your appliance is properly installed and grounded by a qualified technician.
Electrical Requirements
This appliance must be supplied with the proper voltage and frequency, and connected to an individual, properly grounded branch circuit, protected by a circuit breaker or fuse having amperage as noted on rating plate. (Rating Plate is located behind the oven door on the range.)
We recommend you have the electrical wiring and hookup of your range connected by a qualified electrician. After installation, have the electrician show you where your main range disconnect is located.
Check with your local utilities for electrical codes which apply in your area. Failure to wire your range according to governing codes
could result in a hazardous condition. If there are no local codes, your range must be wired
and fused to meet the requirements of the National Electrical Code, ANSI/NFPA No. 70-
Latest Edition. You can get a copy by writing:
National Fire Protection Association Batterymarch Park
Quincy, MA 02269
Effective January 1, 1996, the National
Electrical Code requires that new, but not existing, construction utilize a four-conductor connection to an electric range. When installing an electric range in new construction,
a mobile home, recreational vehicle or an area where local codes prohibit grounding through
the neutral conductor, follow the instructions in the section on NEW CONSTRUCTION AND
FOUR-CONDUCTOR BRANCH CIRCUIT CONNECTION.
You must use a three-wire, single-phase A.C. 208Y/120 Volt or 240/120 Volt, 60 hertz
electrical system. If you connect to aluminum wiring, properly installed connectors approved for use with aluminum wiring must be used.
2
Installation Instructions
Pre-lnstallation Checklist
Move Range Indoors In Front of
Cabinet Opening
(Do not use hand trucks when
moving the unpackaged range.
Cooktop glass may be broken.)
Protect the kitchen floor! Flatten and
place a piece of the shipping carton in front of the installation location to protect the flooring.
Do not remove the protective
channel from the sides of the glass
cooktop until later in installation.
(If supplied)
Inspect Installation Location
Inspect cutout dimensions and location
of electrical junction box to be sure it fits within the layout location. See page 4.
Refer to alternate construction section for the following non-standard installations. a. Counter opening extends to the wall:
Maintop Filler Kit (JXS66XX), or Backguard Kit (JXS36XX or JXS39SS).
WARNING: If you do not use these kits, the anti-tip bracket must fit under
an attachment to the wall that can withstand a force of 2001bs. in the
upward direction. See Section D1.
b. Island Installation:
To provide an optimum installation, the top surface of the countertop must be
level and flat (lie on the same plane)
around the 3 sides that are adjacent to
range cooktop. Proper adjustments to make the top flat should be made or
gaps between the countertop and
range cooktop may occur. Forcing the cooktop to fit may cause excessive gaps, or could break the glass cooktop and void the warranty.
Door removal is not a requirement for installation of the product, but is an added
convenience. To remove the door:
[_ Open the oven door as far as it will go.
Hinge
[_ ush both hinge
[_ lace hands on both sides of
locks down toward
the door frame, to the unlocked
position. This may
require a flat blade
screwdriver.
DO NOT LIFT THE DOOR
BY THE HANDLE!
the door, and close the oven door to the removal position.
This is half way between the
broil stop and fully closed.
_,_ nlocked
Position
Hinge/_
Slot
Hinge
Arm
J
[_ ift door up and
NOTE: The oven door is very heavy. Be sure you have a firm grip before lifting
the oven door off the hinges. Use caution
once the door is removed. Do not lay the door on its handle. This could cause dents
or scratches.
out until the hinge arms
clear the slots.
Hinge Clears Slot
To obtain Kits: a. Visit GE Web Site (See page 1)
b. Call GE Answer Center (See page 1)
c. Contact Dealer
[_ emove packing materials. Remove
3 (Continued on following page)
labels on door, plastic on trims and
panel, and all tape around the range.
Installation Instructions
Pre-lnstallation Cutout and Required
Clearances
Overall Depth
26 1/2"
NOTE: Drop-In Ranges are designed to hang from the countertop only. Do not install on a platform or support rails.
Protective
Strips
(If Supplied)
Follow instructions packaged with alternate appliances,
(24" min. dim. must be maintained between cooking surface and
Underside of appliance)
Preformed
Backsplash
Shown
_' 1-1/4" Min.
Countertop to
top of drawer
\_ Front
Cabinet Filler -_
(If Required)
If cabinets are placed less than 30" min. above the range, see
alternate construction. NOTE: Product meets UL
requirements for 0" clearance
to back and side walls. Wall coverings, counters and
cabinets around range must withstand heat (up to 194°F)
generated by the range.
4
Installation Instructions
Standard Installation Preparation
STANDARD INSTALLATION
9116" Min.
Flat
....... I"
,1{.--
I
<-_ 29-15/16"-30-1/16"
Smooth Cut
1/4" Min.
Flat
t 1'
23-3/16"
Wall -_ Flat
Area _A
,yp%,y 1/4,,_I--
9/16" Min.
--Flat _ Range_upport
Countertop
Braces secured between the underside of the countertop
and the cabinet if required to obtain 1-1/4" minimum
thickness (two sides)
The Standard Installation of this Drop-In
Range is to hang by the countertop on the
side metal flanges under glass cooktop.
This Range must not be installed on a base or sub structure (2"x 4" support).
If the construction of your cabinet cannot provide a 1/4" flat area at the back of the countertop opening, consider changing the countertop to accommodate this dimension.
If the area is not flat, excess tension may be applied to the glass cooktop, causing breakage and voiding the warranty.
Center the 30" wide opening over the adjacent cabinets and mark with a straight edge.
Using a straight edge, mark the back line at 23-3/16" from the front edge of the
counter.
Be careful not to damage the adjacent
cabinets while cutting the countertop.
Remove countertop raised edge, if incorporated. (See illustration on page 4)
Installation Instructions
Electrical Connections
[_ emove house fuse or open circuit
breaker.
Loosen screws for the junction box
cover and rotate out of place or remove the cover.
Examine the junction box location to
determine the best routing of the conduit, and select the best available
7/8" diameter knockout. Avoid using holes in the top of the junction box to prevent the conduit from interfering
with the back of the range.
Break open the selected knockout by placing a bladed screwdriver on the
scored opening in the junction box and striking the screwdriver with a hammer.
(Pliers may be required to complete the removal of the knockout.)
WARNING: Improper
connection of aluminum house wiring to copper leads can
result in an electrical hazard or fire. Use only connectors designed for
joining copper to aluminum and follow the manufacturer's recommended
procedure closely.
GENERAL NOTE FOR ALL WIRE NUT APPLICATIONS: THE PROPER SIZE WIRE NUT SHALL BE PLACED OVER THE STRIPPED LEADS AND THE WIRE NUT TWISTED UNTIL THE WIRE NUT CAN NOT BE PULLED FROM THE LEADS. NO CONDUCTOR SHALL BE EXPOSED IN THE CONNECTION. THE EXCEPTION TO THE CONDUCTOR BEING EXPOSED IS THE BARE COPPER GROUND CONNECTION.
7/8" Knockout
Cover Rotated From Box Opening
Position the range in front of the opening, but slightly to the side, in a manner so that a person can enter the opening to wire the range to the house wiring in the junction box.
Feed wires and conduit through the open hole and snap the conduit fitting
into the hole. Route the conduit in a manner that will not interfere with the
rear wire cover. The conduit must be routed below the wire cover.
BREAKER OR FUSE SIZE
240V I 40 Amps + 208V I 40 Amps +
+ NOTE: Check Local Codes for
required breaker size.
6 (Continued on following page)
Installation Instructions
Electrical Connections cont
THREE-CONDUCTOR BRANCH
CIRCUIT CONNECTION
When connecting to a 3-conductor branch circuit, if local codes permit:
Connect the bare oven ground
conductor with the crimped neutral
(white) lead to the branch circuit neutral (white or gray in color),
using wire nuts. Connect the oven red lead to the
branch circuit red lead, and the oven black lead to the branch circuit black
lead in accordance with local codes, using wire nuts. If the residence red,
black or white leads are aluminum
conductors, see "WARNING" note
(See page 6).
Black
Range Conduit
Ground and Neutral Wires (White)
Red
Neutral Bare Wire Connection
Branch Circuit
Knockout
NEW CONSTRUCTION AND FOUR-CONDUCTOR BRANCH CIRCUIT CONNECTION
When installing in new construction, or
When installing oven in a mobile home or recreational vehicle, or
When local codes do not permit grounding
through neutral:
Cut the neutral (white) lead from the crimp. Re-strip the neutral (white) lead to expose the proper length of
conductor and connect it to the white or gray branch circuit neutral in
accordance with local code using wire nuts.
Attach the appliance grounding lead (green or bare copper) in accordance
with local codes. If the residence grounding conductor is aluminum,
see WARNING note (See page 6). Connect the oven red lead to the
branch circuit red lead and the oven black lead to the branch circuit black
lead in accordance with local codes, using wire nuts. If the residence red,
black or white leads are aluminum conductors, see "WARNING" note
(See page 6).
Black
/
Branch
Range Conduit Snaps Into
Circuit
Ground
/
Red
White
7 (Continued on following page)
=Alternate
Knockout
Installation Instructions
Electrical Connections cont
Reinstall Junction box cover.
Do not shorten the flexible conduit. The conduit strain relief clamp must be securely
attached to the junction box and the flexible conduit must be securely attached to the clamp. If the flexible conduit will not fit within the junction box, do not install the oven
until a clamp of the proper size is obtained. NOTE TO ELECTRICIAN: The 3 power leads supplied with this appliance are UL recognized
for connection to larger gauge household wiring. The insulation of these 3 leads is rated at temperatures much higher than the temperature rating of household wiring. The current carrying capacity of the conductor is governed by the temperature rating of the insulation around the wire,
rather than the wire gauge alone.
8
Installation Instructions
I51Standard Installation Instructions
Installing the Anti-Tip Bracket
The anti-tip bracket is attached to the back of the Drop-In Range. It is designed to fit under the bottom of the countertop opening at the rear. Measure
counter thickness at back of cutout to determine correct bracket location.
ANTI-TIP INSTALLATION
Interior Wall -_
114" Min. Flat Area
Glass
Maintop
..,--Wall Stud
\
Countertop
i Thickness
Select the proper position for the countertop thickness and move bracket to proper position. (Unit is supplied with bracket in position 1.)
(_ For 3/4" Counter (_) For 1.18" (3 cm) Counter (_ For 1.5" Counter
Anti-Tip Bracket Location
Glass Cooktop ----I
_ Y
(_) For 3.5"
(_) Alternate
(shown below)
(Rear of Range)
Bottom of Countertop
to Engage Bracket by
1/2" Min.
Bottom of
- Countertop
Wire Cover
ANTI-TIP INSTALLATION
Non-Kit ApI:
Glass Maintop \
Non-Kit
Application
Anti-Ti I
*Attach ment
To Engage
Bracket By 1/2" Min.
ALTERNATE
Interior Wall_
_ _Wall Stud
Surface
Countertop
10-3/8"
_ ttachmentAnchored
To Wall Stud Is Required
9 (Continued on following page)
Installation Instructions
1-51Standard Installation Instructions cont.
Install Stop Screw
These screws prevent the range from sliding out of position during operation.
Carefully mark the cabinet for the location of the stop screws. Drill 1/8"
pilot holes into the cabinet, each side of the range. (Make sure not to drill entirely through the cabinet wall.)
Carefully turn the shoulder screws into the pilot holes until they are tight.
Placing the Range into the Opening
It is suggested that two people lift the range into place, carefully setting the side metal flanges under the glass on the edges of the countertop opening. The protective channels must be in place (if supplied) during this operation. Carefully slide the range toward the back of the opening. In the last 1" of travel, lift the front of the range approx. 1/2" to clear the stop screws located in
the sides of the cabinet and slide the range until the range is seated. Lower
front of the range on countertop.
Lift and Slide Range on
Countertop
Cabinet
_ountertop
Make sure the edge of the countertop
fits flush against the end of the
Front Control Panel
10 (Continued on following page)
Installation Instructions
1-51Standard Installation Instructions cont.
Remove the Protective
Channels (if provided)
Carefully remove the protective channels from the sides of the glass cooktop. This may require a slight lifting of the range to remove the
weight of the range from the protective
channels.
Glass Cooktop Protective Cover
PULL
Remove Protective Cover From
Both Sides After Range Is In Cabinet
Check For Proper Installation of the Stop Screw
Attach the Lower Trim
Attach the lower trim (supplied separately with the range) to the
bottom of the vertical side trim with the 2 screws supplied.
Lower Left
Look at both sides of the range under the door. The stop screws must be
located in the notch on the sides of the range, and not touch the top of the
notch when the range is fully seated on the countertop. If the screws do not meet the requirements, move the screws to a position that meets these requirements. (See illustration below.)
Notch in Bottom
of Side Trim
_-- Side
Trim
Shoulder Screw
11 (Continued on following page)
Installation Instructions
151Standard Installation Instructions cont
Replacing the Oven Door
NOTE: The oven door is heavy. You may need help lifting the door high
enough to slide it into the hinge slots.
Do not lift the door by the handle.
Lift the oven door by placing one hand on
each side. The door is heavy, so you may need help. Do not lift the door
by the handle.
With the door at the same angle as the removal position (halfway between
the closed and broil stop position, seat the notch of the hinge arm into
the bottom edge of the hinge slot. The notch of the hinge arm must be fully seated into the bottom of the slot.
Hinge Arm
/
of Slot Bottom Edge_
/////
I"_ Push the hinge locks up against the
I"_ Close the oven door.
front frame of the oven cavity, to the
locked position.
Hinge in Locked Position
Notch of Hinge Securely Fitted
into Bottom Hinge Slot
I-_ Check for Proper Installation
of Anti-Tip Bracket
Lower the oven door and gently apply medium force at the handle end until
movement of the range is detected. Continue pressing until the anti-tip bracket is engaged and movement stops. A small amount of movement is acceptable at the back of the range
top, but it should be stable and not tip
once the anti-tip bracket is engaged.
Hinge Notch
I_ Open the oven door as far as it
will open.
12
Installation Instructions
Final Checklist
Check to make sure the circuit breaker is closed (Reset) or the circuit fuses are replaced.
Be sure power is in service to the building.
Check to be sure that all packing materials and tape on metal panel (if applicable) under control knobs and drawer have been removed.
Operation Checklist
Check to make sure the Clock display is energized. If a series of horizontal red lines appear in the display, disconnect power immediately. Recheck the range wiring
connections. If change is made to connections, retest again. If no change is required,
have building wiring checked for proper connections and voltage. It is recommended
that the clock be changed if the red lines appear.
Push down and turn any one of the four surface knobs to "MED" setting to observe
that the element glows within 15 seconds. Turn the knob off when glow is detected.
If the glow is not detected within the time limit, recheck the range wiring connections. If change is required, retest again. If no change is required, have building wiring
checked for proper connections and voltage.
13
Installation Instructions
Alternate Construction Preparation
Optional Maintop Filler or
Backguard Kit
If counter opening extends to the wall, it will require Maintop Filler Kit (JXS66XX) or Backguard Kit (JXS36XX or JXS39SS) to close the gap.
NOTE: If the countertop is greater than 25" it will show a gap between the backguard and wall or between filler kit
and the wall.
If the countertop is less than 25" a gap will occur between the countertop front and the control panel ends. (See page10, D3).
Wall -_
l
25"
T
Must Be Level
Island Installation
When installing in an island or other non-standard location, countertop cutout dimensions must be according to page 5.
For the anti-tip bracket instructions, see page 9.
In this application, do not use Backguard Kit (JXS36XX or JXS39SS).
Cabinets Over The Range Less Than 30"
If a 30" clearance between cooking surface and overhead combustible
material or metal cabinets cannot be maintained, protect the underside of
the cabinets above the cooktop with not less than 1/4" insulating millboard
covered with sheet metal not less than
0.0122" thick.
9116" _l --
Must Be---_ I_ Flat
Refer to the Filler or Backguard Kit instructions for Installation details.
9/1 6"---_
Smooth Cut
30" ]= <
Must Be Level -_>
Must Be Flat
14
NOTES
15
NOTES
Pub, No, 31-10529-1
12-04JR 16 22904053P508-1
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