GE Infinity S, NE-S Quick Start Manual

GE
Critical Power
Infinity S (NE-S) Dual Voltage Power System
Quick Start Guide
NES4812-23-AC1-PS4-DC1E-LVBD
Read and follow all safety statements and precautions in this guide.
Tools Required:
Cable Crimpers Torque Wrench (0-240 in-lb / 28Nm) 5/16”, 7/16” and ½” nut drivers Screw Drivers (#1 Flat & #2 Phillips) Wire cutters and strippers
Step 1 - Mount the System
Mount the system with a minimum gap of 3 inches behind the system to allow proper airflow.
1. Attach the system to the frame using a minimum of twelve (six on each side) 12-24 screws (provided). Torque to 35 in-lb (4 Nm) - 5/16” socket.
Step 2 – Connect Chassis and DC reference (CO) ground
Chassis Ground lug - #10 or 1/4” on 5/8” centers (not provided).
Minimum 10 AWG recommended. Torque to 10-32 screws to 30 in-lb (3.4 Nm) – 5/16” Socket.
DC reference ground lug - 5/16” or 3/8” on 1” centers (not provided).
Torque to 160 in-lb.
Note: If connecting chassis ground to frame surface remove non-conductive frame coating and apply antioxidant for
connection.
19” / 23”
AC Input AC1 – Molex AC2 – IEC 320 C19 AC5 – Term Block AC6 – 3 phase delta Term Block (19” only) AC7 – 3 phase wye Term Block (19” only)
# of power slots
# of distribution panels
LVBD Option
Voltages 48YY 48 – Primary YY – Secondary (12 or 24)
Infinity S (NE-S) Dual Voltage Power System – Quick Start Guide
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Document 8600243957P Rev 2 Jan 2019
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Critical Power
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Step 3 – Connect AC inputs
Connect 120/208/220VAC at rear of each rectifier shelf.
Danger: Turn OFF and lock-out tag-out the AC
source before making AC connections. When connecting to AC mains, follow all local and national wiring rules. Caution: When routing AC ensure cables do not come in contact with sharp or rough surfaces that may damage insulation and cause a short circuit. Rectifiers numbers are labeled at each AC input. AC terminal connections are labeled at each position (L1, L2/N, and Gnd). AC Terminal Block is in the AC box on the rear of the rectifier shelf Connect AC input cord to the detachable input terminal block in the wiring box – knock out for ¾” conduit or cord grip. Strip and torque per the table. Pull on wire to verify secure connection.
AC Input
Rectifiers per
Feed
19”
23”
AWG
max
Strip
Wire (mm)
Torque
In-lb(Nm)
AC1 - Molex mini-fit SR
2 Yes 8 n/a
-
AC3 - IEC-320 C19
1
Yes
Yes
12
n/a
-
AC5 - Terminal Block
1
Yes
Yes
10
10
7 (0.75)
AC6 - Terminal Block 3-phase Delta
3
Yes 6
12
16 (1.75)
AC7 – Terminal Block 3-phase Wye
3
Yes 6
12
16 (1.75)
Step 4 – Connect Batteries and DC Output to Loads
The figure to the right shows the DC circuit of the system.
Battery connections are made direct to the battery bus.
Load Connections are made using Load Breakers in the main distribution area.
Infinity S (NE-S) Dual Voltage Power System – Quick Start Guide
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CAUTION: Verify battery voltage and polarity with a voltmeter before connecting.
Distribution panels are each equipped with 20 (19” panel) or 26 (23” panel) bullet-style distribution positions. Each position is selectable between Primary or Secondary (Converter) Voltage outputs.
Breaker sizes up to 250A, TPS fuses to 70A and GMT fuses to 12A are available.
Lug Landings
Distribution
Battery Bus
Landings
1/4-20 studs on 5/8” centers Lug tongue width 0.68” max
5/16-18 studs on 1” centers Torque
65 in-lb - 7/16” socket
160 in-lb - 1/2” socket
Infinity S (NE-S) Dual Voltage Power System – Quick Start Guide
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Critical Power
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Two multi-pole adapters required for each multi-pole breaker – see illustration, right
Multi-Pole Adapter Kits - 2 required per breaker
CC848756916
850021775
850021955
CC848756924
Poles 2 2 3 3
Lug Landings
1/4” x 5/8”
3/8” x 1”
3/8” x 1”
3/8” x 1”
Step 5 – Set Controller alarm relay jumpers
Pulsar Plus
Set jumpers 1 thru 10 for the ten alarm relays as Close on Alarm or Open on Alarm; Factory default setting is Open on Alarm.
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