GE
Measurement & Control
Inspection Technologies
Many modalities. More confidence. Better decisions.
GE
Measurement & Control
Many modalities. More condence. Better decisions.
GE's Inspection Technologies business (part of GE Measurement & Control) partners with you to meet your
non-destructive testing needs. We provide a full suite of non-destructive testing (NDT) solutions, including
radiography, computed tomography, remote visual inspection, ultrasound, Electromagnetic, hardness testing
and metrology. Combined with our Rhythm® software platform, GE is your ultimate provider of productivity
solutions, supplying accurate and reliable inspection data that can be shared seamlessly with your colleagues
and customers around the world.
Rapid advancements in digitization, software development, and imaging capabilities continue to provide
improvements within the elds of non-destructive testing and inspection. Often derived from the medical
community, both 2D and 3D imaging can solve or trend complex issues in the areas of component life extension,
tness for service, design optimization, quality control or root-cause failure analysis. High-resolution imaging
has become practical, cost-eective and can save critical time when properly applied to real-world applications.
GE's Inspection Technologies is a world leader in providing advanced non-destructive imaging using the
electromagnetic, gamma- and X-ray, ultrasonic and visible energy spectrum. We have enormous depth and
breadth of know-how that can be applied to your needs.
Our applications cover a wide range of industries:
• aerospace
• metals & castings
• oil & gas
• power generation
• transportation
Read on to learn more about GE’s solutions in these industries and how we can help meet your most challenging
inspection needs.
www.geinspectiontechnologies.com
On our cover
1
5
9
1
Inspection Technologies
2 3
6 7
10 11
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8
12
1. Remote visual image of auger dryer system
2. Phased array weld image
3. 3D pore analysis in a cast aluminum part
4. Electromagnetic image of aircraft fuselage
5. 3D pore analysis, metrology and reverse engineering in an
aluminum casting
6. 2D X-ray image of steering column
7. X-ray image of engine carburetor
8. Remote visual image of damaged turbine blade
9. Phased array TopView image of aws in a pipe
10.Remote visual image of wind turbine gearbox
11.Electromagnetic array image of stress corrosion cracking on pipe
12.NanoCT
®
image of CSP solder joints
Advanced non-destructive imaging
GE's Inspection Technologies is dedicated to providing high-quality products and services for the oil & gas, power, aerospace
and transportation industries. Our inspection solutions, including advanced imaging capabilities and powerful
software tools, offer high-quality, data-rich images so customers can make faster and better informed decisions to protect
asset health, help ensure safety, quality and boost productivity.
High-quality inspection results
Used in hundreds of applications across the oil & gas industry, our non-destructive
testing products deliver high quality inspection results. Whether you're
inspecting boilers, condensers, gas turbines or pipelines, our products can help
protect your assets against corrosion, leakage and extend the life of your plant.
Even in the harshest environments, our leading-edge inspection solutions boost
productivity and improve safety for our customers, based on our ability to
understand your needs and commercialize advanced inspection technologies.
Improving efficiency
The power industry is continually challenged to improve efficiency, runtime and output. We help you meet those challenges by providing solutions for key power generation applications in fossil, nuclear and renewable energy markets. Applications
range from Balance of Plant (BOP) components, steam generators,
turbine and electrical generators to pipes and vessels and reactor internals. Our
reliable, advanced technology-based inspection solutions and support services
enable power generation customers to maximize efficiency, minimize downtime,
enhance productivity and help ensure safety with unyielding integrity.
Meeting or exceeding needs
In keeping pace with new composite materials and changing maintenance
requirements of the aerospace industry, we are developing products and new
techniques that enable more reliable and ecient inspections. Whether your
business is aircraft engine parts production, composite airframe manufacturing or
full aircraft maintenance, we have the knowledge and experience to help prolong
asset life without sacrificing productivity.
In this brochure
Segment Overviews
Aerospace ......................................................................... 2—3
Metals & Transportation .......................................... 4—5
Oil & Gas ............................................................................. 6—7
Power Generation ....................................................... 8—9
Government ...................................................................10-11
Product Lines
Introduction ......................................................................... 12
Electromagnetic Testing (EM) ................................... 13
Radiographic Testing (RT) .................................. 14—15
Ultrasonic Testing (UT) ......................................... 16—17
Remote Visual Inspection (RVI) ................................ 18
Software Solutions ......................................................... 19
Applications Engineering & Support ....................20
Service Solutions .............................................................. 21
Regional Oces ...................................... back cover
Adding value
We offer a wide range of inspection solutions in every step of the value chain from
semi-finished products (rods, bars, billets) up to the final assembling of vehicles and
trains. We provide the transportation industry with world-class inspection solutions
that help build vehicles more efficiently, reducing scrap and process costs.
Better tools for enhanced decision making
Our Rhythm® data management software is a unique software platform that sets
our inspection solutions apart from the rest. Once data is captured, it can be analyzed and reviewed, assisting in better and faster decisions in the field and in the
office. Rhythm generates reports automatically and stores data with notations for
future historical comparison. Rhythm enables secure, quick and easy storage and
retrieval of inspection images and data. This user-friendly software stores data in
one central location that can be accessed securely by remote users when necessary. Rhythm is used in many inspection applications across all our key segments.
Inspection Technologies
1
Aerospace
Whether your business is aircraft engine part production, composite airframe manufacturing or full
aircraft maintenance, the GE's Inspection Technologies aerospace team will support your process with
nondestructive testing and inspection solutions that match worldwide OEM specifications and help you
reach your productivity goals.
Menu directed inspection™ (MDI) and archiving X-ray digital images
MDI for engines improves reporting and data sharing. Our DICONDE compliant Rhythm
software enables manufacturers to easily share and archive radiography images with
remote experts, OEMs and supplier locations. Similarly, ultrasonic and eddy current
images from airframe inspection can be easily archived in one central location with
secure remote access from the eld or the oce. Rhythm software oers one platform
for all your nondestuctive data.
Thick aluminum or titanium part testing
Aluminum parts are tested for fatigue cracks using multielement ultrasonic beams that perform inspections in less
time, with better penetration, delivering high quality scan
results. We also have automatic composite inspection
systems for defect detection in fuselage and blades.
Corrosion on aluminum multi-layer panels
Our complete line of eddy current systems
perform inspection of multi-layer panels in less
time and with more interrogation of the panel,
resulting in more thorough inspection results.
Fuel nozzle, combustion chamber and
turbine blades
We have a complete line of remote visual
inspection products to inspect internal engine
components to help ensure ecient and
reliable operation. We can also perform 3D
computed tomography inspections on turbine
blades and fuel nozzles.
Aircraft wheel inspection
Our eddy current systems rapidly and
reliably inspect aircraft wheels for fatigue
cracks. These easy-to-use systems do not tie
operators down to lengthy inspections, leaving
them free to get on with other work. Setup and
operation is so easy that extensive training is
not required and the operator does not need
to be an eddy current expert.
Aluminum parts inspection
Our ultrasonic thickness gauges provide high
precision thickness readings on large and
complex aluminum panels. Accurate readings
can be achieved from a single-sided scan.
Commercial Airport
Military
Aireld
Foundry
Composite
Parts
Engine Parts
Dove tail slot inspection in engine disks
Eddy current systems enable faster and
more accurate inspection of engine disk
dove tail slots to locate potential cracks.
Research
Electrical Components
Rocket
Launch Pad
Material research
Extremely high resolution CT for development
and 3D characterization of new materials.
Electronic components
Microfocus X-ray technology for failure
analysis and quality assurance in
electronic components. Cost intensive
recalls in the aero industry are often
caused by electronic failures. More and
more aerospace components include
electronics with corresponding inspection
tasks, such as solder joint defects and
PCB quality, bond wire integrity and
moldings.
Quality test of the blades during manufacturing or after repair
Computed radiography and digital radiography are used to inspect
Conductivity measurement on aluminum parts
During aircraft operation, some aluminum parts
can be heated to unacceptable levels, changing the
aluminum conductivity. Our handheld conductivity
meter measures the conductivity of aluminum parts.
Foreign object detection and sealing check in
wing fuel tank
Remote visual inspection with our unique
articulation system is used to check seals inside
the tank. Inspections are also performed to
blades for aws. One imaging plate is used for multiple
X-ray images that are stored in digital format. Unlike lm equipment,
images can be evaluated and shared quickly without chemicals or
time consuming processing. CT allows failure analysis, as well as
precise 3D measurements (e.g. wall-thickness).
locate and remove foreign objects from inside
the plane wings.
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3
Metals & Transportation
We provide the transportation industry with world-class inspection solutions that boost productivity
and quality based on our ability to understand industry dynamics and apply advanced technologies.
Our solutions are used in every step from semi-finished products (rods, bars, billets) up to final
assembly. The product range includes dedicated manual or automatic in-line solutions based on all
major nondestructive testing and inspection methods.
Research and development
Our computed tomography delivers
precise information about the shape and
geometry of an object on both the surface
and internally. This technology reduces
development time during R & D and
combines measurement and inspection
solutions within production.
R & D Center
Rotational tube tester for bar and pipe
Our ultrasonic inspection systems inspect bar
and hot processed pipe, including detection of
inner and outer aws, as well as full dimension
measurement.
Bar Manufacturing
Plant
Casting
House
Menu directed inspection (MDI), storing and managing images
We oer MDI for rail and in-service inspection and Rhythm with digital X-ray for blade
manufacturing and casting houses. Rhythm software stores and manages inspection
Aluminum cast wheels
results for auditing and historical tracking capability.
Aluminum wheels need to be inspected
since they are classied as safety parts.
These parts are inspected using fully
automatic in-line with X-ray inspection
cabinets. Our turn-key solution is designed
for high throughput and automatic part
identication.
Aluminum cast drive train and engine parts
Due to weight reduction, aluminum cast parts are
widely used in the transportation segment. Depending
on the production process, porosity and inclusions can
cause safety critical and expensive part failures. Failures
can be detected using in-line and fully automatic X-ray
inspection systems to provide process feedback.
Metrology of complex objects
3D metrology with precision CT is the only technique
that can measure the interior of a complex object
nondestructively.
Rotating water path to inspect bar and tube
The use of phased array probes enables a compact
test system without rotating parts. Our test
system is adjusted to dierent diameters by stored
parameter sets, enabling a short changeover time.
Quality test of the blades during
manufacturing
Computed radiography and digital
radiography are used to inspect blades
for aws. One imaging plate is used for
Blade
Manufacturing
multiple X-ray images that are stored
in digital format. Unlike lm equipment,
images can be evaluated and shared
quickly without chemicals and time
consuming processing. CT allows
failure analysis as well as precise 3D
measurements (e.g. wall-thickness).
Steel and plate
We design and build large-scale
automated ultrasonic testing and
inspection systems for heavy plate testing
for online and oine applications. These
systems consist of the complete test
mechanism and test electronics, extended
by automated evaluation software and
web/modem-based remote servicing.
Rail
Our testing machines are designed
to detect imperfections and aws in
rail welds. Using ultrasonics, aws
perpendicular to the rail surface, such
as lack of fusion and porosity across
the entire height of the weld, can be
easily detected.
Steel & Plate
Mill
Rail wheel new and re-proled
An ultrasonic phased array railroad wheel
inspection system is a cost eective solution
for the inspection of new and re-proled
rail wheels. This system eliminates costly
mechanical wheel handling equipment and
assures complete coverage.
Pipe Mill
Wheel and axle
Ultrasonic and multi-channel phased
array testing systems are used to inspect
wheel set axles for cracks in passenger
and cargo carrying cars.
Auto Critical
Components
Billets
Residual stress in critical engine parts
Our analytical X-ray systems perform
residual stress analysis to help provide a
high level of quality on supplied products
and nal products. The elds of application
X-ray residual stress analysis include series
production monitoring, development and
optimization of components, as well as
damage analysis for supplier evaluation.
Assembly
Plant
Electronic components
Microfocus X-ray technology for
failure analysis and quality assurance
in electronic car components. Costintensive recalls in the auto industry
are often caused by electronic failures.
More and more automotive components
include electronics with corresponding
inspection tasks, such as solder joint
defects and PCB quality, bond wire
integrity and moldings.
Quality control and service support
Corrosion checks or rain checks are only
two examples for the extensive use of
video borescopes. The extremely small
diameters and the specic extensions,
such as extra working channels, make
it easy to use video borescopes in cases
where you need to look into an object
without disassembly. There is a large
range of applications for borescopes in
production, quality checks, maintenance,
engineering and service shops.
Weld inspection (Laser or MIG/MAG
welds)
Ultrasonic inspection of welded assembly
parts increases safety and meets quality
management requirements.
Spot weld inspection
Ultrasonic inspection of spot welded
parts replaces destructive test methods,
especially for inspection of high strength
steel.
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Oil & Gas
GE's Inspection Technologies addresses all major inspection needs for our oil and gas customers. We
strive to deliver high-quality products that detect corrosion and inspect welds in a variety of situations
and conditions while helping improve productivity. Our leading edge inspection solutions boost
productivity, help you improve safety and solve your toughest oil and gas inspection challenges.
Subsea pipelines
Our radiographic, devices are often deployed by clients working
subsea to assess the in-service integrity of pipes and risers.
Re-injection stations
Rotating equipment requires regular nonintrusive inspections to help ensure the
safe working of the machines. We provide
a comprehensive suite of remote visual
inspection, eddy current ultrasonic systems
and unique software tools to provide improved
quality of inspections and immediate
reporting.
Offshore
Production
Separation
Processing
Liquefaction
Compression
LNG
Storage
Image Management Software - Rhythm
Used widely in the oil and gas industry, Rhythm is a multi-modal inspection software
platform incorporating digital radiography, phased array ultrasound, remote visual
inspection and eddy current. Rhythm encompasses the image management tools
required to help provide asset assurance through proprietary tools such as the wall
thickness measurement tool for digital radiography, menu directed inspections for remote
visual and a complete archive and web access suite for long-term data management and
retrieval. Rhythm is 100% DICONDE compliant, the industry standard for inspection data
protocols.
Liqueed Natural Gas (LNG) liquefaction
Rotating equipment requires regular non-intrusive inspections to help
ensure the safe working of the machines. GE provides a comprehensive
suite of remote visual and eddy current systems and unique software tools
to provide improved quality of inspections and immediate reporting. For
new LNG projects, a large number of welds need to be inspected to ensure
weld quality. GE provides a full suite of radiography and ultrasonic systems
for high quality weld inspection.
LNG Loading
LNG Transportation
Compression stations
Rotating equipment requires regular
non-intrusive inspections to ensure the
safe working of the machines. GE provides
a comprehensive suite of remote visual
inspection and eddy current systems and
unique software tools to provide improved
quality of inspections and immediate
reporting.
Oshore and land-based production
Asset integrity management and asset life
extensions require inspection to provide
assurance of component integrity and
regulatory compliance. We have a complete
portfolio of inspection technologies, including
Land-Based
Production
continuous erosion/corrosion monitoring with
installed sensors, remote visual inspection,
digital radiography, ultrasonic thickness
gauges and aw detectors, X-ray technology
and eddy current to inspect pipes, vessels and
parts of a rotating plant.
Reservoir engineering
With high resolution CT, the spatial distribution of the
pore network in a drilling core can be visualized and
analyzed. Clear knowledge of such a pore system
is of utmost importance in the eld of reservoir
engineering.
Rening
Inspection is a critical aspect of maintenance and process
management to help enable the safe and optimized operation
of an oil renery. We provide inspection technologies for high
temperature corrosion monitoring of critical locations and piping,
vessel and rotating plant inspections using ultrasonics, remote
visual inspection, eddy current, digital radiography and X-ray.
Refining
Liquid
Storage
Petrochemical
Manufacturing
L
u
Distribution
bes
u
L
Transmission
Pipeline
Gas Storage
Liquid storage
Storage tanks require inspection to help ensure they
operate safely and within the regulatory standards.
We have tools for large area remote visual inspection
and ultrasound technology for checking remaining
wall thickness and weld quality.
LNG
Storage
Odorant
Injection
Consumers
Re-gasification
Electric Power
Generation
Petrochemical
Nondestructive testing and inspection are a critical
part of maintenance and process management
to optimize the safe operation of a petrochemical
facility. Our solutions oer corrosion monitoring of
critical locations and piping, vessel and rotating
plant inspections using ultrasonics, remote visual
inspection, eddy current, digital radiography and
X-ray.
LNG Unloading
Transmission pipeline
From upstream through downstream, we
have a range of testing and inspection
products for transmission pipelines. In the
pipe mill, we provide testing machines to
ensure material and weld quality. In the
construction phase, we provide automated
ultrasonic and portable X-ray and digital/
lm solutions. For in-service inspection,
we oer continuous monitoring, portable
ultrasonic and remote visual inspection
devices.
Manufacturing
We design, manufacture and support a full range
of testing machines for plate, billet, bar and pipe
inspection using ultrasonic and X-ray technology.
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7
Power Generation
We provide nondestructive inspection products and solutions for key power generation applications,
including those for fossil, nuclear, renewable energy markets, transmission and distribution. Our
reliable, advanced technology inspection solutions and support services enable power generation
customers to help maximize efficiency, minimize downtime and enhance productivity with unyielding
integrity.
Primary and secondary piping
To prevent leakage and failures, piping is regularly
inspected for corrosion, weld defects and gas
accumulation using ultrasonics, remote visual
inspection and direct radiography systems. These same
technologies are also used to inspect pipes, welds and
vessel components to help ensure integrity.
Turbines and generators
Using our remote visual inspection, eddy
current and ultrasonic systems, blades and
dovetails found in rotating machines, such
as turbines and generators, are inspected
for cracks and defects to minimize
downtime and possible injury.
Image and data sharing
Rhythm software ties all inspected components of the plant into one data le and
helps plant operators plan maintenance rather than react to forced outages. DICONDE
compliant, this software platform is compatible with our digital radiography, phased
array ultrasound, remote visual inspection and eddy current technologies. Rhythm
encompasses the image management tools that help ensure thorough inspection results
and rapid data sharing.
Manufacturing power plant components
The very low tolerance for manufacturing defects
or foreign matter inclusions in large forgings, such
as turbine shafts or in controlling piping and vessel
materials, is mitigated by using nondestructive testing
systems in the manufacturing facility. Our radiography,
lm or digital solutions, coupled with ultrasonics, detects
volumetric defects. Our eddy current systems are used
for near surface defect detection.
Nuclear submarines
To help ensure maximum safety of a
submarine crew, numerous nondestructive
tests are carried out to verify quality of
the vessel girth welds, steam generator
system, primary and secondary piping
and reactor vessels. The submarine
environment demands use of all
nondestructive technologies to help
ensure safety.
Feed water heaters, condensers and heat exchangers
Proper operation of these crucial components is
essential for ecient operation of a power plant. Each
machine is inspected internally and externally for
tness for service. Our menu-directed remote visual
inspection and eddy current systems can detect
defects and cracks that cause leaks.
Hydro
Combined
Cycle
Nuclear
Reactor vessel
High-pressure boilers and vessels are kept operating safely using
remote visual inspection. Regular inspection for cracks and defects
help ensure safe operation and help prevent loss of structural integrity
of the vessel.
Nuclear fuel and fuel rods
Ultrasonics, eddy current and radiography are commonly used in
the manufacturing environment to test rods for ovality to ensure the
rods t into a fuel cluster. A fuel assembly that does not t precisely
as designed can cause long and unacceptable delays in a plant
maintenance outage.
Transmission &
Distribution
Wind
Transmission and distribution
Remote visual inspection of switches helps
ensure compliant and safe operation of
the substation. Digital Radiography allows
for condition-based maintenance of
gas-insulated switches.
Component
Manufacturing
Blade
Manufacturing
Blade manufacturing for wind energy
Throughout the steps of the blade
manufacturing process, ultrasonic
technology is used to test composite
material for delaminations and defective
layering to ensure quality. The bonding
of portions of the blade to one another
and support structures is also monitored
using ultrasonics.
Wind generation
Condition-based inspection of the gearbox in the
nacelle decreases the likelihood of catastrophic failure
and enables scheduling of repairs and preventative
maintenance. Our easy-to-use remote visual inspection
systems require no special training, while producing
more uniform inspection results.
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9
Government Infrastructure & Public Safety
At the federal, state and local or municipal levels, we provide governments with technology and tools
to help maintain vast infrastructure and highly-specialized security needs. GE's Inspection Technologies
offers a wide spectrum of capabilities in the area of advanced nondestructive imaging to help
governments identify and quantify problems early. Our applications experience includes a wide range of
government assets from borders to buildings and bridges to bio-tech research.
High-tech research
Our computed tomography delivers precise
Military hardware
Gun barrels, cannons and mortar tubes
are routinely inspected, both pre-service
and after repeated use in the eld,
using remote visual inspection, digital
X-ray, eddy current and phased-array
ultrasound. Other valuable military
weapon systems, including tanks, body
armor, artillery and weapons can be
inspected and analyzed for integrity and
tness for service. 2D and 3D micro-focus
X-ray is used to inspect high-reliability
electronics associated with space ight,
advanced weapons and targeting
systems.
Military Hardware
information about the integrity, shape and
geometry of an object on both the surface and
internally. This technology reduces development
time during R & D and combines measurement
and inspection solutions within production.
Research Facility
Commercial
Airport
Port and airport security
Highly portable, fast and easy-to-use digital
X-ray equipment is used at airports to interrogate
suspect packages. RVI equipment can be used to
look into cavities and tankage on boats, ships and
packages at their port of entry for contraband
detection and other illegal/smuggling activities.
Security
For over 20 years now, our RVI equipment has been used by
federal and state governments including police, SWAT teams
and bomb squads to perform specialized inspections and
surveillance in hard-to-access areas. Our portable and easy-
to-use videoprobe equipment helps keep government ocials
safe, whether at home or when traveling around the world.
Similarly, intelligence agencies use our equipment to help collect
information necessary to prevent or prosecute criminal or
terrorist activity.
Border Security
Border crossing
Portable x-ray, modied low-frequency
ultrasound and remote visual equipment are
used routinely at border crossings and security
check-points to locate contraband or other
illegal smuggling. The war on drugs, money
laundering and terrorism is being fought using
these advanced imaging technologies.
Bridges
Nuclear Storage
Facility
Tunnel
Highways, bridges and tunnels
Both for new construction and for aging
infrastructure, safety-critical structures,
monuments and signage can be eld inspected
for condition. Heat exchangers, chillers, boilers,
HVAC and back-up power generation are
inspected with ultrasound, eddy current, remote
visual and X-ray for integrity and reliability to
help meet government's 24X7 availability and
national security needs.
Government
Buildings
Nuclear waste storage and decommissioning
Cold-war legacy sites and nuclear fuel storage or
recycling facilities are dealing with a very wide range of
technical issues concerning structural health of assets
such as tanks, vessels, piping, heat exchangers and hot
cells. Our ultrasonics, 2D and 3-D radiographic, eddy
current and remote visual tools play a critical role in
condition assessment.
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11
Inspection products that deliver
GE's Inspection Technologies oers the most comprehensive selection of testing & inspection capabilities and other products for many
industry applications. Our strength lies in the use of eld experience and customer feedback to build the most productive NDT products
in the market.
Electromagnetic
We oer a complete range of
instruments, testing machines and
probes for industrial applications
requiring surface and sub-surface crack
detection and metal sorting. Our nondestructive Electromagnetic testing
equipment and solutions meet the
critical requirements of your application
and deliver productivity and quality.
(See more details on page 13)
Remote Visual
We oer a comprehensive selection
of remote viewing equipment, from
basic borescopes and berscopes to
measurement capable digital video
borescopes, pan-tilt-zoom camera
systems and robotic crawler systems.
We have the right visual inspection
equipment for your needs for any
industry. Our systems are portable and
ruggedly built to survive the rigors of
industrial environments.
(See more details on page 18)
Radiography
We oer a comprehensive range of
industrial radiographic equipment and
techniques from lm to digital, analytical
to metrology and X-ray generators to
integrated test machines, including
3D computed tomography. We will
work with you to identify the most
appropriate solution to ensure optimum
technique performance, speed and
economy for your application.
(See more details on page 14 & 15)
Software Solutions
We oer advanced and user-friendly
software that improves productivity
by enabling you to make smarter and
quicker decisions in the eld and in
the oce. We oer software for all
NDT applications and testing methods,
including software for data input,
analysis, image review, reporting, data
management, remote collaboration and
storage. Browse our software oerings
to learn more.
(See more details on page 19)
Ultrasonics
We oer ultrasonic testing equipment,
testing machines, instrumentation,
transducers, and software for industrial
applications requiring internal defect
detection and sizing. Our nondestructive ultrasonic testing solutions
will meet the critical requirements of
your application and deliver productivity
and quality.
(See more details on page 16 & 17)
superior imaging
quality
asset health
data management
12
Inspection Technologies
Electromagnetic (EM) Testing Solutions
Electromagnetic is a fast, accurate, cost-eective electro-magnetic NDT method for detection of surface or near surface aws
and for heat treatment verication. It is used for the inspection of raw materials, quality control of nished products and for main-
tenance inspections.
Apollo™ Electromagnetic (EM) System
Apollo is a multi-channel/multi-frequency Electromagnetic instrument for
inspection of heat exchanger tubing. It
supports industry standard Electromag-
netic (ET) and remote eld (RFT) tubing
probes as well as surface scanning arrays for wide area inspection.
Apollo Electromagnetic inspection system includes data
acquisition and analysis software tools for rapid instrument setup and result interpretation
Conductivity measurement
Accurate and repeatable checking of
non-ferrous metals for identity, grade
and material conditions. We oer
portable, lightweight and rugged
instruments with digital displays.
Portable instruments
A range of portable and rugged
instruments provides high and low
frequency inspections for defect
detection, conductivity and coating
thickness measurement, including dual
frequency inspection and dynamic
rotating drive capabilities.
Aircraft inspection with the Phasec 3 series aw detectors
Eddy Current Array
Our eddy current array aw detectors
are designed for high frequency surface
inspection to low frequency sub-surface
inspection. Portable and lightweight, our
detectors oer full phase functionality,
including conductivity measurement,
with easy to read output for better signal
interpretation.
Probes
We supply a wide range of standard
Electromagnetic probes and coils for our
Electromagnetic instruments. We also
oer ID tubing probes for heat exchanger inspection in reneries, petro-chemi-
cal plants and power utilities.
ID probes for balance-of-plant, ferritic and non-ferritic
heat exchanger tubing inspection
Aircraft Wheel Inspection
Our Wheelscan system ensures scanning
coverage, improves inspection accuracy
and repeatability and provides full
documentation of setup parameters and
test results.
AutoSigma 3000 electrical conductivity meter
Eddy current surface and subsurface inspection for aw
detection in metals
Aircraft wheel inspection with WheelScan 5
Inspection Technologies
13
Radiographic Testing (RT) Solutions
Radiography is widely regarded as one of the most reliable and proven non-destructive testing methods. It oers unique benets,
such as revealing changes in thickness, internal and external defects, interior assembly details and more. We oer conventional
lm radiography, digital technologies, portable and stationary X-ray sources, integrated inline systems, 3D computed tomography,
metrology solutions and analytical X-ray diraction systems.
Film radiography
Traditional X-ray methods require the
use of lm. GE oers one of the most
comprehensive ranges of radiographic
lms, processing equipment and chemicals, perfectly matched to ensure optimum performance.
We are the exclusive supplier of the
world-renowned Structurix, Industrial
radiographic lm from Agfa. No object
is too large or too small—as lm can be
tailored to meet specic needs.
Oil & gas weld inspection using lm
We are committed to continuously investing in R&D to deliver solutions to satisfy our customer's needs. The introduction of Structurix ECO Film System meets
the demand to lessen cost and environmental impact by lowering chemical
consumption, increasing lm throughput
and reducing energy usage.
Industrial X-ray tubes and generators
160-300kV portables and 160-450kV
stationary equipment with directional or
panoramic tubes and dierent
combinations of focal spot sizes provide
the appropriate X-ray source to meet
your specic requirements. In addition,
we oer a complete line of micro- and
nano-focus X-ray generators and tubes.
Inspection of ship assemblies using industrial X-ray
Digital Radiography
As technology continues to advance,
digital radiography solutions replace
many traditional lm applications oering distinct advantages, such as fewer
consumables, shorter exposure and
processing times, as well as being more
environmentally friendly. We oer a
broad portfolio, including lm digitiz-
ers, computed radiography scanners,
automated digital detection solutions,
3D computed tomography systems and
more.
Computed Radiography (CR)
Our wide range of CR scanners, imaging
plates and software solutions provide an
overall imaging solution to our customers.
In addition, we oer proprietary high-
performing CR imaging plates for a wide
range of NDT applications.
CRxFlex computed radiography scanner
Digital Detector Arrays
GE ultilizes a variety of digital detector
arrays to ensure optimal image quality
and throughput for each application. We
have the unique advantage of designing
and manufacturing detectors internally,
allowing us to inuence every stage of
the process to provide a solution tailored
specically for industrial applications.
Our lm systems are compliant with industrial lm system classication stand-
ards, such as BAM. All of our products
are backed by our extensive worldwide
distribution and service network, ensuring fast delivery and comprehensive
technical support.
14
Inspection Technologies
Detector array installed in a testing machine
2D radiography image of turbine blade
Integrated Systems
GE oers complete turnkey X-ray inspection systems based on 2D X-ray and 3D
computed tomography for inline applications in the manufacturing process,
as well as laboratory-installed systems.
These testing machines are designed to
provide fast inspection times for maximum throughput.
Many applications can optimize productivity by adding automation through
robotics or other material handling devices. Software tools, such as automatic
or assisted defect recognition, can be
added to minimize errors and maximize
productivity.
X-cube® is a highly versatile 160/225 KV inspection system
Electronics
The reliability of electronic assemblies
strongly depends on solder joint quality.
Even if they are not directly visible they
can easily be automatically inspected by
advanced micro-focus and nano-focus
X-ray systems. Detail detectabilities in
the submicron range ensure detecting
hidden defects in electronic packages.
3D Computed Tomography
2D X-ray inspection and 3D computed
tomography complement each other,
and when combined, are a very useful
inspection tool for a wide range of industrial quality assurance inspection tasks.
Phoenix v|tome|x L 450 3D computed tomography inspection system
Traditionally, X-ray testing reveals
defects in castings, including gas holes,
shrinkages, foreign materials and
discontinuities without destroying the
object. Computed tomography provides
another important advantage—it shows
the exact location of the defect inside
the sample. The 3D data allows quantitative defect analysis of the sample. This
provides information on size, volume and
density of inclusions and cavities. CT images are also richer in contrast; therefore, revealing even smaller defects.
Metrology
High precision 3D metrology with com-
puted tomography oers considerable
advantages over conventional coordinate measuring machines, especially
when measuring complex parts with hid-
den or dicult-to-access surfaces, such
as high density of measurement points
and fast capturing of the complete internal geometry of the object.
3D metrology with CT: CAD-variance analysis
Analytical X-ray
GE oers X-ray diraction (XRD) equipment used to reveal material characterization information in a variety of lab
and production applications, including
residual stress analysis and determination of the orientation of single-crystal
materials.
2D X-ray inspection: open BGA joint
Automatic pore analysis of a casting
XRD stress analyser with Meteor1D detector
Inspection Technologies
15
Ultrasonic Testing (UT) Solutions
Ultrasonic testing is a versatile non-destructive evaluation method using high frequency sound beams to help detect internal
discontinuities in a wide range of materials, including metals, plastics and composites. It is widely used for testing welds, forgings,
bars/billets, tubing and tanks for corrosion.
Flaw detection
Flaw detection is a fast and accurate
inspection method to evaluate internal
product integrity. Ultrasound penetrates
deeply into materials searching for
defects, cracks, delamination, lack of
bonding and other discontinuities. A full
range of portable aw detectors is
available, including an upgradeable
solution combining conventional aw
detection with phased array.
USM Go/DMS Go portable ultrasonic aw detector and
thickness gage in one
Hardness testing
An extensive range of portable
instruments provide on-site hardness
testing, in dierent scales, with
applications ranging from thin coatings
to large and heavy cast components.
DynaPocket hardness tester
Transducers and solutions
GE oers more than 4,000 standard
transducers, including contact,
immersion, angle beam and single/multi-
element probes for virtually all aw and
thickness inspection applications.
Standard and phased array probes are
available for North American and
European specications.
Thickness gaging
These useful and productive tools are
designed to help improve safety and
ensure reliability of equipment and
material subject to corrosion or erosion.
DM5E ultrasonic thickness gaging of pipes
Corrosion monitoring sensors
Sensors continuously monitor wall
thickness of oil & gas high temperature
pipelines while providing frequent and
reliable information for decision making.
USM Vision is a total weld inspection solution for pipework
fabrication
16
Inspection Technologies
Rightrax™ permanently-installed sensor on oil & gas pipe
section
Ultrasonic transducers
Testing machines
Complete turnkey ultrasonic inspection systems support both on-line and o-line applications in the manufacturing process,
as well as mobile systems for eld applications. These testing machines are designed to provide the fastest inspection times for
maximum throughput to cover the complete product range and to meet major international testing standards.
Depending on the test task, all ultrasonic technologies from single probe to multiple channel and multi-probe phased array are
applied. All in-line testing machines have an interface to the material handling devices and to the customer's computer network.
Testing results are evaluated in real-time, documented in dierent formats and allow further processing.
Instrumentation
From single channel instruments for precision immersion tank applications to multi-channel and phased array instruments for
demanding, high production environments, we oer a wide range of system level ultrasonic instrumentation for virtually every
industrial application, including precision inspection of critical aircraft engine parts, automotive components and high-speed
in-line prole, pipe and weld inspection.
All systems instruments provide a variety of I/O including, TTL and analog outputs and test data release functions to interface with
existing customer equipment. Software development kits are also available to build custom interfaces from the instrument and
your application software.
Weldstar mobile ultrasonic inspection system Phased Array Squirter with robotsSNUP ultrasonic pipe testing system
GRP ultrasonic tube and pipe testing system Multi-channel ultrasonic instrumentationROTA ultrasonic bar, tube and pipe testing system
Inspection Technologies
17
Remote Visual Inspection (RVI) Solutions
RVI is a cost-eective inspection technique used to capture real-time views and images from inside voids such as tubes, pipes,
machines, engines and enclosed structures. RVI can be a complementary technique to other NDT disciplines and is frequently
used as the primary inspection method.
Video borescopes
We oer an array of technologically
advanced video borescopes, from the
most portable to the most capable—all
designed for ease of use while delivering
video images of unsurpassed quality.
Distinguished by an intuitive, patented
joystick and one-handed operation,
these systems feature integrated LCD
video and a variety of imaging and
measurement options. Video
borescopes, like our XL Go+, are
engineered for durability and available in
many diameters and lengths.
Menu Directed Inspection
Menu Directed Inspection (MDI) is one
the rst software tools to standardize the
inspection process in the NDT industry. An XLG3™ or XL Go+ VideoProbe®
system operating MDI software helps
guide inspectors through the inspection
process, intelligently auto-generates
reports and organizes inspection results,
decreasing reporting time up to 70%,
improving quality and increasing productivity.
Pan-Tilt-Zoom (PTZ) cameras
GE has a full range of rugged industrial
PTZ cameras for remote viewing in large
areas. They feature three interchangeable zoom camera head diameters
with high-intensity lighting, pan-and-tilt
mechanisms and industrial waterproof
packaging for protection from extreme
environments.
Inspecting chemical plant vessel with Ca-Zoom® PTZ
inspection system
Large gas turbine inspection with the XL Go+ VideoProbe
®
3D Phase Measurement
Now available with the XLG3 Video Borescope, 3D Phase Measurement provides
accurate 3 dimensional surface scans
allowing measurement of all aspects of
surface indications. Inspectors can view
and measure a defect using a single
probe tip, eliminating the extra steps
required to back out, change the tip
and then relocate the defect. In eect ,
the 3D Phase Measurement provides
accurate measurement "on-demand"
while simplifying the inspection process.
Prole View is a cross section view of a
portion of the surface. With Prole View,
the inspector can rotate and zoom to get
a more accurate view of the defect. The
ability to better visualize the shape and
characteristics of an indication allows for
well-informed decision of serviceability
of the asset.
18
Inspection Technologies
Aircraft engine inspection using the XLG3™ VideoProbe
Sample inspection Menu Directed Inspection list
selection screen
StereoProbe® area measurement screen shot from XLG3
VideoProbe
Rigid borescopes
Detect irregularities in castings, ensure
the structural integrity of an aircraft
engine or take a quick look in an applica-
tion with "straight line" access—nothing
gets by the exceptional clarity and high
precision optics of our rigid borescopes.
Our scopes are very durable with
all-metal construction and a triple tube
shaft design built to withstand harsh
environments.
Flexible berscopes
Our line of berscopes range from
8.0 mm to 1.5 mm diameter for fast
access in the smallest areas. Featuring high-resolution image bundles and
durable tungsten jacket construction,
these simple inspection devices provide
a window into otherwise inaccessible
locations.
Software Solutions
GE's Inspection Technologies business provides the tools to take you from data to decision. Our advanced software solutions
assists you with collecting high-quality data for subsequent review and analysis in eld and factory manufacturing applications to
make critical decisions. Our software covers all NDT applications and testing methods, including software for data input, analysis,
image review, reporting, data management, remote collaboration and storage.
Rhythm Software Suite
Our Rhythm® intelligent software platform along with image enhancement &
measurement tools can help you integrate NDT data & images with other relevant
information. The Rhythm suite is a user-friendly software tools that oers advanced
image review tools and data management for all remote visual inspection, ultrasonic,
X-ray (including computed radiography, digital radiography and lm digitization), and
electromagnetic testing methods. Its advanced data sharing capabilities allow signicant
improvements in productivity and help enable faster identication of quality problems,
leading to reduced production defects and/or better in-service asset management.
Rhythm Review screen
The Rhythm platform is based on Digital Imaging Communication of Non-destructive
Evaluation (DICONDE) providing the ability to have multiple modalities in one platform
operating in an industry standard, non-proprietary data format.
Menu Directed Inspection (MDI)
Menu Directed Inspection (MDI) is one of the rst software tools to standardize the inspection process in the NDT industry. An XL
Go+™ or XLG3™ VideoProbe® system operating MDI software helps guide inspectors through the inspection process, intelligently
auto-generates a report and organizes inspection results—saving time, improving quality and increasing productivity.
Application Specic Software
We oer application specic software to enhance defect detection. For example, our automatic defect recognition (ADR) provides
unattended or redundant X-ray inspection of light-metal castings. This software can be used with dierent X-ray detectors, such
as at-panels or image intensiers and is also available for o-line result analysis and optimization.
For example, our easy-to-use specialized software packages for ultrasonic testing inspection manage part scanning, ultrasonic
signal acquisition and provide imaging tools for o-line analysis. In addition, we oer 3D rendering software to help identify and
size defects and for 3D metrology.
Inspection Technologies
19
Applications Engineering & Support
GE's Inspection Technologies has enormous breadth and depth of experience in the application of non-destructive testing
technologies to real-world challenges. Our legacy brands date back over 100 years of NDT history. We have solved ten’s of
thousands of applications ranging from broad-based generic to highly customized and even unusual applications. As your
partner for NDT solutions, we can provide a wide experience and broad product/software offering you the best solution to your
challenges – increasing your productivity and improving your bottom line. Please refer to our application-specific web pages
and informational brochures for more information.
Big 5 Applications Customization
Welds
GE has conventional and phased-array UT,
including test machines, film and digital
radiography, Electromagnetic and remote
visual technologies for new build, in-service
or life extension engineering of welds.
Corrosion
GE offers simple hand-held digital UT thickness gages, digital and phased-array UT
flaw detectors, and X-ray products for corrosion and erosion detection, and sizing.
Our Rightrax monitoring system permanently installs on suspect areas to alarm
you of trouble spots before a failure can
occur.
Rotating equipment
We offer the broadest selection of NDT
modalities, including Electromagnetic
arrays, 3-D volumetric CT, advanced
menu-directed RVI and Rhythm software
for inspection data trending and archiving
of gas and steam turbines, compressors,
pumps and electrical generators.
Heat exchanger
Nuclear steam generators, condensers,
feed water heaters, air-conditioning chillers
and other balance-of-plant heat exchangers experience degradation over long-term
use. GE can assist you in diagnosing almost
any heat exchanger problem with our wide
inspection capabilities.
Composites
Whether for airframe components on military or commercial aircraft, large rotating
blades on aircraft engines and windmills or
piping systems, GE has developed significant expertise for enhancing the inspection
process with composite materials.
Flanged-face corrosion using ultrasonics
Flange-face corrosion is a big problem for
refineries and chemical plants. Our custom ultra-narrow, phased-array ultrasonic
transducers combined with custom software templates tailored to specific flange
geometries can significantly increase
inspection productivity (speed and probability of detection) in this tough field environment.
Electromagnetic testing of turbine dovetails
Electromagnetic array probes and MC/MF
instrumentation designed specifically for 3-D
geometry of turbine blade rotor dovetail joints
can significantly increase probability of detection while improving inspection productivity and
documentation.
Secondary-side via RVI
Secondary-side nuclear steam generator
(heat exchanger) inspections are aided by
this custom-designed 2.7 mm (0.106”) wide
video borescope. With image resolution 15X
better than traditional fiber-optic systems,
inspection data is easier to interpret, facilitating better informed decision making for
tube sheet or support plate cleaning and
loose parts retrieval activities.
Metrology with Computed Tomography
Volumetric Computed Tomography (3D CT)
is used in conjunction with advanced manufacturing techniques for both inspection
and metrology needs. GE offers customized
solutions including low-volume, proof-ofprincipal product inspection services to
validate the test technique.
20
Inspection Technologies
Service Solutions
GE's Inspection Technologies provides a wide array of service solutions across multiple modalities and industries. From equipment
repair, spare parts, product calibration, on-site remote visual inspection, equipment rental, training, custom service agreements and
preventative maintenance, we have the correct service solution to help keep your inspection operations up and running.
Repair and calibration
We provide a full lineup of equipment
repair and calibration services. Our global
team utilizes proven analytical tools to
quickly repair or calibrate your equipment
to ensure its availability. On-site calibration
is available and can be done to your
specications. Traceable calibration
certicates are available as well.
Preventive maintenance
Periodic maintenance, if neglected,
could result in unnecessary production
outages. GE can show you how to
avoid unnecessary downtime with
a comprehensive set of component
inspections and sub-system tests, tailored
to the design specications of your
equipment. We can schedule our services
to meet your needs and the specic needs
of your equipment.
Spare parts
As one of the leading manufacturers of
NDT test equipment, GE is able to support
the performance of your equipment
by oering genuine spare parts as
supplements to your parts inventory or as
required to maintain your equipment. The
utilization of global warehouses and parts
centers provides quick delivery to your
location.
NDT training and on-line programs
Our training organization, based in the
United States and Europe, oers classroom
instruction, on-site training and on-line
courses for digital and lm radiography,
ultrasonic, remote visual inspection and
electromagnetic. Level-I and II and product
training is available for all NDT modalities,
as is customized instruction.
If you cannot travel to our training schools,
we bring them to you. We oer global
on-line training programs for convenient
learning at your own pace. Visit our
website for the latest details about
Inspection Academy, including a variety of
e-learning options.
On-site remote visual inspection service
Our sta of experienced remote imaging
specialists, equipped with the latest
remote visual inspection equipment, is
available around the clock. They can
assist during planned and unplanned
outages, preventive maintenance,
emergency services or with state or federal
compliance issues.
Service agreements
Control your equipment costs, reduce
operational risks and help ensure
performance with a custom service
agreement. Regardless if you own a
single portable instrument or numerous
advanced testing machines, we can design
a service program that locks in your longterm service costs.
Equipment rental
Our rental program allows customers
temporary access to needed equipment
on a temporary basis. We oer ultrasonic,
Electromagnetic, radiography and remote
visual inspection equipment for rental.
Commercial arrangements are available
for daily, weekly, monthly or yearly
equipment needs.
Applications centers
Our Application Centers bring together
worldwide knowledge and experience
to help our customers quickly solve their
application challenges. Our engineers,
technicians and specialists possess a
broad knowledge encompassing many
NDT technologies and many industry
segments to develop specialized
inspection solutions.
Inspection Technologies
21
Regional Oces
For local contact information, please visit our website: www.geinspectiontechnologies.com.
Americas
United States
50 Industrial Park Road
Lewistown, PA 17044
+1 866 243 2638 (toll free)
+1 717 242 0327
Brazil
Av. Maria Coelho de Aguiar, 215
Building C, 6th oor
São Paulo, SP 05804-900
+ 55 11 3614 1840
Europe
Germany
Robert Bosch Strasse 3
50354 Huerth
+49 2233 6010
Hungary
East Gate Business Park, Building F2
Fót 2151
Hungary
+36 27 565 000
Asia & Middle East
Singapore
31 Kaki Bukit Road 3
#04-09/11 Techlink
Singapore 417818
Tel: +65 6213 5500
China
5F, Building 1, No.1 Huatuo Road,
Zhangjiang High-Tech Park,
Shanghai 201203
+86 800 915 9966 (toll-free)
+86 (0) 21-3877 7888
United Arab Emirates
11th Floor, City Tower 2
P.O. Box 11549
Sheikh Zayed Road
Dubai
+971 43131234
India
Technosoft Knowledge Gateway
2nd Floor, Plot No. B-14, Road No.-1
Near MIDC Bldg, Wagle Estate,
Near Mulund Check Naka,
Thane (West) - 400 604
+9122-40793105
GE's Inspection Technologies has sales and service oces all over the world. Below are some
of our locations. Visit www.geinspectiontechnologies.com, email: geit-info@ge.com for a
complete listing.
• Buenos Aires, Argentina
• East Perth, Australia
• Berchem, Belgium
• Airdrie, Alberta, Canada
• Montreal, Quebec, Canada
• Toronto, Ontario, Canada
• Prague, Czech Republic
www.geinspectiontechnologies.com
• Milan, Italy
• Mexico City, Mexico
• Bucharest, Romania
• Singapore
• Stockholm, Sweden
• Houston, Texas, US
GEIT-10012EN (02/12)
© 2012 General Electric Company. All Rights Reserved. Specications subject to change without prior notice. Other company or product names mentioned in this document may be trademarks or registered trademarks
of their respective companies, which are not aliated with GE.
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