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HE500TIU100
User Manual
43 pgs572.86 Kb0

GE HE500TIU100, HE500TIU102, HE500TIU203, IC300TIU101, IC300TIU201 User Manual

...
Hardware Manual for the
HE500TIU050 HE500TIU100
IC300TIU101 HE500TIU102 HE500TIU103 HE500TIU110
IC300TIU111 HE500TIU112 HE500TIU113 HE500TIU200
IC300TIU201 HE500TIU202 HE500TIU203
And SmartStack Modules
Operator Station
Hardware Manual
06 April 2000 GFK-1819
PREFACE 06 Apr 2000 PAGE 3
Warnings, Cautions, and Notes as Used in this Publication
Warning
Warning noti ces are used in this publi cat ion to emphasize that hazardous volt ages, currents, temperatures o r other con ditions that could cause personal injury exist in this equipment or may be associated with its use.
In situations wh ere in at t entio n could cause either personal injury or damage to equipment, a Warning notice is used.
Caution
Caution notices are used where equipment might be damaged if care i s not taken.
Note
Notes merely call attention to information that is especially signifi c ant to understanding and operating the equipment.
This document is based on inf ormation available at the time of its publication. Whil e efforts hav e been made t o be accurate, the information c ontained herein does not purport to cov er all details or variations in hardware or sof tware, nor to provide f or every possible cont ingency in connection with installation, oper ation, or maintenance. Features may be descri bed her ein which are not present in all har dware and sof tware systems. GE Fanuc Automation assumes no obligation of not ic e to holders of this document wit h respect to changes subsequently made.
GE Fanuc Automation makes no representations or warranty, expressed, impli ed, or statutory wit h r espect to, and assumes no responsibilit y for the accuracy, completeness, sufficiency , or usefulness of the inform ation contained herein. No warranti es of merchantability or fitness for purpose shall apply.
The following are trademarks of GE Fanuc Automation North America, Inc. Alarm Ma ster CIMSTAR Helpma te PRO M ACRO Series S ix
CIMPLICITY GEnet Logicmaster Series One Series 90 CIMPLICITY 90 – ADS Genius ModelMaster Series Three VuMaster CIMPLICITY Power TRAC Genius PowerTRAC ProLoop Series Five Workmaster
The following are trademarks of Horner Elect ric, APG, LLC. Cscape SmartStack CsCAN
Copyright 2000 GE Fanuc Automation North America, Inc.
All Rights Reserved
PAGE 4 06 Apr 2000 PREFACE GFK-1819
ABOUT PROGRAMMING EXAMPLES
Any example programs and program segments in this manual or provided on accompanying di sket tes are included sol ely for illustrative purposes. Due to the many variables and requir em ents associated with any particular installation, GE Fanuc cannot assume r esponsibility or li ability for actual use based on the examples and diagram s. It is the sol e r esponsibility of the system designer utilising the Operat or Station to appropriately design the end system, to appropriately integrate the Operator Station and to make safety provisions for the end equipment as is usual and c ustom ar y in industr ial applicati ons as def ined in any codes or standards which apply.
NOTE: The programming examples shown in this manual are illustrative only. Proper machine operation is the sole responsibility of the system integrator.
DECLARATION OF EMC CONFORMITY
Manufacturer' s Name: Horner Irel and Ltd. Manufacturer' s Addr es s: Unit 1, Centr epoint, Centre Park Road, Cork, I r eland
Declares that t he products Models: HE500TI U 050, HE500TIU100, IC300TIU101, HE500TIU102,
HE500TIU110, I C300TIU111, HE500TIU200, I C300TI U201 and HE500TIU202.
Conforms to the followi ng E M C standar ds: EMC: EN 55 022, Radiated and Conducted Emissions
EN 50 082-1, RF, EFT/EFB, ES D Imm unity Supplementary Information: The above conformi ty only relates to the product s in a stand-alone capacity. The product s are used as
part of a system and are theref or e cl assif ied as a component. As a component, the pr oduc ts are prohibit ed by EC regul ations to carry a CE Mark for EMC conformity. Stati c discharge tests only apply to normal operati on of the keyboards via the front panel . We would stress that the use of our products within your system, while helping to ensure compliance of your system to the same dir ectives, do not necessarily guar antee that compliance will be ac hiev ed. We would also like to point out that the interpret ation of the law concerning CE marking and it s appl ic ation to sub-assembli es and components is open to interpretation.
Date: 31 Mar 1999
PREFACE 06 Apr 2000 PAGE 5
TABLE OF CONTENTS
ABOUT PROGRAMMING EXAMPLES....................................................................................................4
DECLARATION OF EMC CONFORMITY.................................................................................................4
CHAPTER 1: INTRODUCTION................................................................................................................ 7
1.1 Scope....................................................................................................................................... 7
1.2 E quipment Needed ................................................................................................................... 9
1.3 Technical Specifications...........................................................................................................11
1.4 Upgr ade Revision Soft ware & Firmware...................................................................................12
1.4.1 Scope...............................................................................................................................12
1.4.2 Software Upgrade.............................................................................................................12
1.4.3 Firmware Upgrade ............................................................................................................12
CHAPTER 2: TIU050.............................................................................................................................15
2.1 Scope......................................................................................................................................15
2.2 TIU050 Button Selection Actions..............................................................................................15
2.3 TIU050 Contrast Adjustment ....................................................................................................15
2.4 TIU050 Ports............................................................................................................................16
2.4.1 TIU050 Configuration of the RS-485 Por t ..........................................................................16
2.5 TIU050 Dimensions..................................................................................................................17
CHAPTER 3: TIU100/101/ 102/103.........................................................................................................19
3.1 Scope......................................................................................................................................19
3.2 TIU10X Button Selection Actions..............................................................................................19
3.3 TIU10X Contrast Adjustment....................................................................................................19
3.4 TIUX Rear View.......................................................................................................................20
3.5 TIU100 Ports............................................................................................................................20
3.5.1 TIU10X Configuration of the RS-485 P ort..........................................................................21
3.6 TIU10X Dimensions.................................................................................................................22
CHAPTER 4: TIU110/111/ 112/113.........................................................................................................23
4.1 Scope......................................................................................................................................23
4.2 TIU11X Button Selection Actions .............................................................................................23
4.3 TIU11X Contrast Adjustment....................................................................................................23
4.4 TIU11X Rear View...................................................................................................................24
4.5 TIU110 Ports............................................................................................................................24
4.5.1 TIU11X Configuration of the RS-485 P ort..........................................................................26
4.6 TIU11X Dimensions.................................................................................................................26
CHAPTER 5: TIU200/201/ 202/203.........................................................................................................27
5.1 Scope......................................................................................................................................27
5.2 TIU20X Button Selection Actions..............................................................................................27
5.3 TIU20X Contrast Adjustment....................................................................................................28
5.4 TIU20X Rear View...................................................................................................................28
5.5 TIU20X Ports...........................................................................................................................28
5.5.1 TIU20X Configuration of the RS-485 P ort..........................................................................30
5.6 TIU20X Dimensions.................................................................................................................30
CHAPTER 6: COMMUNICATIONS........................................................................................................31
6.1 PC to Operator Station Communications..................................................................................31
6.2 A utomation Equipm ent ( A E) Comm unic ations Connections......................................................31
6.2.1 Recommended Automation Equipm ent Comm unic ation Cables .........................................31
6.3 RS - 232 Connec tion..................................................................................................................31
6.4 RS - 422/485 Four-Wire.............................................................................................................32
6.5 RS - 485 Two-Wire ....................................................................................................................33
6.6 Cur r ent Loop............................................................................................................................34
CHAPTER 7 : GETTING STA RTED........................................................................................................35
7.1 Self-Test..................................................................................................................................35
7.1.1 Contrast Band...................................................................................................................35
PAGE 6 06 Apr 2000 PREFACE GFK-1819
7.1.2 Display Test......................................................................................................................35
7.1.3 Keyboard T est...................................................................................................................35
7.1.4 RAM Test..........................................................................................................................35
7.1.5 Seri al Loop- bac k Tests......................................................................................................35
7.2 Updating the Protocol...............................................................................................................36
7.3 Updating the Operati ng S y stem................................................................................................36
CHAPTER 8 : NETWORKS....................................................................................................................37
8.1 Scope......................................................................................................................................37
8.2 Controller Area Network (CAN) Overview.................................................................................37
8.2.1 CAN Features...................................................................................................................37
8.3 CsCAN Network Overview.......................................................................................................37
8.3.1 CsCAN Network Features.................................................................................................37
8.3.2 CsCAN Network Operation................................................................................................37
8.4 DeviceNe t O verview.................................................................................................................38
8.4.1 D eviceNet Fe a tu re s...........................................................................................................38
8.4.2 DeviceNet Protocol...........................................................................................................39
8.4.3 D eviceNet Op e ra tion.........................................................................................................39
8.5 CAN Wiring Rule s....................................................................................................................40
8.6 Profibus...................................................................................................................................41
8.6.1 Pr ofibus Wir in g..................................................................................................................41
CHAPTER 9: SMARTSTACK .............................................................................................................43
9.1 Scope......................................................................................................................................43
9.2 Installing and Remov i ng a SmartStack Module.........................................................................43
9.2.1 Installing SmartStack Modules...........................................................................................43
9.2.2 Removing SmartStack Modules.........................................................................................43
CH.1: INTRODUCTION 06 Apr 2000 PAGE 7
CHAPTER 1: INTRODUCTION
1.1 Scope
The Operator St ation (TIU050/10X/11X/20X) is an Operator Station (OS) t hat prov ides extensive monitoring and c ontrol in an extremely small pac k age. The Oper ator Station “OS” product line offers four distinct categories of products as described i n Table 1.1.
Table 1.1 – Operator St ation (OS ) Prod uct Line
Note: Only IC300 TIU101 / IC300 TIU111 IC300 TIU201 models are available through GE
Fanuc Channels.
Model Description
TIU050: Text Only
HE500TIU050-001 HE500TIU050-002
TIU10x: Text / Semi-Graphics
HE500TIU100-01 HE500TIU100-02 HE500TIU100-03 HE500TIU100-04
HE500TIU100-05 HE500TIU100-06
HE500TIU100-07 HE500TIU100-09
IC300TIU101-01 IC300TIU101-02
HE500TIU102-01 HE500TIU102-02
HE500TIU103-01 HE500TIU103-02
TIU11X: Text / Semi Graphics with Numeric Keypad
HE500TIU110-01 HE500TIU110-02
HE500TIU110-03 HE500TIU110-04 HE500TIU110-05
HE500TIU110-06 HE500TIU110-07
HE500TIU110-09 IC300TIU111-01 IC300TIU111-02 HE500TIU112-01 HE500TIU112-02
2 lines x 20 characters. 2 lines x 20 characters with Real Time Clock.
8 Lines x 20 Characters plus 128 x 64 pixels. 8 Lines x 20 Characters plus 128 x 64 pixels with Real Time Clock. 8 Lines x 20 Characters plus 128 x 64 pixels with Current Loop. 8 Lines x 20 Characters plus 128 x 64 pixels with Current Loop and Real Time Clock. 8 Lines x 20 Characters plus 128 x 64 pixels with Stud Type Metalwork 8 Lines x 20 Characters plus 128 x 64 pixels with wide temperature display. 8 Lines x 20 Characters plus 128 x 64 pixels with Bezel 8 Lines x 20 Characters plus 128 x 64 pixels with no metal and dill connectors 8 Lines x 20 Characters plus 128 x 64 pixels with 8 Lines x 20 Characters plus 128 x 64 pixels with Real Time Clock.
8 Lines x 20 Characters plus 128 x 64 pixels with a 8 Lines x 20 Characters plus 128 x 64 pixels with and Real Time Clock. 8 Lines x 20 Characters plus 128 x 64 pixels with
Networks
8 Lines x 20 Characters plus 128 x 64 pixels with
Networks
8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad. 8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with Real Time Clock. 8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with Current Loop. 8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with Current Loop and Real Time Clock. 8 Lines x 20 Characters plus 128 x 64 pixels with Stud Type Metalwork. 8 Lines x 20 Characters plus 128 x 64 pixels with wide temperature display. 8 Lines x 20 Characters plus 128 x 64 pixels with Bezel 8 Lines x 20 Characters plus 128 x 64 pixels with no metal and dill connectors 8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with
CsCAN Network
8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with
CsCAN Network
8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with
Profibus Network
8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with
Profibus Network
. and Real Time Clock.
.
and Real Time Clock.
. and Real Time Clock.
CsCAN Network CsCAN Network
Profibus Network
Profibus Network
DeviceNet DeviceNet
. and
 
.
PAGE 8 06 Apr 2000 CH. 1: INTRODUCTION GFK-1819
HE500TIU113-01 HE500TIU113-02
TIU20X: Text / Full Graphics with Numeric / Function Keypad
HE500TIU200 16 Lines x 40 Characters plus 240 x 128 pixels plus a Numeric keypad / IC300TIU201 16 Lines x 40 Characters plus 240 x 128 pixels plus a Numeric keypad /
HE500TIU202 16 Lines x 40 Characters plus 240 x 128 pixels plus a Numeric keypad /
HE500TIU203 16 Lines x 40 Characters plus 240 x 128 pixels plus a Numeric keypad /
8 Lines x 20 Characters plus 128 x 64 pixels with 8 Lines x 20 Characters plus 128 x 64 pixels with and Real Time Clock.
Function keypad. Optional SmartStack I/O. Function keypad. Optional SmartStack I/O. Can be used with
Network.
Function keypad. Optional SmartStack I/O. Can be used in a
Network
Function keypad. Optional SmartStack I/O. Can be used with
DeviceNet Network.
.
DeviceNet Network DeviceNet Network
CsCAN
Profibus
.
The front panel of the OS has a bright and clear display (LCD with adjustable back lit) and easy-to-use push buttons. On the back panel ar e c ommunication ports for connection to automation equipm ent (programm able logic controller, drive, weighing equipment or ot her equipment) and a PC (IBM or compatible c om puter). Also located on the back panel or end of the bac k panel depending on the model, the OS has clearly display ed features such as power input, PC and P LC port , Tx and Rx LEDs. Also, depending on the model , a network port is provided for connec tion to whichever OS network you have chosen.
The OS supports a variet y of protocols. Various protocols can be downloaded through the PC port and stored in the unit’s flash memory. The operating system can al so be downloaded thr ough the PC port.
The OS range supports 3 network opt ions. CsCAN (TIUXX1) and Device (TIUXX3) and Profibus with the TIUXX2 range.
HE500TIU050 HE500TIU10X HE500TIU11X HE500TIU20X
Software Cbreeze Included Included Included Included Programming Port
Standard Standard Standard Standard RS232 Communication Port
1111 232/485 Flash Ram 64 K Words 256 K Words 256 K Words 512 K Words Memory UpgradeNoNoNo1 Meg Words SRam 32 K Bytes 128 K Bytes 128 K Bytes 128 K Bytes Memory Upgrade No No No 512 K Bytes Total Pages 300 300 300 300 Characters per Page 2x20 8x20 8x20 16x40 Graphics pixels Text Only 128 x 64 128 x 64 240 x 128 Data fields/page88824 No. of Text tables 249 249 249 249 Text table size Rows
No No No 256 & Columns Recipe Memory 0 64K 64K 64K Recipes No Standard Standard Standard Editable Fonts No Standard Standard Standard Scaling Range
Standard Standard Standard Standard checking Tending No Standard Standard Standard Graphing No Standard Standard Standard Editable Graphi cs No No No Standard
CH.1: INTRODUCTION 06 Apr 2000 PAGE 9
Animated BitmapsNoNoNoStandard Alarm s and Statu s pages Numeric keys Stan dard N o Standard S tandard System keys4444 Function keys *10No1218 LED'sNoNoNo10 SmartStack option No No No Standard Battery Back Ram + Real Time Clock Comprehensive Math's Facilities Day & Time Scheduling, Background Task Internal Registers No 1024 %R 1024 %R 1024 %R Operating Temper ature C° Storage TemperatureC°-10 to 70 -10 to 70 -10 to 70 -10 to 70
Standard Standard Standard Standard
Optional Optional Optional Standard
No 1024 lines 1024 lines 1024 li nes
No Standard Standard Standard
0 to 50 0 to 50 0 to 50 0 to 50
Humidity Non Condensing Storage Environmental NEMA4 / IP65 Y2K Certified CE Approved Size -Width ,Height ,Depth mm Cut-out -- Width , Height mm Screen dimensions mm Input Voltage Range 9-35 Vdc 9-35 Vdc 9-35 Vdc 9-35 Vdc Weight (grams) 325 370 450 1855 Network­DeviceNet, CsCAN Data xfer from Automated device via network ­Profibus
* System keys can be programmed to be function keys at specific times in the project. See Function keys in CBREEZE Software Manual MAN0023
** The TIU100/110 is available with two non-standard features: 20mA current loop c ommunication and a real-tim e cl oc k (RT C). Both can be ordered at the time of purchase. The current l oop c an be re-f it by the user later. The RTC requires factor re-fit. The TIU050 is only av ailable with the real-time cl oc k opti on.
10-90% 10-90% 10-90% 10-90%
Yes Yes Ye s Yes
Yes Yes Yes Yes
180 X 120 X 60 121 X 105 X 38 172 X 105 X 38 281 X 192 X 58
151 X 89 100 X 85 153 X 85 242 X 158
80 X 17 70 X 38 70 X 38 130 X 75
No Optional Optional Optional
No Optional Optional Optional
*** The TIU20X provides for the display of both text and full gr aphics and has a Numeric/Function Keypad. It also allows the use of a wide range of SmartStack I/O options.
1.2 Equipment Needed
1. The current v ersion of CBREEZE software install on a PC runni ng Windows 95, Windows 98 or
Windows NT.
2. TIU050/10X/11X/20 X Interface Unit.
PAGE 10 06 Apr 2000 CH. 1: INTRODUCTION GFK-1819
3. PC to TIU Programming Cable HE693CBL232 or equivalent See Chapter on Communications
CH.1: INTRODUCTION 06 Apr 2000 PAGE 11
1.3 Technical Specifications
Table 1.2 – Technical Specifications
Parameter Conditions Min. Typical Max. Units
Input voltage (VI)102432VDC Typical power consumption
= 24VDC
TIU050 TIU10X TIU11X TIU20X
V
I
= 24VDC
V
I
= 24VDC
V
I
= 24VDC
V
I
Inrush inp ut cu rrent VI = 24VDC for 4ms 260 mA Operating temperature
TIU050 TIU10X TIU10X-6 TIU11X TIU11X-6 TIU20XA TIU20XB or higher
0 0
-10 0
-10 0 0
Storag e tempera ture -20 70 °C Relative Humidity (non-condensing) 10 90 %
Weight
TIU050 TIU10X TIU11X TIU20X
130 130 130 350
320 370 470
1870
50 50 60 50 60 45 50
350 400 500
1900
mA
°C
g
Dimensions
TIU050 TIU10X TIU11X TIU20X
Cable Lengths
†
RS-232 RS-485 1
179 x 111 x 60 121 x 105 x 38 172 x 105 x 38 282 x 194 x 62
15
1500
IP rating NEMA 4-12/IP65
EN 55 022, Radiated and Conducted Emissions
EMC Conformance
†
Cables beyond the maximum recommended length may create communication problems. Both ends of
EN 61000-4-3, Radiated and Conducted RF Immunity
ENV 50144
an RS-485 network must be properly terminated at 120Ω and grounded.
mm
m
PAGE 12 06 Apr 2000 CH. 1: INTRODUCTION GFK-1819
1.4 Upgrade Revision Software & Firmware
1.4.1 Scope To avail of any new featur es that are included in this new release on units that were purchased previous to this release, bot h software and firmware requi r e updating by the user. Any new unit will be set-up for the latest version released.
1.4.2 Software Upgrade To update the software requires that the user install the new version of software from the installation CD. You may install t he new software over any previous version inst alled. See section 1.4 Software Installation Instructions. To update existi ng pr ojec ts simple open the project from the newly installed versi on of the software. Once the project is saved to disk the update is complete. For bac k up r easons we recommend that you save the new version of your pr ojec t in a different locati on or under a different file name.
1.4.3 Firmware Upgrade The following steps assum e that a project or confi gur ation is loaded to the Operator Stati on and that the user is running the latest version of software.
a) Upload the project/configur ation from the unit. b) If a customised character set is loaded to the unit then upload the character set also. c) Choose Automation Device from main menu Configure/ Communication Settings. d) From File menu choose Update TIU Operating System. (See Updating Operating System for more
details).
e) From File menu choose Update TIU Protocol. If you are updat ing from firmware version 2.00 or later
then you just have to update to the latest protocol fil e. However if you are updating from firm ware version 1.24 or earlier you most update to a Upgrade.1xx pr otocol file first, then update to the latest
firmware revision. See Note. (See updating protocol for further inf ormation). f) Choose Download Character Sets to TIU from File menu. g) Choose Download Project to TIU from File menu.
When updating the protocol file t he screen m ay go bl ank after the protocol file is complete.
Note:
Continue with t he procedur e as descri bed and the display will recover.
CH.1: INTRODUCTION 06 Apr 2000 PAGE 13
PAGE 14 06 Apr 2000 CH. 1: INTRODUCTION GFK-1819
NOTES
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