GE AF-650 GP, GP AF-650 Quick Manual

GE
TM
AF-650 GP General Purpose Drive
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Safety AF-650 GP Quick Guide
1Safety
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1.1.1 Safety
WARNING
HIGH VOLTAGE!
Adjustable frequency drives contain high voltage when connected to AC line power. Installation, start-up, and maintenance should be performed by qualified personnel only. Failure to perform installation, start-up, and maintenance by qualified personnel could result in death or serious injury.
High Voltage Adjustable frequency drives are connected to hazardous AC line voltage. Extreme care should be taken to protect against shock. Only trained personnel familiar with electronic equipment should install, start, or maintain this equipment.
WARNING
UNINTENDED START!
When the adjustable frequency drive is connected to AC line power, the motor may start at any time. The adjustable frequency drive, motor, and any driven equipment must be in operational readiness. Failure to be in operational readiness when the adjustable frequency drive is connected to AC line power could result in death, serious injury, equipment, or property damage.
Voltage Power Size
200–240V
380–480V
525–600V
525–690V
Table 1.1 Discharge Time
Symbols The following symbols are used in this manual.
0.25–3.7kW 0.33–5HP 4 minutes
5.5–37kW 7.5–50HP 15 minutes
0.37–7.5kW 0.5–10HP 4 minutes 11–75kW 15–100HP 15 minutes 90–200kW 125–300HP 20 minutes 250–800kW 350–1200HP 40 minutes
0.37–7.5kW 0.5–10HP 4 minutes 11–75kW 15–100HP 15 minutes 11–75kW 15–100HP 15 minutes 90–315kW 125–400HP 20 minutes 355–1200kW 500–1350HP 30 minutes
Minimum Waiting Time
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
Unintended Start When the adjustable frequency drive is connected to the AC line power, the motor may be started by means of an external switch, a serial bus command, an input reference signal, or a cleared fault condition. Use appropriate precautions to guard against an unintended start.
WARNING
DISCHARGE TIME!
Adjustable frequency drives contain DC link capacitors that can remain charged even when AC line power is discon­nected. To avoid electrical hazards, remove AC line power from the adjustable frequency drive before doing any service or repair and wait the amount of time specified in Table 1.1. Failure to wait the specified time after power has been removed prior to doing service or repair on the unit could result in death or serious injury.
CAUTION
Indicates a situation that may result in equipment or property damage-only accidents.
NOTE
Indicates highlighted information that should be observed in order to avoid mistakes or operate equipment at less than optimal performance.
Approvals
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Introduction AF-650 GP Quick Guide
2Introduction
Illustration 2.1 Exploded View Unit Sizes 12-13, IP20
NOTE
Please consult the AF-650 GP Instruction Manual for other unit sizes.
1 Keypad 10 Motor output terminals 96 (U), 97 (V), 98 (W) 2 RS-485 serial bus connector (+68, -69) 11 Relay 1 (01, 02, 03) 3 Analog I/O connector 12 Relay 2 (04, 05, 06) 4 Keypad input plug 13 Brake (-81, +82) and load sharing (-88, +89) terminals 5 Analog switches (A53), (A54) 14 Line power input terminals 91 (L1), 92 (L2), 93 (L3) 6 Cable strain relief / PE ground 15 USB connector 7 Decoupling plate 16 Serial bus terminal switch 8 Grounding clamp (PE) 17 Digital I/O and 24 V power supply 9 Shielded cable grounding clamp and strain relief 18 Control cable coverplate
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3 Installation
3.1 Installation Site Checklist
The drive relies on the ambient air for cooling.
Observe the limits on ambient air temperature for optimal operation
Ensure that the installation location has sufficient
support strength to mount the drive
Keep the drive interior free from dust and dirt.
Ensure that the components stay as clean as possible. In construction areas, provide a protective covering. Optional IP54 (NEMA 12) enclosures may be necessary.
Keep the manual, drawings, and diagrams
accessible for detailed installation and operation instructions. It is important that the manual is available for equipment operators.
Locate equipment as near to the motor as
possible. Keep motor cables as short as possible. Check the motor characteristics for actual tolerances. Do not exceed
1000 ft [300 m] for unshielded motor
leads
500 ft [150 m] for shielded cable.
3.3 Mechanical Installation
3.3.1 Cooling
To provide cooling airflow, mount the unit to a
solid flat surface or to the optional backplate (see
3.3.3 Mounting)
Top and bottom clearance for air cooling must be
provided. Generally, 4–10 in [100–225 mm] is required. See Illustration 3.1 for clearance requirements
Improper mounting can result in overheating and
reduced performance.
Derating for temperatures starting between 104°F
[40°C]) and 122°F [50°C] and elevation 3,300 ft [1,000 m] above sea level must be considered. See the equipment Design Guide for detailed information.
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3.2 Adjustable Frequency Drive and Motor Pre-installation Checklist
Compare the model number of unit on the
nameplate to what was ordered to verify the proper equipment
Ensure each of the following are rated for the
same voltage:
Line power
Drive
Motor
Ensure that drive output current rating is equal to
or greater than motor full load current for peak motor performance.
Motor size and drive power must match for proper overload protection.
If drive rating is less than motor, full motor output cannot be achieved.
Illustration 3.1 Top and Bottom Cooling Clearance
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Voltage Power Size Clearance a/b
0.25–3.7kW 0.33–5HP 100mm / 4in
200–240V
380–480V
525–600V
525–690V all 225mm / 10in
Table 3.1 Minimum Airflow Clearance Requirements
5.5–22kW 7.5–30HP 200mm / 8in > 22kW / 30HP 225mm / 10in
0.37–7.5kW 0.5–10HP 100mm / 4in 11–45kW 15–60HP 200mm / 8in > 45kW / 60HP 225mm / 10in
0.37–7.5kW 0.5–10HP 100mm / 4in 11–45kW 15–60HP 200mm / 8in > 45kW / 60HP 225mm / 10in
3.3.2 Lifting
Illustration 3.2 Proper Mounting with Backplate
Check the weight of the unit to determine a safe
lifting method
Ensure that the lifting device is suitable for the
task
If necessary, plan for a hoist, crane, or forklift with
the appropriate rating to move the unit
For lifting, use hoist rings on the unit, when
provided
3.3.3 Mounting
Mount the unit vertically
The drive allows side by side installation.
Ensure that the strength of the mounting location
will support the unit weight
Mount the unit to a solid flat surface or to the
optional backplate to provide cooling airflow (see Illustration 3.2 and Illustration 3.3).
Improper mounting can result in overheating and
reduced performance.
Use the slotted mounting holes on the unit for
wall mounting, when provided.
Item A is a backplate properly installed for required airflow to cool the unit.
Illustration 3.3 Proper Mounting with Railings
NOTE
Backplate is needed when mounted on railings.
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3.4 Electrical Installation
This section contains detailed instructions for wiring the drive. The following tasks are described.
Wiring the motor to the drive output terminals
Wiring the AC line power to the drive input terminals
Connecting control and serial communication wiring
After power has been applied, checking input and motor power; programming control terminals for their intended
functions
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Illustration 3.4 Basic Wiring Schematic Drawing.
A=Analog, D=Digital Terminal 37 is used for Safe Stop. For Safe Stop installation instructions, refer to the Design Guide. *The brake chopper factory option must be ordered to use dynamic braking resistors. **This is available when ordering the brake chopper option on unit size 23 and above drives.
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3.4.1 Requirements
WARNING
EQUIPMENT HAZARD!
Rotating shafts and electrical equipment can be hazardous. All electrical work must conform to national and local electrical codes. It is strongly recommended that instal­lation, start-up, and maintenance be performed only by trained and qualified personnel. Failure to follow these guidelines could result in death or serious injury.
CAUTION
WIRING ISOLATION!
Run input power, motor wiring and control wiring in three separate metallic conduits or use separated shielded cable for high frequency noise isolation. Failure to isolate power, motor and control wiring could result in less than optimum adjustable frequency drive and associated equipment performance.
For your safety, comply with the following requirements.
Electronic controls equipment is connected to
hazardous AC line voltage. Extreme care should be taken to protect against electrical hazards when applying power to the unit.
Run motor cables from multiple adjustable
frequency drives separately. Induced voltage from output motor cables run together can charge equipment capacitors even with the equipment turned off and locked out.
Overload and Equipment Protection
An electronically activated function within the
adjustable frequency drive provides overload protection for the motor. The overload calculates the level of increase to activate timing for the trip (controller output stop) function. The higher the current draw, the quicker the trip response. The overload provides Class 20 motor protection. See 7 Warnings and Alarm for details on the trip function.
Because the motor wiring carries high frequency
current, it is important that wiring for line power, motor power, and control is run separately. Use metallic conduit or separated shielded wire. Failure to isolate power, motor, and control wiring could result in less than optimum equipment performance.
All adjustable frequency drives must be provided
with short-circuit and overcurrent protection. Input fusing is required to provide this protection, see Illustration 3.5. Fuses must be
provided by the installer as part of installation. See maximum fuse ratings in 9.1.2 CE Compliance.
Illustration 3.5 Fuses
Wire Type and Ratings
All wiring must comply with local and national
regulations regarding cross-section and ambient temperature requirements.
GE recommends that all power connections be
made with a minimum 167°F [75°C] rated copper wire.
3.4.2 Grounding Requirements
WARNING
GROUNDING HAZARD!
For operator safety, it is important to ground drive properly in accordance with national and local electrical codes as well as instructions contained within these instructions. Ground currents are higher than 3.5 mA. Failure to ground drive properly could result in death or serious injury.
NOTE
It is the responsibility of the user or certified electrical installer to ensure correct grounding of the equipment in accordance with national and local electrical codes and standards.
Follow all local and national electrical codes to
ground electrical equipment properly.
Proper protective grounding for equipment with
ground currents higher than 3.5 mA must be established, see Leakage Current (>3.5 mA)
A dedicatedground wire is required for input
power, motor power and control wiring
Use the clamps provided with on the equipment
for proper ground connections
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Do not ground one drive to another in a “daisy
chain” fashion
Keep the ground wire connections as short as
possible
Use of high-strand wire to reduce electrical noise
is recommended
Follow the motor manufacturer wiring
requirements
3.4.2.1 Leakage Current (>3.5 mA)
Follow national and local codes regarding protective grounding of equipment with a leakage current > 3.5 mA. Drive technology implies high frequency switching at high power. This will generate a leakage current in the ground connection. A fault current in the drive at the output power terminals might contain a DC component which can charge the filter capacitors and cause a transient ground current. The ground leakage current depends on various system configurations including RFI filtering, shielded motor cables, and drive power.
EN/IEC61800-5-1 (Power Drive System Product Standard) requires special care if the leakage current exceeds 3.5m A. Grounding must be reinforced in one of the following ways:
Ground wire of at least 0.0155 in2 [10mm2]
Two separate ground wires both complying with
the dimensioning rules
See EN 60364-5-54 § 543.7 for further information.
Using RCDs Where residual current devices (RCDs), also known as ground leakage circuit breakers (ELCBs), are used, comply with the following:
Use RCDs of type B only which are capable of detecting AC and DC currents
Use RCDs with an inrush delay to prevent faults due to transient ground currents
Dimension RCDs according to the system configu­ration and environmental considerations
3.4.2.2 Grounding Using Shielded Cable
Grounding clamps are provided for motor wiring (see Illustration 3.6).
Illustration 3.6 Grounding with Shielded Cable
3.4.3 Motor Connection
WARNING
INDUCED VOLTAGE!
Run output motor cables from multiple adjustable frequency drives separately. Induced voltage from output motor cables run together can charge equipment capacitors even with the equipment turned off and locked out. Failure to run output motor cables separately could result in death or serious injury.
For maximum wire sizes, see Table 10.1
Comply with local and national electrical codes
for cable sizes.
Motor wiring knockouts or access panels are
provided at the base of IP21 and higher (Nema 1, 12, and 4/4X Indoor) units
Do not install power factor correction capacitors
between the adjustable frequency drive and the motor
Do not wire a starting or pole-changing device
between the adjustable frequency drive and the motor.
Connect the 3-phase motor wiring to terminals
96 (U), 97 (V), and 98 (W).
Ground the cable in accordance with grounding
instructions provided.
Torque terminals in accordance with the
information provided in
Follow the motor manufacturer wiring
requirements
Illustration 3.7 represents line power input, motor, and ground grounding for basic adjustable frequency drives.
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Actual configurations vary with unit types and optional equipment.
Illustration 3.7 Example of Motor, Line Power and Ground Wiring
3.4.5 Control Wiring
Isolate control wiring from high power
components in the adjustable frequency drive.
If the adjustable frequency drive is connected to
a thermistor, for PELV isolation, optional thermistor control wiring must be reinforced/ double insulated. A 24 VDC supply voltage is recommended.
3.4.5.1 Access
Remove access coverplate with a screwdriver. See
Illustration 3.8.
Or remove front cover by loosening attaching
screws. See Illustration 3.9. Tightening torque for front cover is 2.0Nm for unit size 15 and 2.2Nm for unit sizes 2X and 3X.
3.4.4 AC Line Power Connection
Size wiring based upon the input current of the
drive. For maximum wire sizes, see Table 10.1.
Comply with local and national electrical codes
for cable sizes.
Connect 3-phase AC input power wiring to
terminals L1, L2, and L3 (see Illustration 3.7).
Depending on the configuration of the
equipment, input power will be connected to the line power input terminals or the input disconnect.
Ground the cable in accordance with grounding
instructions provided in 3.4.2 Grounding
Requirements
All adjustable frequency drives may be used with
an isolated input source as well as with ground reference power lines. When supplied from an isolated line power source (IT line or floating delta) or TT/TN-S power line with a grounded leg (grounded delta), set 14-50 RFI Filter to OFF. When off, the internal RFI filter capacitors between the chassis and the intermediate circuit are isolated to avoid damage to the intermediate circuit and to reduce ground capacity currents in accordance with IEC 61800-3.
Illustration 3.8 Control Wiring Access for IP20 / Open Chassis Enclosures
Illustration 3.9 Control Wiring Access for IP55 / Nema 12 and IP66 / Nema 4/4X Indoor
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3.4.5.2 Control Terminal Types
Illustration 3.10 and shows the removable adjustable frequency drive connectors. Terminal functions and default settings are summarized in Table 3.2.
Illustration 3.10 Control Terminal Locations
Illustration 3.11 Terminal Numbers
Connector 1 provides four programmable digital
input terminals, two additional digital terminals programmable as either input or output, a 24V DC terminal supply voltage, and a common DC voltage for optional customer-supplied 24 V. A digital input for STO (Safe Torque Off) function.
Connector 2 terminals (+)68 and (-)69 are for an
RS-485 serial communications connection
Connector 3 provides two analog inputs, one
analog output, 10V DC supply voltage, and commons for the inputs and output
Connector 4 is a USB port available for use with
the DCT-10
Also provided are two Form C relay outputs that
are in various locations depending upon the adjustable frequency drive configuration and size.
Some options available for ordering with the unit
may provide additional terminals. See the manual provided with the equipment option.
See 8.1 General Technical Data for terminal ratings details.
Terminal description
Default
Terminal Parameter
12, 13 - +24V DC 24 V DC supply
18 E-01 [8] Start 19 E-02 [10] Reversing 32 E-05 [0] No
33 E-06 [0] No
27 E-03 [0] No
29 E-04 [14] JOG
20 - Common for digital
37 - Safe Torque
39 -
42 AN-50 [0] No
50 - +10V DC 10V DC analog supply
53 AN-1# Reference Analog input. 54 AN-2# Feedback
55 -
setting Description
Digital inputs/outputs
operation
operation
operation
Off (STO)
Analog inputs/outputs
operation
voltage. Maximum output current is 200mA total for all 24V loads. Usable for digital inputs and external transducers.
Digital inputs.
Selectable for either digital input or output. Default setting is input.
inputs and 0V potential for 24V supply. Safe input. Used for STO.
Common for analog output Programmable analog output. The analog signal is 0–20 mA or 4–20 mA at a maximum of 500
voltage. 15mA maximum commonly used for potenti­ometer or thermistor.
Selectable for voltage or current. Switches A53 and A54 select mA or V. Common for analog input
3
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Terminal description
Default
Terminal Parameter
61 -
68 (+) O-3# RS-485 Interface. A
69 (-) O-3#
01, 02, 03 E-24 04, 05, 06 E-24 [0] No
Table 3.2 Terminal Description
setting Description
Serial communication
Relays [0] No operation
operation
Integrated RC filter for cable screen. ONLY for connecting the shield when experiencing EMC problems.
control card switch is provided for termination resistance.
Form C relay output. Usable for AC or DC voltage and resistive or inductive loads.
3.4.5.3 Wiring to Control Terminals
Control terminal connectors can be unplugged from the drive for ease of installation, as shown in Illustration 3.10.
1. Open the contact by inserting a small screwdriver into the slot above or below the contact, as shown in Illustration 3.12.
2. Insert the bared control wire into the contact.
3. Remove the screwdriver to fasten the control wire into the contact.
4. Ensure the contact is firmly established and not loose. Loose control wiring can be the source of equipment faults or less than optimal operation.
If the ground potential between the adjustable frequency drive and the PLC is different, electric noise may occur that will disturb the entire system. Solve this problem by fitting an equalizing cable next to the control cable. Minimum
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cable cross-section: 0.025 in
(16 mm2).
50/60Hz ground loops With very long control cables, ground loops may occur. To eliminate ground loops, connect one end of the shield-to­ground with a 100nF capacitor (keeping leads short).
Avoid EMC noise on serial communication This terminal is grounded via an internal RC link. Use twisted-pair cables to reduce interference between conductors. The recommended method is shown below:
Alternatively, the connection to terminal 61 can be omitted:
3.4.5.5 Control Terminal Functions
Drive functions are commanded by receiving control input signals.
Illustration 3.12 Connecting Control Wiring
3.4.5.4 Using Shielded Control Cables
Correct shielding The preferred method in most cases is to secure control and serial communication cables with shielding clamps provided at both ends to ensure best possible high frequency cable contact.
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Each terminal must be programmed for the
function it will be supporting in the parameters associated with that terminal. SeeTable 3.2 for terminals and associated parameters.
It is important to confirm that the control
terminal is programmed for the correct function. See 5 User Interface for details on accessing parameters and for details on programming.
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The default terminal programming is intended to
initiate drive functioning in a typical operational mode.
3.4.5.6 Terminal 53 and 54 Switches
Analog input terminals 53 and 54 can select
either voltage (-10–10V) or current (0/4–20mA) input signals
Remove power to the drive before changing
switch positions
Set switches A53 and A54 to select the signal
type. U selects voltage, I selects current.
The switches are accessible when the Keypad has
been removed (see Illustration 3.13). Note that some option cards available for the unit may cover these switches and must be removed to change switch settings. Always remove power to the unit before removing option cards.
Terminal 53 default is for a speed reference signal
in open-loop set in DR-61 Terminal 53 Switch
Setting
Terminal 54 default is for a feedback signal in
closed-loop set in DR-63 Terminal 54 Switch
Setting
130BT310.10
Illustration 3.13 Location of Terminals 53 and 54 Switches and Bus Termination Switch
3.4.5.7 Terminal 37
Terminal 37 Safe Stop Function The AF-650 GP and is available with safe stop functionality via control terminal 37. Safe stop disables the control voltage of the power semiconductors of the drive output stage which in turn prevents generating the voltage required to rotate the motor. When the Safe Stop (T37) is activated, the drive issues an alarm, trips the unit, and coasts the motor to a stop. Manual restart is required. The safe stop function can be used for stopping the drive in emergency stop situations. In the normal operating mode when safe stop is not required, use the adjustable frequency drive’s regular stop function instead. When automatic restart is used – the requirements under ISO 12100-2 paragraph 5.3.2.5 must be fulfilled.
Liability Conditions It is the responsibility of the user to ensure personnel installing and operating the Safe Stop function:
Read and understand the safety regulations
concerning health and safety/accident prevention
Understand the generic and safety guidelines
given in this description and the extended description in the Design Guide
Have a good knowledge of the generic and safety
standards applicable to the specific application
User is defined as: integrator, operator, servicing, maintenance staff.
Standards Use of safe stop on terminal 37 requires that the user satisfies all provisions for safety including relevant laws, regulations and guidelines. The optional safe stop function complies with the following standards.
EN 954-1: 1996 Category 3
IEC 60204-1: 2005 category 0 – uncontrolled stop
IEC 61508: 1998 SIL2
IEC 61800-5-2: 2007 – safe torque off (STO) function
IEC 62061: 2005 SIL CL2
ISO 13849-1: 2006 Category 3 PL d
ISO 14118: 2000 (EN 1037) – prevention of unexpected start-up
The information and instructions of the instruction manual are not sufficient for a proper and safe use of the safe stop functionality. The related information and instructions of the relevant Design Guide must be followed.
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Protective Measures
Safety engineering systems may only be installed
and commissioned by qualified and skilled personnel
The unit must be installed in an IP54 cabinet or
in an equivalent environment
The cable between terminal 37 and the external
safety device must be short circuit protected according to ISO 13849-2 table D.4
If any external forces influence the motor axis
(e.g. suspended loads), additional measures (e.g. a safety holding brake) are required in order to eliminate hazards.
Safe Stop Installation and Set-up
WARNING
SAFE STOP FUNCTION!
The safe stop function does NOT isolate AC line voltage to the drive or auxiliary circuits. Perform work on electrical parts of the drive or the motor only after isolating the AC line voltage supply and waiting the length of time specified under Safety in this manual. Failure to isolate the AC line voltage supply from the unit and waiting the time specified could result in death or serious injury.
the jumper is not sufficient to avoid short­circuiting. (See jumper on Illustration 3.14.)
2. Connect an external Safety monitoring relay via a NO safety function (the instruction for the safety device must be followed) to terminal 37 (safe stop) and either terminal 12 or 13 (24V DC). The safety monitoring relay must comply with Category 3 (EN 954-1) / PL “d” (ISO 13849-1).
It is not recommended to stop the drive by using
the Safe Torque Off function. If a running drive is stopped by using the function, the unit will trip and stop by coasting. If this is not acceptable, e.g. causes danger, the drive and machinery must be stopped using the appropriate stopping mode before using this function. Depending on the application, a mechanical brake may be required.
Concerning synchronous and permanent magnet
motor adjustable frequency drives in case of a multiple IGBT power semiconductor failure: In spite of the activation of the Safe torque off function, the drive system can produce an alignment torque which maximally rotates the motor shaft by 180/p degrees. p denotes the pole pair number.
This function is suitable for performing
mechanical work on the drive system or affected area of a machine only. It does not provide electrical safety. This function should not be used as a control for starting and/or stopping the drive.
The following requirements have to be met to perform a safe installation of the drive:
1. Remove the jumper wire between control terminals 37 and 12 or 13. Cutting or breaking
Illustration 3.14 Jumper between Terminal 12/13 (24V) and 37
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Illustration 3.15 Installation to Achieve a Stopping Category 0 (EN 60204-1) with Safety Cat. 3 (EN 954-1) / PL “d” (ISO 13849-1).
1 Safety device Cat. 3 (circuit interrupt device, possibly
with release input) 2Door contact 8 Motor 3 Contactor (Coast) 9 5V DC 4Drive 10 Safe channel 5 Line power 11 Short-circuit protected cable (if not inside installation cabinet) 6 Control board
Safe Stop Commissioning Test After installation and before first operation, perform a commissioning test of the installation making use of safe stop. In addition, perform the test after each modification of the installation.
7Inverter
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3.4.6 Serial Communication
Connect RS-485 serial communication wiring to terminals (+)68 and (-)69.
A shielded serial communication cable is
recommended
See 3.4.2 Grounding Requirements for proper
grounding
Illustration 3.16 Serial Communication Wiring Diagram
For basic serial communication set-up, select the following
1. Protocol type in O-30 Protocol.
2. Adjustable frequency drive address in O-31 Address.
3. Baud rate in O-32 Drive Port Baud Rate.
Two communication protocols are internal to the
drive.
Drive profile
Modbus RTU
Functions can be programmed remotely using
the protocol software and RS-485 connection or in parameter group O-## Options / Comms
Selecting a specific communication protocol
changes various default parameter settings to match that protocol’s specifications along with making additional protocol-specific parameters available.
Option cards which can be installed in the
adjustable frequency drive are available to provide additional communication protocols. See the option card documentation for installation and operation manual.
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4 Start Up and Functional Testing
4.1 Pre-start
4.1.1 Safety Inspection
WARNING
HIGH VOLTAGE!
If input and output connections have been connected improperly, there is potential for high voltage on these terminals. If power leads for multiple motors are improperly run through the same conduit, there is a potential for leakage current to charge capacitors within the drive, even when disconnected from line power input. For initial start-up, make no assumptions about power components. Follow pre-start procedures. Failure to follow pre-start procedures could result in personal injury or damage to equipment.
1. Input power to the unit must be OFF and locked out. Do not rely on the drive disconnect switches for input power isolation.
2. Verify that there is no voltage on input terminals L1 (91), L2 (92), and L3 (93), phase-to-phase and phase-to-ground,
3. Verify that there is no voltage on output terminals 96 (U), 97 (V), and 98 (W), phase-to­phase and phase-to-ground.
4. Confirm continuity of the motor by measuring ohm values on U-V (96-97), V-W (97-98), and W-U (98-96).
5. Check for proper grounding of the drive as well as the motor.
6. Inspect the drive for loose connections on terminals.
7. Record the following motor nameplate data: power, voltage, frequency, full load current, and nominal speed. These values are needed to program motor nameplate data later.
8. Confirm that the supply voltage matches voltage of drive and motor.
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4.1.2 Start-up Check List
CAUTION
Before applying power to the unit, inspect the entire installation as detailed in Table 4.1. Check mark those items when completed.
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Inspect for Description
Auxiliary equipment
Cable routing
Control wiring
Cooling clearance
EMC considerations
Environmental considerations
Fusing and circuit breakers
Grounding
Input and output power wiring
Panel interior
Switches
Vibration
Look for auxiliary equipment, switches, disconnects, or input fuses/circuit
breakers that may reside on the input power side of the adjustable frequency drive or output side to the motor. Ensure that they are ready for full speed operation.
Check function and installation of any sensors used for feedback to the drive.
Remove power factor correction caps on motor(s), if present.
Ensure that input power, motor wiring, and control wiring are separated or in
three separate metallic conduits for high frequency noise isolation.
Check for broken or damaged wires and loose connections.
Check that control wiring is isolated from power and motor wiring for noise
immunity.
Check the voltage source of the signals, if necessary.
The use of shielded cable or twisted pair is recommended. Ensure that the
shield is terminated correctly.
Measure to make sure that the top and bottom clearance is adequate to
ensure proper airflow for cooling.
Check for proper installation regarding electromagnetic compatibility.
See equipment label for the maximum ambient operating temperature limits.
Humidity levels must be 5%–95% non-condensing.
Check for proper fusing or circuit breakers.
Check that all fuses are inserted firmly and in operational condition and that all
circuit breakers are in the open position.
The unit requires a ground wire from its chassis to the building ground.
Check for good ground connections that are tight and free of oxidation.
Grounding to conduit or mounting the back panel to a metal surface is not a
suitable ground.
Check for loose connections.
Check that motor and line power are in separate conduits or separated
shielded cables.
Inspect to ensure that the unit interior is free of dirt, metal chips, moisture, and
corrosion.
Ensure that all switch and disconnect settings are in the proper positions.
Check that the unit is mounted solidly or that shock mounts are used, as
necessary.
Check for an unusual amount of vibration.
Table 4.1 Start-up Check List
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4.2 Applying Power to the Adjustable Frequency Drive
WARNING
HIGH VOLTAGE!
Adjustable frequency drives contain high voltage when connected to AC line power. Installation, start-up and maintenance should be performed by qualified personnel only. Failure to perform installation, start-up and maintenance by qualified personnel could result in death or serious injury.
WARNING
UNINTENDED START!
When adjustable frequency drive is connected to AC line power, the motor may start at any time. The drive, motor, and any driven equipment must be in operational readiness. Failure to be in operational readiness when the drive is connected to AC line power could result in death, serious injury, equipment, or property damage.
1. Confirm input voltage is balanced within 3%. If not, correct input voltage imbalance before proceeding. Repeat procedure after voltage correction.
2. Ensure optional equipment wiring, if present, matches installation application.
3. Ensure that all operator devices are in the OFF position. Panel doors closed or cover mounted.
4. Apply power to the unit. DO NOT start the drive at this time. For units with a disconnect switch, turn to the ON position to apply power to the drive.
4.3 Basic Operational Programming
Adjustable frequency drives require basic operational programming prior to running for best performance. Basic operational programming requires entering motor nameplate data for the motor being operated and the minimum and maximum motor speeds. Enter data in accordance with the following procedure. Parameter settings recommended are intended for start-up and checkout purposes. Application settings may vary. See 5 User Interface for detailed instructions on entering data through the Keypad.
Enter data with power ON, but prior to operating the adjustable frequency drive.
1. Press [Quick Menu] on the Keypad.
2. Use the navigation keys to scroll to Quick Start and press [OK].
3. Select language and press [OK]. Then enter the motor data in parameters P-02, P-03, P-06, P-07, F-04 and F-05. The information can be found on the motor nameplate.
P-07 Motor Power [kW] or P-02 Motor Power [HP]
F-05 Motor Rated Voltage
F-04 Base Frequency
P-03 Motor Current
P-06 Base Speed
4. Enter 3-15 Reference Resource 1 and press [OK].
5. Enter 3-13 Reference Site. Local, Remote, or Linked to Hand/Auto. In local, the reference is entered on the keypad, and in remote, that reference is sourced depending on .
6. Enter the accel/decel time in 3-41 Ramp 1 Ramp up Time and 3-42 Ramp 1 Ramp Down Time.
7. For 1-90 Motor Thermal Protection enter Elec OL Trip 1 for Class 20 overload protection. For further information, please see 3.4.1 Requirements.
8. For 4-13 Motor Speed High Limit [RPM] or 4-14 Motor Speed High Limit [Hz], enter the application requirements.
9. For 4-11 Motor Speed Low Limit [RPM] or 4-12 Motor Speed Low Limit [Hz], enter the application requirements.
10. Set 4-10 Motor Speed Direction to Clockwise, Counterclockwise or Both directions.
11. In 1-29 Automatic Motor Adaptation (AMA), select Reduced Auto Tune or Full Auto Tune and follow on-screen instructions. See 4.4 Auto Tune
This concludes the quick set-up procedure. Press [Status] to return to the operational display.
4.4 Auto Tune
Auto tune is a test procedure that measures the electrical characteristics of the motor to optimize compatibility between the drive and the motor.
The drive builds a mathematical model of the
motor for regulating output motor current. The procedure also tests the input phase balance of electrical power. It compares the motor character­istics with the data entered in parameters P-0#.
It does not cause the motor to run or harm to
the motor
4
DET-759A 17
Start Up and Functional Tes... AF-650 GP Quick Guide
4
Some motors may be unable to run the complete
version of the test. In that case, select Reduced
Auto Tune
If an output filter is connected to the motor,
select Reduced Auto Tune.
If warnings or alarms occur, see 7 Warnings and
Alarm
4.5 Check Motor Rotation
Prior to running the adjustable frequency drive, check the motor rotation.
1. Press [Hand].
2. Press [] for positive speed reference.
3. Check that the speed displayed is positive.
When H-48 Clockwise Direction is set to [0]* Normal (default clockwise):
4a. Verify that the motor turns clockwise.
5a. Verify that the Keypad direction arrow is clockwise.
When H-48 Clockwise Direction is set to [1] Inverse (counter­clockwise):
4b. Verify that the motor turns counterclockwise.
5b. Verify that the Keypad direction arrow is counterclockwise.
4.6 Local Control Test
3. Note any acceleration problems.
4. Press [OFF].
5. Note any deceleration problems.
If acceleration problems were encountered
If warnings or alarms occur, see 7 Warnings and
Alarm
Check that motor data is entered correctly
Increase the ramp time in F-07 Accel Time 1
Increase current limit in F-43 Current Limit
Increase torque limit in F-40 Torque Limiter
(Driving)
If deceleration problems were encountered
If warnings or alarms occur, see 7 Warnings and
Alarm
Check that motor data is entered correctly
Increase the ramp time in F-08 Decel Time 1
Enable overvoltage control in B-17 Over-voltage
Control
See 7.4 Warning and Alarm Definitions for resetting the drive after a trip.
NOTE
4.1 Pre-start through 4.6 Local Control Test in this chapter conclude the procedures for applying power to the drive, basic programming, set-up, and functional testing.
CAUTION
MOTOR START!
Ensure that the motor, system, and any attached equipment is ready for start. It is the responsibility of the user to ensure safe operation under any operational condition. Failure to ensure that the motor, system, and any attached equipment is ready for start could result in personal injury or equipment damage.
NOTE
The Hand key on the Keypad provides a local start command to the drive. The OFF key provides the stop function. When operating in local mode, the up and down arrows on the Keypad increase and decrease the speed output of the drive. The left and right arrow keys move the display cursor in the numeric display.
1. Press [Hand].
2.
Accelerate the drive by pressing [ Moving the cursor left of the decimal point provides quicker input changes.
] to full speed.
4.7 System Start-up
The procedure in this section requires user-wiring and application programming to be completed. The following procedure is recommended after application set-up by the user is completed.
CAUTION
MOTOR START!
Ensure that the motor, system, and any attached equipment is ready for start. It is the responsibility of the user to ensure safe operation under any operational condition. Failure to ensure that the motor, system, and any attached equipment is ready for start could result in personal injury or equipment damage.
18 DET-759A
Start Up and Functional Tes... AF-650 GP Quick Guide
4
1. Press [Auto].
2. Ensure that external control functions are properly wired to the drive and all programming completed.
3. Apply an external run command.
4. Adjust the speed reference throughout the speed range.
5. Remove the external run command.
6. Note any problems.
If warnings or alarms occur, see 7 Warnings and Alarm.
4
DET-759A 19
User Interface AF-650 GP Quick Guide
5 User Interface
5.1.1 Keypad Layout
5
5.1 Local Control Panel Keypad
The Keypad is the combined display and keys on the front of the unit. The Keypad is the user interface to the adjustable frequency drive.
The Keypad has several user functions.
Start, stop, and control speed when in local
control
Display operational data, status, warnings and
cautions
Programming adjustable frequency drive
functions
Manually reset the adjustable frequency drive
after a fault when auto-reset is inactive
NOTE
The display contrast can be adjusted by pressing [STATUS] and the up/down key.
The Keypad is divided into four functional groups (see Illustration 5.1).
20 DET-759A
Illustration 5.1 Keypad
a. Display area.
b. Display menu keys for changing the display to
show status options, programming, or error message history.
c. Navigation keys for programming functions,
moving the display cursor, and speed control in local operation. Also included are the status indicator lights.
d. Operational mode keys and reset.
User Interface AF-650 GP Quick Guide
5
5.1.2 Setting Keypad Display Values
The display area is activated when the adjustable frequency drive receives power from AC line voltage, a DC bus terminal, or an external 24 V supply.
The information displayed on the Keypad can be customized for user application.
Each display readout has a parameter associated
with it.
Options are selected in main menu K-2#
The adjustable frequency drive status at the
bottom line of the display is generated automat­ically and is not selectable.
Display Parameter number Default setting
1.1 K-20 Speed [RPM]
1.2 K-21 Motor Current
1.3 K-22 Power [kW] [HP]
2 2.7 K-23 Frequency
3 K-24 Reference [%]
5.1.3 Display Menu Keys
Menu keys are used for menu access for parameter set-up, toggling through status display modes during normal operation, and viewing fault log data.
Key Function
Status Press to show operational information.
Press repeatedly to scroll through each
status display.
Press and hold [Status] plus [▲] or [▼] to adjust the display brightness
The symbol in the upper right corner of the
display shows the direction of motor rotation and which set-up is active. This is not programmable.
Quick Menu Allows access to programming parameters for
initial set-up instructions and many detailed application instructions.
Press to access Quick Start for sequenced
instructions to program the basic frequency controller set up
Press to access Trending for realtime logging
on the keypad display.
Press to access Parameter Data Check for
changes in the parameter data set.
Follow the sequence of parameters as
presented for the function set-up
Main Menu Allows access to all programming parameters.
Press twice to access top level index.
Press once to return to the last location
accessed.
Press and hold to enter a parameter
number for direct access to that parameter.
Alarm Log Displays a list of current warnings, the last 10
alarms, and the maintenance log.
For details about the adjustable frequency
drive before it entered the alarm mode, select the alarm number using the navigation keys and press [OK].
5.1.4 Navigation Keys
5
Navigation keys are used for programming functions and moving the display cursor. The navigation keys also provide speed control in local (hand) operation. Three drive status indicator lights are also located in this area.
DET-759A 21
5
User Interface AF-650 GP Quick Guide
Key Function Hand Press to start the drive in local control.
Use the navigation keys to control drive
speed
An external stop signal by control input or
serial communication overrides the local hand
Off Stops the motor but does not remove power to
the drive.
Auto Puts the system in remote operational mode.
Responds to an external start command by
control terminals or serial communication
Speed reference is from an external source
Reset Resets the drive manually after a fault has been
cleared.
Key Function Back Reverts to the previous step or list in the menu
structure.
Cancel Cancels the last change or command as long as
the display mode has not changed.
Info Press for a definition of the function being
displayed. Navigation Keys OK Use to access parameter groups or to enable a
Light Indicator Function Green ON The ON light activates when the
Yellow WARN When warning conditions are met,
Red ALARM A fault condition causes the red
Use the four navigation arrows to move between
items in the menu.
choice.
drive receives power from AC line voltage, a DC bus terminal, or an external 24V supply.
the yellow WARN light comes on and text appears in the display area identifying the problem.
alarm light to flash and an alarm text is displayed.
5.1.6 Setting Keypad Display Values
The display area is activated when the adjustable frequency drive receives power from AC line voltage, a DC bus terminal, or an external 24 V supply.
The information displayed on the Keypad can be customized for user application.
Each display readout has a parameter associated
with it.
Options are selected in main menu K-2#
The adjustable frequency drive status at the
bottom line of the display is generated automat­ically and is not selectable.
Display Parameter number Default setting
1.1 K-20 Speed [RPM]
1.2 K-21 Motor Current
1.3 K-22 Power [kW] [HP]
2 2.7 K-23 Frequency
3 K-24 Reference [%]
5.1.5 Operation Keys
Operation keys are found at the bottom of the Keypad.
22 DET-759A
User Interface AF-650 GP Quick Guide
5
5.2 Backup and Copying Parameter Settings
Programming data is stored internally in the drive.
The data can be uploaded into the Keypad
memory as a storage backup
Once stored in the Keypad, the data can be
downloaded back into the drive
Data can also be downloaded into other
adjustable frequency drives by connecting the Keypad into those units and downloading the stored settings. (This is a quick way to program multiple units with the same settings.)
Initialization of the drive to restore factory default
settings does not change data stored in the Keypad memory
WARNING
UNINTENDED START!
When the drive is connected to AC line power, the motor may start at any time. The drive, motor, and any driven equipment must be in operational readiness. Failure to comply could result in death, serious injury, equipment or property damage.
5.3 Restoring Default Settings
CAUTION
Initialization restores the unit to factory default settings. Any programming, motor data, localization, and monitoring records will be lost. Uploading data to the Keypad provides a backup prior to initialization.
Restoring the drive parameter settings back to default values is done by initialization of the adjustable frequency drive. Initialization can be through H-03 Restore Factory Settings or manually.
Initialization using H-03 Restore Factory Settings
does not change drive data such as operating hours, serial communication selections, personal menu settings, fault log, alarm log, and other monitoring functions
Using H-03 Restore Factory Settings is generally
recommended.
Manual initialization erases all motor,
programming, localization, and monitoring data and restores factory default settings.
5
5.2.1 Uploading Data to the Keypad
1. Press [OFF] to stop the motor before uploading or downloading data.
2. Go to K-50 Keypad Copy.
3. Press [OK].
4.
Select All to Keypad.
5. Press [OK]. A progress bar shows the uploading progress.
6. Press [Hand] or [Auto] to return to normal operation.
5.2.2 Downloading Data from the Keypad
1. Press [OFF] to stop the motor before uploading or downloading data.
2. Go to K-50 Keypad Copy.
3. Press [OK].
4. Select All from Keypad.
5. Press [OK]. A progress bar shows the downloading process.
6. Press [Hand] or [Auto] to return to normal operation.
5.3.1 Recommended Initialization
1. Press [Main Menu] twice to access parameters.
2.
Scroll to H-03 Restore Factory Settings.
3. Press [OK].
4. Scroll to [2] Restore Factory Settings.
5. Press [OK].
6. Remove power to the unit and wait for the display to turn off.
7. Apply power to the unit.
Default parameter settings are restored during start-up. This may take slightly longer than normal.
8. Alarm 80 is displayed.
9. Press [Reset] to return to operation mode.
5.3.2 Manual Initialization
1. Remove power to the unit and wait for the display to turn off.
2. Press and hold [Status], [Main Menu], and [OK] at the same time and apply power to the unit.
Factory default parameter settings are restored during startup. This may take slightly longer than normal.
DET-759A 23
5
User Interface AF-650 GP Quick Guide
Manual initialization does not reset the following drive information
ID-00 Operating Hours
ID-03 Power Up's
ID-04 Over Temp's
ID-05 Over Volt's
24 DET-759A
Parameter Menu Structure AF-650 GP Quick Guide
6
H-52 Min Speed Normal Magnetizing [Hz]
H-53 Model Shift Frequency
H-54 Voltage reduction in fieldweakening
H-55 U/f Characteristic - U
H-56 U/f Characteristic - F
H-58 Flystart Test Pulses Current
H-59 Flystart Test Pulses Frequency
H-6# Load Depend. Settings
H-61 High Speed Load Compensation
H-64 Resonance Dampening
H-65 Resonance Dampening Time Constant
H-66 Min. Current at Low Speed
H-7# Adj. Warnings
H-70 Warning Current Low
H-71 Warning Current High
H-72 Warning Speed Low
H-73 Warning Speed High
H-74 Warning Reference Low
H-75 Warning Reference High
H-76 Warning Feedback Low
H-77 Warning Feedback High
H-78 Missing Motor Phase Function
H-8# Stop Adjustments
H-87 Load Type
H-88 Minimum Inertia
H-89 Maximum Inertia
H-80 Function at Stop
H-81 Min Speed for Function at Stop [RPM]
H-82 Min Speed for Function at Stop [Hz]
H-83 Precise Stop Function
H-84 Precise Stop Counter Value
Delay
H-85 Precise Stop Speed Compensation
H-9# Motor Temperature
H-95 KTY Sensor Type
H-96 KTY Thermistor Input
H-97 KTY Threshold level
AN-## Analog In / Out
AN-0# Analog I/O Mode
AN-00 Live Zero Timeout Time
AN-01 Live Zero Timeout Function
AN-1# Analog Input 53
AN-10 Terminal 53 Low Voltage
AN-11 Terminal 53 High Voltage
AN-12 Terminal 53 Low Current
AN-13 Terminal 53 High Current
AN-14 Terminal 53 Low Ref./Feedb. Value
AN-15 Terminal 53 High Ref./Feedb. Value
AN-16 Terminal 53 Filter Time Constant
AN-2# Analog Input 54
AN-20 Terminal 54 Low Voltage
AN-21 Terminal 54 High Voltage
AN-22 Terminal 54 Low Current
AN-23 Terminal 54 High Current
AN-24 Terminal 54 Low Ref./Feedb. Value
AN-25 Terminal 54 High Ref./Feedb. Value
AN-26 Terminal 54 Filter Time Constant
AN-3# Analog Input X30/11
AN-30 Terminal X30/11 Low Voltage
6
C-23 Quick Stop Decel Time
E-24 Function Relay
F-11 Motor External Fan
C-24 Quick Stop Ramp Type
C-25 Quick Stop S-ramp Ratio at Decel. Start
E-26 On Delay, Relay
E-27 Off Delay, Relay
F-12 Motor Thermistor Input
F-18 Motor Speed Low Limit [RPM]
C-26 Quick Stop S-ramp Ratio at Decel. End
E-3# X46 Digital Inputs
F-16 Motor Speed Low Limit [Hz]
C-3# Frequ. Set. 2 and 3
C-30 Frequency Command 2
E-30 Terminal X46/1 Digital Input
E-31 Terminal X46/3 Digital Input
F-17 Motor Speed High Limit [RPM]
F-15 Motor Speed High Limit [Hz]
C-34 Frequency Command 3
P-## Motor Data
E-32 Terminal X46/5 Digital Input
E-33 Terminal X46/7 Digital Input
F-2# Fundamental 2
F-24 Holding Time
P-0# Motor Data
P-07 Motor Power [kW]
P-02 Motor Power [HP]
E-34 Terminal X46/9 Digital Input
E-35 Terminal X46/11 Digital Input
E-36 Terminal X46/13 Digital Input
F-25 Start Function
F-22 Start Speed [RPM]
F-23 Start Speed [Hz]
P-03 Motor Current
P-06 Base Speed
P-05 Motor Cont. Rated Torque
E-5# I/O Mode / Add On I/O
E-51 Terminal 27 Mode
E-52 Terminal 29 Mode
F-29 Start Current
F-26 Motor Noise (Carrier Freq)
F-27 Motor Tone Random
P-04 Auto Tune
P-01 Motor Poles
E-53 Terminal X30/2 Digital Input
E-54 Terminal X30/3 Digital Input
F-28 Dead Time Compensation
F-3# Fundamental 3
P-09 Slip Compensation
P-10 Slip Compensation Time Constant
E-55 Terminal X30/4 Digital Input
E-56 Term X30/6 Digi Out (OPCGPIO)
F-37 Adv. Switching Pattern
F-38 Overmodulation
P-2# Motor Selection
P-20 Motor Construction
E-57 Term X30/7 Digi Out (OPCGPIO)
E-6# Pulse Input
F-4# Fundamental 4
F-40 Torque Limiter (Driving)
P-3# Adv. Motor Data
E-60 Term. 29 Low Frequency
F-41 Torque Limiter (Braking)
P-30 Stator Resistance (Rs)
P-31 Rotor Resistance (Rr)
E-61 Term. 29 High Frequency
E-62 Term. 29 Low Ref./Feedb. Value
F-43 Current Limit
F-5# Extended References
P-33 Stator Leakage Reactance (X1)
P-34 Rotor Leakage Reactance (X2)
P-35 Main Reactance (Xh)
P-36 Iron Loss Resistance (Rfe)
P-37 d-axis Inductance (Ld)
H-## High Perf Parameters
H-0# High Perf Operations
H-09 Start Mode
H-07 Accel/Decel Time 1 Type
H-08 Reverse Lock
H-04 Auto-Reset (Times)
H-05 Auto-Reset (Reset Interval)
H-03 Restore Factory Settings
H-2# Motor Feedback Monitoring
H-20 Motor Feedback Loss Function
H-21 Motor Feedback Speed Error
H-22 Motor Feedback Loss Timeout
H-24 Tracking Error Function
H-25 Tracking Error
H-26 Tracking Error Timeout
H-27 Tracking Error Ramping
H-28 Tracking Error Ramping Timeout
H-29 Tracking Error After Ramping Timeout
H-4# Advanced Settings
H-40 Configuration Mode
H-41 Motor Control Principle
H-42 Flux Motor Feedback Source
H-43 Torque Characteristics
H-44 Constant or Variable Torque OL
H-45 Local Mode Configuration
H-48 Clockwise Direction
H-46 Back EMF at 1000 RPM
H-47 Motor Angle Offset
H-5# Load Indep. Settings
H-50 Motor Magnetization at Zero Speed
H-51 Min Speed Normal Magnetizing [RPM]
E-63 Term. 29 High Ref./Feedb. Value
E-64 Pulse Filter Time Constant #29
E-65 Term. 33 Low Frequency
E-66 Term. 33 High Frequency
E-67 Term. 33 Low Ref./Feedb. Value
E-68 Term. 33 High Ref./Feedb. Value
E-69 Pulse Filter Time Constant #33
E-7# Pulse Output
E-70 Terminal 27 Pulse Output Variable
E-72 Pulse Output Max Freq #27
E-73 Terminal 29 Pulse Output Variable
E-75 Pulse Output Max Freq #29
E-76 Terminal X30/6 Pulse Output Variable
E-78 Pulse Output Max Freq #X30/6
E-8# 24V Encoder Input
E-80 Term 32/33 Pulses Per Revolution
E-81 Term 32/33 Encoder Direction
E-9# Bus Controlled
E-90 Digital & Relay Bus Control
E-93 Pulse Out #27 Bus Control
E-94 Pulse Out #27 Timeout Preset
E-95 Pulse Out #29 Bus Control
E-96 Pulse Out #29 Timeout Preset
E-97 Pulse Out #X30/6 Bus Control
E-98 Pulse Out #X30/6 Timeout Preset
C-## Freq Ctrl Functions
C-0# Freq Ctrl Functions
C-05 Multi-step Frequency 1 - 8
C-02 Jump Speed From [RPM]
C-01 Jump Frequency From [Hz]
C-03 Jump Speed To [RPM]
C-04 Jump Frequency To [Hz]
C-2# Jog Setup
C-20 Jog Speed [Hz]
C-21 Jog Speed [RPM]
C-22 Jog Accel/Decel Time
F-50 Reference Range
F-51 Reference/Feedback Unit
F-52 Minimum Reference
F-53 Maximum Reference
F-54 Reference Function
F-6# References
F-62 Catch up/slow-down value
F-64 Preset Relative Reference
F-68 Relative Scaling Reference Resource
F-9# Digital Potentiometer
F-90 Step Size
F-91 Accel/Decel Time
F-92 Power Restore
F-93 Maximum Limit
F-94 Minimum Limit
F-95 Accel/Decel Ramp Delay
E-## Digital In/Out
E-0# Digital Inputs
E-00 Digital I/O Mode
E-01 Terminal 18 Digital Input
E-02 Terminal 19 Digital Input
E-03 Terminal 27 Digital Input
E-04 Terminal 29 Digital Input
E-05 Terminal 32 Digital Input
E-06 Terminal 33 Digital Input
E-07 Terminal 37 Safe Stop
E-1# Additional Accel Decel Ramps
E-10 Accel Time 2
E-11 Decel Time 2
E-12 Accel Time 3
E-13 Decel Time 3
E-14 Accel Time 4
E-15 Decel Time 4
E-2# Digital Output
E-20 Terminal 27 Digital Output
E-21 Terminal 29 Digital Output
Structure
Keypad Set-up
6.1.1 Main Menu
Parameter Data Set
K-0# Keypad Basic Set.
K-01 Language
K-02 Motor Speed Unit
K-03 Regional Settings
K-04 Operating State at Power-up
K-09 Performance Monitor
K-1# Keypad Set-up Ops
K-10 Active Set-up
K-11 Edit Set-up
K-12 This Set-up Linked to
K-13 Readout: Linked Set-ups
K-14 Readout: Edit Set-ups / Channel
K-2# Keypad Display
K-20 Display Line 1.1 Small
K-21 Display Line 1.2 Small
K-22 Display Line 1.3 Small
K-23 Display Line 2 Large
K-24 Display Line 3 Large
K-25 Quick Start
K-3# Keypad Custom Readout
K-30 Unit for Custom Readout
K-31 Min Value of Custom Readout
K-32 Max Value of Custom Readout
K-37 Display Text 1
K-38 Display Text 2
K-39 Display Text 3
K-4# Keypad Buttons
K-40 [Hand] Button on Keypad
K-41 [Off] Button on Keypad
K-42 [Auto] Button on Keypad
K-43 [Reset] Button on Keypad
K-44 [Off/Reset] Key on Keypad
K-5# Copy/Save
K-50 Keypad Copy
K-51 Set-up Copy
K-6# Password Protect.
K-60 Main Menu Password
K-61 Access to Main Menu w/o Password
K-65 Quick Menu Password
K-66 Access to Quick Menu w/o Password
K-67 Bus Password Access
F-## Fundamental Params
F-0# Fundamental 0
F-05 Motor Rated Voltage
F-04 Base Frequency
F-09 Torque Boost
F-02 Operation Method
F-01 Frequency Setting 1
F-07 Accel Time 1
F-08 Decel Time 1
F-03 Max Output Frequency 1
F-1# Fundamental 1
F-10 Electronic Overload
DET-759A 25
6
Parameter Menu Structure AF-650 GP Quick Guide
EN-20 Control Instance
EN-21 Process Data Config Write
EN-22 Process Data Config Read
EN-28 Store Data Values
EN-29 Store Always
EN-3# EtherNet/IP
EN-30 Warning Parameter
EN-31 Net Reference
EN-32 Net Control
EN-33 CIP Revision
EN-34 CIP Product Code
EN-35 EDS Parameter
EN-37 COS Inhibit Timer
EN-38 COS Filter
EN-4# Modbus TCP
EN-40 Status Parameter
EN-41 Slave Message Count
EN-42 Slave Exception Message Count
EN-8# Other Ethernet Services
EN-80 FTP Server
EN-81 HTTP Server
EN-82 SMTP Service
EN-89 Transparent Socket Channel Port
EN-9# Advanced Ethernet Services
EN-90 Cable Diagnostic
EN-91 MDI-X
EN-92 IGMP Snooping
EN-93 Cable Error Length
EN-94 Broadcast Storm Protection
EN-95 Broadcast Storm Filter
EN-96 Port Mirroring
Parameter Data Check
Last 10 Changes
Since Factory Setting
Drive Information
EN-98 Interface Counters
EN-99 Media Counters
EC-## Feedback Option
EC-1# Inc. Enc. Interface
EC-10 Signal Type
EC-11 Resolution (PPR)
EC-2# Abs. Enc. Interface
EC-20 Protocol Selection
EC-21 Resolution (Positions/Rev)
EC-24 SSI Data Length
EC-25 Clock Rate
EC-26 SSI Data Format
EC-34 HIPERFACE Baud rate
EC-6# Monitoring and App.
EC-60 Feedback Direction
EC-61 Feedback Signal Monitoring
RS-## Resolver Interface
RS-50 Poles
RS-51 Input Voltage
RS-52 Input Frequency
RS-53 Transformation Ratio
RS-59 Resolver Interface
ID-0# Operating Data
ID-00 Operating Hours
DN-31 Store Data Values
O-10 Control Word Profile
SP-43 Motor Cos Phi
DN-32 Devicenet Revision
O-13 Configurable Status Word STW
SP-5# Environment
DN-33 Store Always
DN-34 DeviceNet Product Code
DN-39 Devicenet F Parameters
DN-5# DeviceNet Proc Data
PB-## Profibus
K-11 Edit Set-up
PB-00 Setpoint
PB-07 Actual Value
PB-15 PCD Write Configuration
PB-16 PCD Read Configuration
PB-18 Node Address
PB-22 Telegram Selection
PB-23 Parameters for Signals
PB-27 Parameter Edit
PB-28 Process Control
PB-44 Fault Message Counter
PB-45 Fault Code
PB-47 Fault Number
PB-52 Fault Situation Counter
PB-53 Profibus Warning Word
PB-63 Actual Baud Rate
PB-64 Device Identification
PB-65 Profile Number
PB-67 Control Word 1
PB-68 Status Word 1
PB-71 Profibus Save Data Values
PB-72 ProfibusDriveReset
PB-80 Defined Parameters (1)
PB-81 Defined Parameters (2)
PB-82 Defined Parameters (3)
PB-83 Defined Parameters (4)
PB-84 Defined Parameters (5)
PB-90 Changed Parameters (1)
PB-91 Changed Parameters (2)
PB-92 Changed Parameters (3)
PB-93 Changed parameters (4)
PB-94 Changed parameters (5)
PB-99 Profibus Revision Counter
EN-## Ethernet IP
EN-0# IP Settings
EN-00 IP Address Assignment
EN-01 IP Address
EN-02 Subnet Mask
EN-03 Default Gateway
EN-04 DHCP Server
EN-05 Lease Expires
EN-06 Name Servers
EN-07 Domain Name
EN-08 Host Name
EN-09 Physical Address
EN-1# Ethernet Link Parameters
EN-10 Link Status
EN-11 Link Duration
EN-12 Auto Negotiation
EN-13 Link Speed
EN-14 Link Duplex
EN-2# Process Data
O-14 Configurable Control Word CTW
O-3# Drive Port Settings
O-30 Protocol
O-31 Address
O-32 Drive Port Baud Rate
O-33 Drive port parity
O-34 Estimated cycle time
O-35 Minimum Response Delay
O-36 Max Response Delay
O-37 Max Inter-Char Delay
O-4# Drive MC Port Set.
O-40 Telegram Selection
O-41 Parameters for Signals
O-42 PCD Write Configuration
O-43 PCD Read Configuration
O-5# Digital / Bus
O-50 Coasting Select
O-51 Quick Stop Select
O-52 DC Brake Select
O-53 Start Select
O-54 Reversing Select
O-55 Set-up Select
O-56 Preset Reference Select
O-57 Profidrive OFF2 Select
O-58 Profidrive OFF3 Select
O-8# Drive Port Diagns
O-80 Bus Message Count
O-81 Bus Error Count
O-82 Slave Messages Rcvd
O-83 Slave Error Count
O-9# Bus Jog / Feedback
O-90 Bus Jog 1 Speed
O-91 Bus Jog 2 Speed
DN-## Devicenet serial communication bus
DN-0# Common Settings
DN-00 DeviceNet Protocol
DN-01 Baud Rate Select
DN-02 MAC ID
DN-05 Readout Transmit Error Counter
DN-06 Readout Receive Error Counter
DN-07 Readout Bus Off Counter
DN-1# DeviceNet
DN-10 Process Data Type Selection
DN-11 Process Data Config Write
DN-12 Process Data Config Read
DN-13 Warning Parameter
DN-14 Net Reference
DN-15 Net Control
DN-18 internal_process_data_config_write
DN-19 internal_process_data_config_read
DN-2# COS Filters
DN-20 COS Filter 1
DN-21 COS Filter 2
DN-22 COS Filter 3
DN-23 COS Filter 4
DN-3# Parameter Access
DN-30 Array Index
Start
End
Start
End
Start
End
Start
End
Start
End
Start
End
Start
End
Start
End
SP-50 RFI Filter
SP-51 DC Link Compensation
SP-52 Fan Operation
SP-53 Fan Monitor
SP-55 Output Filter
SP-56 Capacitance Output Filter
SP-57 Inductance Output Filter
SP-59 Actual Number of Inverter Units
SP-6# Automatic Derate
SP-63 Option Supplied by External 24VDC
SP-7# Add ACC/DEC settings
SP-71 Accel Time 1 S-ramp Ratio at Accel.
SP-72 Accel Time 1 S-ramp Ratio at Accel.
SP-73 Decel Time 1 S-ramp Ratio at Decel.
SP-74 Decel Time 1 S-ramp Ratio at Decel.
SP-76 Accel/Decel Time 2 Type
SP-79 Accel Time 2 S-ramp Ratio at Accel.
SP-80 Accel Time 2 S-ramp Ratio at Accel.
SP-81 Decel Time 2 S-ramp Ratio at Decel.
SP-82 Decel Time 2 S-ramp Ratio at Decel.
SP-84 Accel/Decel Ramp 3 Type
SP-87 Accel Time 3 S-ramp Ratio at Accel.
SP-88 Accel Time 3 S-ramp Ratio at Accel.
SP-89 Decel Time 3 S-ramp Ratio at Decel.
SP-90 Decel Time 3 S-ramp Ratio at Decel.
SP-92 Accel/Decel Ramp 4 Type
SP-95 Accel Time 4 S-ramp Ratio at Accel.
SP-96 Accel Time 4 S-ramp Ratio at Accel.
SP-97 Decel Time 4 S-ramp Ratio at Decel.
SP-98 Decel Time 4 S-ramp Ratio at Decel.
O-## Options / Comms
O-0# General Settings
O-01 Control Site
O-02 Control Word Source
O-03 Control Word Timeout Time
O-04 Control Word Timeout Function
O-05 End-of-Timeout Function
O-06 Reset Control Word Timeout
O-07 Diagnosis Trigger
O-08 Readout Filtering
O-1# Control Settings
AN-31 Terminal X30/11 High Voltage
AN-34 Term. X30/11 Low Ref./Feedb. Value
AN-35 Term. X30/11 High Ref./Feedb. Value
AN-36 Term. X30/11 Filter Time Constant
AN-4# Analog Input X30/12
AN-40 Terminal X30/12 Low Voltage
AN-41 Terminal X30/12 High Voltage
AN-44 Term. X30/12 Low Ref./Feedb. Value
AN-45 Term. X30/12 High Ref./Feedb. Value
AN-46 Term. X30/12 Filter Time Constant
AN-5# Analog Output 42
AN-50 Terminal 42 Output
AN-51 Terminal 42 Output Min Scale
AN-52 Terminal 42 Output Max Scale
AN-53 Terminal 42 Output Bus Control
AN-54 Terminal 42 Output Timeout Preset
AN-55 Terminal 42 Output Filter
AN-6# Analog Output X30/8
AN-60 Terminal X30/8 Output
AN-61 Terminal X30/8 Min. Scale
AN-62 Terminal X30/8 Max. Scale
AN-63 Terminal X30/8 Bus Control
AN-64 Terminal X30/8 Output Timeout Preset
AN-7# Analog Output X45/1
AN-70 Terminal X45/1 Output
AN-71 Terminal X45/1 Min. Scale
AN-72 Terminal X45/1 Max. Scale
AN-73 Terminal X45/1 Bus Control
AN-74 Terminal X45/1 Output Timeout Preset
AN-8# Analog Output X45/3
AN-80 Terminal X45/3 Output
26 DET-759A
AN-81 Terminal X45/3 Min. Scale
AN-82 Terminal X45/3 Max. Scale
AN-83 Terminal X45/3 Bus Control
AN-84 Terminal X45/3 Output Timeout Preset
SP-## Special Functions
SP-0# Fault Settings
SP-00 Fault Level
SP-1# Line On/Off
SP-10 Line failure
SP-11 Line Voltage at Input Fault
SP-12 Function at Line Imbalance
SP-13 Line Failure Step Factor
SP-2# Reset Functions
SP-23 Typecode Setting
SP-24 Trip Delay at Current Limit
SP-25 Trip Delay at Torque Limit
SP-26 Trip Delay at Drive Fault
SP-28 Production Settings
SP-29 Service Code
SP-3# Current Limit Ctrl.
SP-30 Current Limit Cntrl, Proportional Gain
SP-31 Current Limit Cntrl, Integration Time
SP-32 Current Lim Ctrl, Filter Time
SP-35 Stall Protection
SP-4# Energy Savings
SP-40 VT Level
SP-41 Energy Savings Min. Magnetization
SP-42 Energy Savings Min. Frequency
Parameter Menu Structure AF-650 GP Quick Guide
6
SF-09 Wobble Random Function
SF-10 Wobble Ratio
SF-11 Wobble Random Ratio Max.
SF-12 Wobble Random Ratio Min.
SF-19 Wobble Delta Freq. Scaled
SF-2# Adv. Start Adjust
SF-20 High Starting Torque Time [s]
SF-21 High Starting Torque Current [%]
SF-22 Locked Rotor Protection
SF-23 Locked Rotor Detection Time [s]
PI-## PID Controls
PI-0# Speed PID Control
PI-00 Speed PID Feedback Source
PI-03 Speed PID Integral Time
PI-04 Speed PID Differentiation Time
PI-05 Speed PID Diff. Gain Limit
PI-06 Speed PID Low-pass Filter Time
PI-07 Speed PID Feedback Gear Ratio
PI-08 Speed PID Feed Forward Factor
PI-02 Speed PID Proportional Gain
PI-1# Torque PI Ctrl.
PI-12 Torque PI Proportional Gain
PI-13 Torque PI Integration Time
PI-2# Process PID Feedback
PI-20 Process CL Feedback 1 Resource
PI-22 Process CL Feedback 2 Resource
PI-3# Process PID Control
PI-30 Process PID Normal/ Inverse Control
PI-31 Process PID Anti Windup
PI-32 Process PID Start Speed
PI-33 Process PID Proportional Gain
PI-34 Process PID Integral Time
PI-35 Process PID Differentiation Time
PI-36 Process PID Diff. Gain Limit
PI-38 Process PID Feed Forward Factor
PI-39 On Reference Bandwidth
PI-4# Adv. Process PID I
PI-40 Process PID I-part Reset
PI-41 Process PID Output Neg. Clamp
PI-42 Process PID Output Pos. Clamp
PI-43 Process PID Gain Scale at Min. Ref.
PI-44 Process PID Gain Scale at Max. Ref.
PI-45 Process PID Feed Fwd Resource
6
Ctrl.
SF-00 Wobble Mode
SF-01 Wobble Delta Frequency [Hz]
SF-02 Wobble Delta Frequency [%]
SF-03 Wobble Delta Freq. Scaling Resource
SF-04 Wobble Jump Frequency [Hz]
SF-05 Wobble Jump Frequency [%]
SF-06 Wobble Jump Time
SF-07 Wobble Sequence Time
PI-46 Process PID Feed Fwd Normal/ Inv.
PI-49 Process PID Output Normal/ Inv. Ctrl.
PI-5# Adv. Process PID II
PI-50 Process PID Extended PID
PI-51 Process PID Feed Fwd Gain
PI-52 Process PID Feed Fwd Ramp-up
PI-53 Process PID Feed Fwd Ramp-down
PI-56 Process PID Ref. Filter Time
PI-57 Process PID Fb. Filter Time
PI-6# PID Readouts
PI-60 Process PID Error
PI-61 Process PID Output
PI-62 Process PID Clamped Output
PI-63 Process PID Gain Scaled Output
SF-## Special Features
SF-0# Wobbler
SF-08 Wobble Up/Down Time
DR-86 Drive Port REF 1
99-30 internal_ProfibusPCD_Config_Write
99-31 internal_ProfibusPCD_Config_Read
DR-1# Motor Status
DR-10 Power [kW]
DR-11 Power [hp]
DR-9# Diagnosis Readouts
DR-12 Motor Voltage
DR-90 Alarm Word
DR-91 Alarm Word 2
DR-13 Frequency
DR-14 Motor Current
DR-92 Warning Word
DR-15 Frequency [%]
DR-93 Warning Word 2
DR-16 Torque [Nm]
Adv Param Data Set
DR-94 Ext. Status Word
DR-17 Speed [RPM]
DR-18 Motor Thermal
LC-## Logic Controller
DR-19 KTY sensor temperature
LC-0# LC Settings
LC-00 Logic Controller Mode
DR-20 Motor Angle
DR-21 Torque [%] High Res.
LC-01 Start Event
DR-22 Torque [%]
LC-02 Stop Event
DR-25 Torque [Nm] High
LC-03 Reset Logic Controller
DR-3# Drive Status
LC-1# Comparators
DR-30 DC Link Voltage
LC-10 Comparator Operand
DR-32 Brake Energy /s
LC-11 Comparator Operator
DR-33 Brake Energy /2 min
LC-12 Comparator Value
DR-34 Heatsink Temp.
LC-2# Timers
DR-35 Drive Thermal
LC-20 Logic Controller Timer
LC-4# Logic Rules
DR-36 Drive Nominal Current
DR-37 Drive Max. Current
LC-40 Logic Rule Boolean 1
LC-41 Logic Rule Operator 1
LC-42 Logic Rule Boolean 2
LC-43 Logic Rule Operator 2
LC-44 Logic Rule Boolean 3
LC-5# States
LC-51 Logic Controller Event
LC-52 Logic Controller Action
B-## Braking Functions
B-0# DC Brake
B-00 DC Hold Current
B-01 DC Brake Current
B-02 DC Braking Time
B-03 DC Brake Cut-in Speed [RPM]
B-04 DC Brake Cut-in Speed [Hz]
B-05 Maximum Reference
B-1# Brake Energy Funct.
B-10 Brake Function
B-12 Braking energy (kW)
B-13 Braking Thermal Overload
B-15 Brake Check
B-16 AC brake Max. Current
B-17 Over-voltage Control
B-18 Brake Check Condition
B-19 Over-voltage Gain
B-11 Brake Resistor (ohm)
B-2# Mechanical Brake
B-20 Release Brake Current
B-21 Activate Brake Speed [RPM]
B-22 Activate Brake Speed [Hz]
B-23 Activate Brake Delay
B-24 Stop Delay
B-25 Brake Release Time
B-26 Torque Ref
B-27 Torque Ramp Time
B-28 Gain Boost Factor
DR-38 Logic Controller State
DR-39 Control Card Temp.
DR-40 Trending Buffer Full
DR-41 Keypad Bottom Statusline
DR-49 Current Fault Source
DR-5# Ref. & Feedb.
DR-50 External Reference
DR-51 Pulse Reference
DR-52 Feedback [Unit]
DR-53 Digi Pot Reference
DR-6# Inputs & Outputs
DR-60 Digital Input
DR-61 Terminal 53 Switch Setting
DR-62 Analog Input 53
DR-63 Terminal 54 Switch Setting
DR-64 Analog Input 54
DR-65 Analog Output 42 [mA]
DR-66 Digital Output [bin]
DR-67 Freq. Input #29 [Hz]
DR-68 Freq. Input #33 [Hz]
DR-69 Pulse Output #27 [Hz]
DR-70 Pulse Output #29 [Hz]
DR-71 Relay Output [bin]
DR-72 Counter A
DR-73 Counter B
DR-74 Prec. Stop Counter
DR-75 Analog In X30/11
DR-76 Analog In X30/12
DR-77 Analog Out X30/8 [mA]
DR-78 Analog Out X45/1 [mA]
DR-79 Analog Out X45/3 [mA]
DR-8# Serial communication bus & Drive Port
DR-80 Serial communication bus CTW 1
DR-82 Serial communication bus REF 1
DR-84 Comm. Option STW
DR-85 Drive Port CTW 1
Data Readouts
ID-01 Running Hours
ID-02 kWh Counter
ID-03 Power-ups
ID-04 Over Temps
ID-05 Over Volts
ID-06 Reset kWh Counter
ID-07 Reset Running Hours Counter
ID-1# Data Trending Settings
ID-10 Trending Source
ID-11 Trending Interval
ID-12 Trigger Event
ID-13 Trending Mode
ID-14 Samples Before Trigger
ID-2# Historic Log
ID-20 Historic Log: Event
ID-21 Historic Log: Value
ID-22 Historic Log: Time
ID-3# Alarm Log
ID-30 Fault Log: Error Code
ID-31 Fault Log: Value
ID-32 Fault Log: Time
ID-4# Drive Identification
ID-40 Drive Type
ID-41 Power Section
ID-42 Voltage
ID-43 Software Version
ID-46 GE Product No.
ID-47 Power Card Ordering No.
ID-48 Keypad ID Number
ID-49 SW ID Control Card
ID-50 SW ID Power Card
ID-51 Drive Serial Number
ID-53 Power Card Serial Number
ID-6# Option Ident
ID-60 Option Mounted
ID-61 Option SW Version
ID-62 Option Ordering No
ID-63 Option Serial No
ID-70 Option in Slot A
ID-71 Slot A Option SW Version
ID-72 Option in Slot B
ID-73 Slot B Option SW Version
ID-74 Option in Slot C1
ID-75 Slot C0 Option SW Version
ID-76 Option in Slot C2
ID-77 Slot C1 Option SW Version
ID-9# Parameter Info
ID-92 Defined Parameters
ID-93 Modified Parameters
ID-98 Drive Identification
ID-99 Parameter Metadata
DR-0# General Status
DR-00 Control Word
DR-01 Reference [Unit]
DR-02 Reference %
DR-03 Status Word
DR-05 Main Actual Value [%]
DR-09 Custom Readout
DET-759A 27
6
Parameter Menu Structure AF-650 GP Quick Guide
6.2 Remote Programming with DCT-10 Set­up Software
GE has a software program available for developing, storing, and transferring drive programming. The DCT-10 allows the user to connect a PC to the drive and perform live programming rather than using the Keypad. Additionally, all drive programming can be done offline and simply downloaded to thedrive. Or the entire drive profile can be loaded onto the PC for backup storage or analysis.
The USB connector or RS-485 terminal are available for connecting to the drive.
For more details, please go to www.geelectrical.com/drives.
28 DET-759A
Warnings and Alarm AF-650 GP Quick Guide
7
7 Warnings and Alarm
7.1 System Monitoring
The drive monitors the condition of its input power, output, and motor factors as well as other system performance indicators. A warning or alarm may not necessarily indicate a problem internal to the drive itself. In many cases, it indicates failure conditions from input voltage, motor load or temperature, external signals, or other areas monitored by the adjustable frequency drive’s internal logic. Be sure to investigate those areas exterior to the drive as indicated in the alarm or warning.
7.2 Warning and Alarm Types
Warnings A warning is issued when an alarm condition is impending or when an abnormal operating condition is present and may result in the drive issuing an alarm. A warning clears by itself when the abnormal condition is removed.
Alarms Trip An alarm is issued when the drive is tripped, that is, the drive suspends operation to prevent drive or system damage. The motor will coast to a stop. The drive logic will continue to operate and monitor the drive status. After the fault condition is remedied, the drive can be reset. It will then be ready to start operation again.
A trip can be reset in any of 4 ways:
Press [RESET] on the Keypad
Digital reset input command
Serial communication reset input command
Auto reset
Trip lock An alarm that causes the drive to trip-lock requires that input power be cycled. The motor will coast to a stop. The drive logic will continue to operate and monitor the drive status. Remove input power to the drive and correct the cause of the fault, then restore power. This action puts the drive into a trip condition as described above and may be reset in any of those four ways.
7.3 Warning and Alarm Displays
An alarm or trip lock alarm will flash on display along with the alarm number.
7
In addition to the text and alarm code on the drive display, there are three status indicator lights.
Warn. LED Alarm LED Warning ON OFF Alarm OFF ON (Flashing) Trip Lock ON ON (Flashing)
DET-759A 29
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