GE GDWF160RSS, CDWT980RSS, GLD4456RCS, GDWT100R, GDWT160RSS Installation Instructions Manual

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GE Consumer & Industrial
Appliances
Installation Instructions
Built-In Dishwasher
If you have questions, call 800.GE.CARES (800.432.2737) or visit our Website at: GEAppliances.com In Canada call 1.800.561.3344 or www.GEAppliances.ca
STOP
Read these instructions completely and carefully.
IMPORTANT – Observe all governing codes and
ordinances.
Note to Installer – Be sure to leave these instructions for the
consumer’s and local inspector’s use.
Note to Consumer – Keep these instructions with your
Owner’s Manual for future reference.
Skill Level – Installation of this dishwasher requires basic mechanical, electrical and plumbing skills. Proper
installation is the responsibility of the installer. Product failure due to improper installation is not covered under the GE Appliance Warranty. See warranty information.
Completion Time – 1 to 3 Hours. New installations require more time than replacement installations.
READ CAREFULLY. KEEP THESE INSTRUCTIONS.
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SELECTIONS
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START
ANTI
RESET
COOK
BACTERIA
NORMAL
WARE
SPEED
WASH
CHINA
CYCLE
RINSE
CRYSTAL
ONLY
Stainless Steel Tub Models
IMPORTANT – The dishwasher MUST
If you received a damaged dishwasher, you should immediately contact your dealer or builder.
Optional Accessories – See the Owner’s Manual for available custom panel kits.
FOR YOUR SAFETY
Read and observe all CAUTIONS and WARNINGS shown throughout these instructions. While performing installations described in this booklet, gloves and either safety glasses or goggles should be worn.
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Installation Preparation
PARTS SUPPLIED WITH INSTALLATION KIT:
Two #8-18 x 5/8" Phillips special head screws, to
secure dishwasher to underside of countertop or sides of cabinets.
Junction box cover and #10-1/2" hex-head screw
Side and top trim
Trim Panel Accessory Kit (not shown)
(Custom panel models only)
Sound upgrade kit (some models)
Drain hose (78") , drain hose hanger and hose
clamp
Literature, product samples and/or coupons
Hard water test strip (Models with Bulk Dispenser)
MATERIALS YOU WILL NEED:
Ferrule, compression nut and 90° Elbow (3/8" NPT
external thread on one end, opposite end sized to fit water supply)
Thread seal tape
UL-listed wire nuts (3)
Screw Kit
#8 Phillips Special Head Screws 5/8” long
Sound Upgrade Kit (Some Models)
Hard Water Test Strip (Models with Bulk Dispenser)
90° Elbow, Ferrule and Compression Nut
#10 Hex-Head J-Box Screw 1/2" long
Hand Shut-Off Valve
Trim Pieces
Drain Hose Hanger
Drain Hose (78")
Thread Seal Tape
Side Trim
Side Trim
Top Trim
Junction Box Cover
Hose Clamp
Wire Nuts (3)
Materials For New Installations Only:
Air gap for drain hose, if required
Waste tee for house plumbing, if applicable
Electrical cable or power cord, if applicable
Screw-type hose clamps
Strain relief for electrical connection
Hand shut-off valve
Water line 3/8" min. copper
Coupler for extending drain line, if applicable
GPF10L 10' drain hose, if needed
TOOLS YOU WILL NEED:
Phillips-head screwdriver
1/4" and 5/16" nutdriver
6" Adjustable wrench
Level
Carpenter’s square
Measuring tape
Safety glasses
Flashlight
Bucket to catch water when flushing the line
15/16" socket
Gloves
For New Installations Only:
Tubing cutter
Drill and appropriate bits
Hole saw set
2
Waste Tee
Air Gap
Phillips­Head Screwdriver
1/4" and 15/16" Socket
Gloves
Hot Water Line
Electrical Cable (or Power Cord, if applicable)
Screw-Type Hose Clamps
1/4" and 5/16" Nutdriver
6" Adjustable Wrench
Safety GlassesFlashlight
Bucket Hole Saw Set Drill and Bits
Strain Relief
Level
Tubing Cutter
GPF10L 10' Drain Hose
Coupler
Carpenter’s Square
Measuring Tape
Installation Preparation–Enclosure
PREPARE DISHWASHER ENCLOSURE
WARNING
ADVERTENCIA
• The rough cabinet opening must have a minimum width and depth of 24" and height of 34-1/2" ± 1/4" from the fl oor to the underside of the countertop.
• The back wall should be free of pipes or wires.
• Adjacent cabinets should be square and plumb to ensure a good fi t. Refer to Figure A
• For a corner installation, allow 2" minimum clearance between the dishwasher and the adjacent wall.
• Provide at least 28-3/8" in front of the dishwasher to allow the dishwasher door to open fully. Refer to Figure B
To reduce the risk of shock, fire, or injury to persons, the installer must ensure that the dishwasher is completely enclosed at the time of installation.
Para reducir el riesgo de choque, incendio o lesión a personas, el instalador se debe cerciorar de que la lavadora esté completamente cerrada en el momento de la instalación.
• The dishwasher must be installed no more than 10 feet from sink for proper drainage.
• The dishwasher must be fully enclosed on the top, sides and back.
• The dishwasher must not support any part of the enclosure.
Clearances:
Countertop
Dishwasher
28-3/8" Minimum
2" Minimum
Figure B
In a corner installation, provide at least 2" clearance between the dishwasher and the adjacent cabinet, wall, or other appliance.
Provide at least 28-3/8" of clearance in front of the dishwasher.
This Wall Area
Must Be Free of
Pipes or Wires
34-1/2" ± 1/4"
Underside of
Countertop
5" 5"
4"
4"
24"
Min.
to Floor
Cabinets
Square
6"
24" Min.
and
Plumb
Floor MUST
be Even with
Room Floor
Figure A
• Make sure the fl oor is level inside the opening and even with the fi nished fl oor of the kitchen. This will facilitate removal of the dishwasher at a later date for service, if needed.
Special consideration for a dishwasher installed on a elevated platform
The elevated platform must be flat and level.
Plumbing and Electric Service
Must Enter Shaded Area
3
32"
Min.
18"
Min.
32"
Min.
18"
Min.
Installation Preparation–Drain
PREPARE DRAIN PLUMBING
Drain Requirements
• Drain hose must not exceed 10 feet in length.
• A high drain loop or air gap is required. See below.
Drain Method
The type of drain installation depends on the following:
• Do local codes or ordinances require an air gap?
• Is waste tee less than 18" above the fl oor? If the answer to either question is yes, an air gap must be used.
Refer to Method 1 (Figure C) in the adjacent illustrations.
If both answers are no, either an air gap or high drain loop may be used. Refer to Method 1 (Figure C) or Method 2 (Figure D) in the adjacent illustrations
NOTE: Drain hose elevation must not exceed 48".
Special consideration for a dishwasher installed on a elevated platform
lf the dishwasher is installed on an elevated platform, a high drain loop of at least 32" above the platform must be provided in addition to the air gap or drain loop requirement determined above. This is necessary for proper drain performance.
METHOD 1–Air Gap with Waste Tee or Disposer
Figure C
Waste Tee Installation
Disposer Installation
METHOD 2–High Drain Loop with Waste Tee or Disposer
Use the drain hose hanger included in the installation kit to attach the drain hose to the underside of the countertop. Attachment will be made in a later step.
Figure D
Waste Tee Installation
Disposer Installation
CAUTION
An air gap MUST BE USED if the drain hose is connected to waste tee or disposer lower than 18" above the floor level. Failure to provide the proper drain connection height with an air gap or 32" minimum, high drain loop will result in improper draining of the dishwasher, which may cause damage.
PRECAUCIÓN
SE DEBE USAR un espacio de aire si la manguera de drenaje se conecta a la T de desechos o al triturador menos de 18" por encima del nivel del piso. No disponer la altura correcta de la conexión del drenaje con un espacio de aire o 32" de mínimo, una curva alta de drenaje resultará en un drenaje incorrecto de la lavadora, lo que pude causar daños.
Install waste tee or disposer and the air gap according to the manufacturer’s instructions.
Cabinet Preparation for drain line
Drill a 1-1/2" diameter hole in the cabinet wall within the shaded area shown in Figure A for the drain hose. Make sure there are no sharp edges. The drain hose will be passed through this hole and connected to the drain in a later step.
IMPORTANT – When
connecting the drain line to a disposer, check to be sure that drain plug has been removed. Dishwasher will not drain if plug is left in place.
Remove
Drain
Plug
4
Installation Preparation–Electrical Supply
PREPARE ELECTRICAL WIRING
WARNING
ADVERTENCIA
Electrical Requirements
• This appliance must be supplied with 120V, 60Hz., and connected to an individual properly grounded branch circuit protected by a 15- or 20-ampere circuit breaker or time­delay fuse.
• Wiring must be 2 wire with ground and rated for 75°C (176°F).
• If the electrical supply does not meet the above requirements, call a licensed electrician before proceeding.
Grounding Instructions–Permanent Connection
This appliance must be connected to a grounded-metal, permanent wiring system, or an equipment-grounding conductor must be run with the circuit conductors and be connected to the equipment-grounding terminal or lead on the appliance.
Grounding Instructions–Power Cord Models
This appliance must be grounded. In the event of a malfunction or breakdown, grounding will reduce the risk of electric shock by providing a path of least resistance for electric current. This appliance is equipped with a cord having an equipment­grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is installed and grounded in accordance with all local codes and ordinances.
WARNING
FOR PERSONAL SAFETY: Remove house fuse or open circuit breaker before beginning installation. Do not use an extension cord or adapter plug with this appliance.
PARA SEGURIDAD PERSONAL: Retire el fusible de la casa o abra el interruptor de circuitos antes de empezar la instalación. No use un cable de extensión o enchufe adaptador con este aparato.
The improper connection of the equipment grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service representative if you are in doubt that the appliance is properly grounded.
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Figure E
For models equipped with power cord: Do not modify the plug
provided with the appliance; if it will not fit the outlet, have a proper outlet installed by a qualified technician.
Cabinet Preparation and Wire Routing
• The wiring may enter the opening from either side, rear or the fl oor within the shaded area dimensioned in Figure A and illustrated above.
• Cut a 1-1/2" max. diameter hole to admit the electrical cable. Cable direct connections may pass through the same hole as the drain hose and hot water line, if convenient. If cabinet wall is metal, the hole edge must be covered with a bushing. Note: Power cords with plug must pass through a separate hole.
Electrical Connection to Dishwasher
Electrical connection is on the right front of dishwasher.
• For cable direct connections the cable must be routed as shown in Figure E. Cable must extend a minimum of 24" from the rear wall.
• For power cord connections, install a 3-prong grounding type receptacle in the adjacent cabinet rear wall, 6" min. or 18" max. from the opening, 6" to 18" above the fl oor. The receptacle must be accessible and therefore cannot be installed in the back wall of the dishwasher enclosure.
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ADVERTENCIA
La conexión incorrecta del conductor de conexión a tierra del equipo puede resultar en choque eléctrico. Consulte con un electricista calificado o representante de servicio si tiene dudas de la conexión a tierra del aparato.
5
Installation Preparation–Hot Water Supply
6"
5"
5"
4"
Cabinet Face
Shut-off Valve
4"
2" From Floor
19" From Wall
2"
From
Cabinet
1-1/2" Dia.
Hole
Hot
PREPARE HOT WATER SUPPLY
Hot Water Line
• The line may enter from either side, rear or floor within the shaded area shown in Figure F.
• The line may pass through the same hole as the electrical cable and drain hose, or an additional 1-1/2" diameter hole may be cut to accommodate the water line. If a power cord with plug is used, the water line must not pass through the power cord hole.
CAUTION
The hot water supply line pressure must be at least 20 PSI. Lower pressures could cause the water valve to leak and cause water damage.
PRECAUCIÓN
La línea de presión del suministro de agua caliente debe ser al menos 20 PSI. Presiones inferiores podrían causar que la válvula del agua gotee y causar daños por agua.
Figure F
Water Line Connection
• Turn off the water supply.
• Install a hand shut-off valve in an accessible location, such as under the sink. (Optional, but strongly recommended and may be required by local codes.)
• The water connection is on the bottom-left side of the dishwasher. Install the hot water inlet line, using 3/8" or larger copper tubing. Route the line as shown in Figure F and extend forward at least 19" from rear wall.
• Adjust the water heater to deliver water between 120°F and 150°F.
• Flush water line to clean out debris. Use a bucket to catch water and debris.
• The hot water supply line pressure must be between 20 and 120 PSI.
6
Dishwasher Installation
CAUTION
Do not remove the wood base until you are ready to install the dishwasher. The dishwasher will tip over when the door is opened if the base is removed.
PRECAUCIÓN
No retire la base de madera hasta que esté listo para instalar la lavadora de platos. Cuando la puerta se abra, la lavadora de platos se inclinará si la base se retira.
STEP 1 – LOCATE INSTALLATION ITEMS
• Locate the items in the installation package and set aside for use in the listed steps.
• Trim pieces – Step 2
• Junction box cover – Step 7 or Step 18
• Drain hose and clamp – Step 10
• Screw Kit – Step 15
• Drain hose hanger – Step 17
• Owner’s Manual – Step 19 and Step 24
• Hard Water test strip – Step 21
• Sound upgrade kit (selected models) – Step 22
• Product samples and/or coupons – Step 24
STEP 2 – INSTALL TRIM PIECES
In this step, you will need the trim pieces set aside in Step 1.
• Press top trim piece onto top of tub fl ange. Start with the right edge and work your way to the left.
• Repeat process with the left and right trim pieces working from the top down.
• Open and close the door to check that trim does not bind and does not interfere with door latch or door hinges.
Trim Strip
Type 1One-hole cable
Adjust tension by moving spring hook to one of the three holes on the tub leg.
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Figure H
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Type 2Three-hole cable
Adjust tension by moving spring hook to one of the three holes on the pulley cable.
Use This
Mounting
Hole
Decrease Tension
Trim Strip
Trim Strip
Figure G
STEP 3 – CHECK DOOR BALANCE
• With dishwasher on the wood skid, check the door balance by opening and closing the door.
• If the door drops when released, increase the spring tension. If the door rises when released, decrease the tension.
• There are two types of counterbalance and therefore two methods of adjustment. Identify which counterbalance is present and adjust tension accordingly. Please note: If there are 3 holes on the cable, use the cable to adjust; if there is one hole on cable, use the tub leg to adjust.
Increase
Figure I
After adjusting spring tension, open and close the door to make sure the door operates smoothly. If the door is hard to move or if the spring cable binds, check the routing of the spring cable. The cable should be routed between the shoulders of the pulley cable roller. If the cable is off the roller: latch door, remove spring tension and route the cable between the shoulders of the roller. See Figure J.
Pulley
Shoulder
Figure J
Correct Spring Cable Routing
Tension
Incorrect Spring Cable Routing
7
Dishwasher Installation
STEP 4 – REMOVE WOOD BASE,
INSTALL LEVELING LEGS
IMPORTANT – Do not kick off wood base! Damage
will occur.
• Move the dishwasher close to the installation location and lay it on its back.
• Remove the four leveling legs on the underside of the wood base with an adjustable wrench or 15/16" socket.
• Discard base.
Approx.
1/8"
Figure K
STEP 7 – INSTALL POWER CORD
Skip this step if dishwasher will be permanently connected to the house electrical system.
In this step you will need the junction box cover and the #10 x 1/2" hex-head screw from the screw kit set aside in Step 1.
The power cord and connections must comply with the National Electrical Code, Section 422 and/or local codes and ordinances. Maximum power cord length is 6 feet. Power Cord Kit WX09X70910, available for purchase from an authorized GE Appliance Dealer, meets these requirements.
White
Ground
Black
• Screw leveling legs back into the dishwasher frame approximately 1/8" from frame as shown.
STEP 5 – REMOVE TOEKICK
• Remove the 2 toekick screws and toekick. Set aside for use in Step 23.
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STEP 6 – REMOVE TOEKICK BRACE
Skip this step if your model does not have a sound upgrade kit. If your model does have a sound upgrade kit, this brace must be removed.
• Remove the 2 toekick brace screws and toekick brace. Discard brace and set screws aside for use in Step 22.
Figure M
Remove 2
Toekick Screws
Figure N
• Install strain relief in junction box bracket.
• Insert power cord through strain relief and tighten.
• Make sure black, white and green dishwasher wires are threaded through small hole in junction box bracket.
• Connect like-colored dishwasher and power cord wires. If power cord wires are not color-coded, connect the ribbed power cord wire to the white dishwasher wire, the smooth power cord wire to the black dishwasher wire and the ground to the green dishwasher wire. Use UL-listed wire nuts of appropriate size.
• Install junction box cover set aside in Step 1, using #10 hex­head screw. Be sure wires are not pinched under the cover.
8
Dishwasher Installation
Hose Clamp
Hose Stops
Pump Outlet
Check Valve
Do Not Remove
STEP 8 – INSTALL 90° ELBOW
• Wrap 90° elbow with thread seal tape.
• Install a 90° elbow onto the water valve.
Front of Dishwasher
Water Valve
Bracket
90°
Elbow
Fill
Hose
Thread
Figure O
• Do not overtighten the 90° elbow; water valve bracket could bend or water valve fi tting could break.
• Position the end of the elbow to face the rear of the dishwasher.
Seal Tape
STEP 9 – POSITION WATER LINE AND
HOUSE WIRING
• Position water supply line and house wiring on the fl oor of the enclosure to avoid interference with base of dishwasher and components under dishwasher.
Figure P
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STEP 10 – INSTALL DRAIN HOSE TO
DISHWASHER DRAIN PORT
In this step you will need the drain hose and clamp set aside in Step 1.
• Stand dishwasher upright.
• Place drain hose clamp over 1-3/16" inside diameter end of drain hose with the clamp screw positioned on the bottom of the hose.
IMPORTANT – Prevent drain hose damage and
possible leaks. Be careful not to nick or cut the drain hose.
• Push the end of the drain hose over the drain pump outlet being careful not to disturb the check valve. Refer to Figure Q.
• Seat the drain hose end against the hose stops on the pump outlet.
• Position hose clamp against the front lip of the drain hose and tighten clamp.
NOTE: Drain hose supplied with dish ­washer is approxi­mately 78" long. If a longer hose is needed, a 120" long hose (10 feet) may be purchased from an authorized GE appliance dealer. The 10' long hose is part number
GPF10L.
Figure Q
Tip: Avoid unnecessary service charges. Make a leak free connection
Insert hose against stop on pump. Position clamp against front lip of drain hose with clamp screw on bottom side of hose. Tighten clamp to at least 15 inch-pounds of torque.
Tip: Reduce drain pump noise
Position drain hose clamp so screw is on the bottom side of the hose. This will prevent noise caused by the clamp coming in contact with the tub bottom. Refer to Figure Q.
9
Dishwasher Installation
STEP 11 – INSERT DRAIN HOSE
THROUGH CABINET
• Position dishwasher in front of cabinet opening. Insert drain hose into the hole in cabinet side. If a power cord is used, guide the end through a separate hole.
Maximum Drain Hose Length 10'
Insulation
Blanket
Figure R
Tip: Position water line and house wiring on the floor to avoid
interference with base of dishwasher.
Water
Line
Drain
Hose
House Wiring
(If Power Cord
is NOT Used)
Power Cord
(If Used)
STEP 12 – SLIDE DISHWASHER THREE-
FOURTHS OF THE WAY INTO CABINET
IMPORTANT – DO NOT PUSH AGAINST FRONT PANEL
WITH KNEES. DAMAGE WILL OCCUR.
• Grasp the dishwasher by its sides and slide it into the opening a few inches at a time.
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Figure S
• As you proceed, pull the drain hose through the opening under the sink. Stop pushing when the front of the dishwasher is a few inches forward of adjacent cabinets.
• Make sure drain hose is not kinked under the dishwasher and there is no interference with the water line, wiring or any other component.
Tip: Make sure the dishwasher will fit in the cabinet. Check to be sure the power cable, drain hose and hot water line are not trapped behind the dishwasher. Utility lines trapped behind the dishwasher prevent the dishwasher from being pushed fully into the enclosure.
10
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