GE FVR-C9S-7UX User Manual
FVR-C9S-7UX
Instruction Manual
FVR-C9S-7UX Drive Series
Single-phase 240 V AC Input Type
1
FVR-C9S-7UX
CAUTION
• Make sure that you read this instruction manual thoroughly
before installing, wiring, operating and inspecting this drive.
• Please make sure that this instruction manual accompanies the
drive to the end user.
• Keep this instruction manual so that it will always be available
for the duration of the drive’s operating life.
• Product specifications are subject to change without notice.
2
FVR-C9S-7UX
Thank you for purchasing the Fuji “FVR-C9S” drive marketed by GE Fuji Drives USA, Inc. This
instruction manual is included with the drive and equipment and is provided for the convenience of the end user. Please be sure it accompanies the drive.
CONTENTS
0. Safety Precautions .................................... 4
1. Inspection Upon Receipt .......................... 6
2. Part Names ............................................... 7
3. Warning and Caution ................................ 7
4. Specifications ........................................... 8
5. External Dimensions ............................... 10
6. Installation Instructions ........................... 12
7. Wiring ...................................................... 12
8. Basic Wiring Diagrams............................ 14
9. Application of Wiring and Equipment ..... 16
10. Terminal Function Explanation ................ 17
11. Operation ................................................ 19
12. Keypad Panel .......................................... 21
13. Function Explanation .............................. 23
14. Protective Functions ...............................34
15. Warranty Parts and Service .................... 35
16. Electromagnetic Compatibility ................ 37
17. EC Declaration of Conformity ................. 40
3
0. Safety Precautions
FVR-C9S-7UX
Before carrying out installation, wiring, maintenance or inspection of the drive, read this instruction manual thoroughly to gain a full understanding of the correct operation procedures.
Make sure that you have read all product details,
safety information, warnings and cautions before
use. The following classifications for warnings
and cautions are used throughout this manual.
WARNING:
Denotes operating procedures and practices that
may result in severe injury or loss of life if not
correctly followed.
CAUTION:
Denotes operating procedures and practices
that, if not strictly observed, may result in personal injury or damage to the equipment.
WARNING:
FIRE AND PERSONAL INJURY HAZARD
This drive is designed for variable-speed operation of three-phase induction motors. It cannot
be used with single-phase motors or for any
other applications, otherwise fire may result.
The drive cannot be used by itself for elevators,
life-preservation equipment or other equipment
which is directly related to human safety. In such
situations, sufficient consideration should be
given to overall system configuration, not just to
the drive, otherwise serious accidents could
result.
inside the drive or onto the cooling fins, otherwise fire or problems with operation may result.
AC input fuses are required to validate UL listing
of this device.
Do not install and operate the drive if it is damaged or if some of the parts are missing. Doing
so may result in severe personal injury.
Do not touch the drive cooling fin because the
cooling fin reaches high temperatures during
operation, otherwise personal injury may result.
Install the drive in the environment of pollution
degree 2. If environment is pollution degree 3 or
4, the drive should be installed in a cabinet of
IP54.
Required for CE Certification.
WIRING
WARNING:
FIRE AND ELECTRIC SHOCK HAZARD.
When connecting the drive to a power supply, be
sure to connect it via a circuit breaker, a leakage
current breaker or a fuse, otherwise fires may
result.
AC input fuses are required to validate the UL
listing of the drive.
Use only fuses and circuit breakers with rated
capacities that are suitable for use with the drive.
Failure to do so may result in fire.
Connect the drive with a secure ground, otherwise electric shocks or fires may result.
INSTALLATION
WARNING:
FIRE AND PERSONAL INJURY HAZARD
Install the drive to a non-flammable surface such
as a metal surface, otherwise fires may result.
Do not place the drive near flammable materials,
otherwise fires may result.
Do not hold the drive by its cover when transporting. Otherwise the drive could be damaged
and cause injury to personnel.
Do not let any scraps of thread, paper, sawdust,
dirt, metal shavings or other foreign objects get
Wiring work should only be carried out by suitably qualified personnel, otherwise electric
shocks may result.
Make absolutely sure that the power supply is
turned off (open) before wiring, otherwise electric
shocks may result.
Wiring work should only be carried out after the
drive has been installed, otherwise electric
shocks or injury may result.
4
FVR-C9S-7UX
CAUTION:
Check that the phase and voltage of the AC
power supply being connected matches the
input phase and rated input voltage of the drive.
Using an improper power supply may cause
injury or damage to the equipment.
Do not connect AC power to the output terminals (U, V, W) otherwise injury may result.
The drive, motor and wiring produce electromagnetic noise during operation. Make sure that this
does not interfere with the operation of sensors
or other equipment nearby, otherwise accidents
may result.
OPERATION
WARNING:
ELECTRIC SHOCK HAZARD
Always install the drive cover before turning on
the power supply. In addition, do not remove the
drive cover while the power is on. Failure to
observe these precautions may result in electric
shocks.
Do not operate any of the switches with wet
hands, otherwise electric shocks may result.
WARNING:
FIRE AND PERSONAL INJURY HAZARD
CAUTION:
Do not touch the cooling fins, as they become
hot during drive operation.
Because it is relatively easy to set the drive to
high speed operation, be sure to check the
capacity of the motor and the equipment being
operated before changing the drive function
setting.
The drive braking function cannot be substituted
for mechanical means. Attempting to do so may
result in injury.
MAINTENANCE, INSPECTION AND PART
REPLACEMENT
WARNING:
ELECTRIC SHOCK HAZARD
Wait at least five minutes after turning off the
power before carrying out inspection. Check that
the charge indication lamp has gone out. Do not
touch the drive parts if the lamp is still lit, otherwise electric shocks may result.
Maintenance, inspection and parts replacement
should only be carried out by suitably qualified
personnel. Remove any metallic accessories
such as watches and rings before starting work,
and use only properly insulated tools, otherwise
electric shocks may result.
If the retry function has been activated and a trip
occurs, the drive will restart automatically depending on the cause of the trip. Make sure that
the system is set up properly so that there will be
no danger to personnel when the drive starts.
The STOP key is only effective when keypad
panel operation has been selected in the function settings. A separate switch should be
installed for emergency stopping purposes.
If an alarm reset is carried out while a run signal
(FWD/REV) is being input, the drive will suddenly
restart. Always check that the run signal is not
being input before carrying out the alarm reset,
otherwise accidents may occur.
Never touch the drive terminals while the power
is fed to the drive, regardless of whether the
drive is running or not.
DISPOSAL
CAUTION
Disposal of the drive should be entrusted to a
suitably-qualified disposal agency, otherwise
injury may result.
PACKING
CAUTION
Do not stand or sit on the drive as injury may
result.
The number of packing cartons that can be
stacked together is printed on the packing
container. Do not stack the containers any higher
than this or injury may result.
5
FVR-C9S-7UX
UL/CSA
WARNING / AVERTISSEMENT
Hazard of electrical shock. Disconnect incoming
power before working on this control.
Risque de choc electrique. Couper l’alimentation
avant le depannage de sette commande.
More than one live circuit. See diagram. Cet
equipment renferme plusieurs circuits sous
tension. Voir le schema
CAUTION ATTENTION
Dangerous voltage exists until charge light is off.
Prede tensions dangereuses tant que le voyant
n’est pas eteint.
Suitable for use on a circuit capable of delivering
not more than 5,000 rms symmetrical amperes.
240V maximum.
• Use 60/75° C copper wire only.
• Use Class 1 wire only.
• Open type equipment
• Tightening torque and wire range for field
␣ ␣ ␣ wiring terminals are as follows:
Model Required Wire
torque (N.m) range
FVRF12C9S-7UX 0.98 14
FVRF25C9S-7UX 0.98 14
FVRF50C9S-7UX 0.98 14
FVR001C9S-7UX 0.98 14
FVR002C9S-7UX 0.98 14
Control board
terminal 0.7 24
Use the listed quick-acting fuse in series. Factory recommendation is a Bussman type JKS or
equivalent. Fuses are required to validate the UL
and CSA listings.
Field wiring connection shall be made by a UL
listed and CSA Certified closed-loop terminal
connector sized for the wire gauge involved.
Connector must be fixed using the crimp tool
specified by the connector manufacturer.
OTHER
WARNING:
FIRE AND PERSONAL INJURY HAZARD
Do not carry out any modifications to the drive.
Doing so may result in electric shock and injury.
GENERAL CAUTION
All of the illustrations in this instruction manual
show the drive with the covers and other protective equipment removed in order to facilitate
explanation of detailed parts of the drive. Be
absolutely sure to return all covers and protective
equipment to the prescribed positions before
operating the drive, and make sure that all operations are carried out in accordance with the
instructions in this manual.
1. Inspection Upon Receipt
Please inspect the following items upon receipt
of your drive.
• Check the name plate to insure the specifications correspond to those ordered.
• Inspect the unit for damage which may have
occurred during shipping.
If you have any problems or questions regarding
the drive, please contact the nearest Fuji sales
office or the distributor where the unit was
purchased.
Nameplate
Model Dist. fuse size,600V
FVRF12C9S-7UX 20
FVRF25C9S-7UX 20
FVRF50C9S-7UX 20
FVR001C9S-7UX 20
FVR002C9S-7UX 30
TYPE
SOURCE
OUTPUT
SER. NO.
FVRF 12C9S-7UX
1PH 200-240V 1.7A 50/60 HZ
3PH 200-230 0.66A 1/8HP 1-120HZ
Fuji Electric Co. Inc. Japan
1
2 3 4
5 6 7
8
6
FVR-C9S-7UX
1. Type
Drive Series
F V R F 2 5 C 9 S 7 U X
Power Series: 200V UX Series
Applicable motor output (Hp)
2. Phase: 1AC - Single-phase
3. Voltage range: 220V - 240V
AC200V Series
4. Frequency: 50/60Hz
5. Rated output capacity
6. Rated output current
7. Output frequency range: 1- 120 Hz
8. Serial No.
2. Part Names
4
3. Warning and Caution
Improper wiring will result in damage to, and
failure of the unit. Please carefully note the
items listed below, and use the unit as indicated.
WARNING AND CAUTION
1. Do not connect the power supply to
voltage that exceeds the standard specification voltage with permissible fluctuation. (Permissible voltage: AC220V 240V)
2. Do not connect power supply to the drive
output terminals (U, V, W). Connect
power supply only to the power terminals
(L1, L2)
3. Whenever removing the drive cover,
always switch off the power supply. Do
not switch on the power supply to the
drive with the drive cover removed.
PRG
RESET
FUNC
DATA
1
CLOSED
1. Drive Cover
2. Keypad Panel
3. Frequency Setting VR
4. Mounting Screw Holes
5. Drive Cover Screw
RUN
STOP
FVR-C9S
OPEN
5
2
4. Do not touch the live part until the CRG
lamp located above the main circuit
terminals goes out.
5. Avoid using a magnetic contactor (ON/
OFF) installed in the line side of the drive
for RUN and STOP. Use the FWD-CM
3
(forward) and REV-CM (reverse) terminals
for RUN and STOP.
6. Do not connect a power factor correcting
capacitor to the output side of the drive.
7. Do not perform a megger test between
the drive terminals or on the control
4
circuit terminals.
7
FVR-C9S-7UX
ge,
4. Specifications
Type (FVR _ _ _ C9S-7UX) F12 F25 F50 001 002
Applicable motor output
1
Rated capacity
2
Voltage [V] Three-phase 220-240V 50/60 Hz (Output voltage is proportional
Output Rating Rated current [A] 0.66 1.2 2.1 3.7 6.4
Overload current rating 150% 1 min.
Rated frequency [Hz] 50/60 Hz
Phase, voltage, frequency Single-phase 220-240V 50/60 Hz
Allowable variation in
Input power
supply
voltage/frequency
Instantaneous voltage drop
withstanding capacity
Required power supply
capacity
Adjustment Max. freq.4 [Hz]
Base freq. [Hz]
Starting freq. [Hz]
Output Accuracy Analog setting: ±1.0% of max. frequency (25±10°C)
frequency Digital setting: ±0.01% of max. frequency (-10 - +50°C)
Setting resolution Analog setting:1/255 of max. frequency
Control method Sine wave PWM control
Control Operation Keypad operation: Operation control by RUN/STOP keys
1) "Applicable motor" indicates a standard 4-pole motor.
2) "Rated capacity" indicates a capacity at 240V rating.
3) This applies to the case where momentary power failure occurs under such conditions that rated voltage is
inputted and load factor is 85%.
4) Shows the case where an applicable motor equipped with an AC reactor (option) on the input side is used.
[Hp] 1/8 1/4 1/2 1 2
[kVA] 0.27 0.5 0.87 1.5 2.7
to input voltage)
Voltage: =10 - 15% Frequency: 15% (Imbalance in power
supply voltage: 3%)
Drive is kept running if voltage is 165V or more. If voltage drops
more than 165V from rated volta
drive is run for 15ms.
3
[kVA] 0.3 0.6 1.0 1.7 3.1
50-120 Hz Setting variable (in increments of 1 Hz)
50-120 Hz Setting variable (in increments of 1 Hz)
1-6 Hz Setting variable (in increments of 1 Hz)
(ex. 0.25 Hz / 60 Hz, 0.5 Hz / 120 Hz)
Digital Setting: 0.1 Hz (99.9 Hz max) 1 Hz (100-120 Hz)
(Extremely low noise by high frequency carrier)
Terminal strip: Forward command. Reverse command.
Coast-to-stop command. Reset.
External alarm.
C92-7-13
8
FVR-C9S-7UX
Type (FVR _ _ _ C9S-7UX) F12 F25 F50 001 002
Applicable motor output
1
Frequency setting Key operation: Setting with UP/DOWN keys
Display Run mode Output frequency is displayed. (3 digit LED)
Acceleration/Deceleration time 0-60s (Variable setting) Acceleration time and deceleration
Control
Voltage frequency characteristics
Restart after momentary power failure "Automatic restart" setting makes it possible to keep motor
High Limiter & Low Limiter
Bias setting
Jump frequency
Torque boost
Starting torque [%] 150% for 60 seconds.
Braking torque
5
Braking DC brake Brake starting frequency: 3 Hz (fixed)
Overload Detects overload current and stops drive.
Momentary overcurrent Protects drive In case of ground fault (detects at start) and
Overvoltage Detects overvoltage of DC bus and stops drive.
Protection Overheating of cooling element Detects abnormal temp. rise of cooling element and stops drive.
Motor protection Protects standard 4-pole motor and forced-air cooled motor by
Alarm protection Outputs contact signal in case of a trip for protection
Installation location Indoor at an altitude of 3283 feet (1000m) or less and free of
Ambient temperature -10 to 50°C
Ambient humidity 20 -90% RH (There shall be no dew condensation)
Environment Vibration 19 feet/s
Storage temperature -25 to 65°C
Atmospheric pressure Operation/storage: min 900 mb (equivalent to 3283 feet (1000m)
Enclosure IP20
Cooling method Self-cooling (up to 1 Hp), forced-air cooling (2 Hp)
5) This indicates average braking torque of a single motor. (Value varies according to motor efficiency.
[Hp] 1/8 1/4 1/2 1 2
Potentiometer: Terminal for 1-5K ohm VR is provided
Analog signal: 0-5 VDC 0-10 VDC (resistance = 12k ohm)
4-20 mA (resistance = 250 ohm)
Fault mode Cause of fault is displayed.
Other LED comes on with charging voltage applied.
time can be set independently.
Setting of maximum frequency/base frequency is variable.
running and restart drive in case of a momentary power failure.
Upper limit and lower limit of frequency can be set.
Bias setting is possible with respect to analog frequency setting.
Three jump points and one jump width can be set.
Setting variable in 32 steps.
[%] 150% 1 min. 100% 1 min. 50% 1 min.
Setting of braking current / braking time is variable.
short circuit of output circuit.
means of electronic thermal overload relay.
(1c contact capacity: AC250V 0.3A cos = 0.3)
dust, corrosive gas and oil mist.
2
(5.9m/s2) or less
Vibration frequency: 5 - 55 Hz
Transport: min 660 mb (equivalent to 10720 feet (3265m)
C92-7-14
9
5. External Dimensions
FVR-C9S-7UX
0.24 (6.2) D
0.26 (6.5)
0.06 (1.5)
4.72 (120)
1.97 (50)2.76 (70)
3.15 (80)
2.64 (67)
2 - 0.20 X 0.24
(2 - 5 X 6.2)
0.43 (11)
0.26 (6.5)
0.06 (1.5)
0.20 (5)
4.33 (110)
0.20 (5)
D2
0.06 (1.5)
0.39 (10)
0.24 (6.2)
3.94 (100)
TERMINAL M3.5
0.39 (10)
D1
10
2.36 (50)0.39 (10) 0.39 (10)
DWG 1: FVRF12C9S-7UX to FVROO1C9S-7UX
Rated Current External Dimensions: inches (mm) DWG No.
Type [A] D D1 D2
FVRF12C9S-7UX 0.66 3.37 (85.5) 0.89 (22.5) 0.39 (10)
FVRF25C9S-7UX 1.2 3.56 (90.5) 1.08 (27.5) 0.59 (15) DWG 1
FVRF50C9S-7UX 2.1 3.96 (100.5) 1.48 (37.5) 0.98 (25)
FVR001C9S-7UX 3.7 5.53 (140.5) 2.46 (62.5) 1.97 (50)
4.33 (110)
FVR-C9S-7UX
0.24 (6.2) D
D2
0.24 (6.2)
2 - dia. 0.20
(2 - dia. 5)
5.12 (130)
1.97 (50)3.15 (80)
0.20 (5)
3.86 (98)
0.18 (4.5)
0.43 (11)
0.24 (6.2)
0.24 (6)
4.65 (118)
0.24 (6.2)
0.45 (11.5)
4.21 (107)
0.45 (11.5)
0.24 (6.2)
0.24 (6.2)
TERMINAL M3.5
D1
0.45 (11.5)
3.43 (87)
0.45 (11.5)
DWG 2: FVR002C9S-7UX
Rated Current External Dimensions: inches (mm) DWG No.
Type [A] D D1 D2
FVR002C9S-7UX 6.4 5.53 (140.5) 3.05 (77.5) 2.56 (65) DWG 2
7-'005
11
FVR-C9S-7UX
6. Installation Instructions
Installation Conditions
Install the drive in a location which meets the
following requirements:
• The ambient temperature should be be-
tween -10°C and +50°C.
• Install the drive in the environment of
pollution degree 2. If environment is pollution degree 3 or 4, the drive should be
installed in a cabinet of IP54.
• Install the drive in the atmospheric pressure of 900mbar or more.
• Install the drive in the vibration of 232
inches/s2 (5.9m/s2) or less.
Mounting Direction and Space
3.94”
(10cm)
Mounting plate: Heat sink temperature will
reach +90°C during operation. Please use
thermostable material for drive mounting
plate.
Multi-mounting: When 2 or more drives are
installed within the drive switchboard, arrange them side by side, keeping space
(shown in the above figure) between each
drive. If the drives must be lined up vertically,
provide adequate ventilation so that the hot
air from each drive will not affect the one
above it.
7. Wiring
Perform wiring in accordance with the following procedure:
1) Remove the cover mounting screw at the
center of the cover.
0.394”
(1cm)
PRG
RESET
FUNC
DATA
CLOSED
FVR-C9S
OPEN
3.94”
(10cm)
RUN
STOP
0.394”
(1cm)
NOTICE: The durability and reliability of the
drive will be affected by the ambient temperature. Do not place the unit where ambient temperature is not proper.
Direction: Insert M4 size screws in the
mounting screw holes in the left upper and
right lower of the drive, and install the drive
with these screws. Install the drive vertically.
Horizontal or other positional installation will
cause the drive to overheat.
PRG
RESET
FUNC
DATA
CLOSED
Cover Mounting Screw
RUN
STOP
FVR-C9S
OPEN
2) Hold the lower end of the cover, lift it up
and remove the cover
2
1
Side view of inverter
12
Space: The drive will generate heat during
operation. Allow sufficient space around the
unit as shown in the above figure.
3) Remove the keypad panel from the main
unit, and disconnect the harness from the
CN2 at the same time.
8. 8. 8.
Disconnect
CN 1
FVR-C9S-7UX
CN 2
Note 3) Connect the power supply of over
voltage category II. If the power
supply is over voltage category III,
place the devices to limit the over
voltage below 2.5kV.
Required for CE Certification.
4) Arrange the main circuit and the control
circuit wiring as follows.
L1
Power Supply
FVRF12C9S-7UX to FVR001C9S-7UX
L1 L2 U V W
Power Supply
FVR002C9S-7UX
L2 U V W
M
3-Phase
motor
Cabinet PE
terminals
M
Cabinet PE
3-Phase
motor
terminals
CRG Lamp
B
X
1
1
1
6
5) Reinstall the cover. Connect the harness
of the keypad panel to the CN2 on the main
unit, then reinstall the keypad panel fitting it
onto the guide pins.
Connect
R
R
F
T
3
S
E
W
HRC
T
V
D
3 5 7742
1
1
3
2
6 76
3
O
O
M
C
B
Note 1
3
O
F
A
M
Note 2
8. 8. 8.
CN 1
CN 2 CN 2
Guide Pin
6) As shown below, reinstall the cover onto
the drive main unit, and fix it with the mounting screw.
1. Motor coast-to-stop
2. Reset signal
3. Reverse-direction operation command
4. Forward-direction operation command
5. External alarm
6. Frequency setting VR
7. Combined alarm relay output
Note 1) FWD and THR are connected to CM
at the factory. In this condition,
starting/stopping can be performed
via RUN/STOP keys on the keypad
panel.
Note 2) In case of using an external potenti
ometer, remove the connector
which the keypad panel and the
CN2 on the drive main unit are
connected.
1
2
Side view of inverter
13
FVR-C9S-7UX
8. Basic Wiring Diagram
1) Keypad Panel Operation
From the factory, the drive is set for frequency control by means of the potentiometer control
knob on the keypad panel. The RUN/STOP function of the drive is controlled by the RUN/
STOP keys on the keypad panel.
FAB
Power Supply
AC220 - 240V
50/60 Hz
1-phase
L1
L2
13
12
11
C1
FWD
REV
8 8 8
CN2
E(G)
Fault
U
V
W
M
★
PE
30A
30B
30C
14
RST
BX
CM
THR
FM
10V 1mA
* PE terminal blocks for the drive and motor should be provided in the cabinet in which the
drive is installed in.
Loading...