GE PDW7700, PDW7300, GSD6300, GSD6600, PDW7880 User Manual

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GE Consumer Home Services T raining
TECHNICAL SERVICE GUIDE
Triton XL
MODEL SERIES: EDW4000
EDW4060 GSD6200 GSD6300 GSD6600 GSD6660 GSD6700
PUB # 31-9085 09/01
PDW7300 PDW7700 PDW7800 PDW7880
!
IMPORTANT SAFETY NOTICE
The information in this service guide is intended for use by individuals possessing adequate backgrounds of electrical, electronic, and mechanical experience. Any attempt to repair a major appliance may result in personal injury and property damage. The manufacturer or seller cannot be responsible for the interpretation of this information, nor can it assume any liability in connection with its use.
WARNING
T o a void personal injury , disconnect power bef ore servicing this prod­uct. If electrical power is required for diagnosis or test purposes, disconnect the power immediately after performing the necessary checks.
RECONNECT ALL GROUNDING DEVICES
If grounding wires, screws, straps, clips, nuts, or washers used to complete a path to ground are removed for service, they must be returned to their original position and properly fastened.
GE Consumer Home Services Training
Technical Service Guide
Copyright © 2001
All rights reserved. This service guide may not be reproduced in whole or in part in any form without written permission from the General Electric Company.
Table of Contents
Table of Contents
Introduction ......................................................................................................... 2
Nomenclature ...................................................................................................... 3
Control Panel Features5
Profile Models ................................................................................................. 4
GE Models ....................................................................................................... 6
Component Locator Views..................................................................................9
Dishwasher Components 5
Door Components ........................................................................................ 13
Escutcheon Keypad Assembly .................................................................... 13
Control Module ............................................................................................. 14
Detergent/Rinse Module ............................................................................. 14
Stainless Steel Bowed Panel (on some models) ...................................... 15
Door Interlock Switch ................................................................................... 16
Bottom Door Seal ......................................................................................... 17
Drain System ................................................................................................. 17
Circulation System .......................................................................................18
Fill Funnel......................................................................................................20
Calrod
Turbidity Sensor ........................................................................................... 21
Water Valve and Flood Switch ..................................................................... 22
Active Vent .................................................................................................... 23
®
Heating Element ............................................................................. 20
Flashing Display Lights X.................................................................................. 24
Service Mode X.................................................................................................. 25
Factory Test Mode X.......................................................................................... 26
Washability Complaints......................................................................................27
Cycle Progression Charts................................................................................. 28
Wiring Diagram X................................................................................................ 29
Parts List............................................................................................................. 30
Reviewz .............................................................................................................. 38
Warrantyx
Profile Models ............................................................................................... 39
GE Models ..................................................................................................... 40
– 1 –
Introduction
The new Triton XL Dishwashers are packed with features to get your dishes cleaner, pots and pans spotless, and keep your kitchen quieter... and with a power usage of 477 kWhr/yr, they have an “EnergyStar” rating.
The Triton XL Dishwashers have 3 wash arms that provide complete coverage, eliminating pre­rinsing, soaking, and scrubbing. The ExtraClean
TM
sensor incorporates a thermistor Auto Temp control and measures the water turbidity in 5 levels of cleanliness. The 100% triple-water filtra­tion, with extra fine filter, eliminates recirculating
food particles. The PiranhaTM hard food disposer grinds and pulverizes any other food particles.
Triton XL Dishwashers run quieter thanks to our QuietPower
TM
motor, P ermaTuf® tub, and the
QuietP ower IV sound insulation, Thinstall. The dual wattage Calrod
®
heater draws 835 W when it is wet to heat the water faster and, during the drying cycle, drops to 700 W for gentler drying.
The information on the following pages will help you service these new Triton XL Dishwashers effectively and efficiently.
– 2 –
Nomenclature
Model Number
P D W 7 3 0 0 G 0 0 W W
Brand
P = Profile E = General Electric - NA TM G = General Electric
Product Type
CD - Counter To p DW = Dishwasher SD = Standard SC = Convertable SM = Spacemaker SS = Compact (18 in.) RF = Retrofit HD = Home Depot Derivative
Model Designator
Designates features–the higher the number, the more features.
Exterior Color
BB = Black CC = Bisque SS = Stainless Steel WW = White
Engineering Model Suffix
Model Year Designator
Nomenclature
The serial plate of your dishwasher is located on the tub wall just inside the door.
Serial Number
The first two characters of the serial number identify the month and year of manufacture. Example: AA123456S = January , 2001
A - J AN 2005 - H D - FEB 2004 - G F - MAR 2003 - F G - APR 2002 - D H - MA Y 2001 - A L - JUN 2000 - Z M - JUL 1999 - V R - AUG 1998 - T S - SEP 1997 - S T - OCT 1996 - R V - NOV 1995 - M Z - DEC 1994 - L
Note: The service information sheet is located under the control panel.
The letter designating the year repeats every 12 years.
Example:
T - 1974 T - 1986 T - 1998
– 3 –
Control Panel Features
Control Settings
Status Indicator Lights
The Status display tells you whats happening while the dishwasher is in operation and may flash, indicating a malfunction (see page 6). The lights will come
ON
indicating the sequence of
operation the dishwasher is in.
SENSING Displayed while the ExtraClean™ Sensor is measuring the amount of soil and temperature of water.
The dishwasher will adjust the selected cycle to achieve optimal performance.
WASHING Displayed during prewash and main wash periods.
RINSING Displayed during rinse periods.
DRYING Displayed during
HEATED DRY
.
SANITIZED Displayed when cycle has met sanitization conditions. Light remains ONuntil door is opened.
CLEAN Displayed when a wash cycle is complete. The light will remain
ON
until door is opened.
Time Remaining Display
(on some models)
Displays the minutes remaining until the cycle is complete. The display may adjust the remaining time while the Sensing light is on.
Selections
The light above the selected pad will be ON to indicate which WASH CYCLE has been selected.
ANTI-BACTERIA Heavy 10.0 gal., 93 min.
Medium 8.6 gal., 90 min. Light 7.2 gal., 90 min.
This cycle raises the water temperature in the final rinse to sanitize your dishware. The cycle length will vary depending on the temperature of your inlet water.
NOTE: The Anti-Bacteria cycle is monitored for sanitization requirements. If the cycle is interrupted during or after the main wash portion or if the incoming water temperature is so low that adequate water heating cannot be achieved, the sanitizing conditions may not be met. In these cases, the sanitized light will not illuminate at the end of the cycle.
NOTE: NSF certified residential dishwashers are not intended for licensed food establishments.
1
2
1 6
2
453
3
Profile Models
Throughout this manual, features and appearance may vary from your model.
TIME REMAINING
8
– 4 –
COOK Heavy 11.4 gal., 95 min.
WARE Medium 10.0 gal., 71 min.
Light 10.0 gal., 66 min.
This cycle is meant for heavily soiled dishes or cookware with dried-on or baked-on soils. This cycle may not remove burned-on foods. Everyday dishes are safe to be used in this cycle.
NORMAL WASH Heavy 9.9 gal., 74 min.
Medium 7.0 gal., 61 min. Light 5.6 gal., 48 min.
This cycle is for medium/heavily soiled dishes and glassware.
SPEED CYCLE Heavy 9.3 gal., 36 min.
Medium 7.2 gal., 36 min. Light 5.7 gal., 33 min.
This cycle is for everyday dishes and glassware.
CHINA CRYSTAL Heavy 10.0 gal., 49 min.
Medium 7.2 gal., 36 min. Light 7.2 gal., 36 min.
This cycle is for lightly soiled china and crystal.
GLASSES Heavy 10.0 gal., 45 min.
(on some models) Medium 7.2 gal., 33 min.
Light 7.2 gal., 32 min.
This cycle is specifically designed for glasses.
RINSE ONLY Heavy 2.9 gal., 7 min.
Light 1.4 gal., 3 min.
For rinsing partial loads that will be washed later. Do not use detergent with this cycle.
NOTE:
This dishwasher is equipped with an ExtraClean™Sensor with automatic temperature
control; therefore cycle length and time may vary depending on soil and temperature conditions.
NOTE:
Only the Anti-Bacteria cycle has been designed to meet the requirements of Section 6,
NSF 184 for soil removal and sanitization efficacy
.
Enhancements
The light above the selected pad will be ON to indicate which ENHANCEMENT has been selected.
PRE For use with heavily soiled and/or dried-on, baked-on soils. This option
MUST
be selected
WASH
PRIOR
to starting the cycle.
This option adds 16 minutes to the cycle time. NOTE:
Cannot
be selected with
RINSE ONLY
cycle.
HEATED DRY Shuts off the drying heat option. Dishes air dry naturally and energy is saved. For faster air dry,
Light OFF
you can prop the door open after the
CLEAN
light illuminates.
HEATED DRY Turns the heater on for fast drying. This will extend the time to your wash cycle by 8 minutes
Light ON
for the
SPEED CYCLE
and 20 minutes for all other cycles.
NOTE:
Cannot be selected with
RINSE ONLY
cycle.
LOCK
You can lock the controls to prevent any selections from being made. Or you can lock the controls after you have started a cycle.
Children cannot accidentally start dishwasher by touching pads with this option selected.
To unlock the dishwasher controls, press and hold the
HEATED DRY
pad for 3 seconds. To lock
the dishwasher, press and hold the
HEATED DRY
pad for 3 seconds. The light above the
LOCK
pad will turn off.
ADDED HEAT When selected, the
NORMAL WASH
cycle will run longer with heating elements on to
improve both wash and dry performance.
NOTE:
Cannot be selected with
RINSE ONLY
cycle.
4
– 5 –
Start
Close the dishwasher door and select the cycle and desired enhancements. Touch the
START/RESET
pad to begin the cycle. Water fill begins, and approximately 60 seconds later the wash action begins.
NOTE:
The dishwasher remembers your last cycle so you dont have to reprogram each time. When the dishwasher door is fully closed, the control panel lights will display the last settings you selected.
If you dont want to change any of the settings, simply touch the
START/RESET
pad to begin the
cycle. If the door is closed the indicator lights will turn off
if the
START/RESET
pad is not selected within two minutes. To activate the display, open and close the door or press any pad.
Also, if a power failure occurs,
NORMAL
and
HEATED
DRY
will automatically be programmed. Make any
new selections and touch the
START/RESET
pad to
begin the cycle.
Clean
The
CLEAN
light is illuminated when a wash cycle is
complete. The light will stay
ON
until the door is
opened.
5
6
GE Models
DELAY HOURS You can delay the start of a wash cycle for up to 9 hours (on some models). Press the
DELAY
HOURS
pad to choose the number of hours you want to delay the start of the cycle, then press
START/RESET
. The machine will count down and start automatically at the correct time.
Pressing
START/RESET
a second time will cancel the
DELAY START
selection.
NOTE:
If you forget to fully close the door a reminder signal will beep until you do so.
RESET To change a cycle after washing starts, touch the
START/RESET
pad to cancel the cycle.
The
START/RESET
light will flash while the water is pumped out if needed. This takes approximately 90 seconds. When the light stops flashing, the dishwasher can be reprogrammed and restarted.
You can locate your model number on the tub wall just inside the door.
Throughout this manual, features and appearance
may vary from your model.
Control Settings
Status Indicator Lights
The Status display tells you whats happening while the dishwasher is in operation and may flash, indicating a malfunction (see page 6). The lights will come
ON
indicating the sequence of
operation the dishwasher is in.
SENSING Displayed while the ExtraClean Sensor is measuring the amount of soil and temperature of water.
(on some models)
The dishwasher will adjust the selected cycle to achieve optimal performance.
WASHING Displayed during prewash and main wash periods.
(on some models)
RINSING Displayed during rinse periods.
(on some models)
DRYING Displayed during
HEATED DRY
.
(on some models)
SANITIZED Displayed when cycle has met sanitization conditions. Light remains ONuntil door is opened.
CLEAN Displayed when a wash cycle is complete. The light will remain
ON
until door is opened.
1
1 5
3
4
2
8
– 6 –
ExtraClean Sensor Selections
The light above the selected pad will be ON to indicate which ExtraClean Sensor Selection has been selected.
ANTI-BACTERIA Heavy 10.0 gal., 93 min.
Medium 8.6 gal., 90 min. Light 7.2 gal., 90 min.
This cycle raises the water temperature in the final rinse to sanitize your dishware. The cycle length will vary depending on the temperature of your inlet water.
NOTE: The Anti-Bacteria cycle is monitored for sanitization requirements. If the cycle is interrupted during or after the main wash portion or if the incoming water temperature is so low that adequate water heating cannot be achieved, the sanitizing conditions may not be met. In these cases, the sanitized light will not illuminate at the end of the cycle.
NOTE: NSF certified residential dishwashers are not intended for licensed food establishments.
POTS Heavy 11.4 gal., 95 min.
& PANS Medium 10.0 gal., 71 min.
Light 10.0 gal., 66 min.
This cycle is meant for heavily soiled dishes or cookware with dried-on or baked-on soils. This cycle may not remove burned-on foods. Everyday dishes are safe to be used in this cycle.
NORMAL WASH Heavy 9.9 gal., 74 min.
Medium 7.0 gal., 61 min. Light 5.6 gal., 48 min.
This cycle is for medium/heavily soiled dishes and glassware.
2
SPEED CYCLE Heavy 9.3 gal., 36 min. or Medium 7.2 gal., 36 min. SPEED WASH Light 5.7 gal., 33 min.
This cycle is for everyday dishes and glassware.
CHINA CRYSTAL Heavy 10.0 gal., 49 min. (on some models) Medium 7.2 gal., 36 min.
Light 7.2 gal., 36 min.
This cycle is for lightly soiled china and crystal.
RINSE ONLY Heavy 2.9 gal., 7 min.
Light 1.4 gal., 3 min.
For rinsing partial loads that will be washed later. Do not use detergent with this cycle.
NOTE:
This dishwasher is equipped with an ExtraClean™Sensor with automatic temperature
control; therefore cycle length and time may vary depending on soil and temperature conditions.
NOTE:
Only the Anti-Bacteria cycle has been designed to meet the requirements of Section 6,
NSF 184 for soil removal and sanitization efficacy
.
Extras
The light above the selected pad will be ON to indicate which EXTRA has been selected.
EXTRA For use with heavily soiled and/or dried-on, baked-on soils. This option
MUST
be selected
SCRUB
PRIOR
to starting the cycle.
This option adds 16 minutes to the cycle time. NOTE:
Cannot
(on some models) be selected with
RINSE ONLY
cycle.
HEATED DRY Shuts off the drying heat option. Dishes air dry naturally and energy is saved. For faster air dry,
Light OFF
you can prop the door open after the
CLEAN
light illuminates.
HEATED DRY Turns the heater on for fast drying. This will extend the time to your wash cycle by 8 minutes
Light ON
for the
SPEED CYCLE
and 20 minutes for all other cycles.
NOTE:
Cannot be selected with
RINSE ONLY
cycle.
3
– 7 –
LOCK
You can lock the controls to prevent any selections from being made. Or you can lock the controls after you have started a cycle.
Children cannot accidentally start dishwasher by touching pads with this option selected.
To unlock the dishwasher controls, press and hold the
HEATED DRY
pad for 3 seconds. To lock
the dishwasher, press and hold the
HEATED DRY
pad for 3 seconds. The light above the
LOCK
pad will turn off.
EXTRA When selected, the
NORMAL WASH
cycle will run longer with heating elements on to
HOT WASH improve both wash and dry performance.
NOTE:
Cannot be selected with
RINSE ONLY
cycle.
DELAY HOURS You can delay the start of a wash cycle for up to 8 hours (on some models). Press the
DELAY
HOURS
pad to choose the number of hours you want to delay the start of the cycle, then press
START/RESET
. The machine will count down and start automatically at the correct time.
Pressing
START/RESET
a second time will cancel the
DELAY START
selection.
NOTE:
If you forget to fully close the door a reminder signal will beep until you do so.
RESET To change a cycle after washing starts, touch the
START/RESET
pad to cancel the cycle.
The
START/RESET
light will flash while the water is pumped out if needed. This takes approximately 90 seconds. When the light stops flashing, the dishwasher can be reprogrammed and restarted.
Start
Close the dishwasher door and select the cycle and desired enhancements. Touch the
START/RESET
pad to begin the cycle. Water fill begins, and approximately 60 seconds later the wash action begins.
NOTE:
The dishwasher remembers your last cycle so you dont have to reprogram each time. When the dishwasher door is fully closed, the control panel lights will display the last settings you selected.
If you dont want to change any of the settings, simply touch the
START/RESET
pad to begin the
cycle. If the door is closed the indicator lights will turn off
if the
START/RESET
pad is not selected within two minutes. To activate the display, open and close the door or press any pad.
Also, if a power failure occurs,
NORMAL
and
HEATED
DRY
will automatically be programmed. Make any
new selections and touch the
START/RESET
pad to
begin the cycle.
Clean
The
CLEAN
light is illuminated when a wash cycle is
complete. The light will stay
ON
until the door is
opened.
4
5
FLASHING DISPLAY LIGHTS
Status Indicator Lights What It Means START/RESET
CLEAN
Cycle has been interrupted by pressing the flashing after the dishwasher automatically drains out the water.
Unit has no water. Check the water supply. If water is turned on call for service.
– 8 –
START/RESET
keypad. Light will quit
Component Locator Views
Door View (Panel and Escutcheon Removed)
Detergent/
Rinse Agent
Module
Flapper
(Active V ent)
Vent Driver
(Active V ent)
Door Interlock
Switch
Control Module
Flood Switch
Circulation Pump
– 9 –
Factory Test Cable
House Electrical Supply
Junction Box
Door View
(Front Panel ONLY Removed)
Escutcheon Keypad
Active V ent
Latch Handle
Control Module
Assembly
Bottom View
FRONT
Water Valve
Factory
T est Cable
Connector
Flood Switch
Circulation Pump
Motor
Junction Box
FRONT
Drain Line
Check Valve
BACK
Drain Pump
High Drain Loop
– 10 –
Heating
Element
Retaining
Nuts
T urbitity Sensor
BACK
Sump
Inside View
Upper Spray
Arm Middle Spray Arm Water Supply Connection
Main Conduit
Lower Spray Arm
Inside Door View
Fine Filter
Heating Element
Inlet Cover
Hub
Detergent/Rinse Module
Detergent Compartment
P0003687
– 11 –
Vent (Active V ent)
Side View
Drain Tube
Assembly
Fill
Funnel
Fill
Hose
Drain Line
Check Valve
Door Spring
Water Valve
P0003689
– 12 –
Dishwasher Components
Door Components
The door components are accessible by removing 3 Phillips screws from each side of inner door and 2 T20 torx screws from the bottom of the door. Carefully separate the inner door panel from the outer door panel. To access the active vent, flapper , and door interlock switch, the escutcheon keypad assembly must be removed.
Escutcheon Keypad Assembly
The keypad and 2 ribbon cables are a permanent part of the escutcheon and are replaced as a unit.
Disassembly Caution: After removing the screws from the
escutcheon keypad assembly, the assembly is still attached to the control module by 2 ribbon cables. Dropping or rough handling of the escutcheon will cause the ribbon cable to tear, and the entire escutcheon keypad assembly will need to be replaced.
Interlock
Switch
Assembly
Detergent
Module
Figure 5
Flapper
Active Vent
Electronic
Control
Harness
Control Module
1. Remove the outer door panel
nents
).
(see
Door Compo-
2. Open the door, support the escutcheon keypad assembly, and remove 6 screws from
the back side of the escutcheon keypad assem­bly .
3. Remove the 2 ribbon cable connectors from the control module and remove the escutcheon keypad assembly.
Assembly IMPORTANT: When reassembling, the active vent
flapper must be closed before the escutcheon keypad assembly is installed. Close the active vent flapper by turning the worm gear by hand. Failure to do so will cause a misalignment and an increase in noise level.
1. While supporting the escutcheon keypad as­sembly, connect the 2 ribbon cable connectors to the control module.
Escutcheon Keypad Assembly
Active V ent
Active V ent
Worm Gear
Worm Gear
2. Open the door . Align the escutcheon and inst all 6 screws from the back side of the escutcheon keypad assembly.
3. Install the outer door panel
nents
).
(see
Door Compo-
– 13 –
Control Module
Cover latch
Pre-wash section
Main wash section
Cover
Indicator window
Dispenser cap
Rinse agent adjuster
Removal
2 T abs
1 Screw
1. Remove the outer door panel
nents
).
(see
Door Compo-
2. Open the door and remove the 3 screws from the back on the right side of the escutcheon keypad assembly.
3. Remove 1 screw from the right side of the control module and slide the module out.
4. Unplug the connectors from the module.
Installation Note: The gray cable is a factory test cable (see
photo) and may be removed when servicing control module.
1. Plug connectors into control module.
2. Insert the tabs on the left side of the control module into the slots on the inner door panel and secure the module with 1 screw.
3. Install 3 screws on the right side of the escutch­eon and replace the outer door panel
Components
).
(see
Door
P0003697
Factory T est Cable
Detergent/Rinse Module
The door panel must be removed to access the detergent/rinse module. Refer to the
nent
section.
The detergent/rinse module can be activated using service mode. Refer to the
Service Mode
The detergent/rinse module automatically dis­penses both the detergent and the rinse agent at the appropriate times. The module is activated 2 times during a wash cycle.
The first time the module is activated (1), the lever slides up the right-hand path of the connecting rod. This action releases the detergent cover. When deactivated (2), the lever returns down the left­hand path and comes to rest under the notch in the center of the connecting rod. At the second activation (3), the lever lifts the connecting rod by the notch. This action lifts the rinse dispenser plunger and releases the rinse agent. When deactivated, the lever returns to its original starting position.
Door Compo-
chapter .
1
L1 V oltage from J2-6
DETERGENT MODULE
J2-6
RY
1200-2800
23
DOOR
WR
INTERLOCK
NONCOM
WX
– 14 –
Stainless Steel Bowed Panel (On Some Models)
Disassembly
1. Open the dishwasher door to the fully open (89 degrees open) position.
2. Remove 8 screws (4 screws per side) which hold the outer panel to the door assembly. Be careful not to remove the 2 screws which hold the escutcheon to the door assembly.
3. Slowly close the door.
4. Once the door is closed, remove the 2 screws that connect the bottom of the outer panel to the hinge arms.
5. While holding the outer panel against the door assembly , slowly open the door to about 15 degrees open so the top of the outer panel is in front of the kitchen countertop. If the dish­washer is not installed, the door does not have to be opened.
Do not remove
this screw from
either side.
6. Rotate the bottom of the outer panel out such that the panel is now vertical.
7. Lift up on the stainless steel outer panel such that top corner flanges lift up over the corner cutouts in the escutcheon. Move the panel forward and over the escutcheon so that the panel is totally separated from the door. (See photos of escutcheon and outer panel below .)
Assembly
1. Open the door to about 15 degrees open so that the top of the outer panel is in front of the kitchen countertop. If the dishwasher is not installed, the door does not have to be opened.
2. Lift the outer panel up in the vertical position and hang the outer panel over top of the escutcheon. Take care to ensure that the stainless steel panel corner flanges go over and around the escutcheon corner cutouts.
3. While holding the outer panel to the escutcheon, slowly close the door.
4. With the panel hanging over the escutcheon, rotate the bottom of the stainless steel outer panel back so it is flush with the door assembly. Make sure that the sides of the outer panel fit around the hinge arms.
5. Look at the fit between the escutcheon and the stainless steel outer panel front opening. Make
– 15 –
sure that the protruding ribs from the escutch­eon fit inside the stainless steel front opening. Adjust the position of the outer panel up or down, left or right to center the panel with the escutcheon.
6. Once the panel is centered, install the 2 screws in the bottom of the panel to connect the stain­less steel outer panel to the hinge arms. Re­check to make sure the escutcheon ribs are protruding through the panel opening.
7. While holding the outer panel against the door assembly , slowly open the door to about 45 degrees open so that the remaining 8 panel screws can be installed (4 screws on each side).
Door Interlock Switch
The door interlock switch opens the L1 circuit and Neutral circuit when the door is open.
Caution: After removing the screws from the escutcheon keypad assembly, the assembly is still attached to the control module by 2 ribbon cables. Dropping or rough handling of the escutcheon will cause the ribbon cable to tear, and the entire escutcheon keypad assembly will need to be replaced.
1. Remove the escutcheon keypad assembly (see
Escutcheon Keypad Assembly
).
2. Remove 2 screws and the switch from the door.
3. Carefully remove the cover from the switch and unplug the blade connectors.
Note: The wire color code is on the switch cover.
DOOR INTERLOCK SWITCH
J2-7
J2-8
J1-3
BW
BX
DOOR
NO COM
BXBW
WX
N
COM
DOOR
WR
NO
J1-1
2 Screws
2 Screws
P0003703
P0003705
L1
– 16 –
Bottom Door Seal
DRAIN PUMP
J2-5
M
RX
WR
30
NONCOM
WX
DOOR
INTERLOCK
The bottom door seal is replaceable by removing the outer door panel (see
Door Components
). With the door closed, insert a flat-blade screwdriver under the bottom of the door into the channel and twist to break the bead. Open the door and pull the seal from the channel. To install the seal, snap the seal into the channel, working from one side of the door to the other , until the entire bead is complete and the seal slides freely in the channel.
Drain System
Bottom Door Seal
The drain system consists of the following components:
• Inlet cover
• Sump
• Drain pump (includes motor and one-way check
valve)
• Drain pipe
• Check valve (in line with drain pipe) The inlet cover prevents large particles from
entering the sump. Water entering the drain pump is not filtered by the fine filter (metal) or by the sump filter (plastic). The drain pump is mounted on the sump and contains a one-way check valve. The drain pump is controlled by the control module and can be activated using service mode (refer to the
Service Mode
chapter). The drain pump pushes the drain water out into the drainpipe. The drainpipe contains a one-way check valve.
Inlet Cover and Sump Caution: Use care to avoid breaking the clip on
the hub when removing the main conduit from hub.
Clip
Fine Filter
Drain Pump
Main Conduit
One Way Check Valve
INLET
Bottom Door Seal
Inlet Cover
Inlet Cover
(sump filter is
(sump filter is
under inlet cover)
under inlet cover)
Hub
Remove the lower wash arm and main conduit to gain access to the inlet cover and sump.
Drain Pump The dishwasher must be removed from its instal-
lation to gain access to the drain pump. The drain pump can be activated using service mode (refer to the
Service Mode
chapter). The drain pump contains a one way check valve. Refer to sche­matic or strip circuit for motor resistance value.
Drain Pipe and Check V alve The dishwasher must be removed from its instal-
lation to gain access to the check valve that is in­line with the drainpipe.
Check Valve
L1 Output from J2-5
– 17 –
(in-Line)
OUTLET
Drainpipe
Sump
Drain Pump
Dishwasher Doesn’t Drain
YES
Check for clogged:
inlet cover sump drain pump drain pipe one-way check valve
(in drain pipe)
L1 Output from J2-5
Attempt
to activate drain
pump using service mode
(refer to Service Mode
chapter).
Pump activate?
YES
DRAIN PUMP
J2-5
voltage
present at pump?
Note: Perform this test
with wiring connected
pump under
RX
NO
Is L1
and
load.
DOOR
INTERLOCK
M
30
NO
WR
NONCOM
WX
Check pump for open/
shorted motor winding or
for stalled/clogged
condition.
Circulation System
The circulation system consists of the following components:
• Inlet Cover
• Fine filter and sump filter
• Sump
• Circulation pump
• Hub
• Lower spray arm
• Main conduit
• Middle spray arm
• Upper Spray arm The inlet cover prevents large particles from
entering the sump. The fine filter (metal) and sump filter (plastic) prevent fine particles from entering the circulation-pump part of the sump (water entering the drain pump is not filtered by the fine filter or by the sump filter). The circulation pump is controlled by the control module and can be activated using service mode (refer to
Mode
chapter). The pump pushes water up
Service
Clip
Fine Filter
Check for open circuit between
control module and pump or
between pump and door interlock
switch. If circuits OK, replace
control module.
Circulation
Pump
Main Conduit
Sump
Inlet Cover
Inlet Cover
(sump filter is
(sump filter is
under inlet cover)
under inlet cover)
Hub
– 18 –
through the hub to the lower spray arm and to the
Conduit Carrier
Hub
Middle
Spray
Arm
Mid
Bracket
Nut
Bearing
Upper Rack
Tab
Mid Conduit
Screw
(Optional)
y arm for bits of her foreign
-Level
CIRCULATION PUMP
J2-1
M
WR
NX
10
NO COM
WX
DOOR
INTERLOCK
N
main conduit. The main conduit supplies water to the middle and upper spray arms.
Inlet Cover Caution: Use care to avoid breaking the clip on
the hub when removing the main conduit from hub. Remove the lower wash arm and main conduit to
gain access to the inlet cover and sump. Fine Filter, Sump Filter, and Sump The dishwasher must be removed from its instal-
lation to gain access to the sump. The sump must be removed to allow removal of the fine filter and sump filter.
Circulation Pump Note: It is extremely important that the self-tapping
ground-wire screw on the circulation pump is tightened securely .
The dishwasher must be removed from its instal­lation to gain access to the circulation pump. The circulation pump can be activated using service mode (refer to the
Service Mode
chapter). Refer to schematic or strip circuit for motor resistance value.
L1 Output from J2-1
Lower Wash Arm Lift and rotate (ccw) the lower spray arm to re-
move it from the hub. Clean the screen on the water return if necessary.
Middle Wash Arm Refer to illustration for disassembly. Upper Wash Arm Remove screw, plastic bearing, and upper wash
arm.
– 19 –
No Water Circulation
YES
Attempt
to activate
circulation pump using
service mode (refer to Service
Mode chapter).
Does pump
activate?
NO
Check for clogged:
hub (remove lower wash arm) inlet cover fine filter sump/sump filter
Check pump for open/
shorted motor winding.
YES
L1 Output from J2-1
CIRCULATION PUMP
J2-1
YES
Pump is stalled/clogged.
Disconnect power and attempt to turn pump using cooling fins.
Motor capacitor is open/
shorted.
Important:
Self tapping
ground-wire screw
on pump must be tightened
Is L1 voltage present at pump?
NX
securely.
Note: Perform test with
wiring connected and
pump under
load.
M
10
WR
DOOR
INTERLOCK
NO COM
NO
WX
Does
the pump
hum?
NO
N
Check for an open
circuit between control
module and pump or
between pump and door
interlock switch. If
circuits OK, replace
control module.
Fill Funnel
The fill funnel is removable with a quarter turn clockwise. There is an O-ring seal between the fill funnel and the dishwasher tub.
Calrod® Heating Element
The heating element can be activated using service mode. Refer to the
The dual wattage Calrod 835 W when it is wet to heat the water faster and,
Service Mode
®
heating element draws
chapter.
Rotate clockwise 1/4 turn to remove.
– 20 –
O-ring
during the drying cycle, drops to 700 W for gentler
Figure 4
Tub
Nut
Heating Element
Support
Heating Element
Heater
Grommet
1 2 3 4
GY NX SX OX
NTC
TURBIDITY SENSOR
drying. Water inlet temperature must be at least 120 °F for
proper drying. Low water inlet temperature will prevent proper convection air movement and increase drying time substantially .
If the complaint is the dishes are not drying cor­rectly , don’t overlook the rinse agent. A rinse agent will improve the water sheeting action and drying performance.
Replacement Note: The heating element nuts are located on the
underside of the washer, near the back. Ample force is required to remove the nuts. Removing the dishwasher from installation may be required.
1. Disconnect power and remove wire leads from
heating element.
2. Unscrew 2 heating element nuts.
3. Remove 2 screws, 2 heating element supports,
and the heating element.
HEATING ELEMENT
J2-3
J2-4
VX
HEATING ELEMENT
19.4-19.8
DOOR
INTERLOCK
WR
NONCOM
WX
Turbidity Sensor
The turbidity sensor measures the amount of suspended particles in the wash water in the sump. As the sump water lays between the 1/4- to 3/8­inch gap between the LED transmitter and the receptor during the first fill, the baseline reading is taken. Successive turbidity measurements are supplied to the control module and used to deter­mine whether any prewash or rinse cycles can be skipped. Decisions are based on a comparison of clean water measurements at the beginning of the first fill, measurements taken at selected fills, and water temperature. By measuring the turbidity level, the control module can conserve energy on lightly soiled loads by skipping unnecessary cycles.
Note: If the turbidity sensor circuit fails open or shorted, the sensing LED on the control panel will not light and the unit will operate for the maximum amount of time, using the maximum number of wash and rinse fills for the selected cycle.
The turbidity sensor also contains the thermisteor for automatic temperature control.
Turbidity Sensor Test
Heating Element Nuts
(Bottom View)
T urbidity Sensor
T urbidity Sensor
Factory test mode is the most accurate way to test the turbidity sensor circuit (circuit contains control module, wiring, and turbidity sensor). Refer to the
Factory Test Mode
chapter.
– 21 –
Refer to
Wiring Diagram
for voltages and pin-outs.
Replacement To remove the turbidity sensor from the side of the
sump, loosen the screw and slide the retaining clamp back. Remove turbidity sensor from the sump and unplug connector from the turbidity sensor.
Note: When installing the turbidity sensor, align the key on the sensor with the keyway on the sump.
Water Valve and Flood Switch
Screw
Screw
T urbidity
sensor shown
partially
removed.
Keyway and Key
The water valve is a 120 V AC (L1) solenoid valve that is switched on/off by the control module. The flood switch acts as a safety switch only and does not control normal operation of the water valve. The flood switch opens the L1 side of the water valve circuit.
Water Valve Replacement The water valve can be replaced with the dish-
washer installed. WARNING: Disconnect power to dishwasher
before proceeding.
1. Turn off water supply to dishwasher.
2. Remove toekick.
3. Disconnect house plumbing from dishwasher.
4. Remove 2 screws and valve from dishwasher frame.
5. Disconnect connector.
6. Move clamp up, away from valve, and remove valve from hose.
WA TER VA LVE AND FLOOD SWITCH
L1 voltage from J2-2
SWITCH
J2-2
PX YX
C
FLOOD
WATER VALVE
Screws
725-1200
DOOR
INTERLOCK
WR
NONO
WX
COM
Flood Switch
N
Note: To prevent leaks after installation, ensure that hose-to-valve connection is good and that clamp is in place.
Water Valve Test
1. Attempt to activate water valve using service mode (see
Service Mode
chapter). Pump out water as necessary using service mode. If an intermittent failure is suspected, activate water valve 5 times using service mode. Water valve should stay on for 50 - 71 seconds per activa­tion and should not turn on and off during the 50 - 71 second activation time.
2. If the water valve is not operating properly or
Water Valve
Clamp
Water Valve
Connector
– 22 –
water level is low, check the following:
• Flood switch, flood switch float, and float stem
- Flood switch should open when water level is approximately 1/4 in. above the base (bottom) of the float dome.
• Resistance through the water valve solenoid coil - Check from yellow wire at flood switch to white/red wire at door interlock switch (Es­cutcheon keypad assembly must be removed, refer to
Escutcheon Keypad Assembly
section).
• Clogged screen in water valve.
Caution: After removing the screws from the escutcheon keypad assembly, the assembly is still attached to the control module by 2 ribbon cables. Dropping or rough handling of the escutcheon will cause the ribbon cable to tear, and the entire escutcheon keypad assembly will need to be replaced.
Active Vent
Float Dome
Water Level
Float
Float Dome (removed)
The active vent helps to reduce the noise level and heat loss when in the closed position. The control module supplies +/- 12 VDC to the motor. The control module reverses polarity to drive the motor in a clockwise or counterclockwise (open or closed) direction. The vent is closed during the wash cycle and open during the drying cycle (heated and non-heated) and when the unit is not in use. If the vent is closed and the door is opened during the wash cycle, the vent will open. When the door is closed again, the vent will remain open for seven (7) seconds, then close again to finish the cycle.
It is normal for steam to come through the active vent during the dry cycle.
The active vent can be opened and closed using the service mode. Refer to the
Service Mode
chapter. The active vent can be accessed by removing the
escutcheon keypad assembly (see
Keypad Assembly
section).
Escutcheon
Flapper
ACTIVE VENT
V ent Drive
+ or – 12 VDC at J5-1 + or – 12 VDC at J5-2
BX
RX
ACTIVE
M
MOTOR
VENT
J5-1
J5-2
IMPORTANT: When reassembling, the active vent flapper must be closed before the escutcheon keypad assembly is installed. Close the active vent flapper by turning the worm gear by hand. Failure to do so will cause a misalignment and an increase in noise level.
– 23 –
Flashing Display Lights
The status display tells you what’s happening while the dishwasher is in operation and may flash, indicat­ing a malfunction. The lights will come on indicating the sequence of operation the dishwasher is in.
FLASHING DISPLAY LIGHTS
Status Indicator Lights What It Means START/RESET
CLEAN
Cycle has been interrupted by pressing the flashing after the dishwasher automatically drains out the water.
Unit has no water. Check the water supply. If water is turned on call for service.
START/RESET
keypad. Light will quit
– 24 –
Service Mode
Opens Active Vent
THIS DISHWASHER IS PROGRAMMED WITH A SERVICE MODE TO AID THE TECHNICIAN IN TROUBLESHOOTING THE DISH­WASHER. EACH COMPONENT MAY BE CYCLED TO DETECT IF IT IS FUNCTIONING CORRECTLY. COMPONENTS ARE CYCLED BY PRESSING KEYPADS TO THE RIGHT OR LEFT OF THE START/RESET KEYPAD. DETERMINE WHICH TYPE OF CONTROL PANEL IS PRESENT (FLAT OR BOWED) AND THEN USE THE MATRIX BELOW TO DETERMINE HOW TO CYCLE EACH COMPONENT.
FLAT PANEL
4L
5L
Indicates Keypad Used Only on Some Models
2L
3L
TO ENTER SERVICE MODE :
PRESS THE COOKWARE (POTS & PANS ON SOME MODELS) AND THE HEATED DRY KEYPAD SIMULTANEOUSLY FOR 3 SECONDS.
START
1L
RESET
1R
2R 3R
4R
TO EXIT SERVICE MODE :
PRESS THE START/RESET KEYPAD AT ANYTIME TIME TO EXIT.
TRITON XL SERVICE MODE TEST MATRIX *
KEYPAD
CONTROL DESCRIPTION TIME in seconds**
PAD TYPE
Keypads to the left of the Start/Reset keypad (Selections)
1L
2L
3L
4L
5L
START/RESET Used to EXIT Service Mode Keypads to the right of the Start/Reset keypad (Enhancement/Extras)
1R FLAT Start/Reset and Option LEDs; 3 seconds each cycle
2R
3R
FLAT Activates Drain Pump
BOWED Activates Detergent Module
FLAT Activates Detergent Module
BOWED Activates Main Pump
FLAT Activates Main Pump
BOWED Activates Heating Element
FLAT Activates Heating Element
BOWED Activates Drain Pump
FLAT Activates Water Valve
BOWED
(Length of time is model dependent)
Activates the following in order:
Status LEDs; Wash LEDs;
BOWED finally 888 will be shown
on the 3 digit display
(some models)
FLAT
Closes Active Vent
BOWED
FLAT
BOWED
Opens Active Vent
Closes Active Vent
BOWED PANEL
T
R
TA
5L
3L
2L
1L
Indicates Keypad Used Only on Some Models
75
60
75
300
50 or 71
S
4L
1R
T
E
S
E
R
*NOTE : Service mode may
be used for 30 minutes maximum. After 30 minutes the service mode will automatically turn off.
**NOTE : Component will be
activated for indicated time. Component may be deactivated by pressing the same keypad that was pressed to activate the component.
4R
3R
2R
– 25 –
Factory Test Mode
Factory test mode is the most accurate way to test the turbidity sensor circuit (circuit contains control module, wiring, and turbidity sensor). Factory test mode will test the thermistor (used for Automatic Temperature Control) that is contained in the turbidity sensor and will test the transmitter that is con­tained in the turbidity sensor .
Entering Factory Test Mode Note: This mode can only be entered within the
first 2 minutes after power-up. After 2 minutes, factory test mode is unavailable.
1. Disconnect power from dishwasher. Wait 10 seconds and connect power to dishwasher.
2. Press the NORMAL WASH keypad and POTS & PANS (or COOK WARE) keypad at the same time for 5 seconds (This step must be performed within 2 minutes of power-up).
3. The following sequence should occur:
a. All LEDs illuminate for a short period of time. b. Water valve activates. The dishwasher will fill
for the appropriate amount of time.
c. Circulation pump activates. The dishwasher
will circulate for approximately 1 minute.
d. Turbidity sensor check. The control module
will check the thermistor circuit, the turbidity (transmitter) circuit, and calibrate itself to the turbidity sensor (transmitter). The turbidity sensor check lasts for 20 to 30 seconds.
module will beep continuously and the Lock LED will be illuminated. The control module, wiring, and turbidity sensor are suspect if the turbidity sensor check fails. Press any keypad to stop the control module beeping and move to the next step in the factory test mode sequence.
• If the turbidity sensor check passes, the control module will automatically move to the next step in the factory test mode sequence.
e.Drain pump activates. Allow the dishwasher
to pump out all water (approximately 75 seconds). After the water has been pumped out, the dishwasher will begin to fill again. Press the START/RESET keypad while the dishwasher is filling. The dishwasher will then pump out for approximately 2 minutes and then return to normal operation. The dishwasher will automatically exit factory test mode 1 hour and 10 minutes after the test was initiated if the START/RESET keypad is not pressed to exit.
• If the turbidity sensor check fails, the control
– 26 –
Washability Complaints
Cover latch
Pre-wash section
Main wash section
Cover
Rinse agent
Hot Water – Ample supply of water at a minimum temperature of 120 °F is necessary. Do not use dishwasher soon after using clothes washer or filling bath tub.
Loading – Consult Owner’s Manual on loading procedures.
Amount of Water – Make sure dishwasher is level. Check water level, allowing dishwasher to fill normally for first fill. The water level should be to the base (bottom) of the float dome. If water level is low, check for clogged screen in water valve and check flood switch. Refer to the
Valve and Flood Switch
Detergent/Rinse Module Leakage – Some
moisture in cup is normal. Detergent must not be soaking wet, oozing out and down the inner door panel. If a leak is detected, check the detergent/ rinse module door lid, latch operation, and gasket seal. Also refer to the section.
section.
Detergent/Rinse Module
Water
Float Dome
Water Level
Proper Amount of Detergent – Use full detergent
cup of fresh detergent in hard water. Use only enough detergent to get good wash performance in soft water.
Rinse Agent – Use rinse agent if spotting or drying is a problem. A rinse agent will improve the water sheeting action and drying performance.
Water Valve – Refer to the
Switch
Spray Arm – Check to be sure all 3 spray arms
spin freely and jets are not clogged. Check to be sure the middle spray arm water conduit is con­necting properly to the main conduit.
Drying – Water inlet temperature must be at least 120 °F for proper drying. Low water inlet tempera­ture will prevent proper convection air movement and increase drying time substantially .
A rinse agent will improve the water sheeting action and drying performance.
section.
Water Valve and Flood
Detergent/Rinse Module
– 27 –
Cycle Progression Chart
d
third rinse exten
t
n
third rinse exten
MAX TEMP
FIRST FILL
detergent cupafter 3 minutes no no no no no no no
detergent cup no no no no no no no no
SECOND FILL
THIRD FILL
detergent cup no no no no no no no -
detergent cupyes (rinse aid) - - - - no - -
FOURTH FILL
POWER
PRE-SOAK
detergent cup
OPTION
detergent cup - yes yes yes yes yes yes -
MAIN WASH
W EXTEND
detergent cup - no no no no no no -
FIRST RINSE
detergent cup - no no no no no no -
SECOND RINSE
THIRD RINSE
OPTION
HI-TEMP
NORMAL WASH
SPEED GLASSES CHINA POTS & ANTI- RINSE
(CLEAN) (DIRTY) CYCLE CYCLE CRYSTAL PANS BACTERIA ONLY
140 °F* 130 °F* 130 °F* 145 °F*140 °F* 140 °F*
fill time 49 / 70 sec 49 / 70 sec 50 / 71sec 50 / 71sec 50 / 71sec 50 / 71sec 50 / 71sec 50 / 71sec
fill quantity 1.4 gal 1.4 gal 1.43 gal 1.43 gal 1.43 gal 1.43 gal 1.43 gal 1.43 gal
160 °F* -
calrod after 3 minutes no yes yes yes yes yes no
cycle time 19 minutes 1 - 8 minutes1 - 2 minutes 1 - 2 minutes 1 minute 1 - 8 minutes 1 minute 1 minute
fill time 49 / 70 sec 49-50 / 70-71 50 / 71 sec 49-50 / 70-71 49-50 / 70-71 50 / 71 sec 50 / 71 sec 50 / 71 sec
fill quantity 1.4 gal 1.4 - 1.43 gal 1.43 gal 1.4 - 1.43 gal 1.4 - 1.43 gal 1.43 gal 1.43 gal 1.43 gal
calrod no no yes yes yes yes yes no
cycle time 5 minutes 1 - 8 minutes1 - 2 minutes 1 - 8 minutes 1 - 8 minutes 1 - 8 minutes 1 minute 1 minute
fill time 49 / 70 sec 49 / 70 50 / 71 sec 49-50 / 70-71 49-50 / 70-71 50 / 71 sec 50 / 71 sec -
fill quantity 1.4 gal 1.4 gal 1.43 gal 1.4 - 1.43 gal 1.4 - 1.43 gal 1.43 gal 1.43 gal -
calrod no no yes yes yes yes yes -
cycle time 5 minutes 1 - 8 minutes1 - 2 minutes 1 - 8 minutes 1 - 8 minutes 1 - 8 minutes 1 - 8 minutes -
fill time 49 / 70 sec - - - - 50 / 71 sec - -
fill quantity 1.4 gal - - - - 1.43 gal - -
calrod yes - - - - yes - -
cycle time 9 minutes - - - - 1 - 10 minutes - -
fill time
fill quantity
calrod
cycle time
fill time - 49-50 / 70-71 50 / 71 sec 50 / 71 sec 50 / 71 sec 50 / 71 sec 50 / 71 sec -
fill quantity - 1.4 - 1.43 gal 1.43 gal 1.43 gal 1.43 gal 1.43 gal 1.43 gal -
calrod - ye s yes yes yes yes yes -
cycle time - 15 - 30 minutes7 - 10 minutes 5 minutes 5 minutes 20 - 40 minutes 5 minutes -
if temp not
reached, main
wash enters
extend time
fill time - 49 / 70 sec 50 / 71 sec 50 / 71 sec 50 / 71 sec 50 / 71 sec 50 / 71 sec -
fill quantity - 1.4 gal 1.43 gal 1.43 gal 1.43 gal 1.43 gal 1.43 gal -
# # # # #
50 / 71 sec 50 / 71 sec 50 / 71 sec 50 / 71 sec 50 / 71 sec 50 / 71 sec 50 / 71 sec
1.43 gal 1.43 gal 1.43 gal 1.43 gal 1.43 gal 1.43 gal 1.43 gal no no no no no no no
yes yes yes yes yes yes yes
13 minutes 13 minutes 13 minutes 13 minutes 13 minutes 13 minutes 13 minutes
- 130 F - - 110 F 140 F 130 F -
- 15 minutes - - 10 minutes 15 minutes 15 minutes -
-
calrod - no yes yes yes yes yes -
cycle time - 5 minutes 5 minutes 6 minutes 6 minutes 5 minutes 5 minutes -
fill time - 49 / 70 sec 50 / 71 sec 50 / 71 sec 50 / 71 sec 50 / 71 sec 50 / 71 sec -
fill quantity - 1.4 gal 1.43 gal 1.43 gal 1.43 gal 1.43 gal 1.43 gal -
calrod - no yes yes yes yes yes -
cycle time - 5 minutes 5 minutes 2 minutes 5 minutes 5 minutes 5 minutes -
fill time - 49 / 70 sec - 50 / 71 sec 50 / 71 sec 50 / 71 sec 50 / 71 sec -
fill quantity - 1.4 gal - 1.43 gal 1.43 gal 1.43 gal 1.43 gal -
rinse aid - yes - yes yes yes yes -
calrod - ye s - yes yes yes yes -
-
cycle time - 9 minutes - 8 minutes 9 minutes 9 minutes 1 - 60 minutes -
cycle time
fourth fill extended
to 25 minutes
third rinse ex
to 25 minutes
second rinse
extended to 14
minutes
third rinse exte
22 minutes
25 minutes
25 minutes
no effect, third rinse
run time is determined
by sanitation
requirements
-
* When maximum temperature is reached and the calrod is on the calrod will be cycled on and off. **Heater is on for the first 6 minutes then cycles.
#
The CLEAN NORMAL run will insert the pre-soak after 3 minutes into the first fill. The cycle will be a NORMAL with dirty water where the
DRY
30 minutes** 30 minutes** 8 minutes** 30 minutes** 30 minutes** 30 minutes**
first fill is 3 minutes, and the second and third fills are skipped.
– 28 –
15 minutes cool
15 minutes dry**
-
Wiring Diagram
K E Y P A D
CONTROL CIRCUIT BOARD
3-DIGIT DISPLAY
M
ACTIVE
VENT
MOTOR
BX
RX
J7
KEYPAD
1
23
4
5
6789
10
1
23
1
234
5
6
7
8
1
2
J5
ACTIVE
VENT
3-DIGIT DISPLAY
J8
PQA
J10
POWER SWITCHING
J2
1
2
3
1 2
3
4
TURBIDITY/
TEMPERATURE
SENSOR
J3
---THIS CIRCUIT NOT IN ALL MODELS
J1
POWER SUPPLY
1 2 3 4
NTC
RECEIVER EMITTER
TRANSMITTER CATHODE
Vcc
GY NX SX OX
M
M
BW
NO COM
BX
DOOR
INTERLOCK
NO COM
WX
DOOR
INTERLOCK
WR
DETERGENT MODULE
RY
WR
WR
WR
WR
NX
WR
CIRCULATION
PUMP
GY
NL1
WX
BX
PX YX
FLOOD
SWITCH
CNO
WATER VALVE
725-1200
19.4-19.8
VX
HEATING ELEMENT
RX
DRAIN PUMP
1200-2800
G
10
COLOR CODE
LETTERS COLOR
LETTERS COLOR
THE "X" INDICATES ONE SOLID COLOR- NO TRACER. WIRES WITH TRACER SHOW BOTH COLORS. EXAMPLE -WR IS WHITE WITH RED TRACER.
AX BX CX NX OX PX
LT. BLUE BLACK BROWN DK. BLUE ORANGE PINK
RX SX TX VX WX YX
RED GRAY TAN PURPLE WHITE YELLOW
30
1 2 3 4
GY
NX
SX
OX
NTC
TURBIDITY SENSOR
COLOR CODE
LETTERS COLOR
LETTERS COLOR
THE "X" INDICATES ONE SOLID COLOR- NO TRACER. WIRES WITH TRACER SHOW BOTH COLORS. EXAMPLE -WR IS WHITE WITH RED TRACER.
AX BX CX NX OX PX
LT. BLUE BLACK BROWN DK. BLUE ORANGE PINK
RX SX TX VX WX YX
RED GRAY TAN PURPLE WHITE YELLOW
WARNING: Power must be disconnected before servicing the appliance.
CONTROL MODULE
CONN. INPUT/OUTPUT COMPONENT
J1-1 Neutral House Supply J1-3 L1 Input House Supply J2-1 L1 Output Circ. Pump J2-2 L1 Output Water Valve J2-3 L1 Output Heating Elem. J2-4 L1 Output Heating Elem. J2-5 L1 Output Drain Pump J2-6 L1 Output Det. Module J2-7 L1 Input Door Interlock J2-8 L1 Input Door Interlock J3-1 Input (thermistor) Turbity Sensor J3-2 Input (turbidity) Turbity Sensor J3-3 0 to 5 VDC output* Turbity Sensor J3-4 5 VDC output* Turbity Sensor J5-1 + or - 12 VDC* Active Vent J5-2 + or - 12 VDC* Active Vent
*Measure voltage with black test lead
connected to J10-1.
– 29 –
Door
Part s List
Note: The components shown in this
drawing may differ from the components in your unit. Refer to the microfiche or GEA IPC for the component and part number for your unit.
– 30 –
Body Parts
Note: The components shown in this
drawing may differ from the components in your unit. Refer to the microfiche or GEA IPC for the component and part number for your unit.
– 31 –
Upper Rack
Note: The components shown in this
drawing may differ from the components in your unit. Refer to the microfiche or GEA IPC for the component and part number for your unit.
– 32 –
Lower Rack
Note: The components shown in this
drawing may differ from the components in your unit. Refer to the microfiche or GEA IPC for the component and part number for your unit.
– 33 –
Pumps and Filters
Note: The components shown in this
drawing may differ from the components in your unit. Refer to the microfiche or GEA IPC for the component and part number for your unit.
– 34 –
Note: The components shown in this drawing may differ from the components in your unit. Refer to the microfiche or GEA IPC for the component and part number for your unit.
Ref # Part # Description Qty
1 31-30365 PM SHEET MINI MANUAL 1 1 31-30530 PM INSTRUCTION INST ALL 1 1 49-5908 PM MANUAL USE & CARE 1 30 WD03X10014 SPRING 2 42 WZ4X376D SCR 10-16X3/4 #8 HX SSTL 3 50 WD13X10006 KEEPER LA TCH ASM 1 51 WD02X10066 SCR 10-24X1/2 TT TRR S 1 70 WD02X0320 SCREW LEVEL 4 101 WD05X10005 ELEMENT HEA TING ASM 1 104 WD01X10097 NUT TOWER HEATER 2 109 WD01X10094 GROMMET HEA TER 2 1 12 WD01X10098 SUPPORT HEATER 2 302 WD12X10051 DOME FLOA T 1 305 WD12X10047 FLOAT 1 306 WD12X10048 STEM FLOA T 1 308 WD12X10043 HOUSING FLOOD SWITCH 1 309 WD12X10058 SHIELD FLOOD SW 1 310 WD26X10015 MECHANISM ASM 1 321 WD21X10118 SENSOR TURBIDITY 1 325 WD26X10016 PUMP DRAIN ASM 1 330 WD01X10103 CLAMP 1 331 WD01X10104 CLAMP 1 332 WD01X10105 CLAMP 1 401 WD03X0767 WASHER ST STL 8 414 WD02X0444 SCREW MECH HANGER 4 420 WD01X10093 HANGER MECH ASM 1 425 WD01X10101 GROMMET 3 428 WD12X10060 RING SUCTION 1 429 WD19X10032 KIT IMPELLER ASM 1 450 WD18X10009 HUB VENTURI ASM 1 452 WD01X1392 CLAMP , SUMP 1 453 WD01X10107 BEARING SPRAY ARM LOW 1 454 WD12X10061 NUT HUB FINE FIL TER 1 455 WD18X10010 CONNECTOR PUMP ASM 1 456 WD01X10106 RING SUMP 2 462 WD24X10014 HOSE DRAIN 1 463 WD24X10020 TUBE DRAIN ASM 1 490 WD21X10119 SWITCH FLOOD 1 494 WD01X10088 HOUSING SPECIAL -DRAIN 1 501 WD22X10030 ARM SPRAY LOW ASM 1 502 WD22X10029 FILTER COARSE 1 505 WD18X10008 SUMP INLET 1 506 WD12X10049 COVER INLET 1 507 WD12X10050 FILTER FINE ASM 1 508 WD22X10028 FILTER SUMP 1 568 WD01X10108 BEARING SPRA Y ARM MID 1 569 WD02X10068 SCR 8-16 B HXW 1.08 SS 1 570 WD22X10027 ARM SPRAY UPPER ASM 1 575 WD12X10056 FUNNEL FILL 1 576 WD24X10019 HOSE FILL 1 577 WD08X10020 GASKET FUNNEL FILL 1
– 35 –
Note: The components shown in this drawing may differ from the components in your unit. Refer to the microfiche or GEA IPC for the component and part number for your unit.
Ref # Part # Description Qty
585 WD12X10057 CONDUIT MAIN 1 586 WD12X10059 CONE DOCKING 1 610 WD12X10066 HUB SPRA Y ARM MID 1 61 1 WD01X10102 BEARING SPRAY ARM UP 1 612 WD01X10109 NUT HUB MID 1 615 WD28X10074 RACK UPPER ROLL ASM 1 616 WD28X10012 SHELF MULTI PURPOSE 2 617 WD12X10052 CONDUIT SPRA Y ARM MID 1 618 WD22X10031 ARM SPRAY MID ASM 1 619 WD28X10013 GRIPPER STEMWARE 2 620 WD12X10053 BRACKET SPRA Y ARM MID 1 621 WD12X10054 CONDUIT CARRIER MID 1 622 WD02X10067 SCR 8-16 HXW 1/2 SS 1 623 WD12X10062 FINGER INDEXER 1 650 WD30X0098 RACK SLIDE 2 652 WD12X0344 RACK SLIDE END CAP 4 654 WD12X0332 ROLLER STUD ASM 8 692 WD28X10064 COMB LOWER RACK ASM 2 694 WD28X10060 COMB UPPER RACK ASM 1 695 WD28X10061 COMB UPPER RACK ASM 1 698 WD28X10062 RETAINER COMB 6 699 WD28X10063 RETAINER COMB 2 701 WD28X10073 RACK LOW ROLL ASM 1 705 WD12X10065 ROLLER SIDE 4 709 WD01X101 13 INSULATION P ANEL FRONT 1 710 WD01X10095 INSULA TION 1 710 WD01X10100 INSULA TION 1 710 WD01X101 14 INSULATION P ANEL 1 71 1 WD31X10029 PANEL FRONT BOWED WH 1 714 WD02X10083 SCR 8-18 B HXW .480 S 4 715 WD02X10086 SCR 8-18 B 1HW 1/2 S N 2 716 WD14X10009 LINK HINGE ARM 2 733 WD16X10009 PULLEY BRACKET ASM 1 741 WD12X10055 BRACKET J BOX ASM 1 743 WD12X448 COVER JUCTION BOX 1 744 WD15X10004 VAL VE WA TER INLET 1 746 WD2X248D SCR 10-24X3/8 TT HEX 2 755 WZ4X44D SCREW 4 756 WD34X10566 BRACE TOEKICK WH 1 759 WD27X10086 TOEKICK ASM WH 1 761 WD28X10058 BASKET 7 PC ASM 1 762 WD28X10038 BASKET SILVERW ARE END 2 763 WD28X10037 BASKET SIL VER WARE MIDDLE 1 764 WD28X10039 HANDLE BASKET 1 765 WD28X10066 LID BASKET 1 766 WD28X10067 LID BASKET 1 767 WD28X10068 LID BASKET 1 775 WD02X10055 SCREW 10-16 X 5/8 HXW 2 775 WD02X5166 SCR 10-16X1/2 AB HXW S 2 776 WZ5X222D SCR 10-32 T HEX 7/16 S 3 777 WD01X10089 INSULA TION TUB BLANKET 1
– 36 –
Note: The components shown in this drawing may differ from the components in your unit. Refer to the microfiche or GEA IPC for the component and part number for your unit.
Ref # Part # Description Qty
790 WD01X10065 CLAMP HOSE 1 790 WH01X2036 CLAMP HOSE 1 801 WR02X10585 SPRING RECESS DOOR 1 802 WD13X10010 HANDLE LA TCH WH 1 803 WD21X10121 SWITCH INTERLOCK ASM 1 804 WD13X10008 ACTUA TOR HANDLE 1 805 WD13X10009 RETAINER HANDLE 1 807 WD31X10027 INNER DOOR & HINGE ASM 1 808 WD01X10110 CLIP HARNESS 1 809 WD02X10084 SCR 10-32GX FL T25 .615 S 2 810 WD02X0322 SCR 8-18X7/8 BT 6 81 1 WD12X10046 MODULE RINSE ASM 1 815 WD12X10045 VENT 1 817 WD01X0550 SCR 8-32 PNT 1/2 S 2 817 WD02X0445 SCR 10-32 T HEX .7 S 1 833 WD01X10099 CABLE PULLEY ASM 2 833 WD02X0295 SCR 8-16X2 SS 4 842 WD08X10023 TRIM TUB FLANGE WH 2 843 WD08X10018 GASKET TUB 1 844 WD08X10024 TRIM TUB FLANGE 2 845 WD08X10019 SEAL SHORT BOT DOOR 1 864 WD12X10067 FLAPPER VENT 1 888 WD01X10090 BRACKET COUNTER SIDE RH 1 888 WD01X10091 BRACKET COUNTER SIDE LH 1 901 WD34X10565 ESCUTCHEON KEYP AD ASM WH 1 905 WD21X10017 MODULE CONTROL ASM 1 905 WD35X10015 MODULE CONTROL ASM 1 905 WD21X10131 MODULE CONTROL ASM 1 918 WD21X10120 VENT DRIVER ASM 1 943 WZ5X219D SCREW ESCUTCHEON 1
– 37 –
1. The incoming water temperature must be _________.
Review
2. The dishwasher has a ______ year parts warranty.
The electronic module has a _____ year _________________ warranty .
3. The dishwasher has a ______ year labor warranty.
4. If the bearing washer (item #61 1) on the top rack, bottom wash arm is left out, then:
a. washability can be affected. b. glassware can be broken. c. excessive wear will occur. d. all of the above will occur. e. none of the above will occur , the part is really
not needed.
6. The high drain loop, mounted on the side of the tub, can be removed if needed.
T or F
7. A blinking START/RESET keypad light indicates: a. Sequence switch problem. b. Cycle was interrupted and dishwasher will
drain and stop. c. There is a problem with the heater circuit. d. There is a problem with the water valve
circuit.
8. A blinking Clean light indicates: a. The unit has no water . b. There is a problem with the turbidity sensor
circuit.
5. Circle the button(s) which must be pushed to enter Service Mode.
FLAT PANEL
4L
5L
Indicates Keypad Used Only on Some Models
2L
3L
START
1L
RESET
1R
2R 3R
4R
BOWED PANEL
5L
3L
2L
1L
Indicates Keypad Used Only on Some Models
START RESET
1R
4L
4R
3R
2R
c. The water was not heated properly on sani-
cycle models.
d. Dishwasher is in Extended Wash Mode.
9. The detergent/rinse agent dispenser is activated with _____ volts ____ times during the cycle.
10. If the turbidity sensor fails, the dishwasher
stops, beeps, drains, and terminates the cycle. T or F
– 38 –
Profile Models
For The Period Of: GE Will Replace:
One Year Any part
of the dishwasher which fails due to a defect in materials or workmanship. During this
full
From the date of the one-year warranty,
GE will also provide,
free of charge,
all labor and in-home service to replace the
original purchase
defective part.
Second Year Any part
of the dishwasher which fails due to a defect in materials or workmanship.
From the date of the
During this
second-year limited warranty,
you will be responsible for any labor or in-home
original purchase
service costs.
Five Years The dishwasher rack (nylon coated only–not vinyl coated),
if it should rust, or
the electronic control
From the date of the module
if it should fail due to a defect in materials or workmanship. During this
five-year limited
original purchase warranty,
you will be responsible for any labor or in-home service costs.
All warranty service provided by our Factory Service Centers, or an authorized Customer Care
®
technician. To schedule service,
on-line, 24 hours a day, visit us at GEAppliances.com, or call
800.GE.CARES (800.432.2737).
Staple your receipt here.
Proof of the original purchase
date is needed to obtain service
under the warranty.
What GE Will Not Cover:
Lifetime of Product The PermaTuf®tub or door liner,
if it fails to contain water due to a defect in materials or
workmanship. During this
full warranty,
GE will also provide,
free of charge,
all labor and in-home
service to replace the defective part.
Service trips to your home to teach you how to use the
product.
Improper installation.
Failure of the product if it is abused, misused, or used for
other than the intended purpose or used commercially.
Replacement of house fuses or resetting of circuit
breakers.
Damage to the product caused by accident, fire, floods or
acts of God.
Incidental or consequential damage caused by possible
defects with this appliance.
Cleaning or servicing of the air gap device in the drain
line.
This warranty is extended to the original purchaser and any succeeding owner for products purchased for home use within the USA. Proof of original purchase date is needed to obtain service under the warranty. In Alaska, the warranty excludes the cost of shipping or service calls to your home.
Some states do not allow the exclusion or limitation of incidental or consequential damages. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. To know what your legal rights are, consult your local or state consumer affairs office or your state’s Attorney General.
Warrantor: General Electric Company. Louisville, KY 40225
W arranty
– 39 –
What GE Will Not Cover:
Lifetime of Product The PermaTuf®tub or door liner,
if it fails to contain water due to a defect in materials or
workmanship. During this
full warranty,
GE will also provide,
free of charge,
all labor and in-home
service to replace the defective part.
Service trips to your home to teach you how to use the
product.
Improper installation.
Failure of the product if it is abused, misused, or used for
other than the intended purpose or used commercially.
Replacement of house fuses or resetting of circuit
breakers.
Damage to the product caused by accident, fire, floods or
acts of God.
Incidental or consequential damage caused by possible
defects with this appliance.
Cleaning or servicing of the air gap device in the drain
line.
This warranty is extended to the original purchaser and any succeeding owner for products purchased for home use within the USA. Proof of original purchase date is needed to obtain service under the warranty. In Alaska, the warranty excludes the cost of shipping or service calls to your home.
Some states do not allow the exclusion or limitation of incidental or consequential damages. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. To know what your legal rights are, consult your local or state consumer affairs office or your state’s Attorney General.
Warrantor: General Electric Company. Louisville, KY 40225
For The Period Of: GE Will Replace:
One Year Any part
of the dishwasher which fails due to a defect in materials or workmanship. During this
full
From the date of the one-year warranty,
GE will also provide,
free of charge,
all labor and in-home service to replace the
original purchase
defective part.
Second Year Any part
of the dishwasher which fails due to a defect in materials or workmanship.
From the date of the
During this
second-year limited warranty,
you will be responsible for any labor or in-home
original purchase
service costs.
Five Years The dishwasher rack (nylon coated only–not vinyl coated),
if it should rust, or
the electronic control
From the date of the module
if it should fail due to a defect in materials or workmanship. During this
five-year limited
original purchase warranty,
you will be responsible for any labor or in-home service costs.
All warranty service provided by our Factory Service Centers, or an authorized Customer Care
®
technician. To schedule service,
on-line, 24 hours a day, visit us at GEAppliances.com, or call
800.GE.CARES (800.432.2737).
Staple your receipt here.
Proof of the original purchase
date is needed to obtain service
under the warranty.
GE Models
One Year
Second Year
Five Years
Ten Years
– 40 –
Notes
– 41 –
42
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