Customer service ............................................... Back cover
Introduction
The DPI 800 Pressure Indicator and DPI 802 Pressure Loop
Calibrator are part of the Druck DPI 800 series of hand held
instruments.
The DPI 800 series uses Intelligent Digital Output Sensor
(IDOS) technology to give instant plug and play
functionality with a range of Universal Measurement
Modules (UMM). Example: the Universal Pressure Module
(UPM).
The DPI 800/802 include these functions:
FunctionDPI 800DPI 802
Measure pressure *
Measure pressure
difference ***
Leak TestYes
Communications portIDOS or RS232
Language selectionYes
Pressure u nits25 (Fixed )
Snapshot **Up to 1000 displays with a date/time stamp
Measure mANo0 - 55 mA
HART® resistorNoYes
V dc outputNo 24 V
Switch testNoYes
Other functionsHold, Maximum/Minimum/Average, Filter,
* Refer to “Specification data”.
** Optional ite m
*** High range IDOS - Low range IDOS (if applicable)
All product names are trademarks of their respective companies.
K335 Issue 3
[EN] English - 1
Page 4
Safety
Before you use the instrument, make sure that you read
and understand all the related data. This includes: all local
safety procedures, the instructions for the UMM (if
applicable), and this publication.
WARNING
• Some liquid and gas mixtures are dangerous. This
includes mixtures that occur because of
contamination. Make sure that the instrument is
safe to use with the necessary media.
• It is dangerous to ignore the specified limits for the
instrument or to use the instrument when it is not in
its normal condition. Use the applicable protection
and obey all safety precautions.
• To prevent a dangerous release of pressure, isolate
and bleed the system before you disconnect a
pressure connection.
• Do not u se the instrumen t in locations w ith explosive
gas, vapor or dust. There is a risk of an explosion.
• DPI 802/802P only. To prevent electrical shocks or
damage to the instrument, do not connect more
than 30V between the terminals, or between the
terminals and the ground (earth).
Before you start an operation or procedure in this
publication, make sure that you have the necessary skills
(if necessary, with qualifications from an approved training
establishment). Follow good engineering practice at all
times.
Safety - Marks and symbols on the instrument
Complies with European
Union directives
Read the manualBattery
Ground (Earth) P1/P2 Identifies the pressure
ON/OFF
MWP
The maximum working pressure for the connector.
Example: 2 x FS (FS = Full scale pressure)
REFERENCE
The connector is a reference port for r eference pressure only. Refer
to “Specification data”.
The identification on e ach pressure connector includes the
type of thread (1/8 NPT, G1/8 ... ).
Warning - refer to the
manual
range connector
To start
To start - Location of items …
ItemDescription
1.❍On or off button.
2.
3.
4.
5.
6.
7.
8.Display. Refer to A3
9.
10.10a. IDOS pressure connector with identification marks.
11.Connection point for some of the optional
12.Battery compartment. Refer to B1.
13., 14., 15. DPI 802/802P only. Terminals to measure current, to
Left-hand soft-key. Selects the function above it on
■ ■
the display (Item 24). Example: Edit
Moves back one menu level.
ESC
Leaves a menu option.
Cancels the changes to a value.
Increases or decreases a value.
▲
▼
Highlights a different item.
Holds the data on the display. To continue, press the
HOLD
HOLD button again.
Shows the Select Task menu.
MENU
Selects or accepts an item or value.
OK
Selects [✓] or cancels [ ] a selection
Right-hand soft-key. Selects the function above it on
10c. PTFE vent filter or a reference port connector. Refer to
“Specification data”.
accessories. Refer to the datasheet.
supply 24V source, and to do switch tests.
A1A2
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To start - Items on the display
ItemDescription
16.DPI 802/802P only. Task indication for the switch test.
17.DPI 802/802P only. The loop power supply is on.
18.The measured value satisfies one of the alarm
19.The data on the display is on hold. To continue, press
20.
21.Identifies the type of data and the measurement
22. ... 23.Identifies the settings applied to the input.
22. xxxx g The units and the type of sensor (If applicable)
23.Shows the settings applied to the measured value (If
24.A soft-key function. To select an available function,
25.The measured value or values applicable to the task
26.The Edit display to set up text labels ( ≤ 6 characters):
= switch closed
Task indication for the leak test.
Refer to: Select Task (Table 2/3)
Refer to: Select Task (Table 2/3)
conditions. Refer to: Settings (Table 4)
the HOLD button again.
Shows the battery level: 0 ... 100%.
range.
= Input= IDOS input
Refer to: Select Task (Table 2/3)
Refer to: Settings (Table 4)
OR a specified scale (x:y).
applicable).
= Filter
= Tare
press the soft-key below it. Example:
= Move left = Move right
selection.
x:yScaling (Table 4).
OK= Accept the new text label
Shift = Change the keys: 123ABC or -_+abc
= Add a space
BS= Back space (Delete character)
A3
= switch open
= Maximum
= Average
= Minimum
To start - Prepare the instrument
Before you use the instrument for the first time:
• Make sure that there is no damage to the instrument,
and that there are no missing items.
• Remove the plastic film that protects the display. Use
the tag (◗ ) in the top right-hand corner.
• Install the batteries (refer to B1). Then re-attach the
cover.
To start - Power on or off
To turn the instrument on or off, press ❍ (A1 - item [1]). The
instrument does a self test and then shows the applicable
data.
When the power is off, the last set of configuration options
stays in memory. Refer to “Maintenance”.
To start - Set up the basic operation
Use the Set Up menu to set up the basic operation of the
instrument.
Menu:
1
Select Tas k
(Table 2)(Table 1)[✓]/[ ]
23
▲
▼
Menu:
Set Up
45
▲
▼
If there is additional data for a menu option, select
Settings (■■) to see the values that are set up. If
necessary, adjust the values.
Table 1: Menu options - Set Up
Options
(If applicable)
Descript ion
DPI 802/802P only. To add a series resistor into the
mA circuit. You can then use this instrument
together with a HART® communicator to set up
and calibrate HA RT® devices.
To select and set up the backlight facility + timer.
Additional data: Select Settings (■ ■)
To select and set up the power off facility + timer.
Additional data: Select Settings (■■)
To show the battery level (%).
To set the display contrast (%).
▲ Increases %, ▼ decreases %
To set the time + date. The calibration facility uses
the date to give service and calibration messages.
To set the language option.
To calibrate the instrument.
Additional data: Refer to “Calibration”.
To select and show the applicable status data
(Software Build, Calibration Due date, Serial
Number, IDOS Information).
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To start - Select a task (Measure)
When the instrument is set up (Table 1), use the Select Task
menu to select the applicable task.
1
Menu:
Select Task
23
Display:
Task 1xxx g
To start - Set up the settings
When the task is set up (Table 2/3), use the Settings menu
to adjust the measurement operation.
Display: Task
P1 + mA
Settings se lection
1
(If applicable)
23
▲
▼
(Table 2/3)Sk2 = Settings
In Table 2/3, P1 and P2 are internal sensors, and IDOS is a
Universal Measurement Module (UMM). If you attach a
UMM to the communicatio ns port (A1 - item [9]), the Select Task menu shows the applicable IDOS options.
Table 2: Menu options - Select Task
Options
(If applicable)
P...An input measurement task (P1, P2*). The task
∆P...An input measurement task to measure the
mADPI 802/802P only. A mA measurement task.
mA(24V)DPI 802/802P only. A mA measurement task + the
IDOSUMM only. An IDOS measurement task.
Pressure options only. A leak test.
Description
(* Optional item)
includes the pressure range for the sensor.
pressure difference (∆) between: P1 and P2*, or
P1/P2* and a UPM*.
∆P = High range IDOS - Low range IDOS
loop power supply is on.
DPI 802/802P only. A switch test.
To set up the way the instrument works.
Additional data: Refer to: Set Up (Table 1).
Table 3 shows all the one and two function operations that
are available. If you attach a UMM, you can only use the
options that include IDOS.
If there is additional data for a menu option, select
Settings (■■) to see the values that are set up. If
necessary, adjust the values. Refer to “Edit functions”
Table 4: (Part of table) Menu options - Settings
Options
(If applicable)
Description
... Units To select one of the fixed units of measurement
(psi, mbar ... ).
Gage sensors or sensors with differential
operation (P1, P2, IDOS). A zero correction that
makes the instrument read zero at local pressure.
To include maximum, minimum and average
values for the measurement task.
To select and set up a tare value for the
measurement task (a specified value or the
reading on the display).
The instrument subtracts a positive tare value, and
adds a negative tare value.
Additional data: Select Settings (■■)
To select and set up a scale of values: One local
scale for each measurement task (Maximum: 5).
Additional data (Example 1/2): Select Settings (■ ■)
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Page 7
Table 4: (Part of table) Menu options - Settings
Options
(If applicable)
Description
To select and set up the filter values to give a
smoother output for the measurement task:
Band as a % of full scale (FS). The filter
compares each new value with the previous
value. If the new value is outside the band, it
is not filtered.
Low pass filter time constant in seconds.
Increase the value to increase the damping
factor.
Additional data: Select Settings (■■)
To select and set up the alarm values for the
measurement task (maximum and minimum).
Additional data: Select Settings (■■)
Leak Test only. To set an applicable period for the
leak test (Hours:Minutes:Seconds).
To start - Edit functions
Example 1) Set up a label for x:y Scaling = %.
Settings
x:y
Sk1 = EditA3 - item [26]
1Edit 2Edit3
■ ■
Edit ...Edit45
■ ■
▲
▼
Shift
Operation
This section gives examples of how to connect and use the
instrument. Before you start:
• Read and understand the “Safety” section.
• Do not use a damaged instrument.
Operation - Pressure connections
CAUTION: To prevent damage, do not apply torque to
the body of the instrument. If available, use the flat
faces on the pressure connector to hold the instrument
in position.
Use an applicable method to seal the pressure
connections, and then tighten to the applicable torque
(Figure 1 and Table 5).
Note: If the instrument uses G1/8 connections, and the
pressure is ≥1500 psi (100 bar), connection method (b) is
mandatory.
a) 1/8 NPT
connections
121
3
c) G1/8 connections:
Pressure < 1500 psi
(100 bar)
12
b) G1/8 connections:
Pressure ≥ 1500 psi (100 bar)
2
4
d) M5 or 10-32 UNF
connections:
Refer to “Table 10”
2
5
%_
A3 - item [26]
▲
OK
▼
■ ■
Example 2) Set up values for x:y Scaling = 0 to 100%.
Settings
x:y
Sk1 = Edit
Settings
1
▲
▼
= Flow scaling (mA, pressure only)
2Edit34
x:y
■ ■
■ ■
K335 Issue 3
4
Figure 1: Connection methods
Table 5: Key to figure 1
Item Des cription
1Process connector. Max imum torque:
1/8 NPT: 26 lbf.ft (35 Nm)
▲
▼
G1/8: 18.4 lbf.ft (25 Nm)
2Applicable instrument pressure connector (Table 10)
3(1/8 NPT only) Thread with an applicable sealant
4(G1/8 only) Applicable bonded seal
5Reference port connector: M5 or 10-32 UNF (Table 10)
Maximum torque: 1.5 lbf.ft (2 Nm)
[EN] English - 5
Page 8
Operation - Communications port connections
Use the communications port (A1 - item [9]) to attach an
IDOS Universal Measurement Module (UMM).
When you attach the cable from a UMM (Figure 8), the
instrument automatically changes the menus to give you
all the applicable options (Table 2/3).
Operation - Measure pressure
To measure the pressure or the pressure difference (if
there are two IDOS pressure ranges).
1. Connect the instrument (Figure 2) and, if necessary,
adjust the Set Up (Table 1).
2. Select an applicable pressure task from Select Task
(Table 2/3) and, if necessary, adjust the Settings
(Table 4).
3. If necessary, do a zero correction (Table 4).
4. Before you disconnect the instrument, isolate and
bleed the system.
p1
p1
p2
p2
P2P1
Settin
Operation - Leak test
To do a leak test on a pressure system:
1. Connect the instrument (Figure 3) and, if necessary,
adjust the Set Up (Table 1).
2. Select an applicable leak test from Select Task
(Table 2/3) and, if necessary, adjust the Settings
(Table 4).
3. Set the period for the leak test (Table 4).
4. If necessary, do a zero correction (Table 4).
5. To start the leak test, select Start (■
■). When the test is
finished, the instrument calculates the leak rate in the
applicable units/minute.
6. Before you disconnect the instrument, isolate and
bleed the system.
Start Settings
Figure 3: Example configuration - Leak test
SettingsSettings
a) P1 and/
or P2
b) P1 - P2
Figure 2: Example configuration - Measure pressure
The examples in Figure 2 show:
• how to measure one or two pressures in a system
• how to measure pressure difference
Note:
∆
P = High range IDOS - Low range IDOS. If
Pressure (p2) > Pressure (p1), the result is negative.
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K335 Issue 3
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Operation - Switch test
DPI 802/802P only. To do tests on a pressure switch:
1. Connect the instrument (Figure 4) and, if necessary,
adjust the Set Up (Table 1).
2. Select the applicable switch test from Select Task
(Table 2/3) and, if necessary, adjust the Settings
(Table 4). The display shows the switch condition (open
or closed) in the top right-hand corner.
3. If necessary, do a zero correction (Table 4).
4. Slowly apply pressure to the system until the switch
changes condition (open or closed).
5. Slowly release the pressure until the switch changes
condition again. The display shows the pressure values
to open and close the switch.
6. To do the test again, press ESC to reset the values.
7. Before you disconnect the instrument, isolate and
bleed the system.
4. For each calibration point, apply an applicable
pressure and wait for the pressure system to stabilize.
5. Before you disconnect the instrument, isolate and
bleed the system.
Maximum: 30V
Settings
Figure 5: Example configuration - Transmitter calibration
with external loop power
Settings
Figure 4: Example configuration - Switch test
Operation - Transmitter calibration
DPI 802/802P only. To calibrate a transmitter:
1. Connect the instrument (Figure 5 or Figure 6) and, if
necessary, adjust the Set Up (Table 1).
2. Select the applicable calibration task from Select Task
(Table 2/3) and, if necessary, adjust the Settings
(Table 4).
3. If necessary, do a zero correction (Table 4).
K335 Issue 3
Settings
Figure 6: Example configuration - Transmitter calibration
with internal loop power
[EN] English - 7
Page 10
Operation - mA measurements
DPI 802/802P only. To measure a current:
1. Connect the instrument (Figure 7) and, if necessary,
adjust the Set Up (Table 1).
2. Select the applicable mA task from Select Task
(Table 2/3) and, if necessary, adjust the Settings
(Table 4).
Maximum: 30V
Operation - UPM Pressure measurements
Read all the instructions supplied with the UPM and then
use the specified procedures to connect it (Figure 8).
SettingsSettings
a) with external loop
power
b) with internal loop
power
Figure 7: Example configuration - mA measurement
Settings
a) Pressur eb) Leak test
Start Settings
Figure 8: Example configuration - Pressure measurement
with a UPM
When the connections are complete, make the necessary
IDOS selections (Table 2/3). Then use the same procedures
as specified for the P1/P2 connections.
If you re-attach a UPM, the instrument uses the same
measurement units that you used before. The instrument
keeps a record for the last 10 modules.
Operation - Error indications
If the display shows <<<< or >>>> :
• Make sure that the range is correct.
• Make sure that all the related equipment and
connections are serviceable.
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K335 Issue 3
Page 11
Maintenance
This section gives procedures to maintain the unit in a
good condition. You must return the unit to the supplier for
all repairs.
Maintenance - Clean the unit
Clean the case with a moist, lint-free cloth and a weak
detergent. Do not use solvents or abrasive materials.
Maintenance - Replace the batteries
B1
To replace the batteries, refer to B1. Then re-attach the
cover.
Make sure that the time and date are correct. The
calibration facility uses the date to give service and
calibration messages.
All the other configuration options stay in memory.
Calibration
Note: GE can provide a calibration service that is traceable
to international standards.
We recommend that you return the instrument to the
manufacturer or an approved service agent for
calibration.
If you use an alternative calibration facility, make sure that
it uses these standards.
Calibration - Before you start
To do an accurate calibration, you must have:
• the calibration equipment specified in Table 6.
• a stable temperature environment: 70 ± 2°F (21 ± 1°C)
Table 6: Calibration equipment
FunctionCalibration equipment
PressureAn applicable pressure standard
mAmA calibrator.
Before you start the calibration, make sure that the time
and date on the instrument are correct (Table 1).
(primary or secondary) with a total
uncertainty of 0.01% reading or
better.
Accuracy: Refer to Table 9.
Selection sequence:
➤
Select Task (Table 2) ➤ Set Up (Table 1) ➤ Calibration ➤
Display: Enter
1
Calibration PIN
Factory PIN = 4321(Table 7)
23
▲
▼
+
■■
Menu:
Select Channel
45
▲
▼
Table 7: Calibration options
Options
(If applicable)
Description
(* Optional item)
P...To calibrate the specified IDOS pressure input
(P1 or P2*).
IDOS ... UMM only. To calibrate the specified IDOS UMM.
Refer to the user manual for the IDOS UMM.
mADPI 802/802P only. To calibrate the mA input.
Calibration Due: To set the date of the next
calibration for the instrument.
After the specified calibration date, there is a
warning message. There is a selection box to stop
the warning.
To change the c alibration PIN (Personal
Identification Number).
When you select a channel, the display shows the
applicable instructions to complete the calibration.
When the calibration is complete, select Calibration Due
and set the new calibration date for the instrument.
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[EN] English - 9
Page 12
Calibration - Procedures (Pressure P1/P2)
1. Connect the instrument to the pressure standard
(Figure 2).
2. Let the equipment get to a stable temperature
(minimum: 30 minutes since the last power on).
3. Use the calibration menu (Table 7) to do a two-point
calibration (Zero and +FS) or a three-point calibration
(-FS, Zero and +FS). Refer to Table 8. The display shows
the applicable instructions to complete the calibration.
† For a three-point calibration, do not apply more than -90% of
the specified FS for the unit.
Ranges: aNominal applied pressure
5.00 psi (350 mbar)< 0.02 (1.0)+FS
30.0 psi (2 bar)< 0.07 (5.0)+FS
100.0 psi ( 7 bar)< 0.29 (20.0)+FS
300.0 psi (20 bar)< 0.73 (50.0)+FS
Ranges: sgNominal applied pressure
≥ 5000 psi (350 bar)Use atmospheric
psi (mbar)
-FS †Zero+FS
psi (mbar)
Zero+FS
Zero+FS
+FS
pressure as zero.
4. To make sure that the calibration is correct, select the
applicable pressure task (Table 2) and apply these
pressure values:
• Ranges g/d or sg: 0, 20, 40, 60, 80, 100 (%FS)
Then: Go back to 0 in the same steps.
Then (three-point calibration only):
-20, -40, -60, -80, -100 (%FS)
Then: Go back to 0 in the same steps.
• Ranges a: 0, 20, 40, 60, 80, 100 (%FS)
Then: Go back to 0 in the same steps.
5. Make sure that the error is in the specified limits:
• Standard accuracy:
The specified accuracy (refer to “Specification data”)
includes an allowance for temperature changes, reading
stability for one year, and the uncertainty of the standard
used for calibration.
In step 4, make sure that the error between the applied
pressure and the reading on the unit is not more than
0.015% FS.
• Premier precision:
The specified precision (refer to “Specification data”)
includes an allowance for temperature changes and the
uncertainty of the standard used for calibration.
In step 4, make sure that the error between the applied
pressure and the reading on the unit is not more than the
specified value for Premier precision.
Calibration - Procedures (mA input)
1. DPI 802/802P only. Connect the instrument to the
calibration equipment (Figure 7).
2. Let the equipment get to a stable temperature
(minimum: 5 minutes since the last power on).
3. Use the calibration menu (Table 7) to do a three-point
calibration (-FS, Zero and +FS). The display shows the
applicable instructions to complete the calibration.
4. To make sure that the calibration is correct, select the
applicable mA task (Table 2) and apply these values:
Refer to the user manual for the IDOS UMM.
When the calibration is complete, the instrument
automatically sets a new calibration date in the UMM.
10 - [EN] English
K335 Issue 3
Page 13
Specification data
All accuracy statements are for one year.
Specification - General
LanguagesEnglish [De fault]
Operating
temperature
Storage
temperature
Humidity0 to 90% without condensation
Shock/VibrationBS EN 61010:2001; Def Stan 66-31, 8.4 cat III
14 … 122°F (-10 … 50°C)
-4 … 158°F (-20 … 70°C)
(Def Stan 66-31, 8.6 cat III)
Specification - Pressure measurement
The % full scale (FS) statements for Standard accuracy and
Premier precision are only applicable if there is a regular
zero correction by the IDOS instrument.
Range (Measure)0 to ±55 mA
Accuracy0.02% of reading + 3 counts
Temperature coe fficient
14 … 50°F, 86 … 122°F
(-10 … 10 °C, 30 … 50°C)
Switch detectionOpen and closed. 2 mA current.
Loop power output24 V ± 10%
HART® resistor
Connectors (A2)Three 0.16 in (4 mm) sockets
0.0011% FS / °F
(0.002% FS / °C)
250 Ω (menu selec tion)
Pressure connections
(Two IDOS ranges)
Two 1/8 NPT female (+ port) + 10-32 UNF reference
port OR
Two G1/8 female (+ port) + M5 reference port
Two 1/8 NPT female (+ port) OR
Two G1/8 female (+ port)
Two 1/8 NPT female (+ port) + 10-32 UNF reference
port OR
Two G1/8 female (+ port) + M5 reference port
Two 1/8 NPT female (+ port) OR
Two G1/8 female (+ port)
12 - [EN] English
K335 Issue 3
Page 15
Customer Service
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