GE Dresser Turbine Meters Brochure

GE Oil & Gas
Dresser* Turbine Meters
Above all - accuracy and reliability
GE Oil & Gas’ innovative Dresser Turbine Meter helps reduce installation and maintenance costs while improving measurement accuracy
Built with Operation in Mind
Designed to measure gas velocity, the operating principle of the turbine meter incorporates an innovative method of conditioning flow in the meter body. A straightening section in the meter body conditions the gas flow by removing undesired swirl, and turbulence before it reaches the turbine rotor. The dynamic forces from gas flow initiate rotation of the turbine rotor. The precision machined rotor, mounted on an axial shaft, includes high quality, low friction stainless steel ball bearings to allow world class measurement accuracy.
The turbine rotor has helical blades and a known angle relative to the gas flow. The turbine rotor angular velocity is proportional with the gas velocity. The rotating movement of the turbine rotor and primary gear train, all fitted in a pressurized body; drive an externally mounted exchangeable 8-digit mechanical counter. The counter assembly provides readout represented in engineering units such as cubic meters. Two LF (low frequency) pulse outputs are included in the standard counter assembly.
GE’s turbine meters are approved for custody transfer applications and used by natural gas transmission and gas distribution companies.
Design Features
Removable meter cartridge assembly
Optimized bearing construction
Oil flushing and lubrication system
Multi-stage flow conditioner
Multi-functional Index assembly
Light weight aluminum body
Meter Cartridge Assembly
GE’s Dresser Turbine Meter product line extends from G40 through G4000. Aluminum bodies can operate up to 8” (20 bar) and steel bodies up to 12” (100 bar). All sizes incorporate an innovative, removable measurement cartridge assembly. The removable cartridge enables users to change the meter’s volume capacity or perform critical maintenance by removing and installing a new cartridge. The flexibility of the removable cartridge provides cost savings for common meter repairs, upgrades, and testing. The removable cartridge also gives users flexibility in designing cost ef­fective meter stations, especially when end user requirements call for an increase in meter capacity.
The Dresser Turbine Meter is available with enhanced volumetric capacity by utilizing four different cartridge sizes for each meter body.
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This feature offers modular flexibility in terms of minimum and maximum capacity. In accordance with European Standard EN 12261, 6.4 Removable
meter mechanism, 6.4.1 Integrity, 6.4.1.1 Requirements that states “the design and integrity of a meter with removable mechanism or cartridge shall not be affected by the removal or replacement of the measuring element or cartridge. A meter will be deemed to meet this requirement if it remains leak tight, as defined in 6.2.3, when subjected to the test given in 6.4.2”.
For example, the 6” turbine meter body may be ordered with a Qmax of 650 m3/h, 1000 m3/h, 1600 m3/h, or 2500 m3/h.
If load parameters change customers can change the measurement cartridge. This unique feature offers a distinct cost savings advantage, reducing the need to replace a complete meter or redesigning the metering station.
The length of the meter is three times the pipe diameter (3d) in compliance with the European directives for turbine meters. The cartridge and turbine wheel are machined from high quality aluminum to offer long term reliability and stability. All cartridges are hard-coated (anodized) to reduce wear and corrosion of the flow channels caused by contaminates within the gas stream.
Customers can purchase new, pre-calibrated cartridges with a calibration certificate. As an option and at an additional charge, we can supply the cartridge with certified calibration at elevated pressure by an independent test facility. The existing measurement cartridge can then be exchanged with a new, light weight, pre-calibrated cartridge by removing the special ring that positions and holds the cartridge inside the meter body.
Optimized Bearing Construction with Axial Load Compensation
Since the axial load on the bearings is proportional to the density of the flowing gas, this load increases significantly when the meter operates at elevated pressures. The Dresser Turbine Meter reduces the axial load on bearings operating at elevated pres­sures with our innovative Axial Load Compensation (ALC) design feature. The Axial Load Compensation design feature induces slightly higher pressure downstream of the turbine wheel, thus reducing mechani­cal friction on the bearings. To further enhance bearing life we located bearings and gears upstream of the turbine wheel. This protects bearings from contaminates, especially contaminates that tend to accumulate around the turbine wheel.
Oil Refreshing & Flushing Lubrication System
The Dresser Turbine Meter product incorporates high quality precision bearings that should be kept clean and lubricated. Meter performance is optimized by flushing contamination from the bearings and refreshing or adding of oil during operation. Recommendations as to when to lubricate turbine meters varies by product design, customer proce­dures, and regulatory requirements. Many regulatory agencies extend turbine meter re-calibration inter­vals when utilizing an automatic lubricating system. For example, Germany extends the re-calibration frequency from eight to twelve years when users utilize a turbine meter with a lubrication device or system.
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