GE Healthcare Lunar
11 Avenue Morane
Saulnier
78457 Velizy
France
+33-1-34-49-5365
+33-1-34-49-5406 (Fax)
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DPX-NT/MD+ Service Manual (Rev. 3 - 2010)
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Revision History
DPX-NT/MD+ Service Manual (Rev. 3 - 2010)
Page 3 of 141
RevisionDateAuthorDescription
3Mar 2010 Jennifer Pakter 1. Updated English Only Disclaimer (added
languages since last revision).
2. Added detailed test work instructions to
Section 5.6.
3. Removed test grid and referenced
LUSE0002 in its place.
2Dec 2010 Jennifer Pakter 4. Updated English Only Disclaimer (added
languages since last revision).
5. Updated Sections 1.0 and Chapter 5 to
comply with MD.
6. Added NT/MD+ revision information to
Section 2.0
7. Added OMD information to Section 2.4.1
8. Removed system labels
9. Updated Appendix
1Jun 2009 Jennifer Pakter 1. Updated contact information on cover due
to facility moves
2. Added English Only disclaimer in multiple
languages
3. Updated labels
4. Added appendix that lists associated
service documentation.
Previous revisions were under part number
LU8392 last revision C approved on CO L6631
in Oracle Engineering. Revision History was
not recorded in document until Rev. 1.
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DPX-NT/MD+ Service Manual (Rev. 3 - 2010)
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This document contains confidential or proprietary information of GE Healthcare.
䄺
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ᤞܫ
DPX-NT/MD+ Service Manual (Rev. 3 - 2010)
Page 5 of 141
Neither the document nor the information is to be reproduced, distributed, used
or disclosed, either in whole or in part, except as specifically authorized by GE
Healthcare.
GE Healthcare makes no warranty of any kind with regard to this material, and
shall not be held liable for errors contained herein or for incidental or
consequential damages in connection with the furnishings or use of this manual.
Read through this manual thoroughly before attempting to service any
components. Unauthorized service may void system warranties or service
contracts. Consult the GE Healthcare Customer Support Department prior to
attempting any servicing.
WARNING
(EN)
ɉɊȿȾɍɉɊȿɀȾȿɇɂȿ
(BG)
(ZH-CN)
(ZH-HK)
(ZH-TW)
This service manual is available in English only.
xIf a customer's service provider requires a language other than english, it is the
customer's responsibility to provide translation services.
xDo not attempt to service the equipment unless this service manual has been
consulted and is understood.
xFailure to heed this warning may result in injury to the service provider, operator
or patient from electric shock, mechanical or other hazards.
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READ THIS FIRST
DPX-NT/MD+ Service Manual (Rev. 3 - 2010)
Page 11 of 141
Using This Manual
A person who will be performing service work on the DPX-NT / MD+ should use this
manual in the following manner:
Read the Safety and Overview Chapters to familiarize yourself with the scanner
as a whole and with the genera lfunction of the circuit boards.
Chapter 3 should be understood completely as it explains the Diagnostics
Software (built in – requires a password for access).
The Chapter 4 and Chapter 5 contain common procedures and troubleshooting
information and can be read as needed, but are good sources of information.
When a problem arises, Chapter 4 should be referenced. Check the table of
contents for Chapter 4 to see if the problem being experienced is described. If
so, refer to the appropriate page. If not, try to generalize the problem (e.g. the
Detector is repeatedly running into the front of the scanner and reversing and
then running back into the front of the scanner. This is a mechanical problem in
general, specifically with Transverse Mechanics, check that subsection of
Chapter 4 for the subsystem experiencing the fault.
This manual commonly references other Sections and pages of the manual as
needed, so often procedures in the Chapter 5 and the Appendix are referred to
as ways to solve problems described in Chapter 4.
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DPX-NT/MD+ Service Manual (Rev. 3 - 2010)
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Table of Contents
DPX-NT/MD+ Service Manual (Rev. 3 - 2010)
Page 13 of 141
Chapter 1: Safety 15
1.0 General Safety 17
1.1 Symbols and labels found on the DPX-NT / MD+ 18
1.2 Emergency Stop Button 22
1.3 Laser Exposure 23
1.4 Shutter Indicator 24
1.5 Cautions, Warnings, and Notes 24
1.6 Safety Concerns 25
1.7 Scatter Radiation 26
1.8 Controlling Computer and Accessories 29
1.9 Peripheral configurations29
Chapter 2: System Overview33
2.0 DPX-NT / MD+ System 37
2.1 Electronics 38
2.2 DPX-NT / MD+ Block Diagrams 40
2.3 DPX-NT / MD+ Fusing 43
2.4 Combined Single Board Controller cSBC 43
2.5 X-ray Source61
2.6 Display Panel 62
2.7 High Voltage Power Supplies 63
2.8 D-MAX Board (DPX-NT (A) ONLY) 63
2.9 XORB Board (DPX-NT (A) ONLY) 63
2.10 Detector Sub System 64
2.11 X-Ray Collimator Subsystem 64
2.12 DPX-NT / MD+ Specifications 65
2.13 Secondary Calibration / Daily QA 76
Chapter 3: Service Software 81
3.0 Diagnostic Software 83
3.1 The Tools Menu 84
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3.2 Tools / Diagnostics Menu 85
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DPX-NT/MD+ Service Manual (Rev. 3 - 2010)
3.3 Diagnostic Scan Modes 88
3.4 Error Log 88
3.5 Service Options93
Chapter 4: Troubleshooting 95
4.0 Diagnostic Failure Codes 97
4.1 Transverse Motion failure 97
4.2 Longitudinal Motion failure 100
4.3 Failure of the DC Power Supply 104
4.4 Emergency Stop Button 104
4.5 Tube Head Thermostat 105
4.6 Communication Error 105
4.7 Other Diagnostic Failure Codes 105
4.8 Failing Quality Assurance Test 106
4.9 Reference Counts 109
4.10 Arcing 112
4.11 Imaging Problems 114
4.12 Failing Alignment Test Results 116
4.13 Indicator Failures 118
4.14 Communications Failures 120
4.15 Viewing Quality Assurance Trends 120
4.16 MAX Board Troubleshooting 121
4.17 OMI/OMD Board Troubleshooting 122
4.18 SBC Troubleshooting 122
4.19 XORB Troubleshooting 123
Chapter 5: Service Procedures 125
5.0 Reloading LUNAR Software 127
5.1 Peaking the Detector 127
5.2 Tube Head Replacement 128
5.3 Lower Cable Bundle Replacement 129
5.4 Upper Cable Bundle Replacement 132
5.5 Tube Head Control Cable Replacement 134
5.6 Tests to Perform after Service 137
Appendix: Associated Service Documentation 141
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1
DPX-NT/MD+ Service Manual (Rev. 3 - 2010)
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Safety
This chapter highlights safety devices and features a Service
Engineer should know before servicing a DPX-NT / MD+
system.
Chapter Contents:
1.0 General Safety
1.1 Symbols and labels found on the DPX-NT / MD+
1.1.1 Symbols
1.1.2 Labels
1.2 Emergency Stop Button
1.3 Laser Exposure
1.4 Shutter Indicator
1.5 Cautions, Warnings, and Notes
1.5.1 Caution Statements
1.5.2 Warning Statements
1.5.3 Note Statements
1.6 Safety Concerns
1.7 Scatter Radiation
1.8 Controlling Computer and Accessories
1.8.1 Electrical Safety
1.9 Peripheral configurations
1.9.1 Standard room configuration
1.9.2 Small room configuration
Figure 1-1. The DPX-NT / MD+ Display Panel
Figure 1-2. Laser Warning Label (All systems except Canada)
Figure 1-3. Laser Warning Label (Canadian Systems only)
Figure 1-4. Laser Warning Symbol (on display panel)
Figure 1-5. Source (x-rays) off - Shutter closed (green)
Figure 1-6. Source (x-rays) on - Shutter open (yellow)
Figure 1-7. Potential Pinch Points on the DPX-NT / MD+
Figure 1-8. DPX-NT Iso-Dose Diagram
Figure 1-9. DPX-MD+ Iso-Dose Diagram
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1.0 General Safety
DPX-NT/MD+ Service Manual (Rev. 3 - 2010)
Page 17 of 141
x DO NOT attempt to service the DPX-NT / MD+ without first reading
this manual.
x DO NOT attempt any repairs without prior instructions from
authorized LUNAR personnel.
x In order to maintain electrical safety and electromagnetic
compatibility, the Lunar DPX-NT / MD+ is only to be connected to a
computer, printer, and peripherals that meet IEC requirements for
safety, such as IEC 950/ EN 60950 - “Safety of information
technology equipment, including electrical business equipment” and
IEC 601-1-2 - “Medical electrical equipment”, Part 1: General
requirements for safety, 2. Collateral Standard: Electromagnetic
compatibility - Requirements and tests.
x Ionizing Radiation: Exposure: When power is applied, this
equipment may generate ionizing radiation. Take precautions that no
part of the body passes through the x-ray beam when the equipment
is energized. Avoid scatter radiation during warm-up and testing by
maintaining a safe distance from the x-ray beam. See the Safety and
Specification manual for equipment appropriate distance and other
precautions regarding ionizing radiation. All operators must be
properly trained regarding ionizing radiation and take adequate steps
to protect against injury.
x Electric Shock: This equipment contains high voltages. When the
tabletop/panels/ shrouds are removed, visually confirm that power
cord is unplugged and remains unplugged until power is required to
complete the procedure. When servicing while energized, take
precautions to prevent electric shock.
x Moving Parts and Pinch Points: Avoid moving parts and pinch
points (e.g. belt/pulley, arm/back rail, green wheels/rail).
x Sharp Edges: Take precautions to prevent injury from contact with
component edges (e.g. OMI/OMD wheel, arm slot cover).
x Hot Surfaces: Keep hands clear or allow components to cool before
servicing. (e.g. stepper motors, hard drives, power supplies and
microprocessors).
x Heavy Lifting: Obtain help lifting or moving any object weighing over
EHS limits. Ask for assistance when maneuvering awkward objects
(e.g. tabletop).
x Laser Radiation: Do not stare into the laser beam at any time. The
reflection from the tabletop or shutter/collimator assembly is sufficient
to determine if the laser is on.
x Follow appropriate Lockout/Tagout procedures as described in
MyLearning training course GEMS-EHS-LOTOAth.
x Wear appropriate PPE (Personal Protective Equipment) while
servicing the equipment, e.g. eye protection and steel-toe/compositetoe shoes.
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1.1 Symbols and labels found on the DPX-NT /
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DPX-NT/MD+ Service Manual (Rev. 3 - 2010)
MD+
1.1.1 Symbols
x The following symbols are found on the DPX-NT / MD+, in the
Operators manual, and in the Service Manual.
Attention: contains important safety information such as the
location of a pinch point.
Emergency Stop Button: shows the location of the emergency
stop button.
Power On: shows the location of the Power On indicator.
Laser On: shows the location of the Laser On indicator.
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Shutter Open:
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Page 19 of 141
shows the location of the Shutter Open indicator.
X-ray On:
Type B Equipment:
shows the location of the X-Ray On indicator.
shows that the scanner has Type B
protection against electrical shock.
Protective Earth:
shows the location of a protective earth
terminal.
Functional Earth:
shows the location of a functional earth
terminal.
1.1.2 Labels
• The following labels are found on the DPX-NT / MD+ Scanner.
Laser Caution Label:
Shows that the scanner uses
a Class II laser.
Laser Caution Label:
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Canada only
Tube Head Assembly Label (All
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DPX-NT/MD+ Service Manual (Rev. 3 - 2010)
DPX-MD+ and DPX-NT System
Number 72000 and higher): This
label gives tube head assembly and xray source characteristics information.
It is located on the tube head
assembly and the foot panel of the
scanner.
Tube Head Assembly Label (DPXNT System Number 71999 and
lower): This label gives tube head
assembly and x-ray source
characteristics information. It is
located on the tube head assembly
and the foot panel of the scanner.
A definition of each symbol on this label follows:
Inherent
Filtration
Tube
Insert
X-ray
Source
High Voltage Power Supply: This
label gives high voltage power supply
(x-ray generator) information. It is
located on the high voltage power
supply(s), and foot panel of the
scanner.
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Focal
Point
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X-ray Controller: This label shows x-ray controller
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compliance. It is located on the foot panel of the scanner.
Collimator Assembly: This label gives collimator assembly
information. It is located on the collimator and foot panel of
the scanner.
Warning Label and Radiation Symbol: The Warning label
shows that the system uses ionizing radiation. It is found only
on systems delivered in the United States. Always obey
instructions for safe operation.
Radiation Label: This label shows that the system uses ionizing
radiation.
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Grounding Reliability Label:
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DPX-NT/MD+ Service Manual (Rev. 3 - 2010)
This label states that
grounding reliability can only be maintained when using a
“Hospital Grade” or “Hospital Only” receptacle. It is only found
on systems delivered in the United States.
Note:When replacing a certified component (x-ray controller, x-ray
tube head, collimator or high voltage power supply(s)) also
install the duplicate certified component label (supplied with
the repalcement certified component) on the foot end panel of
the scanner. The label for the new part should be palced
directly over the laber for the part it is replacing.
Refer to DXSE3001 DPX-NT / MD+ Label Replacement
Procedure (Chapter 5Appendix I - this manual) for specific
instructions.
1.2Emergency Stop Button
• The Emergency Stop Button is located on the front of the scan arm of the
DPX-NT / MD+ scanner (see Figure 1-1). When pressed, power is
removed from the X-ray tube head, the laser, and the shutter is closed.
Power is also removed from the scan arm motors, allowing the operator/
patient to push the scan arm out of the way.
Figure 1-1. The DPX-NT / MD+ Display Panel
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1.3Laser Exposure
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Page 23 of 141
• The DPX-NT / MD+ is equipped with a Class II Laser device. This laser is
used for patient positioning. A Class II rating indicates a low power visible
laser that is not normally hazardous to eyesight but has the potential to
be hazardous if viewed directly for an extended period of time. Because
of this potential hazard, DO NOT stare directly into the beam while the
laser is in operation, and DO NOT allow the beam to shine directly into
the patients' eyes. No specific eye protection is required with a Class II
laser.
• A amber laser-on indicator, located on the front of the scan arm, is lit
when the laser is on. The program activates the laser during positioning
for an image acquisition. The program then turns off the laser when you
begin the scan. The emergency stop button will turn off the laser.
• There is a caution label (Figure 1.2) on the scan arm near the Display
Panel.
Figure 1-2. Laser Warning Label (All systems except Canada)
Figure 1-3. Laser Warning Label (Canadian Systems only)
Figure 1-4. Laser Warning Symbol (on display panel)
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Note:DO NOT STARE INTO THE BEAM while the laser is
operating.
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1.4Shutter Indicator
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DPX-NT/MD+ Service Manual (Rev. 3 - 2010)
• This symbol is used to indicate an open-shutter condition in accordance
with the safety standards established by the International
Electrotechnical Commission (IEC).
Figure 1-5. Source (x-rays) off - Shutter closed (green)
Figure 1-6. Source (x-rays) on - Shutter open (yellow)
• This symbol appears near the yellow X-ray shutter-open indicator light.
The X-ray shutter-open indicator light is located on the Display Panel on
the scan arm near the front.
Note:When the x-ray on / shutter open symbol appears in literature
associated with the DPX-NT / MD+ scanner, it will be used to
indicate that the procedure being described results in an openshutter condition. During these times personnel should
exercise caution to avoid excessive exposure to the X-rays.
1.5Cautions, Warnings, and Notes
• This manual contains warning and caution statements wherever
appropriate for your safety. The warnings and cautions used throughout
the manual are based on the safety standards established by the
International Electrotechnical Commission (IEC). In addition, the manual
uses notes to attract the reader's attention to important information.
1.5.1 Caution Statements
A caution statement reflects a condition
that, if not avoided, could cause
equipment or property damage.
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1.5.2 Warning Statements
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Page 25 of 141
1.5.3 Note Statements
Note:This symbol turns the reader's attention to important
information which may otherwise be overlooked.
1.6Safety Concerns
A warning statement reflects a potentially
hazardous condition that, if not avoided, could
result in serious injury.
Because the DPX-NT / MD+ Densitometer
contains moving parts, there are places on the
scanner where there is a danger of pinching.
Operators should be aware of these pinch
points to avoid injury to the patient or
themselves. Labels applied at the LUNAR factory indicate the
location of the pinch points. The pinch points and their labels
are shown in the figure 1-7.
Figure 1-7. Potential Pinch Points on the DPX-NT / MD+
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DO NOT touch live components on the DC power supply - when
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DPX-NT/MD+ Service Manual (Rev. 3 - 2010)
the cover is off of the supply some components (such as the
heat sinks) are at line voltage and present a shock hazard
1.7Scatter Radiation
• There is some scatter radiation from the DPX-NT / MD+ when it is
running. Figure 1-8 shows the radiation dosages while the scanner is
running at 1.50 mA at certain distances.
• These dosages are relatively insignificant as the allowed yearly dosage
for a person working with radiation emitting equipment is 5000 mRem.
Radiation however should be avoided when possible.
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Figure 1-8. DPX-NT Iso-Dose Diagram
DPX-NT/MD+ Service Manual (Rev. 3 - 2010)
Page 27 of 141
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Figure 1-9. DPX-MD+ Iso-Dose Diagram
Page 28 of 141
DPX-NT/MD+ Service Manual (Rev. 3 - 2010)
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1.8Controlling Computer and Accessories
DPX-NT/MD+ Service Manual (Rev. 3 - 2010)
Page 29 of 141
1.8.1 Electrical Safety
• IEC and UL/CSA certification
Note:Not all scanners produced are built to IEC / UL / CSA
standards - IEC / UL / CSA compliant scanners bear the
appropriate mark on the foot end panel when the scanner was
produced and shipped in its compliant form
IEC:
To maintain electrical safety, all computer equipment and accessories
connected to the scanner must meet IEC standards for safety, such as IEC
950, “Safety of information technology equipment, including electrical
business equipment,” and IEC 801-5, “EMC Surge Immunity Requirements.”
The computer and all accessories must have “CE” labels.
UL/CSA:
accessories connected to the scanner must have saftey agency approvals fo
UL/CSA and comply with these standards.
To maintain electrical safety, all computer equipment and
See Operators manual for host computer / peripheral
configurations
1.9Peripheral configurations
The correct connection of the computer and all
peripherals is necessary to maintain electrical safety.
The signal cable of the scanner is intended only for
connection to an approved computer. Call LUNAR
Support or your LUNAR distributor before adding
peripherals.
1.9.1 Standard room configuration
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The computer, peripherals, and all other equipment
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DPX-NT/MD+ Service Manual (Rev. 3 - 2010)
must be located more than 1.83 m from the scanner.
Use an outlet strip to power the computer and all peripherals.
The outlet strip must be mounted off the floor so that it
does not touch other equipment.
0If the outlet strip was provided by LUNAR, it has a maximum output of 15A,
120VAC.
Only system-related equipment should be powered by the outlet strip.
A modem and/or network connection can be made at any time if you are using
the standard room configuration.
1.9.2 Small room configuration
The computer, peripherals, and all other equipment
must be powered with an isolating transformer if the
room is too small to maintain at least 1.83 m of
separation between the scanner and all other
equipment.
The isolation transformer supplied by LUNAR (part number 8544) has a
maximum output of 400/500VA.
Only system-related equipment should be powered by
the isolation transformer. Failure to use an isolation
transformer can cause leakage currents in excess of
100 microamperes.
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A modem and/or network connection can only be
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made in the small room configuration if all exposed
metal surfaces of the computer and peripherals are
out of the patient environment.
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DPX-NT/MD+ Service Manual (Rev. 3 - 2010)
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System Overview
DPX-NT/MD+ Service Manual (Rev. 3 - 2010)
Page 33 of 141
2
This chapter provides an overview of the DPX-NT / MD+ system.
• In addition the chapter contains a brief discussion of major
subsystems.
• This Chapter contains the DPX-NT / MD+ Block Diagrams
2.0 DPX-NT / MD+ System
2.0.1 DPX-NT / MD+ Electronics
2.1 Electronics
2.1.1 Electronics Pan
2.1.2 Power specifications
2.2 DPX-NT / MD+ Block Diagrams
2.2.1 DPX-NT (A) Systems (71999 and lower) Power Distribution
Block Diagram (AC entrance)
2.2.2 DPX-NT (A) System (71999 and lower) Block Diagram