GE BGC Owner’s Manual & Installation Instructions
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Professional side burner |
Installation instructions |
BGC models |
and User guide |
Brûleur professionnel de côté |
Instructions d’installation |
Modèles BGC |
et Guide d’utilisation |
US CA
A MESSAGE TO OUR CUSTOMERS
We are glad that you selected the professional side burner by DCS. Because this appliance contains features not found on any other burner, we recommend that you read this entire booklet before your first use. Keep it in a handy place as it has answers to questions that may occur during future use.
Feel free to contact us if we can help you. When you write please include the model and serial number of the Burner. We thank you for buying the professional side burner and wish you many years of enjoyment.
To help serve you better, please fill out and submit your Product Registration by visiting our website at www. dcsappliances.com and selecting “Customer Care” on the home page and then select “Product Registration”.
For your convenience, product questions can be answered by a DCS Customer Care Representative by phone: 1-888-936-7872, or email: customer.care@fisherpaykel.com.
NOTE: Please write the Model, Code and Serial Numbers on this page for references (located on the inside of the left side of the appliance)
MODEL NUMBER |
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CODE |
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SERIAL NUMBER |
NOTE: Inspect the product to verify that there is no shipping damage. If any damage is detected, call the shipper and initiate a damage claim. DCS by Fisher & Paykel is not responsible for shipping damage.
DO NOT discard any packing material (box, pallet, straps) until the unit has been inspected.
WARNING!
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing, using or servicing this equipment.
WARNING!
If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
WARNING!
Do not try lighting this appliance without reading the “Lighting Instructions” section of this manual. This outdoor cooking gas appliance is not intended to be installed in or on recreational vehicles , boats or in a non-ventilated room. For outdoor use only.
FOR YOUR SAFETY
If You Smell Gas:
1.Shut off gas to the appliance.
2.Extinguish any open flames.
3.Open lid.
4. If odor continues, immediately call your gas supplier or your fire department
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE.
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TABLE OF CONTENTS
SAFETY PRACTICES AND PRECAUTIONS |
4-5 |
INSTALLATION |
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Installation of Side Burner on 30” Cart |
6-9 |
Installation of Side Burner Built-in Model |
10-11 |
Gas Hook-up |
12-13 |
Leak Testing |
14 |
Burner Adjustment |
14 |
Installer Checklist |
15 |
USING THE SIDE BURNER |
|
Lighting Instructions |
16 |
CARE AND MAINTENANCE |
17 |
TROUBLESHOOTING |
18 |
SERVICE |
19 |
3
SAFETY PRACTICES & PRECAUTIONS
Improper use or installation is dangerous. Carefully follow these instructions.
νAlways remove the cover before lighting the professional side burner. Never use the side burner if a leak is present.
νDo not use a flame to check for gas leaks.
νDo not let children use the side burner.
νDo not leave children unattended near the side burner.
νNever let children crawl or hang on the side burner.
νExercise care when operating the side burner. The burner grate can get hot enough to cause burns during operation.
νNever leave the side burner on unattended.
νAlways wait 5 minutes before relighting the burner to allow any accumulated gas to dissipate. Should the burner go out during use, turn off the gas valve and wait 5 minutes before attempting to relight. Always follow the light ing instructions. Never lean over a lit burner.
νNever cook without the drip pan in place, pushed all the way to the rear of the burner box.
νUse only in well ventilated areas.
νDo not use in garages, breezeways, sheds, or other such enclosed areas.
νKeep the area surrounding the side burner clear and free from combustible materials, gasoline, other flammable liquids or vapors, charcoal lighter fluid, and trash.
νDo not obstruct the flow of combustion and ventilation air to the side burner. On cart mounted units, keep area beneath the burner free of debris. If the burner is built-in, do not store gas cylinders beneath the unit without adequate ventilation.
WARNING!
Do not store items of interest to children above or at the back of any appliance. Children could be seriously injured if they should climb onto the appliance to reach these items.
νKeep the side burner covered when not in use.
νNever connect an unregulated gas line to the side burner.
νIf the side burner has not been used for an extended period of time (over winter, for example) the unit should be checked for gas leaks and obstructions in the burner.
νThoroughly clean the side burner on a regular basis.
νOnly use the side burner with the type of gas specified on the rating plate. To change from LP gas to natural, or vice versa, a factory conversion kit (see page 10 for conversion kit information) is required.
NOTE:
This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of Massachusetts.
4
SAFETY PRACTICES & PRECAUTIONS
SPIDER AND INSECT WARNING!
Spiders and insects can nest in the burner(s) or orifices of this or any other gas appliance, and can block or restrict the burner. This can cause a flash back to the control panel. This is a very dangerous condition which can cause a fire to occur, thereby damaging the unit and making it unsafe to operate.
You must inspect the burner(s) at least once a year or immediately if any of the following conditions occur:
1.The smell of gas in conjunction with the burner flames appearing yellow.
2.The side burner(s) does not reach temperature.
3.The side burner(s) heats unevenly.
4.The burner(s) make popping noises.
νDo not attempt to disconnect any gas connections while your burner is in use, or the gas supply is on.
νWhen the side burner is stored indoors the gas supply must be disconnected and, if using an LP gas cylinder, the cylinder must be stored outdoors in a well-ventilated area.
νKeep any electrical supply cord away from the heated surfaces of the professional side burner.
νOn cart mounted units, never move without first allowing the side burner and/or grill to cool and ensuring that the gas supply is turned off. Fold the side shelf down, and push; never pull the grill.
νNever use the side burner in a windy area.
INSTALLATION
INSTALLATION OF SIDE BURNER ONTO 30” CART (BGC 131/132 MODELS ONLY)
SIDE BURNER DIMENSIONS
Single Side Burner |
15-3/4" |
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IGNITION BURNER |
10 - 5/8" |
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10 -1/8" |
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13 " |
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13 " |
2" |
12-3/4 " |
FRONT |
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REAR |
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SIDE |
Double Side Burner |
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26-3/4" |
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REAR IGNITION FRONT |
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10 -1/8" |
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10 - 5/8" |
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13 " |
13 " |
2" |
23-3/4" |
FRONT |
REAR |
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SIDE |
5
INSTALLATION
INSTALLATION OF SIDE BURNER ON BGB30-CSS CART
STEP 1
Remove the cover, grate, and drip pan from the side burner.
STEP 2
Bolt the support brackets to the grill cart side panel with (4) 1/4 x 20 bolts provided.
Note:
For the BGC131 side burner only, use (2) #10 sheet metal screws to bolt the back support bracket.
SUPPORT BRACKET
BOLT
FIG. 01
6
INSTALLATION
INSTALLATION OF SIDE BURNER ON BGB30-CSS CART
STEP 3
1.Bolt the side burner to the grill cart side panel from the under side of the burner assembly with a shoulder bolt in the front and 1/4 x 20 bolt in the back as shown. Do not forget to use 1/4 flat washers. Do not tighten. Adjust the side burner until it is level to the grill; then tighten securely.
2.Bolt the support brackets to the bottom of the side burner with (4) #10-24 machine screws, nuts and washers provided.
3.Replace the drip pan, grate and cover.
Note:
Once the side burner is assembled, refer to the “Gas Requirements” section for proper gas hook-up requirements.
SIDE BURNER
WASHER FLAT 1/4 X .938 (2PCS)
BOLT (1/4 – 20)
SCREW #10 (4 PCS)
WASHER #10 (4 PCS)
NUT#10 (4 PCS)
Shoulder Bolt 1/4-20 x 5/16
FIG. 02
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INSTALLATION
INSTALLATION OF SIDE BURNER ON CAD1-30 CART
STEP 1
Remove the cover, grate, and drip pan from the side burner.
STEP 2
Attach the two provided 10-24 x 1 hex head bolts to the upper holes of the side panel. Do not completely tighten them yet. Leave an 1/8” space under the bolt head as shown on Fig. 03.
STEP 3
Use these two bolts to attach the side burner through the keyholes as shown on Fig. 03.
Keyholes |
Bolts |
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(211338) |
FIG. 03
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INSTALLATION
INSTALLATION OF SIDE BURNER ON CAD1-30 CART
Apply vertical pressure to the side burner to align it with the grill cart. Attach the two provided 1/4-20 x 3/4 hex head bolts to the lower holes as shown in Fig. 04. Tighten the four bolts.
Bolts
(211338)
Bolts
(211328)
FIG. 04
NOTE:
Once the side burner is assembled, refer to the “Gas Requirements” section for proper gas hook-up requirements.
Assembled Side Burner to CAD1-30 Cart
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INSTALLATION
INSTALLATION OF SIDE BURNER, BUILT-IN MODEL
All BGC131-BI and BGC132-BI models can be installed into a combustible enclosure with zero clearance from the back, side and bottom below the counter top level as shown in Fig. 05.
A minimum of 6” from the back and sides must be maintained from the professional side burner above the cooking surface (see Fig. 05).
When determining a suitable location, take into account concerns such as exposure to wind, proximity to traffic paths, and keeping any gas supply lines as short as possible. Locate the side burner only in a well-ventilat- ed area. Never locate the side burner in a garage, breezeway, shed, or other such enclosed areas.
It is recommended that ventilation holes are provided in the enclosure in the event of a gas leak. The counter and supporting ledges or deck must be level and flat.
Important!
Gas fittings, regulator, and installer-supplied shut-off valves must be easily accessible.
6" |
6" |
6" |
min. |
min. |
min. |
COUNTER TOP |
COUNTER TOP |
COUNTER TOP |
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BACK VIEW |
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COMBUSTIBLE OR |
COMBUSTIBLE OR |
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NON-COMBUSTIBLE |
NON-COMBUSTIBLE |
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FIG.05 |
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10
INSTALLATION
INSTALLATION OF SIDE BURNER, BUILT-IN MODEL
SIDE BURNER DIMENSIONS
Single Side Burner |
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16 -1/16" |
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3 -1/8" |
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IGNITION |
BURNER |
10 - 5/8" |
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10-1/8" |
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14-9/16" |
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12" |
2" |
11-3/8" |
1/2" |
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FRONT |
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REAR |
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SIDE |
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Double Side Burner |
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26-5/8" |
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3 -1/8" |
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REAR |
IGNITION FRONT |
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10-1/8" |
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10 - 5/8" |
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14-9/16" |
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12" |
2" |
22-1/8" |
1/2" |
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FRONT |
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REAR |
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SIDE |
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STANDARD CONSTRUCTION CUTOUT REQUIREMENTS
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12" |
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A |
MODEL |
A |
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BGC131-BI |
12" |
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BGC132-BI |
22-3/4" |
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2" X 2" opening |
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10-1/8" |
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for gas supply line |
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note: the deck is not required
11
INSTALLATION
GAS HOOK-UP
GAS REQUIREMENTS:
Verify the type of gas supply to be used, either natural or LP. Make sure the marked gas on the appliance rating plate(s) and hook-up kit agrees with that of the supply.
IMPORTANT!
Never connect an unregulated gas line to the appliance.
An installer supplied gas shut-off valve must be installed in an easily accessible location.
All pipe sealants must be an approved type and resistant to the actions of LP gases. Never use pipe sealant on flare fittings.
Gas conversion kits are available from the factory. When ordering, have the model number, and the type of gas (natural or LP) which you need.
Total gas consumption of the professional side burner with burner(s) on “HIGH” – Table 1 below.
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TABLE 1 |
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MODEL |
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Btu/hr |
BGC131 |
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17,000 |
BGC132 |
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34,000 |
BGC131-BI |
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17,000 |
BGC132-BI |
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34,000 |
The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSIG (3.5kPa.).
The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG (3.5 kPa.).
The installation of this appliance must conform with local codes or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54. Installation in Canada must be in accordance with the Standard CSA B149 and/or .2 (installation code for gas burning appliances and equipment) and local codes.
All gas connections must be made by a qualified technician.
NATURAL GAS HOOK-UP:
CONNECTION: 1/2” NPT male with 3/8” flare adapter.
OPERATING PRESSURE: 4.0” W.C.
SUPPLY PRESSURE: 5” to 14” W.C. If in excess of 14” W.C., a step down regulator is required.
Check with your local gas utility company or with local codes for instructions on installing gas supply lines. Be sure to check on type and size of run, and how deep to bury the line. If the gas line is too small, the professional side burner will not function properly.
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