GE BGC Owner’s Manual & Installation Instructions
Professional side burner
BGC models
Installation instructions
and User guide
Brûleur professionnel de côté
Modèles BGC
Instructions d’installation
et Guide d’utilisation
US CA
A MESSAGE TO OUR CUSTOMERS
We are glad that you selected the professional side burner by DCS. Because this appliance contains features not
found on any other burner, we recommend that you read this entire booklet before your first use. Keep it in a
handy place as it has answers to questions that may occur during future use.
Feel free to contact us if we can help you. When you write please include the model and serial number of the
Burner. We thank you for buying the professional side burner and wish you many years of enjoyment.
To help serve you better, please fill out and submit your Product Registration by visiting our website at www.
dcsappliances.com and selecting “Customer Care” on the home page and then select “Product Registration”.
For your convenience, product questions can be answered by a DCS Customer Care Representative by phone:
1-888-936-7872, or email: customer.care@fisherpaykel.com.
NOTE: Please write the Model, Code and Serial Numbers on this page for references (located on the inside of the
left side of the appliance)
MODEL NUMBER CODE SERIAL NUMBER
NOTE: Inspect the product to verify that there is no shipping damage. If any damage is detected, call the shipper
and initiate a damage claim. DCS by Fisher & Paykel is not responsible for shipping damage.
DO NOT discard any packing material (box, pallet, straps) until the unit has been inspected.
WARNING!
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death.
Read the installation, operating and maintenance instructions thoroughly before installing, using or servicing this
equipment.
WARNING!
If the information in this manual is not followed exactly, a fire or explosion may result causing property damage,
personal injury or death. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appli
ance.
WARNING!
Do not try lighting this appliance without reading the “Lighting Instructions” section of this manual. This outdoor
cooking gas appliance is not intended to be installed in or on recreational vehicles , boats or in a non-ventilated
room. For outdoor use only.
FOR YOUR SAFETY
If You Smell Gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open lid.
4. If odor continues, immediately call your gas supplier or your fire department
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
-
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE.
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2
TABLE OF CONTENTS
SAFETY PRACTICES AND PRECAUTIONS 45
INSTALLATION
Installation of Side Burner on 30” Cart 6-9
Installation of Side Burner Built-in Model 10-11
Gas Hook-up 12-13
Leak Testing 14
Burner Adjustment 14
Installer Checklist 15
USING THE SIDE BURNER
Lighting Instructions 16
CARE AND MAINTENANCE 17
TROUBLESHOOTING 18
SERVICE 19
3
SAFETY PRACTICES & PRECAUTIONS
Improper use or installation is dangerous. Carefully follow these instructions.
n
Always remove the cover before lighting the professional side burner. Never use the side burner if a leak is
present.
n
Do not use a flame to check for gas leaks.
n
Do not let children use the side burner.
n
Do not leave children unattended near the side burner.
n
Never let children crawl or hang on the side burner.
n
Exercise care when operating the side burner. The burner grate can get hot enough to cause burns during
operation .
n
Never leave the side burner on unattended.
n
Always wait 5 minutes before relighting the burner to allow any accumulated gas to dissipate. Should the burner
go out during use, turn off the gas valve and wait 5 minutes before attempting to relight. Always follow the light
ing instructions. Never lean over a lit burner.
n
Never cook without the drip pan in place, pushed all the way to the rear of the burner box.
n
Use only in well ventilated areas.
n
Do not use in garages, breezeways, sheds, or other such enclosed areas.
n
Keep the area surrounding the side burner clear and free from combustible materials, gasoline, other flammable
liquids or vapors, charcoal lighter fluid, and trash.
n
Do not obstruct the flow of combustion and ventilation air to the side burner. On cart mounted units, keep area
beneath the burner free of debris. If the burner is built-in, do not store gas cylinders beneath the unit without
adequate ventilation.
WARNING!
Do not store items of interest to children above or at the back of any appliance. Children could be seriously injured if
they should climb onto the appliance to reach these items.
n
Keep the side burner covered when not in use.
n
Never connect an unregulated gas line to the side burner.
n
If the side burner has not been used for an extended period of time (over winter, for example) the unit should be
checked for gas leaks and obstructions in the burner.
n
Thoroughly clean the side burner on a regular basis.
n
Only use the side burner with the type of gas specified on the rating plate. To change from LP gas to natural, or
vice versa, a factory conversion kit (see page 10 for conversion kit information) is required.
NOTE:
This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of
Massachusetts.
4
SAFETY PRACTICES & PRECAUTIONS
SPIDER AND INSECT WARNING!
Spiders and insects can nest in the burner(s) or orifices of this or any other gas appliance, and can block or restrict
the burner. This can cause a flash back to the control panel. This is a very dangerous condition which can cause a fire
to occur, thereby damaging the unit and making it unsafe to operate.
You must inspect the burner(s) at least once a year or immediately if any of the following conditions occur:
1. The smell of gas in conjunction with the burner flames appearing yellow.
2. The side burner(s) does not reach temperature.
3. The side burner(s) heats unevenly.
4. The burner(s) make popping noises.
n
Do not attempt to disconnect any gas connections while your burner is in use, or the gas supply is on.
n
When the side burner is stored indoors the gas supply must be disconnected and, if using an LP gas cylinder, the
cylinder must be stored outdoors in a well-ventilated area.
n
Keep any electrical supply cord away from the heated surfaces of the professional side burner.
n
On cart mounted units, never move without first allowing the side burner and/or grill to cool and ensuring that
the gas supply is turned off. Fold the side shelf down, and push; never pull the grill.
n
Never use the side burner in a windy area.
INSTALLATION
INSTALLATION OF SIDE BURNER ONTO 30” CART BGC 131/132 MODELS ONLY
SIDE BURNER DIMENSIONS
Single Side Burner
BURNER
IGNITION
FRONT
13
"
10 - 5/8 "
Double Side Burner
13
REAR
"
"
2
15
-3/4"
12-
SIDE
3/4 "
26-
10 -1/8"
3/4"
IGNITION
REAR
"
13
FRONT
FRONT
10 - 5/8 "
13
REAR
"
"
2
23-
SIDE
3/4"
10 -1/8"
5
INSTALLATION
INSTALLATION OF SIDE BURNER ON BGB30CSS CART
STEP 1
Remove the cover, grate, and drip pan from the side burner.
STEP 2
Bolt the support brackets to the grill cart side panel with (4) 1/4 x 20 bolts provided.
Note:
For the BGC131 side burner only, use (2) #10 sheet metal screws to bolt the back support bracket.
SUPPORT BRACKET
6
BOLT
FIG. 01
INSTALLATION
INSTALLATION OF SIDE BURNER ON BGB30CSS CART
STEP 3
1. Bolt the side burner to the grill cart side panel from the under side of the burner assembly with a shoulder bolt
in the front and 1/4 x 20 bolt in the back as shown. Do not forget to use 1/4 flat washers. Do not tighten. Adjust
the side burner until it is level to the grill; then tighten securely.
2. Bolt the support brackets to the bottom of the side burner with (4) #10-24 machine screws, nuts and washers
provided.
3. Replace the drip pan, grate and cover.
Note:
Once the side burner is assembled, refer to the “Gas Requirements” section for proper gas hook-up requirements.
WASHER FLAT
1/4 X .938 (2PCS)
BOLT (1/4 – 20)
SCREW #10 (4 PCS)
WASHER #10 (4 PCS)
NUT#10 (4 PCS)
SIDE BURNER
Shoulder Bolt
1/4-20 x 5/16
FIG. 02
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INSTALLATION
ADDENDUM – SIDE BURNER INSTALLATION
MODELS: BGB131/BGB132
Contents Qty. Part No.
2 211338
2 211328
Hex head bolt
10-24 x 1
Hex head bolt
1/4-20 x 3/4
Tools Required
5/16 Wrench
7/16 Wrench
INSTALLATION OF SIDE BURNER ON CAD130 CART
STEP 1
Remove the cover, grate, and drip pan from the side burner.
STEP 2
Attach the two provided 10-24 x 1 hex head bolts to the upper holes of the side panel. Do not completely tighten
them yet. Leave an 1/8” space under the bolt head as shown on Fig. 03.
STEP 3
Use these two bolts to attach the side burner through the keyholes as shown on Fig. 03.
Keyholes
Bolts
(211338)
FIG. 03
8
INSTALLATION
Apply vertical pressure to the side burner to align it with the grill cart. Attach the two provided
1/4-20 x 3/4 hex head bolts (211328) to the lower holes as shown in Fig. 02. Tighten the four bolts.
INSTALLATION OF SIDE BURNER ON CAD130 CART
Apply vertical pressure to the side burner to align it with the grill cart. Attach the two provided 1/4-20 x 3/4 hex
head bolts to the lower holes as shown in Fig. 04. Tighten the four bolts.
Bolts
(211338)
Bolts
(211328)
FIG. 04
NOTE:
Once the side burner is assembled, refer to the “Gas Requirements” section for proper gas hook-up requirements.
Assembled Side Burner to CAD1-30 Cart
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INSTALLATION
INSTALLATION OF SIDE BURNER, BUILTIN MODEL
All BGC131-BI and BGC132-BI models can be installed into a combustible enclosure with zero clearance from
the back, side and bottom below the counter top level as shown in Fig. 05.
A minimum of 6” from the back and sides must be maintained from the professional side burner above the
cooking surface (see Fig. 05).
When determining a suitable location, take into account concerns such as exposure to wind, proximity to traffic paths, and keeping any gas supply lines as short as possible. Locate the side burner only in a well-ventilated area. Never locate the side burner in a garage, breezeway, shed, or other such enclosed areas.
It is recommended that ventilation holes are provided in the enclosure in the event of a gas leak. The counter
and supporting ledges or deck must be level and flat.
Important!
Gas fittings, regulator, and installer-supplied shut-off valves must be easily accessible.
6"
min.
COUNTER TOP
BACK VIEW
COMBUSTIBLE OR
NON-COMBUSTIBLE
6"
min.
COUNTER TOP
FIG.05
6"
min.
COUNTER TOP
COMBUSTIBLE OR
NON-COMBUSTIBLE
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INSTALLATION
22-
1/8"
25-
1/2"
10-1/8"
25-
1/2"
11-
3/4"
2
"
14
-3/4"
Single Side Burner
Dual Side Burner
10-1/8"
14
-9/16"
REAR
FRONT
IGNITION
BURNER
IGNITION
10 - 5/8 "
13
"
13
"
13
"
13
"
10 - 5/8 "
12-
3/4 "
15
-3/4"
10 -1/8"
23-
3/4"
10 -1/8"
26-
3/4"
Single Side Burner
Double Side Burner
2
"
2
"
INSTALLATION OF SIDE BURNER, BUILTIN MODEL
SIDE BURNER DIMENSIONS
Single Side Burner
IGNITION
BURNER
14-9/16
FRONT
"
10 - 5/8 "
Double Side Burner
IGNITION
REAR
FRONT
10 - 5/8 "
"
14-9/16
FRONT
"
12
REAR
12
REAR
"
"
2
"
2
16
11-
-1/16"
3
-1/8"
SIDE
3
-1/8"
3/8"
26-
22-
10-1/8"
5/8"
1/8"
SIDE
1/2"
10-1/8"
1/2"
STANDARD CONSTRUCTION CUTOUT REQUIREMENTS
A
2" X 2" opening
for gas supply line
note: the deck is
not required
12"
10-
1/8"
MODEL A
BGC131-BI 12"
BGC132-BI 22-3/4"
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INSTALLATION
GAS HOOKUP
GAS REQUIREMENTS:
Verify the type of gas supply to be used, either natural or LP. Make sure the marked gas on the appliance rating plate(s) and hook-up kit agrees with that of the supply.
IMPORTANT!
Never connect an unregulated gas line to the appliance.
An installer supplied gas shut-off valve must be installed in an easily accessible location.
All pipe sealants must be an approved type and resistant to the actions of LP gases. Never use pipe sealant on
flare fittings.
Gas conversion kits are available from the factory. When ordering, have the model number, and the type of gas
(natural or LP) which you need.
Total gas consumption of the professional side burner with burner(s) on “HIGH” – Table 1 below.
TABLE 1
MODEL Btu/hr
BGC131 17,000
BGC132 34,000
BGC131-BI 17,000
BGC132-BI 34,000
The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during
any pressure testing of that system at test pressures in excess of 1/2 PSIG (3.5kPa.).
The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off
valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2
PSIG (3.5 kPa.).
The installation of this appliance must conform with local codes or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54. Installation in Canada must be in accordance with the Standard
CSA B149 and/or .2 (installation code for gas burning appliances and equipment) and local codes.
All gas connections must be made by a qualified technician.
NATURAL GAS HOOKUP:
CONNECTION: 1/2” NPT male with 3/8” flare adapter.
OPERATING PRESSURE: 4.0” W.C.
SUPPLY PRESSURE: 5” to 14” W.C. If in excess of 14” W.C., a step down regulator is required.
Check with your local gas utility company or with local codes for instructions on installing gas supply lines. Be
sure to check on type and size of run, and how deep to bury the line. If the gas line is too small, the professional side burner will not function properly.
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