GE BF230UQ User Manual

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BF230UQ, BF270UQ, BF375UQ
e
Ultra Quiet Bath Fan User’s Guide
Item Stock Number(s): BF230UQ, BF270UQ, BF375UQ
IMPORTANT INSTRUCTIONS -
a
OPERATING MANUAL
READ AND SAVE THESE INSTRUCTIONS
READ CAREFULLY BEFORE ATTEMPTING TO ASSEMBLE, INSTALL, OPERATE OR MAINTAIN THE PRODUCT DESCRIBED.
When using electrical appliances, basic precautions should always be followed to reduce
the risk of fire, electric shock and injury to person, including the following:
1. Read all instructions before installing or using exhaust fan.
2. Use this unit only in the manner intended by the manufacturer. If you have questions, contact the manufacturer.
3. Before servicing or cleaning the unit, switch power off at service panel and lock the service disconnecting means to prevent power from being switched on
INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AND/OR PROPERTY DAMAGE!
RETAIN INSTRUCTIONS FOR FUTURE REFERENCE.
GENERAL SAFETY INFORMATION
accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
4. Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable codes and standards, including fire-related construction.
5. Sufficient air is needed for proper combustion and exhausting of gases through the flue (chimney) of
SAVE THESE INSTRUCTIONS
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GENERAL SAFETY INFORMATION
(Continued)
fuel burning equipment to prevent back drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National Fire Protection Association (NFPA) and the American Society for Heating, Refrigeration, and Air Conditioning Engineers (ASHRAE), and the local code authorities.
CAUTION: FOR GENERAL VENTILATING USE
ONLY. DO NOT USE TO EXHAUST HAZARDOUS OR EXPLOSIVE MATERIALS AND VAPORS.
6. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
7. Ducted fans must always be vented to the outdoors.
8. This unit must be grounded.
9. To avoid motor bearing damage and noisy and/or unbalanced impellers, keep drywall spray, construction dust, etc. off power unit.
WARNING: TO REDUCE THE RISK OF FIRE,
ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE SPEED CONTROL DEVICE.
10. Acceptable for use over a bathtub or shower when installed in a GFCI protected branch circuit.
11. NEVER place a switch where it can be reached from a tub or shower.
WARNING: DO NOT USE IN KITCHENS
kept to a minimum, and that insulated hard ducting be used. Larger duct sizes will reduce noise and airflow restrictions. This fan will require at least 10" of clearance in the ceiling or wall, and will mount through drywall up to 3/4" thick.
3. Select the most convenient electrical knockout and remove using a straight-blade screw driver (Figure 1).
Figure 1
SECTION 2
Mounting the Housing
1a. Installation on 2x4 Joists on 16" Centers: Install the
mounting brackets through the second set of slots on the fan housing and secure in place with the four included #10-32 nuts as shown. Center the fan housing between the joists and secure the mounting brackets with screws or nails (not included) to the joist. Adjust the height of the housing so that it is flush with the finished ceiling by loosening the mounting bracket nuts and sliding the housing up or down on the bracket. Full tighten all four nuts to secure the housing in place (Figure 2).
Bracket
Housing
INSTALLATION INSTRUCTIONS
CAUTION:
AT SERVICE PANEL BEFORE STARTING INSTALLATION.
MAKE SURE POWER IS SWITCHED OFF
SECTION 1
Preparing the Exhaust Fan
1. Unpack fan from the carton and confirm that all pieces are present. In addition to the exhaust fan you should have:
1 - Grill 1 - Damper Assembly (attached) 2 - Mounting Brackets 1 - Mounting Flange 4 - 10-32 Nuts 1 - Instruction/Safety Sheet
2. Choose the location for your fan. To ensure the best air and sound performance, it is recommended that the length of ducting and the number of elbows be
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Nut
Figure 2
1b. Installation on 2x6 Joists on 16" Centers: Install the
mounting brackets through the second set of slots on the fan housing and secure in place with the four included #10-32 nuts as shown. Center the fan housing between the joists and secure the mounting brackets with screws or nails (not included) to the joist. Adjust the height of the housing so that it is flush with the finished ceiling by loosening the mounting bracket nuts and sliding the housing up or down on the bracket. Fully tighten all four nuts to secure the housing in place (Figure 3).
Joist
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Bracket
1. Connect the ducting to the fan’s duct collar (Figure
6). Secure in place using tape or screw clamp. Always duct the fan to the outside through a wall or roof cap.
Housing
Nut
Figure 3
1c. Installation on 24" Centers Joists or Larger than 2x6
Joists on 16" Centers: Install two - 2x4 headers (not
included) between the joists (Figure 4). Install the mounting brackets through the top set of slots on the fan housing and secure in place with the four included #10-32 nuts as shown. Position the fan housing between the headers and secure the mounting brackets with screws or nails (not included) to the header. Adjust the height of the housing so that it is flush with the finished ceiling by loosening the mounting bracket nuts and sliding the housing up or down on the bracket. Fully tighten all four nuts to secure the housing in place (Figure 5).
Joist
Joist
2 x 4 Header
2 x 4 Header
Ducting
Duct Collar
Figure 6
SECTION 4
Wiring
CAUTION: MAKE SURE POWER IS SWITCHED OFF
AT SERVICE PANEL BEFORE STARTING INSTALLATION.
CAUTION: ALL ELECTRICAL CONNECTIONS MUST
BE MADE IN ACCORDANCE WITH LOCAL CODES, ORDINANCES, OR NATIONAL ELECTRICAL CODE. IF YOU ARE UNFAMILIAR WITH METHODS OF INSTALLING ELECTRICAL WIRING, SECURE THE SERVICES OF A QUALIFIED ELECTRICIAN.
NOTE: This unit includes a side access panel for wiring
that does not require the removal of the fan’s blower assembly. If you choose to wire the unit from the inside, you will need to remove the blower assembly and internal wiring compartment. Both methods are equally effective.
Ceiling
Joist
Figure 4
Bracket
Housing
Nut
Figure 5
Header
SECTION 3
Ducting
CAUTION: ALL DUCTING MUST COMPLY WITH
LOCAL AND NATIONAL BUILDING CODES.
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1a. External Wire Compartment: Remove the wire
compartment cover screw and place cover in a secure place (Figure 7).
Screw
Wire Compartment Cover
Figure 7
1b. Internal Wire Compartment: Using a 7/16" socket,
remove the two hex nuts holding the blower assembly in place. Lift up on the assembly and slide it out of the tabs on the housing (Figure 8). Remove the wire compartment cover screw and place the cover in a secure place (Figure 9).
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Plug
Tabs
Hex Nuts
Figure 8
NOTE: If the fan motor plug is connected to the fan housing receptacle, unplug so the blower assembly can be completely removed.
Wire Compartment
Screw
Cover
Figure 9
4. Carefully tuck wire back inside wire compartment and replace wire compartment cover securing with the screw that was removed earlier.
SECTION 5
Completing the Installation
1. If the fan’s blower assembly was removed during the wiring process, reinstall the blower by reversing the directions in Section 4 (Wiring)
2. Plug the fan’s quick connect motor cord into the receptacle. This cord will only fit one way into the receptacle (Figure 11).
, Step 1b
.
2. Run wiring from an approved wall switch carrying the appropriate rating. One neutral (white), one ground (green or bare copper), and one hot (black lead connected to the switch). Secure the electrical wires to the housing with an approved electrical connector. Make sure you leave enough wiring in the box to make the connection to the fan’s receptacle.
3. From where you have chosen to access the fan’s junction box, connect the white wire from the house to the white wire from the fan’s receptacle. Connect the black wire from the wall switch to the black wire from the fan’s receptacle. Connect the ground wire from the house to the green wire from the fan housing (Figure 10). Use approved methods for all connections.
Supply from
house
Ground
White
Hot (Black)
Figure 10
Figure 11
3. Install the ceiling mounting flange to cover any gaps which exist between the housing and the finished ceiling. Line up the slots in the ceiling mounting flange with the screws on the inside of the housing and press flange in place so it is tight against the ceiling. Tighten both screws inside the housing. Install drywall screws (not included) through the holes in the flange and into the ceiling. Install as many drywall screws needed to ensure the flange fits tightly against the ceiling (Figure 12).
Screws
Ceiling Mounting Flange
Figure 12
Slots
Drywall Screw
NOTE: The fan’s receptacle wires might need to be pulled outside compartment for connection. Only pull the three loose wires outside of compartment. Additional wires will be present.
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4. Install the grill by squeezing the two ends of the springs together and installing them up into the slots on the fan’s housing. Push the grill up into position
(Figure 13).
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Figure 13
SECTION 6
Use and Care
CAUTION: MAKE SURE POWER IS SWITCHED
OFF AT SERVICE PANEL BEFORE SERVICING THE UNIT.
1. Cleaning the Grill: Remove grill and use a mild detergent, such as dishwashing liquid, and dry with a soft cloth. NEVER USE ANY ABRASIVE PADS OR SCOURING POWDERS. Completely dry grill before reinstalling. Refer to instructions in Section 5
Finishing the Installation
, to reinstall grill.
5. Restore power and test your installation.
2. Cleaning the Fan Assembly: Wipe all parts with a dry cloth or gently vacuum the fan. NEVER IMMERSE ELECTRICAL PARTS IN WATER.
Troubleshooting Guide
Trouble Probable Cause Suggested Remedy
1. Fan does not operate when the switch is on. 1a. A fuse may be blown or a circuit tripped. 1a. Replace fuse or reset circuit breaker.
2. Fan is operating, but air moves slower than normal. 2. Obstruction in the exhaust ducting. 2. Check for any obstructions in the ducting. The most common
3. Fan is operating louder than normal. 3a. Motor is loose. 3a. Turn off power to unit. Remove grill and check that all screws
1b. Connector plug from motor is not plugged in. 1b. Turn off power to unit. Remove Grill and plug motor into
receptacle in housing. Restore power to unit.
1c. Wiring is not connected properly. 1c. Turn off power to unit. Check that all wires are connected.
are bird nests in the roof cap or wall cap where the fan exhausts to the outside.
are fully tightened. Restore power to unit.
3b. Fan blade is hitting housing of unit. 3b. Call your dealer for service.
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WARRANTY
WHAT IS COVERED?
Full Five Year Parts Warranty from date of original proof of purchase. We will provide, free of charge, a replacement part that fails due to manufacturing defect in material or workmanship, when installed and used as directed in the User’s Guide.
This warranty is extended to the original purchaser for products purchased for ordinary home use.
WHAT IS NOT COVERED?
• Installation services or service trips to your home to teach
you how to use the product.
• Labor costs or the cost of replacement components as part
of routine maintenance.
• Failure or defects in product arising from Improper installation
If you have an installation problem, contact your dealer or installer. You are responsible for providing adequate electrical, exhausting and other connecting facilities. See the Installation Instructions provided with this product for electrical, exhaust and connection details.
• Replacement of house fuses or resetting of circuit breakers.
• Failure of the product if it is used for something other than
the intended purpose of manufacturer or used commercially.
• Damage to the product caused by accident, fire, floods,
acts of customer, or acts of God.
This warranty contains the sole and exclusive warranty of GE for claims based on defects in these products. Upon the expiration of the warranty period, all such liability shall terminate. There are no other warranties, whether written, oral, implied or statutory. NO IMPLIED STATUTORY WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE SHALL APPLY.
IN NO EVENT SHALL GE BE LIABLE FOR ANY SPECIAL, CONSEQUENTIAL, INDIRECT, OR INCIDENTAL DAMAGES, SUCH AS, BUT NOT LIMITED TO, LOSS OF PROFIT OR REVENUES, LOSS OF USE OF THE PRODUCTS OR ANY ASSOCIATED EQUIPMENT, DAMAGE TO ASSOCIATED EQUIPMENT, OR COST OF SUBSTITUTE PRODUCTS.
IN NO EVENT, SHALL GE’S LIABILITY TO BUYER FROM THE SALE OF THESE PRODUCTS EXCEED THE PRICE OF THE DEFECTIVE PRODUCT SOLD AND ANY SUCH LIABILITY SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTY PERIOD.
Read your User’s Guide. If you have any questions about operating the product, please contact your dealer.
Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages and some states do not allow limitations on how long an implied warranty lasts, so these exclusions or limitations may not apply to you. This warranty gives you specific legal rights and you may have other rights which vary from state to state and province to province.
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REPLACEMENT PARTS DIAGRAM
24
2
27
1
3
24
3
26
2
23
29
28
4
15
24
5
6
8
7
16
22
17
18
19
14
13
25
11
21
# Qty. Description Replacement Part # 1 1 Fan Housing 5S1202044 2 2 Mounting Bar 5S1202045 3 4 Nuts 5S1202041 4 1 Metal Collar 5S5202007 5 2 Bushing 5S5202003 6 1 Spring 5S5202008 7 2 Damper 5S5202009 8 1 Rod 5S5202010
9 2 Grill Springs 5S1202046 10 1 Grill 5S1202048 11 2 Flange Screw 5S1202049 12 1 Ceiling Flange 5S1202050 13 2 Nuts 5S1202031 14 2 Blower Grommet 5S1202032 15 1 Blower Housing 5S2202022 16 1 Blower Wheel 5S2202023
20
12
9
10
# Qty. Description Replacement Part # 17 1 Nut 5S2202014 18 1 Motor - 210 CFM 5S2202024
1 Motor - 310 CFM 5S2202025 19 1 Motor Plate 5S2202020 20 3 Screw 5S2202027 21 5 Screw 5S2202017 22 1 Motor Cap Harness - AK200LS 5S2202010
1 Motor Cap Harness - AK300LS 5S1202051 23 1 Internal Wire Cover 210 CFM 5S1202004
1 Internal Wire Cover - 310 CFM 5S1202052 24 6 Screw 5S1999010 25 1 Outlet Gasket 5S1202053 26 1 Collar Gasket 5S1202054 27 1 External Wire Cover 5S1202007 28 1 14 ga Ground Wire 5S1999003 29 1 #10 Ground Screw 5S1999002
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