GE IC5005, IC5008, BC5002, IC5002, BC5005 User Manual

...

GE Fanuc Automation

Industrial Computers

Intelligence Panel PC Models IC5002, IC5005, IC5008, BC5002, BC5005, BC5008

User's Manual

GFK-2023C

ugust 2003

GFL-002

Warnings, Cautions, and Notes

as Used in this Publication

Warning

Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures, or other conditions that could cause personal injury exist in this equipment or may be associated with its use.

In situations where inattention could cause either personal injury or damage to equipment, a Warning notice is used.

Caution

Caution notices are used where equipment might be damaged if care is not taken.

Note: Notes merely call attention to information that is especially significant to

understanding and operating the equipment.

This document is based on information available at the time of its publication. While efforts have been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware or software, nor to provide for every possible contingency in connection with installation, operation, or maintenance. Features may be described herein which are not present in all hardware and software systems. GE Fanuc Automation assumes no obligation of notice to holders of this document with respect to changes subsequently made.

GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or usefulness of the information contained herein. No warranties of merchantability or fitness for purpose shall apply.

The following are trademarks of GE Fanuc Automation North America, Inc.

Alarm Master Genius PROMACRO Series Six CIMPLICITY Helpmate PowerMotion Series Three CIMPLICITY 90–ADS Logicmaster PowerTRAC VersaMax CIMSTAR Modelmaster Series 90 VersaPro Field Control Motion Mate Series Five VuMaster GEnet ProLoop Series One Workmaster

Content of This Manual

This manual describes the features and operation of the following industrial computer products:

Model Features Model Features

IC5002 12.1" Flat panel display BC5002 12.1" Flat panel display

IC5005 15" Flat panel display BC5005 15" Flat panel display

IC5008 18" Flat panel display BC5008 18" Flat panel display

Preface

with bundled software

Related Publications

GFK-1868 CIMPLICITY Machine Edition Getting Started Manual

GFK-1180 CIMPLICITY HMI Plant Edition Base System User's Manual (2 vols)

GFK-2023C iii

Chapter 1 Product Features .................................................................................................1-1

Key Features ..................................................................................................... 1-1

Bundled Solutions..............................................................................................1-2

CIMPLICITY Machine Edition (ME) Bundle.................................................. 1-2

HMI/SCADA Bundles................................................................................... 1-2

Technical Support..............................................................................................1-4

Standard Features............................................................................................. 1-4

Contents of the Intelligence Panel PC Package................................................. 1-5

Chapter 2 Safety Instructions............................................................................................... 2-1

Installation Site ..................................................................................................2-1

Damage Resulting from Inappropriate Use ........................................................ 2-2

Warranty and Repairs........................................................................................2-2

Transportation Damage..................................................................................... 2-2

Chapter 3 Installation ...........................................................................................................3-1

Installation Procedures ...................................................................................... 3-2

Hazardous Locations Installation .......................................................................3-6

Power Cable Installation Instructions ...........................................................3-6

Nonincendive Field Wiring Control Drawing CD-E219479

for USB Port Connections.................................................................................. 3-7

Chapter 4 Installing Plug-in Modules.................................................................................. 4-1

Avoiding Electrostatic Discharges......................................................................4-1

Installing Additional Modules .............................................................................4-1

Installing Expansion Cards ................................................................................ 4-2

Configuring Expansion Cards (Legacy ISA Only)............................................... 4-3

Reserving IRQs for ISA Cards in the BIOS .................................................. 4-3

Chapter 5 System Operation ................................................................................................ 5-1

Initial Startup Procedure ....................................................................................5-1

System Startup for Windows NT Units............................................................... 5-2

System Startup for Windows 2000 Units............................................................ 5-3

Installing Application Software........................................................................... 5-4

Touchscreen Calibration.................................................................................... 5-4

Shutting Down the Computer............................................................................. 5-4

Image Recovery ................................................................................................5-5

Chapter 6 Controls ................................................................................................................ 6-1

Control Keys...................................................................................................... 6-1

Softkeyboard ..................................................................................................... 6-2

GFK-2023C v

Contents

External Keyboard ............................................................................................. 6-2

Front Panel LEDs .............................................................................................. 6-3

CIMPLICITY ME Template for Hardware Monitoring..........................................6-3

TouchScreen ..................................................................................................... 6-3

Mouse ...............................................................................................................6-4

Hard Disk...........................................................................................................6-4

Floppy Disk Drive .............................................................................................. 6-4

CD-ROM Drive ..................................................................................................6-4

Ports.................................................................................................................. 6-5

Networking ........................................................................................................ 6-6

Connecting an External Monitor......................................................................... 6-7

Power Supply .................................................................................................... 6-7

Chapter 7 Driver Installation ............................................................................................... 7-1

Network Adapter Driver Installation.................................................................... 7-1

Graphics Driver Installation................................................................................ 7-2

TouchScreen Driver Installation ......................................................................... 7-3

UDMA Driver Installation ...................................................................................7-4

Softkeyboard Driver Installation ......................................................................... 7-4

Read/Write CD-ROM Utilities............................................................................. 7-5

Chapter 8 Technical Data ..................................................................................................... 8-1

Monitor System..................................................................................................8-1

Industrial PC...................................................................................................... 8-1

Expansion Cards ...............................................................................................8-2

Dimensions........................................................................................................ 8-2

Environmental Specifications............................................................................. 8-2

Standards.......................................................................................................... 8-2

Port Configurations............................................................................................ 8-3

Pin Assignments................................................................................................ 8-3

BIOS Settings.................................................................................................... 8-5

Unit Troubleshooting..........................................................................................8-5

Touchscreen Troubleshooting ........................................................................... 8-5

vi Intelligence Panel PC User's Manual–August 2003 GFK-2023C

Contents

Figure 3-1. IC5002/BC5000 Installation Diagram ........................................................................ 3-3

Figure 3-2. IC5005/BC5005 Installation Diagram ........................................................................ 3-4

Figure 3-3. IC5008/BC5008 Installation Diagram ........................................................................ 3-5

Figure 3-4. Cable Clamp Mounting for Power Cable ...................................................................3-6

Figure 6-1. Front USB Port, All Units...........................................................................................6-5

Figure 6-2. Expansion and Communications Ports, 12.1" Intelligence Panel............................... 6-5

Figure 6-3. Expansion and Communications Ports, 15" and 18" Intelligence Panels................... 6-6

GFK-2023C Contents vii

Contents

Table 3-1. Critical Dimensions for Installation .............................................................................3-2

Table 4-1. Intelligence Panel I/O Port Range Table .................................................................... 4-4

viii Intelligence Panel PC User's Manual–August 2003 GFK-2023C

Chapter

Product Features

The Intelligence Panel industrial PC is designed to meet the demands of advanced control and monitoring architectures. All GE Fanuc industrial computers meet industrial requirements for factory automation applications, including extended temperature, shock and vibration, and NEMA 4 sealed front panels. Coupling the industrial packaging with the latest in processor technology and state-of-the-art flat-panel displays, this industrial PC delivers outstanding performance to the factory floor.

Available in 12", 15" or 18" flat panel displays with active matrix Thin Film Transistor (TFT) technology, the Intelligence Panel PC provides installation flexibility and wide viewing angles for the most demanding industrial applications. Intelligence Panel PC is available as a stand-alone product, or bundled with HMI/Control or HMI/SCADA software offerings.

Key Features

■ Standard model: 1.0 GHz CPU, or greater, 256 MB RAM with CD ROM (read only)

■ Performance model: 1.4 GHz CPU, or greater, 256 MB RAM with Read/Write CD

ROM

■ 40 GB hard drive

■ 12”, 15” or 18” active matrix TFT Touch Screen displays

■ Two independent 10/100 base-T Ethernet ports

■ Two or three ISA/PCI expansion slots (open) – Standard and Performance models

■ PS/2 mouse, PS/2 keyboard, USB ports, three serial ports, one parallel port

■ Five system-level software integration keys (Soft keyboard, Right mouse click,

brightness control. etc.)

■ System hardware monitoring (temperature, fan)

■ CE marked; UL 1604 Certification; NEMA 4

■ Operating System (OS) Recovery disk

GFK-2023C 1-1

Bundled Solutions

The Intelligence Panel PC is available as a bundled system with the HMI or Control application software of your choice, such as CIMPLICITY® HMI, Intellution iFIX, or CIMPLICITY Machine Edition, launched from Windows NT® or Windows® 2000 operating systems. Whatever your choices, powerful processors with PCI and ISA backplanes are standard in every Intelligence Panel PC. To save you time and money, GE Fanuc integrates and tests the powerful hardware and software combination on the Intelligence Panel PC at our factory.

The Intelligence Panel PC fits seamlessly into your control application and accommodates your ever-changing industrial requirements. End users, OEM, and system integrators will see a single integrated hardware and software platform that provides a scalable computing platform from the factory floor devices to the business enterprise at a lower cost.

CIMPLICITY Machine Edition (ME) Bundle

The Intelligence Panel PC bundled with Machine Edition software offers a true out-of-thebox Web-enabled solution for machine and process level HMI and PC-based control applications. Incorporating a single user interface, Machine Edition hosts several development and runtime engines within a common environment. Operator interface and PC-based motion control programming are just a few of the included components.

Machine Edition comes with run-time and development software. There are two options available:

■ CIMPLICITY Machine Edition View Run-time & Development (also known as View

Station )

■ CIMPLICITY Machine Edition Control & View Run-time Only, as well as Run-time &

Development (also known as Control Station )

HMI/SCADA Bundles

GE Fanuc’s Intelligence solutions are the ideal platform for visualization, automation and control. iFIX and CIMPLICITY HMI software products combine our rugged hardware units with our powerful software applications and are designed to uniquely suit your needs for process or discrete environments.

iFIX, with an information rich automation oriented Function Block Database combined with a robust and extensible graphics environment, is an ideal option for meeting all your supervisory control and data acquisition needs.

iFIX functionality includes features created specifically to address the electronic signature and advanced audit trail needs of regulated industries. This added functionality empowers you to introduce new levels of security and accountability into any application in your organization, regardless of industry. Some markets ideally suited to iFIX include water/wastewater, food and beverage, pharmaceutical, metals, oil and gas, mining and others with a process orientation.

CIMPLICITY HMI provides advanced functionality that establishes a solid foundation for a robust, powerful HMI interface and is the best option for applications with a greater

1-2 Intelligence Panel PC User’s Manual – August 2003 GFK-2023C

discrete manufacturing orientation. A true client/server architecture and open-system design offers fast, easy integration. CIMPLICITY HMI gives you the ability to grow from a single computer node to a plant-wide monitoring and control system providing real-time information from the factory floor to all levels of the enterprise.

CIMPLICITY HMI offers powerful operator interface and machine control functionality. Several markets and applications that are ideally suited to CIMPLICITY HMI include automotive, aerospace, plant floor, HMIs, discrete manufacturing, machining, semiconductor, CNC, Motion Control, and Consumer Packaged Goods among others.

Both products use the latest web technologies to provide you with visibility into the key metrics you need to run your manufacturing operations efficiently and effectively. This data can made available to one of the many web-enabled display devices on the market today. Whether it is a standard web browser, hand-held PDA, wireless bar code reader or industrial hardened CE device, you get real-time access to the important information needed to operate your business.

GFK-2023C Chapter 1 Product Features 1-3

Technical Support

GE Fanuc provides a single resource for all your services and support needs including technical software support, product training, and complete application consultation and development services.

Phone: 1-800-433-2682 (1-800-GEFANUC) e-mail: plchotline@gefanuc.com

Standard Features

IC5002 IC5005 IC5008

Display

Diagonal

Resolution (Pixel)

VGA controller

Colors

Brightness

Touch Screen

Front key functions

Slot-CPU

Processor

RAM

Storage

Ports

Network

Slots

Power supply

Power consumption

Protection

TFT LC-Color Touch Display

307.4 mm (12.1") 383.5 mm (15.1") 459.7 mm (18.1")

SVGA (800 x 600) XGA (1024 x 768) SXGA (1280 x 1024)

(AGP 1x)

2MB SDRAM

256k 64k 64k

300 cd/m² 400 cd/m² 250 cd/m²

Analog. 5 wire resistive with serial interface internal connected to COM4

1. Soft key board via Touch Screen

All in Passive PCI/ISA bus slot CPU with FCPGA-Socket for Intel processor

1.0 GHz (Optional: PIII 1.4 GHz. FSB 133)

256 MB SDRAM (1 DIMM Slot)

Hard disk min. 40 GB minimum (3.5" UDMA)

5.25" CD-ROM (Optional: CD-RW)

Two USB (one front, one side)

Two 10/100BaseT (RJ45, 10/100Mbit full duplex)

Two shared ISA/PCI Two shared ISA/PCI

100—240 VAC, 50—60Hz, 100 watt

48 watt (typical)

60 watt max.

(AGP 1x)

2MB SDRAM

2. Task changes (Alt + Esc)

3. Hot-Key

4. Right mouse button

5. Display adjustment brightness

3.5" Floppy disk

COM1/2/3 (RS232)

LPT1

Keyboard PS/2

Mouse PS/2

CRT Monitor

Two shared ISA/PCI

One PCI

54 watt (typical)

62 watt max.

NEMA4/12; Front IP65

67 watt (typical)

(AGP 1x)

4MB SDRAM

One PCI

75 watt max.

1-4 Intelligence Panel PC User’s Manual – August 2003 GFK-2023C

Contents of the Intelligence Panel PC Package

Check that one of each of the following items is included in the package with your Intelligence Panel PC:

■ Industrial flat panel PC

■ Conventional power cable and plug

■ Hazardous Environment power cable and plug mounting kit

■ User manual

■ Axiom CD: SBC Drivers, Utilities & User Manuals

■ ELO TouchSystems CD

■ Soft Keyboard Floppy Disk

■ Device panel mounting kit

■ NERO CD: CD read/write driver

■ Media Kit for License Software

■ Operating System Recovery floppy disk

GFK-2023C Chapter 1 Product Features 1-5

Chapter

Safety Instructions

Warning

This equipment carries electric currents and contains highlysensitive components. Other than plugging in additional cards or modules, you should not attempt modifications to the unit. If other modifications need to be made, the manufacturer or an authorized service agent must be contacted. The unit must be switched off at the main power supply and the power cable disconnected during such work. Suitable precautions must be taken to avoid electrostatic discharge on contact with components. If an unauthorized person opens the product case, danger to the user may arise and the warranty will be void.

Caution

Installation Site

The Intelligence Panel is designed for installation in a metal cabinet. The ambient conditions specified in chapter 8, “Technical Data” must be maintained. Installation in an environment not specified in Technical Data, for example exposed to extended temperatures or at extreme altitudes, may void the warranty.

To prevent damage to the unit, do not attempt to connect leads (power supply and port cables) unless the unit is switched off.

Warning

When installing the unit in an environment where there is the potential for flammable gases, vapors or liquids to be present, the power cable must be secured to the unit using the enclosed cable clamp kit. In addition, the power cable must have the male plug removed and be permanently hard-wired to the AC source. For details, refer to “Hazardous Locations Installation” in chapter 3.

GFK-2023C 2-1

Damage Resulting from Inappropriate Use

If the Intelligence Panel displays signs of damage caused by inappropriate operating/storage conditions, mounting, or incorrect handling, the unit must be taken out of use immediately and secured against unintentional operation.

Warranty and Repairs

Repairs under warranty may only be made by the manufacturer or by agents authorized by the manufacturer.

For return authorization, contact 1-800-432-7521 Customer Service. Be prepared to provide delivery date, product model, customer order number, unit serial number, and reason for return request.

Units must be returned to the factory in the original shipping container. If you do not have the original shipping container, contact GE Fanuc Customer Care to order a new shipping container. . The part numbers are 44B714940-001R01 (Carton) and 44B714939001R01 (Insert). For proper shipping one carton and two inserts are required. If the units are not returned in the original shipping container the warranty is voided.

Caution

Transportation Damage

If the product has incurred obvious damage during transportation, do not apply power

If the product has incurred obvious damage during transportation, you should avoid applying power. Obvious transport damage should be reported to the supplier immediately. Less obvious damage that becomes evident in the early operation of the product must be reported within five days of the initial delivery for consideration as transportation damage.

Warning

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