GEAppliances.com
Safety Instructions ........... 2
O1
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0
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4-!
Operating Instructions
Controls--Dip Switches ......... 3-5
Controls--Terminal
Connections ................... 6, 7
On/Off Switch .................... 8
Ventilation Control ............... 8
Care and Cleaning
Air Filters ........................ 9
Base Pan ........................ 9
Exhaust Coils..................... 9
Installation Instructions
Electrical Supply.............. 11-13
Installing the Zoneline ........ 14-21
Preparation ..................... 10
Servicing........................ 22
Troubleshooting Tips ....... 23
Normal Operating Sounds ....... 24
Consumer Support
Consumer Support ...... Back Cover
Warranty ....................... 27
Cool Only, Heat/Cool and
Heat Pump Hodels
8500 Series
Espaflo!
For a Spanish version of this manual, visit our
Website at GEAppliances.com.
Para consultar una version en espahol deeste
manual de instrucciones, @site nuestrositio
de intemet GEAppliances.com.
Frangaise
For a French version of this manual, visit our
Website at GEAppliances.com.
Pour une version franqaise de ce manuel
d'utilisation, veuillez visiter notre site web 8
I'adresse GEAppliances.com.
Write the model and serial numbers
here:
Model #
!
Serial #
You can find them on a label on the front
case panel.
Printed in China TINSEA612JBRZ 49-7639 01-10 GE
IMPORTANT SAFETY INFORMATION.
READ ALL INSTRUCTIONS BEFORE USING.
A WARNING!
Riskof electric shock. Can cause injury or death. For your safety, the information in this manual
must be followed to minimize the risk of fire, electric shock or personal injury.
SAFETYPRECAUTIONS
[]
This Zoneline must be properly installed
in accordance with the Installation
Instructions before it is used.
See the Installation Instructions
in the back of this manual.
[]
Replace immediately all electric service
cords that have become frayed or
otherwise damaged. A damaged power
supply cord must be replaced with
a new power supply cord obtained
from the manufacturer and not repaired.
Do not use a cord that shows cracks
or abrasion damage along its length
or at either the plug or connector end.
[]
Product must be operated with
the electrical plug supplied with the
product. Do not replace the electrical
plug supplied with the product.
[]
If the receptacle does not match the plug,
the receptacle must be changed out by
a qualified electrician.
[] Unplug or disconnect the Zoneline
at the fuse box or circuit breaker before
making any repairs.
NOTE: We strongly recommend that
any servicing be performed by a qualified
individual.
[] All air conditioners contain refrigerants,
which under federal law must be
removed prior to product disposal.
If you are getting rid of an old product
with refrigerants, check with the
company handling disposal about
what to do.
[]These R410A Air Conditioner Systems
require contractors and technicians to
use tools, equipment and safety standards
approved for use with this refrigerant.
DO NOT use equipment certified for R22
refrigerant only.
READAND FOLLOW THISSAFETYINFORMATION CAREFULLY.
SAVE THESE INSTRUCTIONS
Controls-dip switches. GEAppliances.com
Controls-Dip Switches
Thedip switch controls are located behind
the front case panel, through an opening
on the front of the unit.
Toaccessthe dip switches, removethe front
case panel by removing the filter,taking out
the four front screws,the upper two screws from
the top of the panel and the shipping screws on
each side, ifpresent.(Discardthe four sideshipping
screws,if present).
NOTE:Theowner isresponsiblefor setting
the appropriate dip switches and connecting
terminals.
Side
---._shipping
screw
,/
TL3 (C)(Temp. Limit 3-Cool)
TL2 (C)(Temp. Limit 2-Cool)
TL! (C)(Temp. Limit i-Cool)
ALL 12R(All Electric Heat)(Heat-pump models only)
FREEZ S (Freeze Sentinel)
CONST FAN (Constant ON Fan)
All Electric Heat (Heat pump models only)
When this switch is enabled (UP),heat pump
operation is locked out, causing the unit to provide
only electric resistance heat.
TL! (H)(Temp. Limit 1-Heat)
_TL2 (H)(Temp. Limit 2-Heat)
_TL3 (H)(Temp. Limit 3-Heat)
DOWN
_J I J I [ j_N°Functi°n(Reservedf°rfutureuse)_DUCT(BlowerFan)
OCCUPIED(OccupancySensor)
[BBBBBBII BBBBBIooO .
hALL 12R(AllElectricHeat)
Controls-dip switches.
Freeze Sentinel (Requiresroom air sensor kit-RAVRMS)
When this switch is enabled (UP),itturns OFF
the freeze sentinel protection feature. With the
switch disabled (DOWN),the freeze sentinel is
activated which automatically provides heat
without userinterface. This helpsto prevent
plumbing damage by turning the heater
and fans ON at 4! ° F and OFF at 46° F.
Constant ON Fan
When this switch is enabled (UP),it allowsthe fan
to run continuously.
Occupancy Sensor (FieldSupplied)
[BBBBBBiIBITIBBBBI
I
FREEZES (Freeze Sentinel)
IBBBBBBIIBB BBBI
I
CONST FAN (Constant
ONFan)
When this switch is enabled (UP),it allowsthe unit
to utilize an infrared motion sensor and a door
switch for occupancy detection. Thisfeature
combined with field devicesautomatically cycles
the unit between normal operation and a preset
energy management operation.
Duct
Theduct selectfunction allows the indoor
fan to be operated at two variable fan speeds.
When this switch is enabled (UP),the unit
automatically selectseither high or middle fun
speed (for longer ductwork applications).When
set in the down position,the unit is automatically
operated in either the middle or low fun speed
(forshorter ductwork applications).
I
OCCUPIED
(OccupancySensor)
rBBBBBBIiBBBB al
I
DUCT
(BlowerFan)
Temperature Limiting (Requiresroom air sensor kit-RAVRMS)
Temperature limiting can reduce energy costs
by limiting the lowesttemperature that can be
set for cooling and the highest temperature that
of auxiliary controls. Thefirst three switchesare
usedto select the cooling limits.The next three
switches are usedto control the heating limits.
can be set for heating. Temperature limiting is
controlled by switches 1-6 on the top block
GEAppliances.com
TL3(C)(Temp. Limit S-Cool)
TL2(C)(Temp. Limit 2-Cool)
TL! (C)(Temp. Limit Z-Cool)
Temperature limiting during COOL mode
(oil temperatures shown in °F)
UP DOWN
NONE !, 2, 3
1 2,3
1,2 3
2 1,3
2,3 1
!, 2, 3 NONE
1,3 2
3 1,2
Minimum Maximum
60 ° 85 °
64 ° 85 °
66 ° 85 °
68 ° 85 °
70 ° 85 °
72 ° 85 °
74 ° 85 °
76 ° 85 °
I-L! (H)(Temp. Limit !-Heot)
_]-L2 (H)(Temp. Limit 2-Heot)
_TL3 (H)(Temp. Limit 3-Heot)
Temperature limiting during HEAT mode
(oil temperatures shown in °F)*
UP DOWN Minimum Maximum
NONE 4, 5, 6 60° 85 °
4 5, 6 60° 80 °
4, 5 6 60° 78 °
5 4, 6 60° 76 °
5,6 4 60° 74 °
4, 5, 6 NONE 60° 72 °
4, 6 5 60° 70 °
6 4, 5 60 ° 65 °
* Not opplicoble to Cool-Only models
5
Controls-terminal connections.
Controls-Terminal Connections
Theterminal connections are located behind
the front case panel through an opening
on the front of the unit.
Toaccessthe terminal connections, remove
the front panel byremoving the filter, taking out
the four front screws,the upper two screws from
the top of the panel and the shipping screws on
each side,if present.(Discordthe four side shipping
screws,if present.)
Insertthe building hook-up wires into the bottom
of the terminals and tighten screws securely
to make the desired connections.
Routethe wiresfrom the terminal connections
through the unit wire guides and out through
the case wire guide.
NOTE:Theowner isresponsible for setting
the appropriate dip switches and connecting
terminals.
A CAUTION:
Improper CDCwiring may damage the Zoneline
electronics or cause erratic Zoneline operation.
Nocommon busing is permitted. A separate wire
pair must be run from each separate controlling
switch to each individual Zoneline.
through
wire guides
connections
+®®®®®®®®®®++®®
e-_l _ le_ I _oIo >___
=:< _ o X=zo zo .+_ :
Room Air Sensor
Motion Sensor
Door Sensor
Central Desk Control
Room Air Sensor (Requiresroom air sensorkit - RAVRMS)
When connected, the room air sensor will allow
utilization of the temperature limiting and freeze
sentinel features.
NOTE:If GEthermostat RAK148D1,RAK148P1
or RAK164D1,RAK164P1isusedwith the unit,
the room sensor kit isnot needed for temperature
limiting since this feature isincorporated in the
thermostats.
em+l + 1ore l m lo -_ _ o_
=< _ m z + z o >m
L_= _ "< "< _ u _ 8
Hydronic Heating (RequiresHydronicHeating Kit - RAVHW!,RAVHW2or RAVHW3)
Requiredconnections for hydronic heating kit.
NOTE:R,W, Cterminal connections will
alsobe connected to the remote thermostat
ifapplicable.
@@@@@@@@@@@@@
om_le_ leo_ _ I_ Io _ _o_
=< _ o z + z + >m
LL
RoomAir Sensor
-- 2::_
z
o
Common-Ground
White-Heater
Yellow-Compressor
Black-ReversingValve
Green-HighSpeedFan
Green-LowSpeedFan
Red-24VAConly
o >_,o, ..+>_o_+,+,,_o
_ ,,< ,,< _ u x o
HydronicHeating
I
Notion Sensor (Obtainedlocally)
TheOccupancy Sensor dip switch must be in
the up position to usethis feature.
When connected, the wall mounted motion sensor
will detect motion in the room and automatically
cyclethe unit between normal operation and
energy management operation.
Thedoor and motion sensors work together
to automatically cyclethe unit between normal
operation and energy management operation.
Door Sensor (Obtainedlocally)
TheOccupancy Sensor dip switch must be
in the up position to use this feature.
When connected, the door sensorwill detect
when the door in the room is opened or closed.
Thisfeature must be used in conjunction with
the motion sensor.
Thedoor and motion sensors work together
to automatically cyclethe unit between normal
and energy management operations.
GEAppliances.com
L_ _ ,,< ,,<_ o _ o
Notion
Sensor
[°®®®°®®®®®®®®®®1
Central Desk Control
When connected, the unit lock-out is released
and it can be turned ONor OFFwith a switch
located at the Central DeskControl.A separate
wire pair must be run from each separate
controlling switch to each individual Zoneline. A
24VACcircuit powers the CDCsystem. Noexternal
power isrequired.
Remote Thermostat
Theunit will be controlled by o remote
thermostat.
IMPORTANT:
TheZoneline thermostat connections
provide 24V AConly.
If using a digital/electronic wall thermostat,
you must set it to the 24VACsetting.Seethe
Installation Instructions for the wall thermostat.
NOTICE:
Damage to a wall thermostat or to the
Zonelineelectronics can result from improper
connections. Exerciseextra attention when
connecting blue and black wires. No line
voltage connections should be made to any circuit
in the thermostat. Isolateall wires in building from
line voltage.
e_le_ le_ I _ I_ o, _ d _ _ o_
[®®1®®®®®®®®®®®®®_1°
e_;le_ le o I _ I_ o, _ _ _ _ o_
I I
Red-24VAConlyJ I
Green-LowSpeedFan
Green-HighSpeedFan
Black-ReversingValve
Yellow-Compressor
White-Heater
Common-Ground
___J
Other features of your Zoneline.
On/Off Switch
Theunit on/off switch islocated on the front
of the Zoneline.
Toturn on the unit, pressthe top of the switch in.
Toturn off the unit, pressthe bottom
of the switch in.
NOTE:The on/off switch does not remove power
from the unit.
Ventilation Control
Theventilation control leveris located on the left
sideof the Zoneline unit, behind the front case
panel.
Toaccessthe ventilation control lever,remove
the front panel byremoving the filter, taking out
the four front screws,the upper two screws from
the top of the panel and the shipping screws on
each side,if present.(Discardthe four side shipping
screws,if present).
When the lever isin the CLOSEposition,only the air
insidethe room iscirculated and filtered.
When the lever isin the OPENposition, some
outdoor air will be drawn into the room. This
will reduce the heating or cooling efficiency.
Toclose the vent, push the vent lever handle
down, pull it forward and lock it up in place.
Toopen the venL pushthe vent lever handle
down, push it back and lock it up in place.
ON/OFF
switch
Open
O
Vent control (push
lever down and
pull forward or
back to operate)
Energy Tip: Keepthe vent control in the CLOSE
position.The room air will be filtered and circulated.
NOTE:Ventilation openings are not intended to be
the source of make-up air for building ventilation
systems due to the additional heating and cooling
loadsgenerated.
About Heat Pumps (onsome models)
Heat pumps can reduce operating costs by
exchanging heat from the outside air-even
when the outside temperature is below freezing-
and releasingthat heat indoors.
Toget the best economic benefit from your heat
pump, don't change the room thermostat setting
very often. Raisingthe heat setting 2-3 degrees
will cause the Zoneline to useits electric heating
There is a three minute minimum compressor run
time at any setting to prevent short cycling.
The indoor fan motor starts before the compressor
and stops after the compressor cycles off.
Theelectric heating elements use much
more electricity than heat pumps and cost
more to operate.
elements in order to reachthe new temperature
setting quickly.
Do Not Operate the Air Conditioner (cool mode) in Freezing Outdoor Conditions
Airconditioners are not designed for use when
freezing outdoor conditions exist. They must not be
used in freezing outdoor conditions.
Care and cleaning. GEAppliances.com
Turn off the Zoneline and disconnect the power supply before cleaning.
Indoor/Outdoor Coils
Theexhaust coils on the Zonelineshould be
checked regularly. If they are clogged with dirt
or soot, they may be professionallysteam cleaned
byyour GEservicecenter. Youwill need to remove
the unit from the case to inspectthe coils because
the dirt build-up occurs on the exhaust side.
-- Outdoor coils
Have the coils cleaned regularly.
Drain
Cleanthe drain system regularly to prevent
clogging.
Base Pan
In some installations, dirt or other debris may
be blown into the unit from the outside and settle
in the basepan (the bottom of the unit).
Air Filters
To maintain optimum performance, change the filter at least every 50 days.
Themost important thing you can do to maintain
the Zoneline isto change the filter at least every
30 days. Dirtyfilters reduce cooling, heating
and air flow.
Changing the filter will'.Decreasecost of
operation, saveenergy, prevent clogged heat
exchanger coils and reducethe risk of premature
component failure.
Insome areas of the United States,a "gel-like"
substance may be present in the basepan.
Checkit periodically and clean, if necessary.
Toremove
and replace
the filter:
NOTICE: Do notoperate
the Zoneline without the filter in place. Ira filter
becomes torn or damaged, it should be replaced
immediately.
Operating without the filter in place or with
a damaged filter will allow dirt and dust to reach
the indoor coil and reduce the cooling, heating,
airflow and efficiency of the unit.
Remove filter
filter
Filter
Replacement filters should be purchased
from your local retailerwhere air conditioner
and furnace accessories are sold.
Filtersizerequired is20"x 20" x 1".
Filter
Return air grille Access-panel with
return air grille 9
Installation
Zoneli
e
Air
Instruction
i Questions? Visit our Website at: GEAppliances.com or call 800.GE.CARES (800.432.2737). i
BEFORE YOU BEGIN
Readthese instructions completely and carefully.
IMPORTANT ELECTRICAL
SAFETY-READCAREFULLY
Co iti
r$
. IMPORTANT - Savetheseinstructions
for local inspector's use.
" IMPORTANT - Observe all governing
codes and ordinances.
. Note to Installer - Be sure to leave these
instructions with the owner,
. Note to Owner - Keepthese instructions
for future reference.
. Proper installation is the responsibility of the installer.
. Product failure due to improper installation is not
covered under the Warranty.
. You MUSTuse all supplied parts and use proper
installation procedures as described in these
instructions when installing this air conditioner.
TOOLS YOU WILL NEED
Phillipsscrewdriver
Saw
Adjustablewrench
Hammer
A WARNING: RISKOFELECTRICSHOCK.
. All electrical connections and wiring MUST
be installed by a qualified electrician.
. Follow the National Electrical Code (NEC)
and/or local codes and ordinances.
For personal safety, this Zoneline unit and case must
be properly grounded.
Protective devices (fuses or circuit breakers)
acceptable for Zoneline installations are specified on
the nameplate of each unit.
o
Do not use an extension cord with this unit.
o
Aluminum building wiring may present special
problems-consult a qualified electrician.
When the unit is not running there is still voltage to
the electrical controls.
Disconnect the power to the unit before
servicing by:
1. Removing the power cord (if it has one) from
the wall receptacle.
OR
2. Removing the branch circuit fuses or turning
the circuit breakers off at the panel.
Tope measure
,_WARNING: RISKOF ELECTRICSHOCK.
Can cause injury or death. This appliance must be
properly grounded. Where a 2-prong wall outlet is
encountered, it is your responsibility and obligation
to have it replaced with a properly grounded 3-prong
outlet.
10
Installation Instructions
ELECTRICAL REQUIREMENTS
Use ONLYthe wiring size recommended for single
outlet branch circuit.
Proper current protection is the responsibility
of the owner.
Recommended branch circuit wire sizes*
Nameplate
maximum circuit AWG Wire
breaker size size**
!5A 14
20A 12
30A 10
AWG- AmericanWireGauge
* Singlecircuitbreakerfrommainbox
** Basedoncopperwire,singleinsulatedconductorat60° C
NOTE: Use copper conductors only.
2:30/208 VOLT
ELECTRICAL SUPPLY
A power supply kit must be usedto supply power
to the Zonelineunit.Theappropriatekit isdetermined
bythe voltage, the means of electrical connection
and the amperage ofthe branch circuit. Seethe
POWERCONNECTIONCHARTon page 1:3to select the
appropriate kit.
FOR 230/208 VOLT CORD
CONNECTIONS ONLY
1. Removethe front panel by taking out the four
front screws, the upper two screws from the top
of the panel andthe shipping screws on each side,
if present. (Discardthe four sideshipping screws,
if present.)
Side
-..._ shipping
screw
/
2. Removethe junction box cover and the junction box
and discard.
Remove
junction box
and cover
Power supply kit
All wiring, including installation of the receptacle,
must be in accordance with the NECand local codes,
ordinances and regulations.
@ @ @
Tandem Perpendicular Large Tandem
15 Amp 20 Amp 30 Amp
230/208 volt receptacle configuration
3. Connectthe power cord, with a loop, through
the strain relief.
relief
III PORTANT:
Powercord must
havea loop.
11
Installation Instructions
DIRECT CONNECT APPLICATIONS
FOR 230/208 VOLT DIRECT CONNECT
APPLICATIONS ONLY
Directconnection to branch circuit wiring inside
the providedjunction box must be made by connecting
asfollows in steps 1-3 below.
m
l-_ REMOVE JUNCTION BOX COVER
. RemovethejunctJon box cover by taking out the front
two screws.
FOR 265 VOLT DIRECT CONNECT
APPLICATIONS ONLY
IMPORTANT:Connection of a 265VACproduct
to a branch circuit MUSTbe done by direct connection
in accordance with the National ElectricalCode. Plugging
this unit into a building mounted exposed receptacle
isnot permitted by code.
These models must be installed using the appropriate
GEpower supply kit for the branch circuit amperage
and the electrical resistance heater wattage desired.
Seethe POWERCONNECTIONCHARTon page 13
to selectthe appropriate kit.
It isthe responsibility of the installer to ensure
the connection of components isdone in accordance
with electrical codes.
Direct connection to branch circuit wiring inside
the providedjunction box must be made by connecting
asfollows in steps 1-3 below.
[] ATTACH CONDUIT
Usethe round knockout hole at the top
of the junction boxto install conduit coming
from the branch circuit. Install and clamp the conduit
through the conduit clamp and bring wire leads into
thejunction box. Leave8"of wire freefrom the end
of the conduit.
Junction box
box cover
Conduit
II _Conduit clamp
12
Installation Instructions
DIRECT CONNECT APPLICATIONS
MAKE WIRE LEAD CONNECTIONS INSIDE THE JUNCTION BOX
!, Makeall wire connections by usingappropriate UL-listed electrical connectors and techniques.
2. Selectthe applicable wiring situation and follow the instructions accordingly:
1-Phase 220-240 VAC
Whenconnecting theZoneline to a single-phase circuit
for 230Vapplications:
Connectthe white and black leads of the Zoneline
power supply kit to the branch circuit L1and L2 leads,
(Thewhite lead of the power supply kit should be
identified bythe installer using electrical tape with some
color other than green or white.)Connectthe green lead
of the power supply kit to the power supply and branch
circuit ground.
3-Phase 208 VAC
Whenconnecting theZoneline to a three-phasecircuit
for 208Vapplications:
Connectthe white and black leads of the Zoneline
power supply kit to the branch circuit L1and L2 leads.
(Thewhite lead of the power supply kit should be
identified bythe installer using electrical tape with some
color other than green or white.)Connectthe green lead
of the power supply kit to the power supply and branch
circuit ground.
3.
Besurethat all wire leads are insidethe junction box and not
pinched between the box and the unit. Thegreen insulated
ground wire from the Zoneline MUSTbe connected to the branch
circuit ground wire,
4.
Plugthe 9-pin connector into the 9-pin receptacle in thejunction box.
5,
Replacethejunction box cover by replacing the two screws
removed earlier.
3-Phase 208 VAC with "Crazy Leg"
Whenconnecting theZoneline to a three-phasecircuit
with "CrazyLeg"for 208V applications:
Connectthe white and black leads of the Zoneline
power supply kit to the branch circuit Neutral and LZ
leads.(Thewhite leadof the power supply kit should
be connected to neutral.)Connect the green lead of
the power supply kit to the power supply and branch
circuit ground.
3-Phase 253-277 VAC
Whenconnecting theZoneline to a three-phasecircuit
for265V applications:
Connectthe white and black leads of the Zoneline
power supply kit to the branch circuit Neutral and L!
leads.(Thewhite leadof the power supply kit should
be connected to neutral.)Connect the green lead of
the power supply kit to the power supply and branch
circuit ground.
Makewire lead
connections
POWER CONNECTION CHART
230/208 Volt
Power Supply Kits
RAK3202
RAK3152 1
RAK3302
230/208 Volt
Power Supply Kits j
RAK4207
RAK4157 I
RAK4307
265 Volt
Power Supply Kits
RAK5207
RAK5157 I
RAK5307
Wall Plug
Configuration
Perpendicular
Tandem J
Large Tandem
Heater Wattage
@ 230/208 Volts
2.55 KW/2.09 KW
3.45 KW/2.82 KW
5.00 KW/4.10 KW
Heater Wattage
@ 265 Volts
Power Cord Connections
Circuit Protective Device
15-Amp Time-Delay Fuse or Breaker
20-Amp Time-Delay Fuse or Breaker
30-Amp Time-Delay Fuse or Breaker
Direct Connections
2.55 KW
3.45 KW
5.00 KW
Heater Wattage
@ 230/208 Volts
2.55/2.09 KW
3.45/2.82 KW
5.00/4.10 KW
Circuit Protective Device
!5-Amp Time-Delay Fuse or Breaker
20-Amp Time-Delay Fuse or Breaker
30-Amp Time-Delay Fuse or Breaker
Circuit Protective Device
!5-Amp Time-Delay Fuse or Breaker
20-Amp Time-Delay Fuse or Breaker
30-Amp Time-Delay Fuse or Breaker
13
Installation Instructions
ZONELINE COMPONENTS
Case
Zoneline unit
REQUIRED ACCESSORIES
(Checkthe "Essential Elements" label on the unit.)
Front Case Panel
Cutout
Dimensions:
20" W x 32_"H
Wall Plenum
RAVWP6 - 6"D x 19¾"W x 32"H
Architectural Louver
RAVAL1
RAVWP8 - 8"D x 19s/J'W x 32"H
RAVWP12 - 12"D x 19¾"W x 32"H
RAVWP15 - 15"D x 19¾"W x 32"H
Cutout
Dimensions:
28"W x 48"H
Access Panel with OR
Return Air Grille
22½"
RAVRG1
t
Wall Thermostat
Model Type Mechanical Thermostat Electronic Thermostat
Heat/Cool Models 4-wire g-wire
Heat Pump Models 6-wire 6-wire
Check the thermostat instructions for correct wiring and installation requirements.
Cutout
Dimensions:
20sA"Wx 20_"H
Return Air Grille
RAVRG2
14
Installation Instructions
TYPICAL UTILITY CLOSET AND DIMENSIONS
(FOR REFERENCE ONLY)
UNIT INSTALLED THROUGH FRONT OF CASE
Top View
Architectural Louver
4" min.
Door/access panel
UNIT INSTALLED THROUGH SIDE OF CASE
Side View
Inside wall ductwork z
Flexible or
I I J rigidduct [...........
,4" rain. from front of case - Unit I J J Air discharg_
installed through FRONTof case. I J I outlet ..... _i
• 5" min. from front of case - Unit
installed through SIDEof case. _ i r,
• 3" rain. from two sides of case. Unit Wall
(S"for side install). ] Wall plenum
divider
Option 1
Access panel wit_-------_
return air grille
Option 2
Return air grille
plenum
Top View
Architectural Louver
11_"
2C
dt _ Door/access panel
Unit front 5" min.
Outside wall
14" min. - Required only if optional
Hydronic Heating Kit (RAVHW1, RAVHW2,
RAVHWS)is to be installed. Clearance
for installation should be taken into
consideration if this kit is to be used.
Plenum
cutout
52¼" H Exterior/Outside
x 20" W
L Bottom of case approx. 2"
5" min.
8"min. Platform: 23¼" x 23¼" square
for drain Min. load capacity: 17S Ibs.
access
B
A Minimum recommended access door width: 30"
B Minimum recommended access door height: 50"
15
above bottom of plenum
}_
Bottom of case approx. 2"
above bottom of plenum
Outside wall
Field supplied
outer flashing
Installation Instructions
UTILITY CLOSET CONNECTION LOCATIONS
IMPORTANT: Plan and locate plenum, wall plug, drains and
thermostat carefully to avoid interference. Hard-to-reach locations
will make installation and service difficul!!
Use rigid duct for
90° bends and tees
Flex duct may be used
for transitions only
Outside wall
230/208 VAC
wall receptacle F
or G
conduit
for direct
connection
Reference Dimensions
A Thermostat cable: 9½" long
B Power cord: 60" long
C Case width and depth: 23½"
D Case height: 31"
E Condensate drains: 3/4" connector
, Primary Drain - Centerline of cutout is
approximately 51A''from left case wall
and 8½" from back case wall.
, Secondary Drain - Centerline of cutout is
approximately 61/2"from left case wall
and 5¼" from back case wall.
Typical wall plug: 6"-12" above case
Room air sensor kit: 10' long
D
Platform
16
Installation Instructions
RETURN AIR GRILLE INSTALLATION OPTIONS
The room return air grille may be installed toward the front or either side of the unit. Improper return air arrangements
will cause performance problems.
There are three indoor return eir grille instellotion options. Choose the option that best suits your installation
requirements. Follow the Installation Instructions provided with the return air grille accessory for installation details.
NOTE:Use only one filter in the installation. The filter may be installed on the unit or in the access panel/door.
Outside wall
RAVRGI - Access panel with
return air grille
Unit-mounted filter with a field-supplied return
air grille and access doorlpanel
Option 3
Option 1
RAVRG2 - Return air grille
Filter
Option 2
17
Installation Instructions
WALL PLENUM AND ARCHITECTURAL LOUVER INSTALLATION
• Install the appropriate wall plenum through the exterior wall in accordance with the Installation Instructions provided
with the plenum,
IMPORTANT: The wall plenum is not designed to carry structural loads.
Proper wall header construction is required. The plenum requires proper flashing,
shim and caulk for a weather resistant installation.
Proper header for
structural support.
Apply proper caulking
and flashing.
Properly square
and level plenum.
Architectural
Louver--RAVAL1
Exterior/Outside Wall
RAVWP6 - 6"D x 19_"W x 32"H
RAVWP8 - 8"D x !9_"W x 32"H
RAVWP!2 - !2"D x !9_"W x 32"H
RAVWP!B - !B"D x !9sA"W x 32"H
[_ BUILD AND INSTALL THE ZONELINE
BASE PLATFORM
.
Construct u 23¼" min.x 23¼" min. square platform with legs to
raisethe platform a minimum of 8",
NOTE:The platform must have a loud-bearing capacity of
175 Ibs.minimum.
Left side of platform Back of platform
23¼" '5¼" min.
for
f
drain
access
NOTE:Specific cutout size
for drain connections needs
to be determined by the installer
for the given installation situation.
Cutout for drain
connection(s)
(see NOTEbelow)
Wall Plenum
2. Make drain hole cutout(s):
. Primary Drain - Centerline of drain is
approximately 5¼" from left platform edge
and 8½" from back platform edge.
. Secondary Drain - Centerline of drain
isapproximately 6½" from left platform edge
and S¼" from back platform edge,
3. Place the platform in the utility closet
with the following clearance between it
and the interior surface of the walls/door/panel:
. 4" rain. from front of the case-
Unit to be installed through FRONTof case
. 5" rain. from front of the case-
Unit to be installed through SIDEof case
. 3" rain. from two sides of the case (5" for side
installation).
4. Align the platform with the opening of
the wall plenum and secure to the floor
using appropriate brackets and bolts.
18
Installation Instructions
[]_]INSTALL THE DRAIN{S)
An externaloran internaldrainmustbeattached
totheprima_ drainconnector.A secondarydrain
issuppliedifrequiredby stateand localcodes.Refer
tothelocalcodesforproperinstallationofthedrains.
Ifthesecondarydrainisnotused,sealitsdrainport
witha3/4"MNPT plug.
External Drain
Attach a 90° PVCelbow to the unit's female 3/4" NPT
drain connector. Usethe other end of the elbow to run
a 3/4" Sch.40 PVCpipethrough the knockout holes of
both the wall plenum and the architectural louver to the
outside.Sealthe gap between the plenum hole and PVC
tube. Seethe Installation Instructions in the RAVAL1.
Inside wall Side View
ii !i!
PVC
xternal drain)
Internal Drain
Attach PVCto the unit'sfemale 3/4" NPTdrain
connector. Seethe Installation Instructions
in the RAVAL!.Local codes may apply.
Inside wall Side View
DUCTWORK
%
Prepare the closet ductwork for later connection
to the case.
Thetotal flow rate (CFM)and external static pressure
(ESP)available can be estimated from the chart below.
Usethese charts to select your fan speedsetting. The
collar on top of the case accepts standard 10" duct.
Pullall duct tight. Extra duct slackcan greatly increase
static pressure.
NOTICE:Fie×duct con collapseand cause
airflow restrictions. Do not use flex duct for 90° bends
or unsupported runs of 5 ft. or more,
Airflow - CFM@230Voltsand@265 Volts
IndoorFanCFM
DUCTSELECTSWITCH
UP i DOWN
High
CFM
52O
500
480
440
4OO
590
570
550
480
410
Medium Medium
CFM CFM
460 460
415 415
370 370
265 265
160 160
500 500
465 465
430 430
345 345
260 260
520 520 400
485 485 340
450 450 280
375 375
300 300
ESP
(in,water)
8 o.o
0.1
0.2
8 o.s
< 0./4
8 o.o
04
z 0.2
0.3
0.4
0.0 600
0.i 585
z 0.2 570
0.3 510
0.4 450
Tocorrectfor208volts:0.91
Your airflow should be balanced based on many
factors, such as available ESP,room CFH,and ductwork.
Consultan HVACengineer for proper applications.
External static pressure (ESP)can be measured with a
manometer or pitot tube. Oncethis ESPisestablished,
you can calculate the CFHusing the above chart.
Low
CFM
36O
29O
22O
380
325
27O
-- PVC
(Internal drain)
19
CFM Recommendations
9,000 BTU 12,000 BTU
390 415 440 440 465 490
e e
• = Recommended Mid Range
18,000 BTU
435 485 535
e
Higher CFHstend to increase Sensiblecapacity,
enhance room circulation and increase duct noise,
while lower CFMstend to increase Latent capacity
and reduce noise.
Installation Instructions
[_JINSTALL AND CONNECT THE CASE
1.Removethe front case panel and pull
the unit out of the case.Placethe empty case onto
the platform in the closet with the outdoor sidefacing
the wall plenum opening. Align the case with plenum
opening and attach with six field-supplied sheet metal
screws (corrosion-resistant screws recommended).
2. Adjust all four leveling legs untilthe case is level.
Inside
Air
discharge
outlet
Leveling legs
[_]INSTALL AND GROUND
THE UNIT TO THE CASE
UNIT INSTALLED THROUGH FRONT OF CASE
1. Slidethe back of the unit into the case, Pushthe unit
all of the way into the case until it stops,
NOTE:Eitherof the case sides may be removed
to enable the unit to be slid into the case.
2. Ground the unit to the case by installing the front
case-to-unit hex-bolt and discard the two case-to-unit
sidescrew.
Side screw jay
3. Using field-supplied screws, bolt the case
to the platform.
4. Connect the internal or external drain(s)asnecessary.
Secondary _/' drain
iiiiiiii
iiiiiiii
iiiiiiii
iiiiiiii
iiiiiiii
iiii
iiii
iiii
NOTE:Piping is not
supplied with the unit.
Obtain locally.
option. If not used,
Bolt case
to platform
: "_------------_---- Internal
-%
iiiiiiiiiiiiiiii_i_
External
drain
OR
drainls)
[_]INSTALL AND GROUND
THE UNIT TO THE CASE
UNIT INSTALLED THROUGH SIDE OF CASE
1. Slidethe side ofthe unit into the case.Pushthe unit
all of the way into the case until it stops.
NOTE:Eitherof the case sides may be removed
to enable the unit to be slid into the case.
2. Attach the case side panel to the main case.
3. Ground the unit to the case by installing the front
unit-to-case hex-bolt and discard the two case-to-
unit side screw.
_
_
Side screw
(may be
installed on
either side)
Side screw
Hex bolt
20
Installation Instructions
J_ MAKE UNIT ELECTRICAL
CONNECTIONS
1.Connect the thermostat wires to the unit and set
the dip switchesto the appropriate settings.
NOTE:Seethe Controls-Terminal Connections
and Controls-Dip Switches sections
of this manual and the manual with
the separate thermostat for proper
connections and settings.
Maximum Wiring
Length for Thermostat
Connection to the Unit
66 ft. for AWG 18
60 ft. for AWG 20
40 ft. for AWG 24
AWG - American Wire Gauge
-7] CONNECT THE TOP DUCT
!. Install the duct onto the air discharge outlet.
Inside
wall
Air/
discharge
outlet
Unit Connections
2. Hake power connections to the unit.
NOTE: See the ELECTRICALREQUIREMENTSand
DIRECTCONNECTAPPLICATIONSsections,
as appropriate, of this manual for proper
connections.
3. Replace the case front panel by replacing the four
front screws and the two top screws.
2. Securethe top duct to the unit byturning the four
case top duct adjusting screws until they are tight.
Use a field suppliedclamp to lock the top duct
to the case.
Top duct
Clamp
Case top
duct adjusting
screws
21
Installation Instructions
m
FINAL CHECK
Reviewthis Checklist before restoring power.
. Correct line voltage?
Singlecircuit only?
HVACRtype breaker/fuse7
Ductwork connected?
Caseand unit level7
Wall plenum caulked7Level7Flashing7
Drain connected?
Wall thermostat wired correctly?
Unit wired correctly7
Hydronic plumbing connections (ifapplicable)
Hydronic wiring connections (ifapplicable)
CONNECT POWER
1.If all the above items are correct,turn the power
on at the main servicepanel.
2. Turn the unit power switch, on the front of the unit,
to ON by pressingthe top of the switch in.
SERVICING
WARNING:Risk ofElectricShock,
can cause injuryor death. Beforeservicing,
switch power off at the service panel and lock
the area to prevent power from being switched
on accidentally. When the area cannot be locked,
securely fasten
u prominent warning device, such as a tag,
to the service panel.
NOTE:We strongly recommend that any servicing
be performed by a qualified individual.
Forease of service,the unit can be removed
from the case:
1. Removethe front case panel.
2. Unplug the power cord and disconnect the wall
thermostat connections.
3. Raisethe top duct by turning allfour case top duct
adjusting screws counterclockwise.
4. Removethe front and/or sidecase-to-unit grounding
screw, if present.
5. Slidethe unit out of the case.
22
Before YouCall For Service... GEAppliances.com
Troubleshooting Tips
Problem Possible Causes What To Do
Zoneline does The unit isunplugged. * Makesure the Zonelineplug ispushed completely
not start into the outlet.
Thefuse isblown/circuit * Checkthe house fuse/circuit breaker box and replace
breaker istripped, the fuse or reset the breaker.
The unit iswaiting for * Thisis normal.TheZonelinewill start again after it resets.
the compressor overload
protector to reset.
Power failure. . There isa protective time delay (upto 3 minutes) to
prevent tripping of the compressor overload. Forthis
reason,the unit may not start normal heating or cooling
for 3 minutes after it isturned back on.
Zoneline does not cool Indoor airflow is restricted. . Makesure there are no curtains, blinds or furniture
or heat as it should blocking the air discharge grille or the return air grille.
Outdoor airflow is
restricted or redrculated.
, Makesure the architectural louver isnot restricted.
Thiscan cause the unit to cycle off due to the compressor
overload.
, Outdoor grille must have a minimum of 65% free area.
Non-GEgrilles may be too restrictive for proper
performance. Consultyour salespersonfor assistance.
Burning odor
at the start
of heating operation
The air is not always
cool or hot during
operation
The air does not feel
warm enough during
heating operation
The air filter is dirty. . Changethe filter at least every 30 days.
Seethe Cure and Cleaning-Air Filterssection.
The room may have
been hot or cold.
Outdoor air is
. When the Zoneline isfirst turned on you needto
allow time for the room to cool down or warm up.
, Set the vent control to the CLOSE position.
entering the room.
Dust is on the surface
of the heating element.
The heat pump is not
producing hot air.
, This can cause a "burning" odor at the beginning of
the heating operation. This odor should quickly fade.
, Thisis normal.The heat pump will produce warm air
but not as hot as air produced when the higher-cost
electric heat is used.
The fan switch may be
set at continuous fan.
This causes the fan to blow room temperature air
even when the compressor or heater cycles off.
The continuous air movement provides better
overall temperature control.
The heat pump alone
produces air that feels
cooler than desired.
Usethe Electric Heat Option. This turns off the heat
pump and warms with electric heat only.
NOTE:Use of this option will result in increased energy
consumption.
23
Things that are normal.
Normal Operating Sounds
PING!
i
\\, , //J
You may hear a pinging noisecaused bywater being
picked up and thrown against the condenser on rainy
days or when the humidity ishigh. This designfeature
helps remove moisture and improve efficiency.
"5
"CLICK"
DRIP
6
WHIR!
._.,x)\e"
You may hear relays click when the controls cycle
on and off or are adjusted to change the room
temperature.
Water will collect in the base panduring high humidity
or on rainy days.The water may overflow and drip
from the outdoor sideof the unit.
Theindoor fan runscontinuously when the unit is
operating in the cooling mode,unless the fan switch
behind the case front panel isset at fan cycle (up).
Thiswill cause the fan to cycle on and off with
the compressor. You may also hear a fan noise
stop and start.
You may notice a few minutes delay in starting
if you try to restart the Zonelinetoo soon after
turning it off or if you adjust the thermostat right after
the compressor has shut off.This isdue to a built-in
restart protector for the compressor that causes
a 3-minute delay.
Duringthe defrost cycle,both indoor and outdoor
fans stop and the compressor will operate in the
cooling mode to remove frost from the outdoor coil.
After defrost, the unit will restart in electric heat to
quickly warm the room to the desired comfort level.
24
COMPRESSOR
PROTECTION
Toprotect the compressor and prevent short cycling,
the unit is designed to run for a minimum of 3 minutes
after the compressor starts at anythermostat setting.
Notes.
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26
Vertical Zoneline Warranty.
All warranty service provided by our Factory Service Centers, or an
authorized Customer Care®technician. To schedule service, on-line, visit
us at GEAppliances.com,or call 800.GE.CAREf(800.¢32.2737).For service
in Canada, contact Gordon Williams Corp.at 2_.888.209.0999.Pleasehave
serial number and model number available when calling for service.
For The Period Of:
One Year
From the date of the
original purchase
Five Years
From the date of the
original purchase
Five Years
From the date of the
original purchase
What GE Will Not Cover:
[] Service trips to your site to teach you how to use []
the product.
[] Improper installation, delivery or maintenance.
If you have an installation problem, or if the air
conditioner isof improper cooling or heating capacity []
for the intended use, contact your dealer or installer.
You are responsible for providing adequate electrical
connecting facilities.
[] In commercial locations, labor necessary to move
the unit to a location where it is accessible for service []
by an individual technician.
[] Failure or damage resulting from corrosion due []
to installation in an environment containing corrosive
chemicals. []
[] Replacement of fuses or resetting of circuit breakers. []
[] Filters.
GE Will Replace:
Any part of the Zoneline which fails due to a defect in materials or workmanship. During this
limited onecvear warrantv, GEwill also provide,free of charge, all labor and related service
to replacethe defective part.
Anv part of the sealed refrigerating system (thecompressor, condenser, evaporator
and all connecting tubing) which fails due to a defect in materials or workmanship.
During this four-year limited additional warranty, GEwill also provide,free of charge,
all labor and related service to replace the defective part.
Forthe second through the fifth year from the date of original purchase,GEwill replace
certain parts that fail due to a defect in materials or workmanship. Partscovered are fan
motors, switches,thermostats, electric resistance heater, electric resistance heater protectors,
compressor overload, solenoids,circuit boards, auxiliary controls, thermistors, frost controls,
ICRpump, capacitors, varistors and indoor blower bearing. Duringthis fourcvear limited
additional warranty, you will be responsiblefor any labor or on-site service costs.
Failure of the product resulting from modifications
to the product or due to unreasonable use including
failure to provide reasonable and necessary
maintenance.
Failure or damage resulting from corrosion due
to installation in a coastal environment, except
for models treated with special factory-applied
anti-corrosion protection asdesignated
in the model number.
Damage to product caused by improper power supply
voltage, accident, fire, floods or acts of God.
Incidental or consequential damage caused
by possible defects with this air conditioner.
Damage caused after delivery.
Product not accessible to provide required service.
Stapleyour receipt here.
Proof of the original purchase
date is needed to obtain service
under the warranty.
EXCLUSIONOFIMPLIEDWARRANTIES-Yoursole and exclusive remedy is product repair as provided in this Limited Warranty.
Any implied warranties, including the implied warranties of merchantability or fitness for a particular purpose, are limited
to oneyear or the shortest period allowed by law.
i
This warranty is extended to the original purchaser and any succeeding owner for products purchased
for use within the USA and Canada. If the product is located in an area where service by a GEAuthorized
Servicer is not available, you may be responsible for a trip charge or you may be required to bring
the product to an Authorized GE Service location for service. In Alaska, the warranty excludes
the cost of shipping or service calls to your site.
Some states or provinces do not allow the exclusion or limitation of incidental or consequential damages.
This warranty gives you specific legal rights, and you may also have other rights which vary from state
to state or province to province. To know what your legal rights are, consult your local, state or provincial
consumer affairs office or your state's Attorney General.
Warranton General Electric Company. Louisville, KY 40225
27
Consumer Support.
GEAppliances Website G EAppliances.corn
Have a question or need assistancewith your appliance?Try the GEAppliancesWebsite 24 hours a day,
any day of the year! Forgreater convenience and faster service,you can now download Owner's Manuals,
order parts or even schedule service on-line.
ScheduleService
Expert GErepair service isonly one step away from your door. Geton-line and schedule your service at
your convenience any day of theyear! Or call 800.GE.CARES(800.432.2737)during normal businesshours.
Forservice in Canada,contact Gordon Williams Corp.at 1.888.209.0999.
G EAppliances.corn
Real Life Design Studio GEAppliances.com
GEsupports the Universal Designconcept-products, servicesand environments that can be used by
people of all ages,sizesand capabilities. We recognizethe needto designfor a wide range of physical and
mental abilities and impairments. Fordetails of GE'sUniversalDesignapplications, including kitchen design
ideasfor people with disabilities,check out our Website today. Forthe hearing impaired, pleasecall 800.TDD.
GEAC(800.833.4322).
Partsand Accessories
Individuals qualified to servicetheir own appliances can have parts or accessoriessent directly to their homes
(VISA,IViasterCardand Discovercards are accepted).Order on-line today, 24 hours every day or by phone
at 800.626.2002 during normal businesshours.
Instructions contained in this manual cover procedures to be performed by any user. Other servicing
generally should be referred to qualified service personnel. Caution must be exercised, since improper
servicing may cause unsafe operation.
G EAppliances.corn
Contact Us
If you are not satisfied with the service you receivefrom GE,contact us on our Website with all the details
including your phone number, or write to: GeneralManager, Customer Relations
GEAppliances,Appliance Park
Louisville,KY40225
GEAppliances.corn
Register Your Appliance GEAppliances.corn
Register your new appliance on-line--at your convenience! Timely product registration willallow for enhanced
communication and prompt service under the terms of your warranty, should the need arise.
You may also mail in the pre-printed registration card included in the packing material.
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