GE AVM4160DF1BS, AVM4160DF1WS, AVM4160DF2BS, AVM4160DF2WS, AVM4160DF3BS Installation Guide

Installation

Over the Range Microwave Oven

Instructions

AVM4160, JNM3161, JVM3160, and RVM5160

Questions? Call 800.GE.CARES (800.432.2737) or Visit our Website at: GEAppliances.com

BEFORE YOU BEGIN

Read these instructions completely and carefully.

•

IMPORTANT

Save these

–

instructions for local inspector’s use.

•

IMPORTANT

Observe all

–

governing codes and ordinances.

• Note to Installer – Be sure to leave these

instructions with the consumer.

• Note to Consumer – Keep these instructions

for future reference.

• Skill level – Installation of this appliance requires

basic mechanical and electrical skills.

• Proper installation is the responsibility of the installer.

• Product failure due to improper installation is not

covered under the warranty.

Throughout this manual, features and appearance may vary from your model.

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READ CAREFULLY.

KEEP THESE INSTRUCTIONS.

Installation Instructions

CONTENTS

General information

Important Safety Instructions .............................. 3

Electrical Requirements ........................................ 3

Tools You Will Need .............................................. 4

Hood Exhaust ..................................................... 5,6

Damage – Shipment/Installation .......................... 7

Parts Included ........................................................ 7

Mounting Space ..................................................... 8

Step-by-step installation guide

Placement of Mounting Plate .......................... 9-11

Removing the Mounting Plate ...................... 9

Outside Back Exhaust .......................... 20-23

C

Installation Overview .......................... 20

Preparing Rear Wall for

Outside Back Exhaust ........................20

Attach Mounting Plate to Wall ......20, 21

Preparation of Top Cabinet ................21

Adapting Blower for Outside

Back Exhaust ................................. 21, 22

Mount the Microwave Oven ......... 22, 23

Before You Use Your Microwave Oven ........... 24

Finding the Wall Studs ................................. 9

Determining Mounting Plate Location .........10

Aligning the Mounting Plate ....................... 11

Installation Types ........................................... 12-23

Recirculating .......................................... 13-15

A

Attach Mounting Plate to Wall ........... 13

Preparation of Top Cabinet ............... 13

Installing the Charcoal Filter .............. 14

Mount the Microwave Oven ..........14, 15

Installing the Charcoal Filter

without Top Access ..................... 15

Outside Top Exhaust ............................. 16-19

B

Attach Mounting Plate to Wall ............16

Preparation of Top Cabinet ................17

Adjust Blower Motor............................ 17

Assemble and Install Adaptor ............. 18

Mount the Microwave Oven ................ 18

Adjust the Exhaust Adaptor ................19

Connecting Ductwork ..........................19

2

Installation Instructions

IMPORTANT SAFETY INSTRUCTIONS

A qualified electrician must perform a ground continuity check on the wall receptacle before beginning the installation to ensure that the outlet box is properly grounded. If not properly grounded, or if the wall receptacle does not meet electrical requirements noted (under ELECTRICAL REQUIREMENTS), a qualified electrician should be employed to correct any

deficiencies.

WARNING

Risk of Electric Shock. Can cause injury or death: Remove house fuse or open circuit breaker before beginning installation to avoid severe or fatal shock injury.

WARNING

Can cause injury or death: THIS APPLIANCE MUST

BE PROPERLY GROUNDED to avoid severe or fatal

shock.

Risk of Electric Shock.

120 V Models

The power cord of this appliance is equipped with a three-prong (grounding) plug which mates with a standard three-prong

Ensure proper ground exists before use

(grounding) wall receptacle to minimize the possibility of electric shock hazard from this appliance.

Where a standard two-prong wall receptacle is encountered, it must be replaced with a properly grounded three-prong wall receptacle, installed by a qualified electrician.

WARNING

Can cause injury or death: DO NOT, under any circumstances, cut, deform or remove any of the prongs from the power cord. Do not use with an extension cord. Failure to comply may cause fire.

CAUTION

surface must be capable of supporting the cabinet load, in addition to the added weight of this 63–85 pound product, plus additional oven loads of up to 50 pounds or a total weight of 113–135 pounds.

CAUTION

cannot be installed in cabinet arrangements such as an island or a peninsula. It must be mounted to BOTH a top cabinet AND a wall.

CAUTION

(back injury or other injuries due to excessive weight of the microwave oven) or property damage, you will need two people to install this microwave oven.

Risk of Electric Shock.

For personal safety, the mounting

For personal safety, this product

To avoid the risk of personal injury

ELECTRICAL REQUIREMENTS

120 V Models

This product requires a three-prong grounded outlet. Product rating is 120 volts AC, 60 Hertz, 15 amps, and 1.70 kilowatts. This product must be connected to a supply circuit of the proper voltage and frequency. Wire size must conform to the requirements of the National Electrical Code or the prevailing local code for this kilowatt rating. The power supply cord and plug should be brought to a separate 15 to 20 ampere branch circuit single grounded outlet. The outlet box should be located in the cabinet above the oven and away from any potential microwave oven ducting. The outlet box and supply circuit should be installed by a qualified electrician and conform to the National Electrical Code or the prevailing local code.

3

Installation Instructions

TOOLS YOU WILL NEED

#1 and #2 Phillips screwdriver

Tin snips (for cutting damper, if required)

Gloves

Safety goggles

Pencil

Scissors (to cut template, if necessary)

Saw (saber, hole or keyhole)

Level

Ruler or tape measure and straight edge

Electric drill with

1

»2s and 5»8s drill bits

Stud finder

3

»16s, 7»16s,

Hammer (optional)

Carpenter square (optional)

Filler blocks or scrap wood pieces, if needed for top cabinet spacing (used on recessed bottom cabinet installations only)

Duct and masking tape

4

Installation Instructions

HOOD EXHAUST

NOTE: Read these next two pages only if you plan to vent your exhaust to the outside. If you plan to recirculate the air back into the room, proceed to page Exhaust duct system layouts. Note the position of the microwave oven relative to the duct system.

OUTSIDE TOP EXHAUST (EXAMPLE ONLY)

The following chart describes an example of one possible ductwork installation.

EQUIVALENT NUMBER EQUIVALENT

DUCT PIECES LENGTH x USED = LENGTH

Roof Cap 24 Ft. x (1) = 24 Ft.

12 Ft. Straight Duct 12 Ft. x (1) = 12 Ft. (6s Round)

Rectangular-to-Round 5 Ft. x (1) = 5 Ft. Transition Adaptor*

6. Below are examples of Outside Top Exhaust and Outside Back

Equivalent lengths of duct pieces are based on actual tests and reflect requirements for good venting performance with any vent hood.

Total Length = 41 Ft.

* IMPORTANT: If a rectangular-to-round transition adaptor is used, the bottom corners of the damper

will have to be cut to fit, using the tin snips, in order to allow free movement of the damper.

OUTSIDE BACK EXHAUST (EXAMPLE ONLY)

The following chart describes an example of one possible ductwork installation.

EQUIVALENT NUMBER EQUIVALENT

DUCT PIECES LENGTH* x USED = LENGTH

Wall Cap 40 Ft. x (1) = 40 Ft.

3 Ft. Straight Duct 3 Ft. x (1) = 3 Ft.

(31»4s x 10s Rectangular)

90° Elbow 10 Ft. x (2) = 20 Ft.

Equivalent lengths of duct pieces are based on actual tests and reflect requirements for good venting performance with any vent hood.

Total Length = 63 Ft.

NOTE: For back exhaust, care should be taken to align exhaust with space between studs, or wall should be prepared at the time it is constructed by leaving enough space between the wall studs to accommodate exhaust.

5

Installation Instructions

NOTE: If you need to install ducts, note that the total

duct length of 31»4s x 10s rectangular or 6s diameter round duct should not exceed 140 equivalent feet.

Outside ventilation requires a HOOD EXHAUST DUCT. Read the following carefully:

NOTE: It is important that venting be installed using the most direct route and with as few elbows as possible. This ensures clear venting of exhaust and helps prevent blockages. Also, make sure dampers swing freely and

nothing is blocking the ducts.

Exhaust connection:

The hood exhaust has been designed to mate with a standard 31»4s x 10s rectangular duct.

If a round duct is required, a rectangular-to-round transition adaptor must be used. Do not use less than

a 6s diameter duct.

DUCT PIECES LENGTH x USED = LENGTH

Rectangular-to-Round 5 Ft. x ( ) = Ft. Transition Adaptor*

EQUIVALENT NUMBER EQUIVALENT

Maximum duct length:

For satisfactory air movement, the total duct length of 31»4s x 10s rectangular or 6s diameter round duct should

not exceed 140 equivalent feet.

Elbows, transitions, wall and roof caps, etc.,

present additional resistance to airflow and are

equivalent to a section of straight duct which is longer than their actual physical size. When calculating the total duct length, add the equivalent lengths of all transitions and adaptors plus the length of all straight duct sections. The chart below shows you how to calculate total equivalent ductwork length using the approximate feet of equivalent length of some typical duct pieces.

Wall Cap 40 Ft. x ( ) = Ft.

90° Elbow 10 Ft. x ( ) = Ft.

45° Elbow 5 Ft. x ( ) = Ft.

90° Elbow 25 Ft. x ( ) = Ft.

45° Elbow 5 Ft. x ( ) = Ft.

Roof Cap 24 Ft. x ( ) = Ft.

Straight Duct 6s Round or 1 Ft. x ( ) = Ft. 3

1

»4s x 10s Rectangular

Total Ductwork = Ft.

* IMPORTANT: If a rectangular-to-round transition

adaptor is used, the bottom corners of the damper will have to be cut to fit, using the tin snips, in order to allow free movement of the damper

.

Equivalent lengths of duct pieces are based on actual tests and reflect requirements for good venting performance with any vent hood.

6

Installation Instructions

DAMAGE – SHIPMENT/ INSTALLATION

• If the unit is damaged in shipment, return

the unit to the store in which it was bought for repair or replacement.

• If the unit is damaged by the customer, repair

or replacement is the responsibility of the customer.

• If the unit is damaged by the installer (if other

than the customer), repair or replacement must be made by arrangement between customer and installer.

PARTS INCLUDED

HARDWARE PACKET

PART QUANTITY

Wood Screws (3/16” x 2”)

2

PARTS INCLUDED

ADDITIONAL PARTS

PART

Top

≤

INSTALLATION INSTRUCTIONS

OWNER

MANUA

S

L

Cabinet

Template

Rear Wall

Template

Installation

Instructions

and

Owners

Manual

QUANTITY

1

Toggle Bolts (and wing nuts) (1/4” x 3”)

Self-aligning Machine Screw

(1/4”-28 x 3-1/4”)

Nylon Grommet (for metal cabinets)

Power Cord Strap (plastic)

You will find the installation hardware contained in a packet with the unit. Check to make sure you have all these parts.

NOTE: Some extra parts are included.

4

3

2

1

Grease

Filters

Exhaust

Adaptor

Tray 1

Turntable

Ring

2

1

7

Installation Instructions

MOUNTING SPACE

12¾s max.

16-½s

30s

2s

66s or more from the floor to the top of the microwave oven

30s min.

Bottom edge of

cabinet needs

to be 30s or

more from the

cooking surface

Backsplash

NOTES:

• The space between the cabinets must be 30s

wide and free of obstructions.

• This microwave oven is for installation over

ranges up to 36s wide.

• If you are going to vent your microwave oven

to the outside, see Hood Exhaust Section for exhaust duct preparation.

• When installing the microwave oven beneath

smooth, flat cabinets, be careful to follow the instructions on the top cabinet template for power cord clearance.

• Maximum cabinet depth above and beside the unit is 12¾s.

• For models setup in Recirc Exhaust: Do not allow cabinets or other objects to block the airflow of the vent.

• The product should not be installed over any cooktop or range with a combined BTU greater than 60,000 BTU.

8

Installation Instructions

PLACEMENT OF THE MOUNTING PLATE

1

A

REMOVING THE MICROWAVE OVEN FROM THE CARTON/REMOVING THE MOUNTING PLATE

1

Open the box and fold back all four carton flaps

fully against the carton sides. Remove the following items from the protective foam: installation instructions, filters, exhaust adaptor, damper, and the small hardware bag. Do not remove the foam protecting the front of the microwave oven.

Then carefully roll the microwave oven and carton

over onto the top side. The microwave oven

2

should be resting in the foam.

Carton

Foam

3

Pull the carton up and off the microwave oven.

4

The mounting plate is attached to the back of the

microwave oven. Remove the two screws holding it to the microwave oven. The plate will be used as the rear wall template and for mounting the microwave oven to the wall.

5

Set the microwave oven upright. Remove and

properly discard plastic bags and foam.

FINDING THE WALL STUDS

B

Wall Studs

Center

1

Find the studs, using one of the following methods: A. Stud finder.

OR

B. Use a hammer to tap lightly across the mounting

surface to find a solid sound. This will indicate a stud location.

After locating the stud(s), find the center by probing

2

the wall with a small nail to find the edges of the stud. Then place a mark halfway between the edges. The center of any adjacent studs should be 16s or 24s from this mark.

3

Draw a line down the center of the studs. IMPORTANT: The microwave must be connected to

at least one wall stud.

Open the microwave oven door and remove the

6

plastic sheet and tape from inside the microwave oven door. Remove the tape covering the turntable hub.

9

Installation Instructions

DETERMINING MOUNTING PLATE LOCATION UNDER YOUR CABINET

C

Plate Position – flat bottom cabinet

Mounting Plate Tabs Touching the Cabinet Bottom

At least 30s, up to 36s

Plate Position – recessed cabinet bottom

Mounting Plate Tabs Touching the Back Frame of the Cabinet

30s to Cooktop

Plate Position – cabinet with front overhang

Mounting Plate with Tabs Below Cabinet Bottom the Same Distance as the Front Overhang Depth

30s to Cooktop

Your cabinets may have decorative trim that interferes with the microwave oven installation. You may need to remove the decorative trim to install the microwave oven properly and to make it level.

THE MICROWAVE OVEN MUST BE LEVEL.

Use a level to make sure the cabinet bottom is level. If the cabinets have a front overhang, install the

mounting plate down the same distance as the front overhang depth. This will keep the microwave oven level.

Measure the inside depth of the front overhang.

1

Draw a horizontal line on the back wall an equal

2

distance below the cabinet bottom as the inside depth of the front overhang.

For this type of installation with front overhang,

3

align the mounting tabs with this horizontal line, not touching the cabinet bottom as described in Step D.

10

Installation Instructions

ALIGNING THE MOUNTING PLATE

D

Hole A

30”

Hole B

Draw a Vertical Line on Wall from Center of Top Cabinet

Hole C

Area E

CAUTION

Wear gloves to avoid cutting fingers on sharp edges.

Draw a vertical line on the wall at the center of the 30s

1

wide space.

Use the mounting plate as the template for the rear

2

wall. Place the mounting plate on the wall, making sure that the tabs are touching the bottom of

the cabinet or the level line drawn in Step C for cabinets with front overhang. Line up the notch and center line on the mounting plate to the center line on the wall.

While holding the mounting plate with one hand,

3

draw circles on the wall at holes A, B, C, and D (see illustration above/actual plate marked with arrows) .

Four holes must be used for mounting.

Hole D

Notch

NOTE: Holes C and D are inside area E. If neither

C nor D is in a stud, find a stud somewhere in area E and draw a fifth circle to line up with the stud. It is important to use at least one wood screw mounted firmly in a stud to support the weight of the microwave oven.

Set the mounting plate aside.

WARNING

injury or death. Take care to not drill into electrical wiring inside walls or cabinets.

4

Drill holes on the circles. If there is a stud, drill a 3»16s

hole for wood screws. For holes that don’t line up with a stud, drill a 5»8s hole for toggle bolts.

NOTE: DO NOT MOUNT THE PLATE AT THIS TIME.

Risk of electric shock. Can cause

11

Installation Instructions

2

INSTALLATION TYPES

This microwave oven is designed for adaptation to the following 3 types of ventilation:

A. Recirculating (Non-Vented Ductless) B. Outside Top Exhaust (Vertical Duct) C. Outside Back Exhaust (Horizontal Duct)

RECIRCULATING

A

(NON-VENTED DUCTLESS)

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NOTE: This microwave oven is shipped assembled for Recirculating. Select the type of ventilation required for your installation and proceed to that section.

B

OUTSIDE TOP EXHAUST (VERTICAL DUCT)

Adaptor in Place for Outside Top Exhaust

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See page 13

A Charcoal Filter Accessory Kit is required for the nonvented exhaust. (See your Owner’s Manual for the kit number.)

C

OUTSIDE BACK EXHAUST (HORIZONTAL DUCT)

See page 20

See page 16

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12

Installation Instructions

A

RECIRCULATING (Non-Vented Ductless)

INSTALLATION OVERVIEW

A1. Attach Mounting Plate to Wall A2. Prepare Top Cabinet A3. Install Charcoal Filter (Supplied with AVM4160

and JVM3160 models)

A4. Mount the microwave oven A5. Installing/Replacing the Charcoal Filter Without

Access to Top Screws and the Unit Has Already Been Mounted.

A1

ATTACH THE MOUNTING PLATE TO THE WALL

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Place the mounting plate against the wall and

3

insert the toggle wings into the holes in the wall to mount the plate.

NOTE: Before tightening toggle bolts and wood screw, make sure the tabs on the mounting plate touch the bottom of the cabinet or the horizontal level line when pushed flush against the wall and that the plate is properly centered under the cabinet.

Attach the plate to the wall using toggle bolts. At least one wood screw must be used to attach the plate to a wall stud.

Remove the toggle wings from the bolts.

1

Insert the bolts into the mounting plate through

2

the holes designated to go into drywall and reattach the toggle wings to

3

»4s onto each bolt.

To use toggle bolts:

Spacing for Toggles More Than Wall Thickness

Toggle Wings

Mounting

Plate

Toggle Bolt

Wall

Bolt End

CAUTION

Be careful to avoid pinching fingers between the back of the mounting plate and the wall.

Tighten all bolts. Pull the plate away from the wall

4

to help tighten the bolts.

A2

USE TOP CABINET TEMPLATE FOR PREPARATION OF TOP CABINET

You need to drill holes for the top support screws and a hole large enough for the power cord to fit through.

• Read the instructions on the TOP CABINET

TEMPLATE.

• Tape it underneath the top cabinet.

• Drill the holes, following the instructions on the

TOP CABINET TEMPLATE.

CAUTION

drilling holes in the cabinet bottom.

Wear safety goggles when

13

Installation Instructions

A3

INSTALLING THE CHARCOAL FILTER

Remove 2 screws on top of microwave oven,

1

just above the grille panel, using a Phillips screwdriver. If two screws are not accessible, see section A5.

Open the door.

2

Remove the grille.

3

Grille

MOUNT THE MICROWAVE OVEN

A4

Convenience Cooking

Potato

Popcorn

Beverage

Defrost

Cook

Reheat

Weight/Time

Time

Timer

On/Off

Express Cook

Add

2

1

3

30 Sec.

Turntable

5

4

6

Surface

8

7

9

Light

Set

Power

Vent

0

Clock

Level

Start

Cancel

Pause

Off

4

Insert the top of the filter up and into the grooves on both sides of the inside of the top opening. Once you have cleared the bottom tab, push the bottom of the filter in until it rests in place behind the tab.

Grooves in Microwave for Filter on Each Side

Bottom Tab

Filter (dashed to show details of groves)

CAUTION

To avoid the risk of personal injury (back injury or other injuries due to excessive weight of the microwave) or property damage, you will need two people to install this microwave.

IMPORTANT: Do not grip or use handle during

installation.

WARNING

Risk of Electric Shock. Can cause injury or death: If installing unit with metal countertops, cover the edge of the power supply cord hole with the power supply cord bushing.

IMPORTANT: If filler blocks are not used, case

damage may occur from overtightening screws.

NOTE: When mounting the microwave, thread power cord through hole in bottom of top cabinet. Keep it tight throughout Steps 1–3. Do not pinch cord or lift microwave oven by pulling cord.

Lift microwave, tilt it forward, and hook slots

1

at back bottom edge onto four lower tabs of mounting plate.

Power Cord

Replace the grille

5

by inserting the top grill flange into the slots in the case as shown.

6

Replace the 2 top screws. Close the door.

7

Grille

14

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Rotate front of microwave oven up against

2

cabinet bottom.

Installation Instructions

A4

MOUNT THE MICROWAVE OVEN (cont.)

Insert 3 self-aligning screws (1»4s-28 x 21»4”)

3

through outer top cabinet holes. Turn two full turns on each screw.

Cabinet Front

Cabinet Bottom Shelf

Filler Block

This Equivalent to Depth of Cabinet Recess

Self-Aligning Screw

Microwave Oven Top

Self-Aligning Screws

distance can

NOT exceed

2” to ensure

proper

installation

INSTALLING/REPLACING THE

A5

CHARCOAL FILTER WITHOUT ACCESS TO TOP SCREWS AND THE UNIT HAS ALREADY BEEN MOUNTED

DISMOUNT THE MICROWAVE OVEN

CAUTION

injury (back injury or other injuries due to excessive weight of the microwave) or property damage, you will need two people to uninstall this microwave.

IMPORTANT: Do not grip or use handle during

removal.

WARNING

cause injury or death: If removing unit with metal countertops, cover the edge of the power supply cord hole with the power supply cord (nylon grommet).

To avoid the risk of personal

Risk of Electric Shock. Can

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e m

i T / t

h g i e

W

t ehea R

er m Ti

f

f O / n O

k o o

C s s

re

d

Exp

Ad

.

ec S 30

3

2

1

e

abl nt r

Tu

6

5

e

c

4

fa r

Su

t gh Li

9

8

7

t en V

t

Se

ck o l

C

0

wer Po

l

e v e L

rt a t

S

el

e

c

s

u

n

a

P

C

f f

O

4

Tighten the three screws to the top of the

microwave oven. (While tightening screws, hold the microwave oven in place against the wall and the top cabinet.)

5

Install grease filters. See the Owner’s Manual

packed with the microwave oven.

IMPORTANT: If filler blocks are not used, case damage may occur from overtightening screws.

1

Loosen the 3 screws on the top of the microwave

oven (inside the cabinet).

g

in k oo

C

e enc i

n e

v on C

o

tat o P

age r e

ev

B

rn o pc o

P

k o o

C

t

e s o

m r

i

T ef D

e m i T / t h

g i e

W

t a ehe

R

r e m

Ti

f Of

/ n O

ok

o C s

s

re p x

d

E

Ad

. c e S

30

3

2

1

e abl

rnt Tu

6

5

e c

4

fa

Sur

t

Ligh

9

8

7

t en

V t Se ck o l C

r e

0

w

Po

l e v

Le

rt a

t S

l

e

c

s u

a

an

P

C

f f O

2

Lift microwave, tilt it forward and unhook slots at

back bottom edge from the four lower tabs of the mounting plate.

C o

n ve n

i e n c

e C o o ki

ng

P o p

c o r n

B e

v e r a

g e

P o

t at o

R

e

D

h

e

f

a

ro

t

s t

C o o

k

W e i g

h t / T i m

e

Ti m

e

Ex

T

i m

p re

e r

s s C o o

k

O n/ O f f

1

2

A

3

d

d 3 0

S

e

c.

4

5

6

T ur

n

t

a

bl

e

7

8

S

u

r

f

ac

9

e L i

gh

t

P ow

e r

S e

t L e

0

v e l

C

lo

c

V

k

e n t

C a

n c e l

S

t

art

O ff

P

a

u

s e

3

Replace the filter using instructions from section A3.

4

Reinstall unit following instructions from A4.

15