GE ASOCD09, AS1CD09, ASORD09, AS1RD09, ASOCD12 Owner’s Manual & Installation Instructions

...
GEAppliances
Cooling Only Models ASOCD09 AS1CD09
ASOCD12 AS1CD12 ASOCD18 AS1CD18
HeutPun@ Modds
ASOm09 AS1RD09 ASORD12 AS1RD12 ASORD18 AS1RD18
Pub. No. 4$-7373-1 CG2-98
Safety lnfimnation
SafiXyPrecautions . . . . . . . . . . ...3
OperatingInstmctions
Remote Control
h5atures . . . . . . . . . . . . . . . . ...4-+
Operation Mode Selection . . . . .Z 8
Additions\ Features . . . . . . ...9-11
Careand C/caning . . . . . . . . . . ..l2
YouAre Now Pati of the GEFamily
Welcome to the GE family. We’re proud of our quality products and we are committed
to providing dependable service. You’ll see it in this easy-to-use Owner’s Manual and
you’ll hear it in the friendly voices of our customer service department. Best of all, you’ll experience these values each time you use your air conditioner.
That’s important, because your new air conditioner will be part of your fkrnily for many years. And we hope you will be part of ours for a long time to come.
We thank you for buying GE. We appreciate your purchase, and hope you will continue to rely on us whenever you need quality appliances for your home.
GE& You,A Service Partnemhip.
FOR YOUR RECORDS
MWation Instructions
Electrical Requirements . . . . . . . .13
Location . . . . . . . . . . . . . . . . . . ..l4
Indoor Unit Installation . . ...1516
Connection of Pipes . . . . . . . .17–22
Check Connection . . . . . . ...23-26
TestRun . . . . . . . . . . . . . . . . . ...27
Installation Templates . . . ...2829
lFoub/eshooting71ps
Before You
CallForService . . . . . . . . . . . ...30
Normal Operating Sounds . . . ...30
d
6
.
Write the model and serial numbets hem for the indoor and outdoor units:
Indoor model #
Outdoor model #
You can fmd them on a label on the side of each unit,
Staple sales slip or cancelled check here.
Proof of the original purchase date is needed to obtain service under the
~ty.
Serial # Serial #
READ THIS MANUAL
Inside you will find many helpful hints on how to use and maintain your air conditioner properly.Just a little preventive care on your
part can save you a great deal of time and money over the life of
your air conditioner. You’ll fmd many answers to common problems in the Before YoU
Ca// For Service section. Ifyou review our chart of Troubleshooting ~ps first, you may not need to call for service at all.
CustomerSeNice
Warranty . . . . . . . . . . . . . . . . . ..3l
Service Telephone
Numbers . . . . . . . . . . . .Back Cover
2
IFYOU Nf..ll SED~ IIfi~
~.:
~ If You do need sem-ice, You can relax knowing help is only a phone
i!i!i!i
cd away. A listof toll-free customer sefice num~ers is ~cl;ded in the back section. Or, you can always call the GE Answer Center@ at
800.626.2000,24 hours a day, 7 days a week.
For anyservicewhichrequiresentryinto the refi-igerantsealedsystem,Federalregulations requiretheworkbe performed byatechnician havinga ClassII or Universalcertification.
)Ll I VI(JC
/
IMPORTANTSAFETYINFORMATION. READALLINSTRUCTIONSBEFOREUSING.
A WARNING!
For your safe~ the informationin this manual must be followed to minimize the risk of fire, electric shock or personal injury
SAF~PRECAUTi’ONS
?%This system must be properly installed in
, . ,%
accordance with the Installation Instructions before it is used.
.?.:
Be certain the power source is disconnected “ before servicing the product.
For anyservicewhichrequiresentq
into the
Federalregulationsrequirethework be performed by a technicianhavinga ClassII orUniversalcertification.
refrigerantsealedsystem,
II
NOTES:
1’:~We strongly recommend that any servicing
be pefiormed by a qualifled individual.
$~ Since outdoor condensing unit has a sump
heater on the compressor for heat models, the power’should be turkd on’at least 5 hours before unit opemhon. Leave
the
power on unless you will not be using the
system for an extended period of time.
II
.-
pump
3
About the remote control on the svstem.
The remote control transmits the signals to the system.
Features of the Remote Control—Door Open
.
II
Flip-up door (opened)
ON – @–OFF
1111
——
\ Ifl
Y==3
OPERATION DISPLAY Displays the operation conditions.
START/STOP BIJITON Operation starts when this button is pressed and stops when the button is pressed again.
OPERATION MODE SELECTION BUTTON
Used to select the operation mode. ON/OFF TIMER BUTTONS
Used to set the time of statting and stopping operation.
1--o
I
/
AIRFLOW DIRECTION START/STOP BU~ON
Used to stop or start louver movement and set the desired up/down aitilow direction.
SLEEP MODEAUTO BU~ON Used to set Sleep Mode Auto operation.
AIR CIRCULATION BUTTON
Used to circulate the room air without cooling or heating (turns indoor fan on/off).
ROOM TEMPERATURECHECKINGBUTTON
Used to check the room temperature.
TIME SETTING BUITONS Used to acjust the time.
TIMER SEVCANCEL Used to set the timer when the desired time is obtained and to cancel the fimer operation.
4
BUTTONS
‘C to “SWITCHING BUTTON
Used to switch temperature reading from Centigrade to Fahrenheit.
RESET BUTTON Used prior to resetting time or after replacing batteries.
Flip-up door (closed) =
START/STOPBUTTON
Operation starts when this button is pressed and
stoos when the button is Dressed aaain.
r
OPERATIONMODE SELECT10N;U710N
Used to select the operation mode.
ROOM TEMPERATURESETTING BUTTONS
Used to select the room temperature.
Q
INDOOR FAN SPEEDSELECTOR
L
Used to select fan speed in four steps–low
o
medium, high orAl)TO.
5
About the remote control on the system.
Storage and fips For Using the Remote Control
The remote control maybe stored inside the
1~
system or mounted on awall.
: Aim at the signal receptor on the system so itwill
operate properly.
:’ The remote control signal can be received at a
distance of up to 23 ft.
y+
@’
How to Insert the Batteries
Remove the batteq cover by sliding it according
to the arrow direction. Insert new batteries making sure that the (+)
and (—) of battery are installed correctly. Reattach the cover by sliding it back into
position.
Inside the Indoor System
Some controls are located inside the indoor unit. Open the front panel by lifting it up.
~fVlf/a/ @t?rafiOn+se when the remote
control cannot be used.
Signs/ ReceptOr+eceives thesignalsfrom the
remote control.
Operation Indication Lamps
&
N07ES: ~~Use 2 “M” (1.5 volt) batteries. Do not use
rechargeable batteries.
~~~Remove the batteries from the remote control if
the system is not going to be used for a long time.
Mount on wall for remote control storage.
w
Onyow
(D
SLEEPMODE
. .
*
77/UER
a
DEFROST
j~
MODE
o
OUT 0U7DOOR
DOOR UNIT
OPERAllON
6
Lights up during the system operation.
fights up during the Sleep Mode operation.
Lights up during the Timer operation.
Lights up during the Defrost Mode or Hot Start operation (heat pump model only).
Lights up during Outdoor Unit opemtion (cooling
model only).
Manual operation — Signal receptor
Operation indication lamps
How to use the Operation Mode Selection button.
~~ Cooling Operation
Press the Start/Stop button. The unit will respond with abeep.
❑ ❑Opentiedoorontieremotecon~ol.Toselectcooltigopemtion,presstieOpemtionModeSelection
button. Each time the button ispressed, the operation mode is shifted in the arrow direction.
l~J r_17
Cooling
Auto
Dehumidify
Heating
(Heat pump only)
Close the door on the remote control.
13J
Set the tem~erature lower than the room temperatu& The temperature can be set
within am.nge of64°F–860 Fin 2° F
increments.
l’==-)
J
-----5-
L
Heating Operation (Heat pump model only)
“F
H
Q“
e (4?
I
4A
*5
v
To lower the
)
temperature
To raise the temperature
Set the fan speed again with the door of the
remote control still closed. You can select the fan speed in four steps-low, medium, high or AlKU. Each time the button is pressed, the fa speed mode is shifted.
Q *<
J
Km
bY
%@%J&>
“F
a
Press the Start/Stop button. The unit will respond with a beep.
pJ
Openthedoorontheremotecontrol.To selectheatingoperation, presstheOpemtionMode
Selection button. Each time the button is pressed, the operation mode is shifted in the arrow direction.
Cooling
Close the door on the remote control. Set the temperature higher than the room tempemture. The temperature can be set
witl& a range of 60° F:86” Fin 2° F
increments.
LA
v
&
To raise the temperature
Tolower the temperature
Auto
[~J l~J
Dehumidify
Set the fim speed again with the door of the
remote control still closed. You can select the fan speed in four steps-low, medium, high or A(m). Each time the button is pressed, the fian speed mode is shifted.
Heating
(Heat pump only)
How to use the OperationMode Selection button.
Auto Operation
A
Press the Start/Stop button. The unit will respond with a beep.
El
~ Open the door on the remote control. To select auto opemtion, press the Operation Mode Selection
Each time the button is pressed, the operation ‘mode is s&fted in th; arrow direction.
“E!!wM3E!!3
Cooling
The temperature and fan speed are
H
automatically setby the electronic controls based on the actual room tempemture. lfyou want to change the settempemture, close the door on the remote control and press the Room Tempemture Settingbuttons. The cooler or warmer you feel, the more times (up to two times) you should press the button. The set
tempemture will then be changed automatically.
Q
---r V
L__l
Dehumidi@ Operation
A
“g
1A
@
To lower the temperature
Auto
Toraise the temperature
Dehumidify
l)uring Auto Operation:
.’ You cannot switch the indoor fim speed. Ithas
already been set by the electronic control.
. If the system is not operating as desired,
manually switch to another mode. The system will not automatically switch from the cooling mode to the heating mode, or from heating to cooling, itmust be done manually. Reset using the Operation Mode Selection button.
‘ During Auto Operation, pressing the Airflow
Direction Start/Stop button makes the horizontal louvers swing up and down automatically. Ifyou
want to stop auto-swin
Direction Start/Stop button again.
Heating (Heat pump only)
press the Airflow
%
()
Press the Start./Stop button. The unit will respond with a beep.
pJ
Openthedoorontheremotecontrol.To selectdehumi@operation, presstheOperationMode
Selection button. Each time the button ispressed, the operation mode is shifted in the arrow direction.
(==--)
\/l—
Close the door on the remote control. Setthe tempemture higher than the room tempemture. The temperature can be setwithin am.nge of 64° F–86° Fin 2° Fincrements.
8
[
Cooling
I
I
)
J*
v
&
[
Tocaisethe temperature
To lower the temperature
Auto
I
)
(
During l)ehumid~ Operation:
‘~~The indoor fim speed isautomatically set to low
and cannot be adjusted.
‘ The indoor fim may stop during this opemtion if
the electronic control detects over=cooling.
Dehumidify
I
J
Heating (Heat pump only)
1
J
Additional features.
S/eep Mode
Press the Sleep Mode Auto button .. to set the time you want the unit to automatically turn off.
Make sure the Sleep Mode Auto I.XD lights up. The Timer isprogrammed in one-hour
increments by pressing the Sleep Mode Auto button 1 to 7’times.
Setting the llme
Time can be set only when you have pressed the Reset button. Ifyou havejust replaced the batteries, the Reset button should be pressed to reset the time.
Press the Start./Stop button.
pJ
Press the Time Setting buttons until the
desired time is set.
*
m
To cancel the Sleep Mode, press the Sleep Mode Auto button several times until the star (*) disappean from the opemtion display.
N07E: TheSleep Mode will be operated at low fan
speed (cooling) or medium fan speed (heat pump only) for quiet sleeping.
IN COOIJNG MODE: The temperature will
automatically rise by 2° Fover the next 30 minutes and by 4° Fin 1 hour for comfortable sleeping.
Press the Timer SETbutton.
NU7E:Check the indicator for
A.M. and PM.
SET
75
Delay Star@re-Set Stop
Make sure the time is set correctly on the remote control display.
Press the ON/OFF Timer buttons to turn Timer on or off.
mom
(x!?
N07E: Select one of the following four ~pes of operation.
k
Delay OFFTmer
b
Delay ON Tmer
Press the Time Setting buttons until the desired
time is set.
~ Store the selected on/offsetting u by pressing the Timer SET butt&.
With the unit runnina.”
k
Delay OFFand ONTmer
Delay ONand OFFTimer
SET
75
9
Additional features.
Aitilow Direction (Indoor unit)
The up/down airflow can be adjusted by using the remote control.
Press the Start/Stop button to startthe unit.
El
Open the door on the remote control. Press the
PJ
Airflow Direction Start/Stop button and the louvers will swing up and down. Press it again and the louvers will stop at the desired setting.
..
(-
.,
%
Air Circulation Mode
Circulates the room air without cooling or heating.
NOIES: “ Always use the remote control to adjust the
up/down airflow direction. Moving the louvers by hand could cause operational errors or darnage the unit.
~When the unit is shut off, the up/down airflow
direction louver will close the air outlet vent of the system.
Toadjust leiWight direction:
Adjust the leftiright airflow direction by hand.
Press the Start/Stop button. The unit will respond with a beep.
m
~ Opentiedoorontieremotecon&ol.ResstiefiChcdationbutton.Clowtiedoorontieremote
control. Now each time that you press the Indoor Fan Speed Selector, the fan speed isshifted from low to medium to high to lWTO, and then back to low again.
fj f--f-q+ ~.
-+
Fanspeed is on low.
N07ES: ‘~<’
The fan speed of the indoor unit will automatically cycle depending on the room temperature.
;; AUTO economizes power consumption and prevents overcooking. The fin speed is automatically
changed from medium to low or vice versa, depending on the ambient temperature.
Fanspeed is on medium.
Fanspeed is on high.
AUTOAir
Manual Operation
If the remote control will not operate the unit, open the front panel upward and press the Manual Operation button.
Use a pencil to press the button.
Ifyou want to stop operation, raise the front panel and press the Manual Operation button again. During Manual Operation, the opemting conditions are automatically set asfollows:
Operating Mode Indoor Fan Speed Setting Temperature
holing Only
Model
Cooling
I
High
I
72° F
I
Heat Pump Model
Room Temp. Room Temp.
above X“ F ZYFttm/ 76°F
I
I
I
Cooling
High
72” F
I
I Fan turns on/oti automatically I High
Air intake temperature
I
Dehumidify
Room Temp. below 7V0F
I
I
Heating
76° F
I
I
I
77
Careand cleaning of the air conditione~
CAIMON: Before performing any maintenance, turn off the main power to the system.
Indoor Unit
Grille, Caseand Remote Control
Turn the system off before cleaning. To clean, wipe
with a soft, dry cloth. Do not use bleach or abrasives. checked and cleaned at least eve~ 30 days or more
Air intake vent
~ ‘ ““’‘““-‘“
Air outlet vent Horizontal louver Vertical louver Airfilters
Air Filters
The two air faltersbehind the front grille should be
often if necess~.
Lift the fi-ont access panel and pull the filter tab slightly forward to remove the filter. Clean the filter with a vacuum or warm, soapy water. Rinse and let
the falterdry before replacing it. GAWUIN: DO
becausedirtandlint will clog it andreducepetiormance.
Outdoor Unit
The heat exchanger coils and panel vents of the
outdoor unit should be checked regularly. If clogged with dirt or debris, the heat exchanger and panel vents may be professionally steam cleaned, a service available through your GE service outlet.
+ Supply power must be disconnected before cleaning the
outdoor unit.
.,..
‘:’ Dirty or clogged coils will reduce the operating efficiency of
the system and cause higher operating costs.
Air intake vent
Air outlet vent
If you’re closing up for the season.. .(cooling-only models)
Operate the system in the Air Circulation mode
for 2 hours. This will dry out the system. Remove the batteries horn the remote control.
Cover the outdoor unit with a protective cover.
NOToperate the systemwithout a fifter
72
Installation ilKtrUCtiOllSm
Parts included
Type A screws
b:. L----J fi@--== ; [ (PD-l-+-J @--
‘;;:-J; ‘Cref.jr’ro’
Installation plate
\n
\M/
READ THEINSTALLA770N INSR?UCRONS CAREFUUYAND COMPLETELYBEFORE YOU BEGIN.
IMPORZANTN07ES:
Follow National Electiic Codes (NEC) andjor local codes and ordinances. For personal safe~ this system must be properly grounded. Protective devices (fuses or circuit breakers) acceptable for installation are specified on the
nameplate of each unit Servicing and installation of the refrigerant system must be petiormed only by a licensed, tiVAC
cetified technician.
Make sure to avoid wiring or plumbing inside the wall when installing.
Type B ~ ‘
!
G9@’”
Outdoor unit
N07E: Optional tube kits—which contain pre-flared insulated tubing, wiring, etc., to complete system installation requirements—are available from General Electric.
Indoor unit
. \\ I
II 1
hr any sem-ce which requin?sentry into the refrigerant sealed system, hderal regulations mquim tie work be performed by a technician having a Class II or Univemal certification.
// CAUTION
Electrical Requirements
Be certain all wiring complies with local building codes and NEC and that the supply voltage for this system is correct The system supply voftage is connected to the outdoor unit only
Check the rating nameplate on side panel of outdoor unit for required circuit protection rating and required supply voltage.
Use Underwriters-approved electrical branch circuit disconnect for providing supply voltage to split system outdoor unit Locate disconnect within sight and readily accessible from outdoor unit.
The sphl system indoor unit requires low voftage (D.C.)supplied from the outdoor unit via interconnecting wiring. The interconnecting wiring between indoor and outdoor units of this system must be 18-4 wiring, 18-gauge (minimum), 300-volt rating, type SJO–WA or STO–WA.
Be ceflain there is an uninterrupted, unbroken electrical ground connection.
Electric drill
Carpenter$ stud finder (recommended) 2 Y–3” diameter hole saw
Phillips-head screwdriver
‘z Pencil
;,
“ Crescent wrench
N07E: A licensed, certified (to hand/e refrigerant-22, recovety etc.) technician is required for installation of
these split air conditioning or heating pump systems. Is
Installation instructions.
Read completel~ then follow step by step.
Select the Best Location
Indoor Unit
El
X Do not have any heat or steam near the unit.
“ ~Select a place where there are no obstacles in
front of the unit.
~ Make sure that condensate drainage can be
conveniently routed away. Do not install near a doorway. :’ Ensure that the space around the left and right
of the unit is more than 2”. The unit should be
installed as high on the wall as possible, allowing a
minimum of 3“ from ceiling.
: Use a stud finder to locate studs to prevent
unnecessary damage to the wall.
-.
5 RooftopInstallations:
If the outdoor unit is installed on a roof structure,
be sure to level the unit. Ensure the roof structure and anchoring method are adequate for the unit location. Consult local codes regarding rooftop mounting.
pipin!lhn@andElevatio..
Indoor unit mounted above outdoor unit
Model
(Cooling
Capacity)
18K
I
9K, 12K
I
* Both gas and liquid interconnecting pipes must be insulated,
Pipe Size*
I 5/8” I I 1/2” I
3/8” 1/4”
Max. Max.
*,
I
*,
I
Elevation
B
26’
I
26’
I
I
I
More than 2“
*
Install h
OutdoorUnit
El
M Ifan awning is built over the unit to prevent direct
sunlight or rain exposure, make sure that heat
radiation from the condenser is not restricted. ;~ Ensure that the space around the back and sides
is more than 4“. The front of the unit should have
more than 28” of space.
More than
More than 2”
*
A (Max. length)
Outdoor
4
Outdoor unit mounted above indoor unit
Model
(Cooling
Capacity)
18K 5/8”
9K, 12K
* Both gas and liquid interconnecting pipes must be insulated.
Outdoor
unit
Pipe Size*
Gas
1/2”
liquid
3/8”
1/4”
Max.
Length
A
4$J,
40’ 26’
I
r
unit
I
7
Max.
Elevation
B
26’
:~:~Construct and anchor a strong and level
mounting base or pad for the outdoor unit.
~~~Use the provided rubber grommets between
the unit’s four mounts and the base or pad.
ii Anchor the outdoor unit through its four
mounts using bolts.
b
* Both gas and liquid interconnecting pipes must be insulated.
B
1
A (Max. length)
1-
41
Indoor
unit
N07E: These instructions do not coverall
installations. However, the typical installation will be to secure the installation plate to wall studs 16” apart. Itis recommended that a stud finder be used to locate the wall studs.
Measure the wall and mark the centerline. It is
El
also important to use caution concerning the location of the installation plate-routing of the tig to power outlets is through the walls typically. Drilling the hole through the wall for piping connections must be done safely.
Mount the installation plate on the wall with
El
four type A screws. If mounting the unit on a concrete wall, use anchor bolts.
Mount the installation plate horizontally by
El
aligning the centerline using a level. Drill the piping hole with a 2%–3” hole core
E
drill. Drill the piping hole ateither the right or the left with the hole slightly slanted to b-e outdoor side (see illustration below).
Installation plate
Left rear piping
--.-. -.--. -.--1 1. .. ..-. -.-J -.J I
. . !,
TypeA screw
NOIES:
‘ For right rear piping, draw a line in the direction of
the arrow marked “A” and make another line extending from the bottom line of the installation plate. The meeting point of the two lines is the center of the hole.
For left rear piping, draw a line extending left from the bottom line of the installation plate. This is the centerline of any hole for the left rear installation.
center
(See templates in the back of this manual for hole location relative to the installation plate.)
2%–3” dia. piping hole
:door
+~- ‘---- T.
I
75
Installation instructions.
Refrigerant Piping and Condensate Drain–Indoor lJnit
Optional tubing kits are available which consist
El
of all interconnecting copper lines, wiring needed to connect indoor to outdoor units, and a plastic sleeve endcap to enhance the installation wall hole sealing. You may also purchase the tubing, insulation, wiring, etc., locally for the installation. See chart on page for tubing diameter sizes required for the
different models.
N07E Since therefrigerant metering device is
located in the outdoor unit, both the gas and the liquid tubing line setsmust be insulated. Amn@ex material is recommended.
Gaslineinsu\~ionWZtion
*For heat pump models, heat-resistant insulation material
with minimum rating of 230° Fis required.
14
See chart on page 14 for maximum lengths of
El
tubing for interconnecting units. The indoor and outdoor units are provided with flare nuts. See the brass fittings on the indoor/outdoor sections.
N07E:The indoor unit is shipped from the factory
with a nitrogen holding charge to prevent moisture
contamination during shipment. Remove the flare nuts on the indoor unit to vent the nitrogen
(environmentally friendly) into the atmosphere.
Measure distance between indoor and outdoor
units, considering the routing for the piping and wiring. Cut tubing to lengths, insert the
tubing insulation. Flare the ends of tubes, after
inserting flare nuts that will connect to the
indoor and outdoor units.
76
Preparingtheindoor unit’spipingand drain hose forinstaUation throughthe wall.
Remove the plastic tubing retainer (see illustration below) and pull the tubing and drain line awayfrom chassis.
Replaee theplastictubingholder in the original
El
pcksition.
thelowestside of the bundle. Locating atthe upper side can cause drainpanto ove%low insidethe unk
.
Connecting cable
-----
To remove the retaine~ press the bottom of chassis near the retainer upward and pull the tab out of its hole.
Route the tubingand the drainhose straight
backwards. Inserttheconnectingwiringcable into the
El
indoor unitfrom the outdoor unitthrough thepiping hole.
1 Do not connect the cable to the indoor unit.
2 Make a small loop with the cable for easy
connection later.
N07E: Wtig must comply with local and NEC codes. The interconnecting tig between indoor and outdoor units of this system must be
18-4 wiring, 18-gauge (minim Urn), 3oo-volt mting,
type SJO-WA or STOWA.
J I
r
@
Pull
=@!!?!E;;;ng
N07E: If the drain hose will be routed in the room, insulate the hose with an insulation material* so that dripping from “sweating” (condensation) will not damage fi.wniture or floors.
*Foamed polyethylene or equivalent is
recommended.
Taping
Indoor/outdoor
connecting cable ~
4
Installation instructions.
Indoor unitinstallation.
Hook the indoor unit onto the upper portion of the installation plate. (Engage the two hooks of the rear top of the indoor unit with the upper edge of the installation plate.) Ensure that the hooks are properly seated on the installation plate by moving it left and right.
1.-.1
Press the lower left and right sides of the unit against the installation plate until the hooks engage with their slots (clicking sound).
hmedng thepipkgs to theindoor unit
El
1 Align the center of the pipings and
sufficiently tighten the flare nut by hand.
Drain h&e
Wrap theinsulationmaterialaround the
El
connectingportion.
UJ770N: Be careful to arrange the pipings, drain hose and cables as shown on page 17 by connecting them to the indoor unit.
Isulation material
netting e
Wrap insulation material around the connecting portion.
2 Tighten the flare nut with a wrench.
af-
Indoor umt tubing
Flare nut
Piping
78
Connection of the Pipes
RJRLEFTREARPIPING:
Route theindoor tubingwiththedrainhose
Izl
throughthepipinghole inthe desiredposition.
w
To remove the retainec press the bottom of chassis near the retainer upward and pull the tab out of its hole.
Insertthe pipings,power supplycord and the
El
connectingcableintothe piping hole.
G
Tubing holding retainer
@
Pull
Tape the tubq, drainhose and the connecting
cable.
.**
@i!!i!s
I
Indoor unitimtallation.
El
Hook the indoor unit onto the upper portion of the installation plate. (Engage the two hooks of the rear top of the indoor unit with the upper edge of the installation plate.) Ensure that the hooks are properly seated on the installation plate by moving it left and right.
Gas side piping
Liquid side piping Drain hose
,—
Outside
Piping
~
Connecting cable
Indoor
Inserttheconnectingcable intotheindoor unk
El
1 Do not connect the cable to the indoor unit.
2 Make a small loop with the cable for easy
comection later.
N07E: Wiring must comply with local and NEC codes. The interconnecting wiring between indoor and outdoor units of this system must be
18-4 wiring, 18-gauge (minimum), 3oo-volt mting,
type SJO-WA or STO-WA.
Conneet the pipingsto the indoor unit.
Align the center of the pipings and
sufficiently tighten the flare nut by hand.
79
Installation instructions.
Piping and Condensate Drain Line—Indoor
C#lUllON: Be careful to arrange the pipings, drain hose and cables as shown on page 17 by inserting them into the indoor unit and reattaching the tubing retaine[
Isulation material
Wrap insulation material around the connecting portion.
Reroute thepipingsand the connectingcable
•1
acrosstheback of the ehassk.
Indoor unitinstallation.
•l
Hook the indoor unit onto the upper portion of the installation plate. (Engage the two hooks of the rear top of the indoor unit with the upper edge of the installation plate.) Ensure that the hooks are properly seated on the installation plate by moving it left and right.
Press the lower left and right sides of the unit against the installation plate until the hooks engage with their slots (clicking sound).
netting
e
Drain hose
20
Piping
/
r
Tubing holding retainer
s
=L
~ \ ~Hook
@ Push
L
e
sufficiently tighten the fl&e nut by hand.
Z Tighten the flare nut with a wrench.
o
c
ndoor Unit Outdoor Unit
Terminal
(4P)
@ @
@
@
I
Terminal
(6P)
II
\
@ Q
@
@
11 @ 12 @
@
--- ---
Liquid side piping
(smallerdia.)
Connecting cable (low voltage)
Power supply @
1 1 1 I I I
!---------> Ground
access cover
ide piping
r dia.)
18
gauge
300 volt
Terminal block
Outdoor unit
.
Lowvoltage wiring
/
w- & ,--Y
/
d
Q
Cover control
WARNING
; Be sure
wire fi-om the indoor unit to the outdoor unit
(size ofwire and wiring method, etc.). ~:’Everywire must be cormected securely. ‘~ No wire should be allowed to touch refi-igerant
tubing, the compressor or any moving parts.
12K
18K
to comply with local codes to route the,>,.
9K I15V 14
60Hz - lPh
60Hz - lPh
230/208V 14 18
60Hz -1 Ph
/
Y
115V 14
Conduit panel
upply voltage
onnection
18 15 amps
18
20 amps
15 amps
I
NOES:
~;!~ shows field wiring (low voltage). ;:;; O shows power source wiring.
~~~Separately wire the high and low voltage lines. ~~<Use heat-proof electrical wiring capable of
withstanding tempemtures of up to 167° F.
‘~:Use outdoor and waterproof connection cable
rated more than 300V for the connection between indoor and outdoor units. (For
example, Type SJO-WA.)
Installation instructions.
Connecting wiring to outdoor unit:
1
Remove the wiring access cover on the outdoor unit.
2
Drill a hole through the plastic plug cap appropriate for the passage of connecting cable
(for low voltage line).
3
Pass the connecting cable through hole.
4
Properly connect the wire onto the terminal block.
5
Fix the connecting cable with the clamp cord provided on the unit to avoid strain at the terminal when the connecting cable is pulled outside by up to a 35-pound weight.
Wmd vinyl tape over the connecting cable for
6
sealing between the surface of the connecting cable and cap.
7
Mount the taped part of the cable on the cap. Mount the holed cap with the wound cable on the
8
conduit panel. -
\
11
\
\
, Terminal block
How to connect wiring to the terminals:
For solid corewiring (or Fable)
~~’~
1
Cut the wire end with a wire cutter or wirtiutting pliers, then strip the insulation to expose the solid wire about 15/16”.
2
Using a screwdriver, remove the terminal
screw(s) on the terminal plate.
Using pliers, bend the solid wire to form a loop
3
suitable for the terminal screw.
4
Shape the loop wire properly, place it on the terminal plate and tighten securely using a screwdriver.
‘m ~
n
.—
~ w
‘! r
;
Forstrandwiring
Cut the wire end with a wire cutter or wire cutting
1
pliers, then strip the insulation to expose the strand wiring about 3/8”.
Solid wire
Loop
Q
Insulation
Clamp cord
!
Cap
(resuse)
4
Hole
(for low
voltage line)
J
Taping
(for sealing)
Low voltage line
(connecting cable)
/1
W!AR/U/NG:Loose
Conduit panel
wiringmay cause the terminal to overheat or result in unit malfimction. A fwe hazard may also exist. Be sure all wiring is ti~htlv connected.
Lock nut
- Cap (remove)
Power supply line
(10, 230/208V or
115V, depending
on model)
2
Using a screwdriver, remove the terminal screw(s) on the terminal plate.
3
Using around terminal fmtener or pliers, securely clamp each stripped wire end with a round terminal.
Position the round terminal wire, and replace
4
and tighten the terminal screw using a screwdriver.
Stranded wire
, Screw with
/ sDecial washer
terminal
Wi
al plate
I I
Screw with special washer
Round terminal
22
the open position (horizontally) by hand.
2 Remove 3 screws that retain the front grille.
Pull the lower left and right sides of the grille toward you and lift itoff.
,
Remove screws
@
(3 places)
e
Gmect thecable to theindoor unitby
connectingthe wirestothe termkak control board individuallyaccording tothe outdoor unitconnection.
1 Ensurethat the color of the wires of the
outdoor unit and the terminal No. are the same as those of the indoor unit. (Refer to the Wiring diagram on page 21.)
g
a’
on the
Check thedrainage.
El
1 Pour a glass of water on the evapomtor.
2 Ensurethat water flows through the drain
hose of the indoor unit without any leakage and goes out the drain exit.
WARNING:
>’.Be sure to refer to the wiring diagram-see Mini
Manual. Improper tig can cause the unit to opemte incorrectly and result in a tie hazard.
~~Check local electrical codes and any spec~led
wiring instructions or limitations.
~ Attach thegrilleonto thecabimzt
-
Grasp the lower part of the left and right
1
sides of the grille and engage the four tabs on the top inside edge of the chassis.
2
Press the grille toward the chassis until it clicks back into place.
Reinstall the (3) retaining screws.
3
4 Close grillefront.
/f-
23
Installation instructions.
Form thepipings bywrappingtheconnecting
El
portion of the indoor unitwithinsulation matexial andsecure
(for the rightpipings).
If you want to connect an additional drain hose, the end of the drain outlet should be routed above the ground. Secure the drain line appropriately.
;: If the outdoor unit is being installed below the
positionof theindoor unk
1
Tape the pipings, drain hose and connecting
cable fi-om down to up.
2
Form the pipings gathered by taping along the
exterior wall and fix them onto the wall by
saddle or equivalent.
around pipings with a gum type sealer.
itwithtwoplasticbands
the outdoor unitis being installedabove the
!’: H
positionof theindoor uniti
1 Tape the pipings and connecting cable horn
down to Up.
2 Form the pipings gathered by taping along the
exterior wall. The trap should be formed up to prevent water from entering into the room.
3 Fix the pipings onto the wall by saddle or
equivalent.
Seal small openings around pipings with
a gum type sealer.
Trap is required to prevent water from
entering into electrical parts.
Drain hose
A plasticdrainelbow isprovided withthe
outdoor heatpump unitfor routingany condensationawayfi-om the outdoor unit basepan.Attach the elbow to the basepan nearthecompressor and then attacha hose
(thatyouprovide) to the other end to route
thewateraway.
24
~t;Pressure in the system rises, @ Operating current rises, ..<
“ Cooling (or heating) efficiency drops. ~’~Moisture in the refrigerant circuit may freeze and
block capillary tubing.
‘~’”Water may lead to corrosion of parts in the
refrigemnt system.
The indoor unit and tubing between the indoor and outdoor units must be leak-tested and the system evacuated to remove any noncondensables and moisture.
N0712 The outdoor unit contains /?22 chatge for the
total system.
~P*~*a=mwpwp.
Preparation:
Check that each tube (both liquid and gas side tubes) between the indoor and outdoor units has been properly connected and all wiring for the test run has been completed. Remove the valve caps fi-om both the gas and the liquid side semice valves on the outdoor unit. Note that both liquid and gas side service valves on the outdoor unit are kept closed at this stage.
N07E: The outdoor unit contains /?22 charge for the
total system.
4 After the system is found to be free of leaks,
relieve the nitrogen pressure by loosening the charge hose connector at the nitrogen cylinder.
When the system pressure is reduced to normal,
disconnect the hose from the cylinder.
Indoor unit
Pres
Charge hose
Leak Test:
Connect a manifold valve (with pressure gauges)
1
and dry nitrogen gas cylinder to the suction semice port.
2 Pressurize the system to no more than 150
P.S.I.G. with&y nitrogen gas and close the cylinder valve when the gauge reading reaches
150 P.S.I.G. Next, test for leaks with liquid soap.
lYURION: Toavoid nitrogen entering the refrigerant system
in a /iquid state, the top of the cy/inder must be higher than its bottom vvhenyou pressurize the system. Usuall~ the cylinder is used in a vertical standing position.
3 Do a leak test of alljoints of the tubing (both
indoor and outdoor) and both gas and liquid side sewice valves. Bubbles indicate aleak. Be sure to wipe off the soap with a clean cloth.
Nitrogen gas cylinder (in vertical standing
position).
r
25
Installation instructions.
Evacuation:
Connect the charge hose end described in the
preceding steps to the vacuum pump to evacuate
the tubing and the indoor unit. Confirm that the
“Lo” knob of the manifold valve is open. Run the vacuum pump, The operation time for evacuation varies with the tubing length and capacity of the
pump. Allow the pump to operate until the system has
been evacuated down to 300 microns. Allow the
pump to continue running for an additional 15
minutes, Turn off the pump and leave the
connections secured to the two service valves. After
5 minutes, if the system fails to hold 500 microns or
less, check all connections for tight fit and repeat
the evacuation procedure.
Finishing the Job:
With a service valve wrench, turn the valve stem of
1
the liquid side valve counterclockwise to fidly open the valve.
Turn the valve stem of gas side valve counter-
2
clockwise to folly open the valve.
3
Lmosen the charge hose connected to the gas side service port slightly to release the pressure, then remove the hose.
Pressure
gauge
Manifold valve
Indoor unit
~
-
I
4
Replace the flare nut and itsbonnet on the gas side semice port and fasten the flare nut securely with an adjustable wrench. This process is very important to prevent gas leaks in the system.
5
Replace the valve caps at both gas and liquid side se&ice valves and fro-ten them securely and tightly.
This completes air purging with a vacuum pump. The system is now ready to test run.
For anyservicewhichrequiresentry rntothe refrigerantsealedsystem, Federalregulationsrequirethework be performed by atechnicianhavinga ClassII or Universalcertification.
Vacuum pump
26
2 Check that the gas and liquid side semice valves
are fully open.
Opemte the system for 15-20 minutes. Check the system refi-igerant charge:
1 Measure the pressure of the gas side service valve.
2 Measure the outside ambient air tempemture.
N07E: Refer to the Mini-Manual supplied with the unit for the systems operating amperage and evaporator discharge air temperature at the various ambient levels. At a ~pical outdoor ambient temperature of 95° ~ the gas (suction)pressure at the outdoor unit should be 70-75 PS.I.G. in cooling mode.
For anysavice whichrequiresentry intotherefrigerantsealed system, Federalregulationsrequirethework be performed by a technicianhavinga
ClassII or Universalcertifkation.
27
u
Installation instruction templates.
LeftSideInstallation
T
-
.
.
I
‘q
-
. I
I
I
—.—. .—. —.— .—. —.
Installation plate
28
I
----- ----- .
Installation plate
RightSideInstallation
--
-
AS ICD09 ASIRD09 AS1CD12 ASIRD12
n
m
I
I
I
I .
I .
+
I
Piping hole
-
0 2-3/4”
ASICD18 ASIRD 18
29
Before you call for service...
hbf%m,‘:,:::’;”’;:’:;’,’,::
the Systm
Possible Causes
‘Ihe fbse isblown/circuit Check the house fuse/circuit breaker box and replace
doesnotstart breaker istripped.
The Timer operation is not set comedy.
tit does not
The
operate when restarted.
7hesystemdoes Airflow isrestricted.
notcoolorheatas it should
The temperature control may Turn to a lower or higher setting. The lowest setting not beset highor lowenough.
/
l%eairfikerisdi
The room may havebeen hot or cold.
Cold or warm air is escaping.
rty.
Theremote control The batteries may be dead.
display is faint orshows no dispiay at all
The batteries are inserted
incorrectly.
What ToDo
thefme or reset the breaker.
~eck the Tier f~ctions ad make s~e hey we
setto the desired settings.
This is normal. Wait about 3 minutes and the unit
will restart.
M~e Swe thereme no ~~s, b~ds or~i~re
blocking the front of the system.
provides maximum cooling. The highest setting provides maximum heating (heat pumps only).
Clean the filter at least eveq 30 days.See the Operating
Instructions section.
When the system isfirst turned on you need to allow
tine for the room to cool down or warm up.
Check for open furnace floor registers and cold
air returns.
Replace the batteries.
Check the position of the batteries. They should be
inserted in the opposite (+) and (—) direction.
30
Normal Operating Sounds
You may hear a sound like water flowing. This is the sound of refrigerant flowing inside the system,
‘ A noise that sounds like air being released isa
design feature of dehumidifjingwater being processed inside the system.
You may hear a clicking noise when you start or stop the unit. This sound isthe expansion or contraction of the unit due to changes in the tempemture.
Split System Warranty
All warranty service provided by our Factory Service Centers,
an authorized Customer Care@ technician. For service,
or
a
Etr ZhePeriod Ok GE Will Replace, At No Charge To You:
call 800-GE-CARES.
One Year
From the date of the During this fidl one-year original purchase
Five Yea= Any part of the sea/ed retiigerating system (the compressor, condenser, evapomtor and internal
From the date of the original purchase five-year warra~, GE will also provide, ikee of charge, all labor and in-home service to replace
/%r each of the shove warranties: Transportation expense to and from a service shop and shop service labo~ if required, will be free of charge.
Anypart of the split system air conditioner which fids due to a defect in materials or workmanship.
warrantyGE will also provide, free of charge, all labor and in-home
service to replace the defective part.
connecting tubing) which fails due to a defect in materials or workmanship. During this
the defective part.
What GE VW, Not Cuvec
Servicetripstoyour home to teachyou how to use the Replacement of house fuses or resettingof circuit producti breakers.
Improper kstallation. If youhavean installationproblem, or if thesplitsystem airconditioneris of improper cooling capacityfor the intended use, contactyour dealeror installer.You are responsible for providing adequate electricalcomecting facilities.
Failureof theproduct resultingfrom modifkations to tbe product or due to unreasonableuseincludingfailure to providereasomble and necesszuymaintenance.
Incommercial locations, labornecessaryto move the unitto a location where itis accessiblefor serviceby a technician.
Failuredue to corrosionon models not coxrosion­protected.
Damage to the product or systemleakscaused by improper field-ktalled interconnectingtubing between indoor and outdoor units,improper power supply voltage, acciden~ fwe, floods or acts of God.
Incidentalor consequential damage topersonal property caused by possible defects withthissplit @em airconditioner.
This warranty is extended to the original purchaser and any succeeding owner for products purchased for home
use within the USA. In Alaska, the warranty excludes the cost of shipping or service calls to your home. Some states do not allow the exciusion or limitation of incidental or consequential damages. This warranty gives
you specific legal rights, and you may also have other rights which vary from state to state. To know what your legal rights are, consult your local or state consumer affairs office or your state> Attorney General.
Warrantor: General
Electric Company. Louisville, KY 40225
37
2
Q
1-
Sewice TelephoneIVumbem
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GEAnswer Cente? auMm20m
The GE Answer Center@ is open 24 hours a day, 7 days a week.
Special Needs Service muiazmo
8fM-TDD-G&4C (MUM?MH2)
c-
*-
%
&
‘“% Service Contracts 8wizw224
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&~,,
~;;$~;<,<
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,~,i,:>,$,;,:
GE offers, free of charge, a brochure to assist in planning a barrier-free kitchen for persons with limited mobility.
Purchase a GE service contract while your substantial discount. GE Consumer Service will still be there after your
warranty is still in effect and you’ll receive a
warmnty expires.
Parts and Accessories m-=-=
Individuals qualified to service their own appliances can have parts or accessories sent directly
to their homes (VISA, MasterCard and Discover cards are accepted).
~
w
*
i
~
I
Servicing and installation of the refi-igerant system must be performed only by a licensed, HVAC cefiled technician.
Instructions contained in this manual coverprvcedures tobe perfbrmed by any usez (lthersem”cing generally should be retiwmd to qualified service pemonnel. Caution must be exemised, since imprvper sem-cing may cause unsafa operation.
E
g)
~-
~
J
br anysem-ce which requires entry into the retiigemntsealed system, hderal regulti-ons
requim the work be pehrmed by a technician having a ClassII or Universal certification.
\
Service Satisfaction
Ifyou are not satisfied with the service you receive from GE:
Fi~ contact the people who semiced your appliance. NeX ifyou are still not pleased, write all the details-including your phone number-to:
Manager, Consumer Relations GE Appliances Appliance Park Louisville, KY40225
finall~ ifyour problem is still not resolved, write:
Major Appliance Consumer Action Progmrn 20 North Wacker Drive Chicago, IL 60606
Printed in the United States
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