GE 80000 Technical Specifications

GE Oil & Gas

Technical Speciﬁcations

Masoneilan* 80000 Series

Three-Way Control Valves Combining and Diverting Service

05/2013

2 | GE Oil & Gas

Table of Contents

Features ....................................................................................................................3

Numbering System ..............................................................................................4

Ratings/Connections ..........................................................................................4

General Data ...........................................................................................................5

Temperature Range/Seat Leakage ...............................................................6

Flow Direction and Application .......................................................................7

and FL Vesus Travel.........................................................................................7

Features

and Flow Dir .......................................................................................................8

Materials of Construction ..................................................................................9

Valve Dimensions ...............................................................................................16

Valve Weights ...................................................................................................... 20

Actuator Dimensions & Weights ................................................................. 21

Accessories ........................................................................................................... 23

Sales Offices ....................................................................................... Back Cover

The 80000 Series is a heavy duty three-way control valve designed for either combining or diverting service. Standard features include:

Heavy Guiding

Construction of the Masoneilan 80000 Series includes top guiding in the plug, as well as guiding within the seat ring locations providing an extremely well supported and stable design.

High Capacity

Large flow galleries in the 80000 Series provide high capacity designs with low pressure recoveries. High critical flow factors are attained in both combining and diverting configurations.

Flow Stability

The 80000 Series is a dual seated design with flow tending to open the valve at both ports. This provides inherent dynamic stable resulting in excellent throttling control performance.

Wide Operating Range

Designs are available in various sizes and can be configured to operate within an extremely wide temperature range. This is accomplished through use of high performance materials and design configurations.

Reduced Emissions

The 80000 Series can be supplied with the Masoneilan LE Packing design to provide low emissions performance meeting various environmental regulations worldwide.

NACE Compliance

Construction for Sour Service Applications in accordance with NACE standard MR 0103 is readily available. Applications requiring compliance to MR 0175, 2003 Rev or ISO 15156 can also be provided.

CH80000 - 80000 Series Three-Way Control Valves | 3

Numbering System

1st 2nd 1st 2nd 3rd 4th 5th 6th

8 8 0 3 8

Actuator Type

87 Spring Diaphragm

Air to Extend

88 Spring Diaphragm

Air to Retract

—

Body

Series

Plug Type

3. Top and

Ratings/Connections

Flanged n Butt Weld ∆ RT Joint l Threaded m Socket Weld

Valve Sizes ASME Class

inches mm 150 300 600

Port Guided

Control

Characteristics

8. Linear Ported

Seat Type

5. Combing Design

5. Diverting Design

Optional

Conﬁguration

EB Extension

Bonnet

.75, 1, 1.5, 2 20, 25, 40, 50

3 through 12 80 through 300

1) .75” & 1” (20mm & 25mm) sizes not available in 80386 version - Diverting Design Utilize combining design and consult factory for details.

2) Welded end connections, other ﬂanged conﬁgurations, and ASME ratings above 600 Class are available upon request. Consult factory for details.

l ∆ m l ∆ m l ∆ m

∆ ∆ ∆

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General Data

Body Type: 3-way Flow Direction: Flow to open (both ports) CV Ratio: 50:1 Materials: Carbon steel Stainless steel Chrome-molybdenum steel Others

Bonnet Type: Bolted Packing Box: Bolted Optional: Extension Materials: Carbon steel Stainless steel Chrome-molybdenum steel Others

Trim Type: 385 - combining 386 - diverting

Flow Characteristics Linear Full capacity only Actuator Actuator Type: Spring diaphragm Direct, air to extend Reverse, air to retract

CH80000 - 80000 Series Three-Way Control Valves | 5

Temperature Range/Seat Leakage

-4°F

(-20°C)

-148 ° F

(-10 0 ° C )

1100°F (594°C)

(1)

+800°F

(+427°C)

+800°F

(+427°C)

32°F (0°C)

Temperature Ranges

(2)

+450°F

(+232°C)

(2)

+450°F (+232°C)

(2)

+450°F (+232°C)

(2)

+450°F

(+232°C)

20 to

300

(1)

Body

Rating

ASME

Class 150

to 600 (PN

10 to 100)

Body & Bonnet

Material

Carbon

Steel

Stainless

Steel

Chrome-Moly

NACE

Standard Bonnet Extension Bonnet

Min. Max. Min. Max.

-4°F

(-20°C)

-20°F

(-29°C)

32°F (0°C)

-4°F

(-20°C)

Value Size

inch mm

0.75 to

1) .75” & 1” (20 & 25mm) sizes are not available in the 80386 diverting conﬁguration. Utilize combining version 80385 and consult factory for details.

2) Maximum temperature shown is with PTFE and LE packing. Extended max. operating temperature of 800°F (427°C) allowable with Graphite packing.

3) Class II shutoff is standard leakage rating. Class III and IV can be provided depending on application service conditions. Consult with factory on Class III and IV applications and requirements.

4) LE Packing for low emissions applications is limited to maximum pressure and temperature as shown in chart below.

Seat Leakage

IEC 60534-4

and ANSI/FCI

70.2 Class

(3)

II, III, or IV

Pressure and Temperature Rating of LE Packing

1600

(112)

1400

(98)

1200

(84)

1000

(70)

800

(56)

600

(42)

400

Fluid Pressure PSI (Bar)

(28)

200

(14)

0 50 100 150 200 250 300 350 400 450 500 (10) (38) (66) (93) (121) (149) (177) (204) (232) (260)

Fluid Temperature °F (°C)

(4)

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Flow Direction & Application

Valve Model Type of Service

inches mm

80385 Combining .75 to 12 20 to 300 FTO

80385* Diverting .75 & 1 20 & 25 FTC

80386 Diverting 1.5 to 12 40 to 300 FTO

* .75” & 1” (20 & 25mm) sizes are not available in the 80386 diverting conﬁguration. Utilize combining version 80385 and consult factory for details.

Valve Size

CV and FL versus Travel

Percent of Travel 10 20 30 40 50 60 70 80 90 100

Value Size

inch mm inch mm inch mm

75 20

1 25 1.06 26.9 .05 12.7 0.9 1.8 2.7 3.6 4.5 5.4 6.3 7.2 8.1 9

1.5 40 1.5 38.1 .08 20.3 2.1 4.2 6.3 8.4 10.5 12.6 14.7 16.8 18.9 21

2 50 2.00 50.8 .08 20.3 3.6 7. 2 10.8 14.4 18 21.6 25.2 28.8 32.4 36

3 80 2.62 66.5 1.5 38.1 7. 5 15 22.5 30 37.5 45 52.5 60 67.5 75

4 100 3.50 88.9 1.5 38.1 12.4 24.8 37.2 49.6 62 74.4 86.8 99.2 112 124

6 150 5.25 133 2.0 50.8 27 54 81 108 135 162 189 216 243 270

8 200 7.0 0 178 2.5 63.5 48 96 144 192 240 288 336 384 432 480

10 250 8.75 22 2.5 63.5 75 150 225 300 375 450 525 600 675 750

(1)

300 10.5 267 3.5 88.9 108 216 324 432 540 648 756 864 972 1080

ASME

Rating

150 to

600

Oriﬁce

Diameter

.88 22.3 .05 12.7 0.6 1.2 1.8 2.4 3 3.6 4.2 4.8 5.4 6

Travel

0.90 0.91 0.91 0.92 0.92 0.92 0.91 0.91 0.90 0.90

Flow Direction

(Both Ports)

Rated C

Direction: FLOW-TO-OPEN (FTO)

Flow Characteristic: LINEAR

1) Use spring-diaphragm actuator Model 37/38 for 12” (300 mm) valve size.

CH80000 - 80000 Series Three-Way Control Valves | 7

CV and Flow Direction

80385 Combining

80386 Diverting

C = Common L = Lower U = Upper

Body Ratings: ANSI Class 150 through 600 (PN 10 to 100) Sizes: *.75” through 12” (20mm through 300mm) Flow Direction: ﬂow to open (both ports) Flow Characteristic: linear

0% - Plug in Up Position

100% - Plug in Down Position

Value Size* Percent of Plug Travel

Plug Up

inches mm

.75 20 0 6 0.6 5.4 1.2 4.8 1.8 4.2 2.4 3.6 3 3 3.6 2.4 4.2 1.8 4.8 1.2 5.4 0.6 6 0

1 25 0 9 0.9 8.1 1.8 7. 2 2.7 6.3 3.6 5.4 4.5 4.5 5.4 3.6 6.3 2.7 7.2 1.8 8.1 0.9 9 0

1.5 40 0 21 2.1 18.9 4.2 16.8 6.3 14.7 8.4 12.6 10.5 10.5 12.6 8.4 14.7 6.3 16.8 4.2 18.9 2.1 21 0

2 50 0 36 3.6 32.4 7. 2 28.8 10.8 25.2 14.4 21.6 18.0 18.0 21.6 14.4 25.5 10.8 28.8 7.2 32.4 3.6 36 0

3 80 0 75 7. 5 67. 5 15 60 22.5 52.5 30 45 37.5 37.5 45 30 52.5 22.5 60 15 6 7. 5 7.5 75 0

4 100 0 124 12.4 111.6 24.8 99.2 37. 2 86.8 49.6 74.4 62 62 74.4 49.6 86.8 37. 2 99.2 24.8 111.6 12.4 124 0

6 150 0 270 27 243 54 216 81 189 108 162 135 135 162 108 189 81 216 54 243 27 270 0

8 200 0 480 48 432 96 384 144 336 192 288 240 240 288 192 336 144 384 96 432 48 480 0

10 250 0 750 75 675 150 600 225 525 300 450 375 375 450 300 525 225 600 150 675 75 750 0

12 300 0 1080 108 972 216 864 324 756 432 648 540 540 648 432 756 324 864 216 972 108 1080 0

* 1” (25mm) size not available in 80386 version - Diverting Design.

Utilize combining design and consult factory for details.

0% 10% 20% 30% 40% 50% 60% 70% 80% 90%

80385 U to C L to C

80386 U to C L to C

Plug Down

100%

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