GE 80000 Technical Specifications

GE Oil & Gas

Technical Specifications

Masoneilan* 80000 Series

Three-Way Control Valves
Combining and Diverting Service

05/2013

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Table of Contents

Features ....................................................................................................................3

Numbering System ..............................................................................................4

Ratings/Connections ..........................................................................................4

General Data ...........................................................................................................5

Temperature Range/Seat Leakage ...............................................................6

Flow Direction and Application .......................................................................7

and FL Vesus Travel.........................................................................................7

C

V

Features

and Flow Dir .......................................................................................................8

C

V

Materials of Construction ..................................................................................9

Valve Dimensions ...............................................................................................16

Valve Weights ...................................................................................................... 20

Actuator Dimensions & Weights ................................................................. 21

Accessories ........................................................................................................... 23

Sales Offices ....................................................................................... Back Cover

The 80000 Series is a heavy duty three-way control valve designed for either
combining or diverting service. Standard features include:

Heavy Guiding

Construction of the Masoneilan 80000 Series includes top guiding
in the plug, as well as guiding within the seat ring locations provid­ing an extremely well supported and stable design.

High Capacity

Large flow galleries in the 80000 Series provide high capacity
designs with low pressure recoveries. High critical flow factors are
attained in both combining and diverting configurations.

Flow Stability

The 80000 Series is a dual seated design with flow tending to open
the valve at both ports. This provides inherent dynamic stable
resulting in excellent throttling control performance.

Wide Operating Range

Designs are available in various sizes and can be configured to
operate within an extremely wide temperature range. This is
accomplished through use of high performance materials and
design configurations.

Reduced Emissions

The 80000 Series can be supplied with the Masoneilan LE Packing
design to provide low emissions performance meeting various
environmental regulations worldwide.

NACE Compliance

Construction for Sour Service Applications in accordance with
NACE standard MR 0103 is readily available. Applications requir­ing compliance to MR 0175, 2003 Rev or ISO 15156 can also be
provided.

CH80000 - 80000 Series Three-Way Control Valves | 3

Numbering System

1st 2nd 1st 2nd 3rd 4th 5th 6th

8 8 0 3 8

Actuator Type

87 Spring Diaphragm

Air to Extend

88 Spring Diaphragm

Air to Retract

—

—

Body

Series

80

Plug Type

3. Top and

Ratings/Connections

Flanged n Butt Weld ∆ RT Joint l Threaded m Socket Weld

Valve Sizes ASME Class

inches mm 150 300 600

Port
Guided

Control

Characteristics

8. Linear
Ported

Seat Type

5. Combing
Design

5. Diverting
Design

Optional

Configuration

EB Extension

Bonnet

.75, 1, 1.5, 2 20, 25, 40, 50

3 through 12 80 through 300

1) .75” & 1” (20mm & 25mm) sizes not available in 80386 version - Diverting Design Utilize combining
design and consult factory for details.

2) Welded end connections, other flanged configurations, and ASME ratings above 600 Class are
available upon request. Consult factory for details.

l ∆ m l ∆ m l ∆ m

∆ ∆ ∆

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General Data

Body
Type: 3-way
Flow Direction: Flow to open (both ports)
CV Ratio: 50:1
Materials: Carbon steel
Stainless steel
Chrome-molybdenum steel
Others

Bonnet
Type: Bolted
Packing Box: Bolted
Optional: Extension
Materials: Carbon steel
Stainless steel
Chrome-molybdenum steel
Others

Trim
Type: 385 - combining
386 - diverting

Flow Characteristics
Linear
Full capacity only
Actuator
Actuator
Type: Spring diaphragm
Direct, air to extend
Reverse, air to retract

CH80000 - 80000 Series Three-Way Control Valves | 5

Temperature Range/Seat Leakage

-4°F

(-20°C)

-148 ° F

(-10 0 ° C )

1100°F
(594°C)

(1)

+800°F

(+427°C)

+800°F

(+427°C)

32°F
(0°C)

Temperature Ranges

(2)

+450°F

(+232°C)

(2)

+450°F
(+232°C)

(2)

+450°F
(+232°C)

(2)

+450°F

(+232°C)

20
to

300

(1)

Body

Rating

ASME

Class 150

to 600 (PN

10 to 100)

Body & Bonnet

Material

Carbon

Steel

Stainless

Steel

Chrome-Moly

NACE

Standard Bonnet Extension Bonnet

Min. Max. Min. Max.

-4°F

(-20°C)

-20°F

(-29°C)

32°F
(0°C)

-4°F

(-20°C)

Value Size

inch mm

0.75
to

12

1) .75” & 1” (20 & 25mm) sizes are not available in the 80386 diverting configuration.
Utilize combining version 80385 and consult factory for details.

2) Maximum temperature shown is with PTFE and LE packing. Extended max. operating temperature of 800°F (427°C)
allowable with Graphite packing.

3) Class II shutoff is standard leakage rating. Class III and IV can be provided depending on application service conditions.
Consult with factory on Class III and IV applications and requirements.

4) LE Packing for low emissions applications is limited to maximum pressure and temperature as shown in chart below.

Seat Leakage

IEC 60534-4

and ANSI/FCI

70.2 Class

(3)

II, III,
or IV

Pressure and Temperature Rating of LE Packing

1600

(112)

1400

(98)

1200

(84)

1000

(70)

800

(56)

600

(42)

400

Fluid Pressure PSI (Bar)

(28)

200

(14)

0

0 50 100 150 200 250 300 350 400 450 500
(10) (38) (66) (93) (121) (149) (177) (204) (232) (260)

Fluid Temperature °F (°C)

(4)

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Flow Direction & Application

Valve Model Type of Service

inches mm

80385 Combining .75 to 12 20 to 300 FTO

80385* Diverting .75 & 1 20 & 25 FTC

80386 Diverting 1.5 to 12 40 to 300 FTO

* .75” & 1” (20 & 25mm) sizes are not available in the 80386 diverting configuration.
Utilize combining version 80385 and consult factory for details.

Valve Size

CV and FL versus Travel

Percent of Travel 10 20 30 40 50 60 70 80 90 100

F

L

Value Size

inch mm inch mm inch mm

75 20

1 25 1.06 26.9 .05 12.7 0.9 1.8 2.7 3.6 4.5 5.4 6.3 7.2 8.1 9

1.5 40 1.5 38.1 .08 20.3 2.1 4.2 6.3 8.4 10.5 12.6 14.7 16.8 18.9 21

2 50 2.00 50.8 .08 20.3 3.6 7. 2 10.8 14.4 18 21.6 25.2 28.8 32.4 36

3 80 2.62 66.5 1.5 38.1 7. 5 15 22.5 30 37.5 45 52.5 60 67.5 75

4 100 3.50 88.9 1.5 38.1 12.4 24.8 37.2 49.6 62 74.4 86.8 99.2 112 124

6 150 5.25 133 2.0 50.8 27 54 81 108 135 162 189 216 243 270

8 200 7.0 0 178 2.5 63.5 48 96 144 192 240 288 336 384 432 480

10 250 8.75 22 2.5 63.5 75 150 225 300 375 450 525 600 675 750

(1)

300 10.5 267 3.5 88.9 108 216 324 432 540 648 756 864 972 1080

12

ASME

Rating

150 to

600

Orifice

Diameter

.88 22.3 .05 12.7 0.6 1.2 1.8 2.4 3 3.6 4.2 4.8 5.4 6

Travel

0.90 0.91 0.91 0.92 0.92 0.92 0.91 0.91 0.90 0.90

Flow Direction

(Both Ports)

Rated C

Direction: FLOW-TO-OPEN (FTO)

Flow Characteristic: LINEAR

V

1) Use spring-diaphragm actuator Model 37/38 for 12” (300 mm) valve size.

CH80000 - 80000 Series Three-Way Control Valves | 7

CV and Flow Direction

80385 Combining

80386 Diverting

C = Common L = Lower U = Upper

Body Ratings: ANSI Class 150 through 600 (PN 10 to 100)
Sizes: *.75” through 12” (20mm through 300mm)
Flow Direction: flow to open (both ports)
Flow Characteristic: linear

0% - Plug in Up Position

100% - Plug in Down Position

Value Size* Percent of Plug Travel

Plug Up

inches mm

.75 20 0 6 0.6 5.4 1.2 4.8 1.8 4.2 2.4 3.6 3 3 3.6 2.4 4.2 1.8 4.8 1.2 5.4 0.6 6 0

1 25 0 9 0.9 8.1 1.8 7. 2 2.7 6.3 3.6 5.4 4.5 4.5 5.4 3.6 6.3 2.7 7.2 1.8 8.1 0.9 9 0

1.5 40 0 21 2.1 18.9 4.2 16.8 6.3 14.7 8.4 12.6 10.5 10.5 12.6 8.4 14.7 6.3 16.8 4.2 18.9 2.1 21 0

2 50 0 36 3.6 32.4 7. 2 28.8 10.8 25.2 14.4 21.6 18.0 18.0 21.6 14.4 25.5 10.8 28.8 7.2 32.4 3.6 36 0

3 80 0 75 7. 5 67. 5 15 60 22.5 52.5 30 45 37.5 37.5 45 30 52.5 22.5 60 15 6 7. 5 7.5 75 0

4 100 0 124 12.4 111.6 24.8 99.2 37. 2 86.8 49.6 74.4 62 62 74.4 49.6 86.8 37. 2 99.2 24.8 111.6 12.4 124 0

6 150 0 270 27 243 54 216 81 189 108 162 135 135 162 108 189 81 216 54 243 27 270 0

8 200 0 480 48 432 96 384 144 336 192 288 240 240 288 192 336 144 384 96 432 48 480 0

10 250 0 750 75 675 150 600 225 525 300 450 375 375 450 300 525 225 600 150 675 75 750 0

12 300 0 1080 108 972 216 864 324 756 432 648 540 540 648 432 756 324 864 216 972 108 1080 0

* 1” (25mm) size not available in 80386 version - Diverting Design.

Utilize combining design and consult factory for details.

0% 10% 20% 30% 40% 50% 60% 70% 80% 90%

80385 U to C L to C

80386 U to C L to C

Plug Down

100%

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