•3 separate phase time overcurrent (51) elements with 5 curve shapes:
Definite time, moderately inverse, normal inverse, very inverse, extremely inverse.
•Phase instantaneous (50) element
•Ground time overcurrent (51G) with 5 curve shapes:
Definite time, moderately inverse, normal inverse, very inverse, extremely inverse.
•Ground instantaneous (50G) element
•10 curves for each shape
•4 time multipliers for each curve
•3 different curve types: ANSI, IAC, IEC/BS142
b) INDICATORS
Trip:Phase A, B, C instantaneous
Phase A, B, C time overcurrent
Ground fault instantaneous
Ground fault time overcurrent
Status: Relay in ser vice
Service required
Phase pickup
Ground pickup
Current bargraph: 10 to 100%
1
c) OTHER
•Conventional 1 A or 5 A CT input
•Drawout case
•AC or DC control power
•Seal provision for tamper proof settings
•Output contacts:
•Trip
•Aux Trip
•Service Required
(737 only)
•
•50A, 50B, 50C, 50N
•51A, 51B, 51C, 51N
•RS485 communications: settings, currents, status
•86 lockout
•Programmable block instantaneous on autoreclose.
•Ground Fault trip programmable to Aux. Trip relay, separate from Main trip.
pickup, trip, cause of trip outputs;
GE Power Management735/737 Feeder Protection Relay1-
1
Page 3
1.1 OVERVIEW1 INTRODUCTION
1.1.2 PRODUCT DESCRIPTION
1
The 735/737 is a microproce ssor based relay use d to perform pr imary circ uit prote ction on dis tributio n netw orks at any vol tage level. Instantaneous and time overcurrent phase and ground protection features replace the equivalent of 8 separate
protection devices. Each protection element can be selectively enabled by front panel dial settings. Flexible settings and
selectable curve shapes enable accurate coordination with other devices. Cause of trip indications and a bar graph load
monitor are provided on the front panel.
A momentary dry contact closure from the 735/737 relay is used to activate the breaker trip coil in the event of a fault. To
help determine the cause of a trip, separate indicators are provided for phase instantaneous, phase time overcurrent,
ground fault instantaneous, and ground fault time overcurrent. These latched indicators remain set after a breaker trip.
They can be reset by the front panel CLEAR button.
A special feature of t he 7 35/737 named "T ri p R ec ord" is the abi lity of the relay to se que nti all y d isp lay the last five caus es o f
trips. To display the trips, press and hol d th e res et k ey. After 2 seconds, the front panel indicators will di spl ay the las t 5 trip s
starting with the most recent.
The 735/737 has separately adjustable instantaneous and time overcurrent pickup levels. No intentional delay is added to
the instantaneous trip. Fi ve sep arate ti me ov ercurren t curve shape s can be sel ected: defini te time , mode rate ly invers e, normal inverse, very inverse, and extremely inverse. For each curve shape, 40 different curves to produce different time delay
levels can be selected using the time multiplier settings and curve shift. These allow selection of optimum coordination with
fuses, feeders, motors, trans-formers, etc. To monitor load current, a front panel bar graph indicator is provided. It gives an
indication of 10% of CT rating to 100% of CT in steps of 10%. This is useful for monitoring breaker loading and during testing.
Ground level and ti me del ay can be s ele ct ed for coordination with u ps tream de vi ce s. The ground signal is nor mally derived
as the residual sum of the 3 phase CTs, eliminating the need for an additional ground sensor. Alternatively, for more sensitive detection, an additional core balance (zero sequence) ground sensor, encircling the 3 phase conductors, can be used.
Like time overcurrent phase protection, 5 separate curve shapes and 40 curves for each shape are available for ground
fault protection.
To accommodate more complex control schemes the 737 has 8 additional output relays to provide a separate dry contact
output for each different protection element. That is, in addition to the 2 common trip contacts, the 737 has contacts for trip
from:
51A, 51B, 51C, 51N, 50A, 50B, 50C, and 50N
These eight additional outputs can be programmed to activate:
•as a separate trip output for each 50/51 protection element
•as a latched cause of trip output for fault diagnosis interface to a SCADA
•when phase/ground current exceeds the pickup setting to warn of an impending trip
Internal monitoring of the relay is continuous. When control power is applied and the relay is operating normally, the
"RELAY IN SERVICE" LED is on. Should a fault be detected, the "SERVICE REQUIRED" LED will light to indicate a problem. In addition, the failsafe SERVICE relay output will change state signalling a malfunction to a remote monitoring device
such as a programma ble co ntrolle r. In this case the 735/737 relay shoul d be rep laced and se nt in fo r servi ce. As long a s the
"SERVICE" LED is off and the "RELAY IN SERVICE" LED is on the relay is operating normally. If the test switch is on, the
RELAY IN SERVICE LED will flash. When either the phase or ground time/overcurrent threshold is exceeded, a separate
pickup indicator flashes which is useful for testing, and to warn of an impending trip.
Relay states can be monitored via the RS485 communication port. This allows relays to be linked together over a simple
twisted pair wire to communicate with a PLC or computer using the Modbus protocol. Baud rate and a unique slave
address are set via the front panel communications switches.
1-2735/737 Feeder Protection Relay
GE Power Management
Page 4
1 INTRODUCTION1.1 OVERVIEW
1.1.3 THEORY OF OPERATION
A block diagram of the 735/737 hardware is shown on the following page. A 16-bit single chip microcomputer handles data
acquisition, input/output and con trol. Program memory, data RAM, 10 bit A/D and UART are internal to the microcomputer.
Phase and ground current are monitored via external CTs which are connected to internal interposing CTs for isolation and
signal conditioning. Low pass filters, level shifters and gain amplifiers transform the input signal to a level suitable for conversion by the 10 bit A/D. A/D v alues are converted, using software, to the true RMS value of the input sinewave. Separate
× 1 and × 10 gain amplifiers are continuously sampled by the A/D convertor with program logic dynamically choosing the
appropriate range.
Eight rotary switches and 2 banks of DIP switches are periodically read and decoded to determine settings. Using the
appropriate curve settings, the microcomputer computes instantaneous and time overcurrent values closing the trip relay
when a trip value is reached. This relay will remain latched until all phase and ground currents have dropped to zero. True
RMS current is calculated and bar graph segments are driven under program control to indicate the value. All output relays
are driven in response to computed conditions. These drivers are opto-isolated and a separate relay supply is used to prevent noise coupling for external sources to the microcomputer.
To prevent possible lockup of the relay in case of abnormal transient conditions, a separate hardware timer is continuously
reset by the microcomputer under normal conditions. In the event of the program hanging up, this external watchdog will
time out and issue a system reset.
An internal UART buffered by an isolated RS48 5 dri ver c on trols the serial com mu nicat ions. Baud rate is selectable th roug h
an internal timer. Like all other inputs/outputs transient protection is applied to ensure reliable operation under real conditions.
A flyback switching power supply generates multiple isolated supply voltages of +12 I/O, +5 digital, +12 analog and +5
RS485. T wo di f feren t versi ons are avail able to cove r the rang e 20 to 6 0 V DC or 90 to 300 V DC. Front end rec tificat ion an d
filtering enable these supplies to also be used with 50/60Hz control power sources.
Structured firmware design running under a real time operating kernel ensures robust program operation under different
conditions. It also contributes to bug free code maintenance.
1
GE Power Management735/737 Feeder Protection Relay1-
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Page 5
1
1.1 OVERVIEW1 INTRODUCTION
Figure 1–1: 735 BLOCK DIAGRAM
1-4735/737 Feeder Protection Relay
GE Power Management
Page 6
1 INTRODUCTION1.2 ORDERING
1.2 ORDERING1.2.1 ORDER CODES
The CT secondary must be specified with an order as 1 or 5 amps. The RS485 communications interface is available with
RS422 as an option. For 19" rack mount applications, single and dual cutout panels for mounting one or two relays are
available. These are 3 units high (10.5") fo r 19- inc h ra ck m oun tin g, m ad e of 14 gauge steel and co me in ASA61 gray. See
Section 2.1.1: MOUNTING on page 2–1 for dimensions of the relay and panels. For bench testing, the 735/737 can be
ordered mounted in a portable case.
The GE Power Management order code is as follows:
T able 1–1: ORDER CODES
S
S
S
–
735
737––
Basic Unit735
737
Phase CT
Secondary
Ground CT
Secondary
Control PowerLO|
Options485
The following additional accessories are available:
•19-1 PANEL: Single cutout panel
•19-2 PANEL: Dual cutout panel
•SCI: RS232 to RS485 convertor
S
|
|
1|| |
5|| |
–
S
–
–
|
|
1||
5||
–
S
–
|
|
HI|
422
DEMO
S
S
|
Standard 735 Relay with 50/51, 50G/51G protection
|
737 Relay (same as 735 with 8 additional output relays)
1 A Phase CT secondaries
5 A Phase CT secondaries
1 A Ground CT secondaries
5 A Ground CT secondaries
20 to 60 V DC; 20 to 48 V AC at 50/60 Hz
90 to 300 V DC; 70 to 265 V AC at 50/60 Hz
RS485 2-wire communications (standard)
RS422 4-wire communications (optional)
735 Demo/Test case
HI: 110 to 220% of CT ratin
Curve Types:ANSI, IAC, IEC/BS142
Curve shapes:definite time, moderately inverse, normal, inverse, very inverse, extremely inverse.
See time/overcurrent curves; curves apply up to 20 x pickup or 20 x CT, whichever is less.
Time multiplier:10 curves: #1 to #10 for each shape
4 shift multipliers: 0.5, 0.8, 1, 1.1
Definite time:100 ms to 1 sec. in steps of 100 ms.
Reset:Time reset to zero each time current level falls below pickup threshold
Accuracy: Level: ±3% of settin
Time: greater of ±3% or ±20ms at >150% of pickup
or OFF
PHASE INSTANTANEOUS OVERCURRENT (50)
Pickup level:4, 5, 6, 8, 10, 12, 14, 16, 20 × CT or OFF
Accuracy:Level: ±3% of settin
Time: 35ms maximum at >150% of pickup settin
GROUND TIME OVERCURRENT (51G/51N)
Pickup level:LO: 15 to 55% of CT rating in steps of 5% or OFF
HI: 60 to 100% of CT ratin
Curve Types:ANSI, IAC, IEC/BS142
Curve shapes:definite time, moderately inverse, normal, inverse, very inverse, extremely inverse.
See time/overcurrent curves; curves apply up to 20 × pickup or 20 × sensor, whichever is less.
Time multiplier:10 curves: #1 to #10 for each shape
4 shift multipliers: 0.5, 0.8, 1, 1.1
Definite time:100 ms to 1 sec. in steps of 100 ms
Reset:Time reset to zero each time current level falls below pickup
Accuracy: Level: ±3% of settin
Time: greater of ±3% or ±20ms at >150% of pickup
in steps of 5% or OFF
GROUND INSTANTANEOUS OVERCURRENT (50G/50N)
Pickup level:0.1, 0.2, 0.4, 0.8, 1, 2, 4, 8, 16, × CT or OFF
Accuracy:Level: ±3% of settin
Time: 35ms maximum at >150% of pickup settin
CURRENT INPUTS
Withstand Phase/Ground CTs:4 times rated current: continuous
20 times rated current: 5 second
40 times rated current: 2 second
:True RMS; 16 samples/cycle
Sensin
Secondary:1 A or 5 A (must be specified with order)
Accuracy:
Drift:No
reater of 3% of CT primary or 3% of displayed
reater than 0.5% over 10 years
CT BURDEN
1 Amp inputs:0.02 VA at 1 A; 0.2 VA at 5 A; 10 VA at 20 A
5 Amp inputs:0.02 VA at 5 A; 0.2 VA at 20 A; 10 VA at 100 A
Conversion ran
Frequency response:48 to 300 Hz ± 3 dB
e:0 to 20 times CT primary
1-6735/737 Feeder Protection Relay
1.3.2 INPUTS
GE Power Management
Page 8
1 INTRODUCTION1.3 SPECIFICATIONS
g
1.3.3 OUTPUTS
TRIP, AUX TRIP OUTPUT RELAYS
VOLTAGEMAKE/CARRYBREAKMAX LOAD
CONTINUOUS0.2 S
DC Resistive30 V DC20 A80 A16 A480 W
125 V DC20 A80 A0.8 A100 W
250 V DC20 A80 A0.4 A100 W
DC Inductive,
L/R = 40 mS
AC Resistive120 V AC20 A80 A20 A2400 VA
AC Inductive
PF = 0.4
Configuration:Form A NO
Contact Material:Silver Alloy
30 V DC20 A80 A5 A150 W
125 V DC20 A80 A0.3 A375 W
250 V DC20 A80 A0.2 A50 W
250 V AC20 A80 A20 A5000 VA
120 V AC20 A80 A8 A960 VA
250 V AC20 A80 A7 A1750 VA
SERVICE, PICKUP/CAUSE OF TRIP OUTPUT RELAYS
VOLTAGEMAKE/CARRYBREAKMAX LOAD
CONTINUOUS0.2 S
DC Resistive30 V DC10 A30 A10 A300 W
125 V DC10 A30 A0.5 A62.5 W
250 V DC10 A30 A0.3 A75 W
DC Inductive,
L/R = 40 mS
AC Resistive120 V AC10 A30 A10 A2770 VA
AC Inductive
PF = 0.4
30 V DC10 A30 A5 A150 W
125 V DC10 A30 A0.25 A31.3 W
250 V DC10 A30 A0.15 A37.5 W
250 V AC10 A30 A10 A2770 VA
120 V AC10 A30 A4 A480 VA
250 V AC10 A30 A3 A750 VA
1
Configuration:Form C NO/NC
Contact Material:Silver Alloy
1.3.4 POWER SUPPLY
CONTROL POWER
DC supply:HI: 125 V DC, 250 V DC nominal
e:HI: 90 to 300 VDC, 70 to 265 V AC
Ran
Power:nominal 10W, maximum 25W
LO: 48 V DC nominal
LO: 20 to 60 V DC, 20 to 48 V AC
GE Power Management735/737 Feeder Protection Relay1-
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1.3 SPECIFICATIONS1 INTRODUCTION
g
g
g
g
g
g
g
g
1
INDICATORS
Phase time overcurrent trip A,B,C (latched)
Phase instantaneous overcurrent trip A,B,C (latched)
Ground fault time overcurrent trip (latched)
Ground fault instantaneous overcurrent trip (latched)
Relay in service
Service required
Phase pickup
Ground pickup
Current level LED bar
raph:10-100%
ENVIRONMENT
Operating temperature range: –40°C to +70°C
TYPE TESTING
Insulation Resistance:per IEC 255-5 (500 V DC, 2000 MΩ)
Dielectric Stren
Impulse Volta
e Immunity:per EN 61000-4-5 (common mode 4 kV, differential modes 2 kV)
Sur
Oscillatory Sur
e Dipsper IEC 61000-4-11 (0%, 40%, 70%)
Volta
Electrostatic Dischar
Damp Heat (Humidity Cyclic):per IEC 68-2-30 (6 days)
Make and Carry for relays:per IEEE C37.90 (30 A)
Current Withstand:per ANSI/IEEE C37.90 (40 × rated 1 A for 2 seconds;
RFI Radiated Immunity: per IEC 255-22-3 (160 MHz, 460 MHz), per EN 61000-4-3 (10 V/m)
RFI Conducted Immunity:per EN-61000-4-6 (10 V)
Temperature Cycle:–40°C, +60°C (per GE internal procedures)
Mechanical Stress:2
Current Calibration:per GE internal procedures
10 A DC continuous relay current carry at 80°C per GE internal procedure
th:per IEC 255-5 and ANSI/IEEE C37.90 (2 kV at 60 Hz for 1 minute)
eper IEC 255-5 (5 kV)
e Withstand:per ANSI/IEEE C37.90.1, per Ontario Hydro A-28M-82
e: per IEC 255-22-2 (4/4 kV)
(per GE internal procedures)
It is recommended that the 735/737 relays be powered up at least once per year to avoid deterioration of
electrolytic capacitors in the power supply.
NOTE
60 × rated 5 A for 1 second
1.3.5 MISCELLANEOUS
)
1-8735/737 Feeder Protection Relay
GE Power Management
Page 10
Page 11
These instruct ions do not purport to cover all details or variatio ns in equi pment no r provid
e
-
e
e
d
-
for every possible contingency to be met in connection with installation, operation, or main
tenance. Should furth er info rma tion be desi red or shoul d par ticu lar prob lems aris e whi ch ar
not covered sufficiently for the purchaser’s purpose, the matter should be referred to th
General Electric Company.
To the extent required the products described herein meet applicable ANSI, IEEE, an
NEMA standards; but no such assurance is given with respect to local codes and ordi
nances because they vary grea tly.
The 735/737 is a drawout relay that slides into the panel mounted case. A hinged door covers the front panel controls to
allow protected access of the setting selector switches. This allows pickup levels and time delays to be quickly set or modified. The figure b el ow s ho w s the p hys ic al d im ens io ns of the 735/737. A sin gle c uto ut in th e panel, as per the dim en si ons of
Figure 2–2: SINGLE AND DOUBLE UNIT PANEL CUTOUTS is required to mount the fixed chassis. When mounting the
735/737, provision shoul d be made for the doo r to open w ithout hitting adjace nt comp onents mount ed on the pane l. For 19inch rack mount applications, a 735/737 can be mounted individually on a panel or side-by-side with another SR series
relay (such as the 760) for backup applications. Details are shown below.
2
Figure 2–1: DIMENSIONS
Figure 2–2: SINGLE AND DOUBLE UNIT PANEL CUTOUTS
GE Power Management735/737 Feeder Protection Relay2-
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Page 18
2.1 MECHANICAL2 INSTALLATION
Remove the relay from the case during mounting (see the following section). Slide the case into the cutout from the front of
the panel as shown below. While firmly applying pressure from the front of the chassis to ensure the front bezel fits snugly,
bend out the retaining tabs as shown below.
2
Figure 2–3: SLIDING THE UNIT INTO THE PANEL
Figure 2–4: BEND UP MOUNTING TABS
The retaining tabs will be sufficient to hold the chassis securely in place. If additional fastening is desired the SR optional
mounting kit can be ordered. This kit provides additional support with adjustable mounting brackets. The captive chassis
should now be securely mounted to the panel with no movement, ready for rear terminal wiring.
2-2735/737 Feeder Protection Relay
GE Power Management
Page 19
2 INSTALLATION2.1 MECHANICAL
2.1.2 DRAWOUT RELAY
To remove the relay, open the door by gr asping the right side at the top and pulling until the fri cti on cat ch rele as es . The r e i s
a locking catch in the center of the handle. With a screwdriver or your finger placed horizontally in the center, squeeze the
catch upwards until the catch disengages, then pull the handle outward so it rotates up, as shown below. Firmly grasp the
handle and pull upwards to the vertical endstop until the relay completely disengages.
2
Press latch and pull to
disengage handle
Figure 2–5: RELAY WITHDRAWAL
To insert the relay, raise the handle to the highest position. Slide the relay into the case until the guide pins engage in the
slots on each side. Now press downward on the handle until it clicks and locks in the vertical position. An index pin at the
back of the 737 captive chassis prevents the wrong model of relay from being inserted into a non-matching case. This will
prevent the relay from being inserted all the way in as a safeguard. Check that the relay model matches the case type
before insertion or if excessive force appears to be required.
Rotate handle to vertical stop
position and pull to withdraw
Figure 2–6: RELAY INSERTION
GE Power Management735/737 Feeder Protection Relay2-
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Page 20
2.1 MECHANICAL2 INSTALLATION
2.1.3 PRODUCT IDENTIFICATION
Product attributes will vary according to the configuration and options installed based on the customer order. Before applying power to the relay, remove the relay by pulling up on the handle. Examine the labels on the unit and check that the correct options are installed.
The following section expl ain s the inf orm atio n inc lud ed on t he lab els .
2
Figure 2–7: 735 LABELS
1. MODEL NO: The model number shows the configuration of the relay including phase CTs, ground CT, power supply
voltage and communications.
2. SERIAL NO: This is the serial number of the relay.
3. FILE NO: This number indicates the configuration of the relay. It is important when inserting a relay into a case to
ensure that the configur atio n file n umber is th e same for both p ieces . See Sectio n 1.2. 3: REVISION HIST OR Y on page
1–5 for details.
4. MFG DATE: This is the date the relay was produced at the factory.
5. VERSION NO: This indicates the revision of the firmware installed in the relay.
6. CURRENT CTs: This indicates whether the phase CTs installed are 5 A or 1 A.
7. GROUND CT: This indicates whether the ground CT installed is 5 A or 1 A.
8. CONTROL POWER: This indicates the power supply input configuration installed in the relay.
9. TRIP & SERVICE CONT ACTS: T his s ection give s a brie f desc riptio n of the relay contac ts. For a more detail ed des cription, see Section 1.3.3: OUTPUTS on page 1–7.
2-4735/737 Feeder Protection Relay
GE Power Management
Page 21
2 INSTALLATION2.2 ELECTRICAL
2.2 ELECTRICAL2.2.1 WIRING
Different connection schemes are possible depending on the application. Typical connections are shown on the following
page where the 735/737 is use d as pri mary p rotecti on. Ens ure that th e wiri ng dia gram nu mber on the drawo ut chas sis l abel
matches the number of the instruction manual wiring diagram. Terminals are numbered in rows. Use the labels on the back
of the relay to identify terminals with a row letter and position number. Terminal numbers and symbols on the back of the
relay should match the wiring diagram in this manual.
2
GE Power Management735/737 Feeder Protection Relay2-
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Page 22
2
2.2 ELECTRICAL2 INSTALLATION
Figure 2–8: TYPICAL WIRING DIAGRAM
2-6735/737 Feeder Protection Relay
GE Power Management
Page 23
2 INSTALLATION2.2 ELECTRICAL
The following two figures show suggested wiring when the 735/737 is used as backup protection in conjunction with other
relays. Select the appropriate scheme depending on whether ground sensing is by the residual method using the phase
CTs or by the core balance method using a separate CT.
2
Figure 2–9: BACKUP WIRING – CORE BALANCE
Figure 2–10: BACKUP WIRING – RESIDUAL
GE Power Management735/737 Feeder Protection Relay2-
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Page 24
2.2 ELECTRICAL2 INSTALLATION
2.2.2 CURRENT TRANSFORMERS
Conventional 1 or 5 A current transformers are used for current sensing. A relaying class CT of the appropriate ratio with
enough output to not saturate under short circuit conditions should be selected. For backup protection schemes, these CTs
are wired in series with the primary protection relays and test switches, if installed. Typical primary/backup CT wiring is
shown in the previous section.
Normally the 735/737 will be connected for residual ground fault sensing as shown in the ALTERNATIVE CT WIRING section of Figure 2–8: TYPICAL WIRING DIAGRAM on page 2–6. When the drawout chassis is removed, the CT secondaries
2
are automatically connected together by the internal shorting fingers to prevent dangerous high voltages from open CTs.
More sensitive grou nd fault de tectio n can be achie ved us ing a core ba lance (zero seq uence ) detecti on metho d as shown in
the TYPICAL WIRING DIAGRA M. For thi s configu ration t he th ree phase c ables (plus n eutral i f 4-wire system) p ass th rough
the window of a separate CT which senses the zero sequence component of the 3 currents. If a ground shield is present in
the 3 phase cable, it must also pass inside the window of the ground fault sensing CT.
2.2.3 OUTPUT RELAYS
Three separate dry c ont act relays are provid ed: TRIP, AUX TRIP and SERVIC E. TRIP an d AUX TRIP are identi ca l non -fai lsafe Form A contacts which both close whenever the relay trips. These contacts remain closed until the current in all three
phases and ground drops to zero signifying that the breaker has opened. The contacts remain latched for an additional
100 ms then open. The AUX TRIP relay can be programmed as a trip follower (main trip), as an 86 lockout relay, or as a
separate Ground Fault relay. Figure 2–8: TYPICAL WIRING DIAGRAM on page 2–6 shows the relay contact state as
untripped with no control power applied. Typically the breaker 52a contact is wired in series with the TRIP relay contact to
break the trip coil current. For large trip coils an auxiliary relay may be required.
The SERVICE relay is failsafe; that is, the contacts are normally picked up and drop out whenever the 735/737 detects an
internal fault or control power is lost. The se con tacts are Form C. Con tact ratings are show n in Sect ion 1.3.3 : OUTP UTS on
page 1–7. Connect the SERVICE relay output to a warning device such as a SCADA monitor.
For more complex control schemes or for status signalling to a SCADA system, the 737 has 8 additional Form C relays.
These can be programmed with option switches 6 and 7 to select the operating mode as: energize on trip (pulsed), latched
cause of trip, phase/ground pickup or both pickup and cause of trip. See Section 3.4.2: OPTION SWITCHES [14] on page
3–8 for details.
2.2.4 COMMUNICATIONS
Continuous monitoring and control of the 735/737 from a remote computer, SCADA system or PLC is possible using the
serial communications port terminals.
Two-wire RS485 is the preferred standard. Four-wire RS422 is also available as an option. RS485 data trans-mission and
reception are accomplished on a single twisted pair with transmit and receive data alternating over the same two wires.
When the RS422 option is installed, separate twisted pairs are required for transmission and reception. The serial port protocol is a subset of the Modicon Modbus protocol as described in Chapter 4: COMMUNICATIONS.
Lightning strikes and ground surge currents can cause large momentary voltage differences between remote ends of the
communication link. For this reason, surge protection devices are internally installed across the relay RS485/RS422 communication port terminals. A separate power supply with an optocoupled data interface is used internally to prevent noise
coupling to the circuitry. The source computer/ PLC/SCADA system should have similar transient protection devices
installed either internally or externally to ensure maximum reliability under fault conditions. Use shielded, twisted pair connecting wire to minimize communication errors from noise. A suitable type of wire is Belden #9841 which is shielded 24
AWG, stranded twisted pair having a characteristic impedance of 120 Ω. Ground the shield at one point only as shown in
the following diagram to prevent ground loops.
Correct polarity is essential. Each relay must be connected with terminal H9 (labelled A+) connected to the same wire and
terminal H10 (labelled B–) connected to the other wire. Terminal H8 (labelled shield) should be connected to the ground
wire inside the shield. Each relay must be daisy chained to the next one. Avoid star or stub connected configurations.
Observing these guidelines will result in a reliable communication system that is immune to system transients.
2-8735/737 Feeder Protection Relay
GE Power Management
Page 25
2 INSTALLATION2.2 ELECTRICAL
A maximum of 32 relays can be daisy-chained together on a communication channel without exceeding the driver capability . For l arger sy stems , additi onal se rial ch annels must be added. It i s also p ossib le to use commerc ially availa ble repe aters
to increase the number of rel ays on a singl e cha nnel to mo re than 32. Different GE Power Manage ment rel ays may be connected to the same twisted pair link providing they are all programmed with a unique address and the same baud rate.
2
NOTE
Figure 2–11: RS485 CONNECTION
Figure 2–12: RS485 TERMINATION
Due to address limitations, only 31 735/737s can be put on a single channel. However a different model
of GE Power Management relay could be added to the channel increasing the number of relays to 32.
GE Power Management735/737 Feeder Protection Relay2-
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Page 26
2
2.2 ELECTRICAL2 INSTALLATION
Figure 2–13: 4 CHANNEL, 124 RELAY SYSTEM
If the communications option is used, a disk with the
When a PC running thi s prog ram i s c on nec te d to th e 735/737, actual valu es and settings can b e r ead an d p r in ted an d re la y
operation can be sim ul ate d for training/testing pu rpo ses . To use this softw are , the co mp ute r RS232 serial port is co nne cte d
through an RS232 to RS485 co nverte r as show n below. This can be a commercially availabl e model or the GE Power Management RS232/RS485 converter module. Set the relay front panel communication switches to 9600 baud, address 1, test
ON. Apply power to the computer, RS232/ RS485 converter, and relay. Install the setup disk in a personal computer and
type "
A:735SETUP
for an explanation of menu items and program operation.
2-10735/737 Feeder Protection Relay
" ("
A:737SETUP
" for the 737) to run the software. See Section 3.5: SETUP PROGRAM on page 3–11
735SETUP.EXE
software (
737SETUP.EXE
for the 737) is provided.
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2 INSTALLATION2.2 ELECTRICAL
WARNING
2
Figure 2–14: RS232/485 CONVERTER
2.2.5 CONTROL POWER
Control power supplied to the 735/737 must match the switching power supply installed or damage to the unit will occur.
Consult the order code from the label on the side of the drawout chassis. It will specify the nominal control voltage as:
NOMINALRANGE
24/4820 to 60 V DC; 20 to 28 V AC at 50/60 Hz
125/25090 to 300 V DC; 70 to 265 V AC at 50/60 Hz
Ensure applied the con tro l v oltag e a nd ra ted volta ge on d r awout case terminal label ma tch to pre ven t da mage.
For example, the 125/2 50 pow e r su ppl y wi ll work with any v olta ge from 90 to 3 00V DC or AC voltage from 70 to 265 VAC.
The internal fuse may blow if too high a voltage is applied resulting in a completely dead relay. If this occurs the RELAY IN
SERVICE indicator will be off and the service output contacts will indicate a relay malfunction. Polarity is not important with
DC voltage.
GE Power Management735/737 Feeder Protection Relay2-
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Page 28
2.2 ELECTRICAL2 INSTALLATION
2.2.6 SYSTEM GROUNDING
Two separate grounds are brought ou t t o rear te rmi nal s. Th e sa fety grou nd (te r mi nal G12 ) ma kes a so lid elec tri cal con nec tion to all internal metal chassis parts and causes a fuse to blow should a short develop to the case. It ensures operator
safety in the event of a fault. A separate green ground screw is also provided on the back of the chassis for the safety
ground.
Surge suppression components are grounded to a separate filter ground (terminal G11). These components are designed
to conduct during transients at input terminals to prevent nuisance operation or damage to internal components. For reli-
2
able operation both g rounds must b e tied di rectly to the gro und bus bar of th e swi tchgea r which i s itse lf conn ected t o a soli d
ground. Braided cable or heavy solid copper wire (such as 10 gauge) should be used for optimum transient protection. Do
not rely on a ground connection to a part of the metal switchgear enclosure because a low impedance to ground cannot be
guaranteed.
2.2.7 HI-POT TESTING
Prior to leaving the factor y, all terminals except filter ground and commu nicat ions are hi-pot (di electri c strength ) tested. If hipot testing is to be performed on an installed relay for insulation verification. The hi-pot potential is applied between the
wired together terminals and the enclosure ground according to the figure below. A potential of 2.0 kV is to be applied for 1
minute to test dielectric strength. To effectively clamp transient voltages at a level sufficient to protect the internal circuitry,
the internal transient protection devices conduct below the hi-pot voltages used for insulation testing. Consequently, the filter ground terminal G11 must be left floating for this test.
Figure 2–15: HI-POT TESTING CONNECTIONS
Disconnect the communications terminals and filter ground during dielectric strength testing (hipot) or
WARNING
damage to the internal surge protection devices may occur.
2-12735/737 Feeder Protection Relay
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3 SETUP AND OPERATION3.1 FRONT PANEL
3 SETUP AND OPERATION 3.1 FRONT PANEL3.1.1 DESCRIPTION
A front panel view of the 735/737 relay is shown below. An explanation of each of the numbered controls/indicators is contained in the following sections.
3
GE Power Management
735 Feeder Protection Relay
Figure 3–1: FRONT PANEL CONTROLS AND INDICATORS
735/737 Feeder Protection Relay3-1
Page 30
3.2 CONTROLS3 SETUP AND OPERATION
3.2 CONTROLS3.2.1 PHASE PICKUP [1]
This control determines the pickup current for overcurrent timeout for any phase curve shape and curve multiplier. It is set
as a percentage of phase CT rating. Read the pickup current from the inner LO band when the phase CURVE SHAPE is
set to a LO range (20 to 100%). Use the outer HI band if the phase CURVE SHAPE is set to a HI range (110 to 220%).
Select the OFF position to disable phase time overcurrent.
3
Figure 3–2: PHASE PICKUP SETTING
3.2.2 PHASE CURVE SHAPE [2]
Five differ ent curve shapes can be selected for the phase time ov ercurrent to provide the requi red coordination. These are
definite time, moderately inverse, normal inverse, very inverse and extremely inverse. For each curve, either the LO band
or HI band of the phase pickup setting (Control 1) is selected. See the time overcurrent figures for actual curves and curve
values in table form.
For example:CURVE SHAPE: normal inverse
PICKUP CURRENT: 480 A
PHASE CT RATIO: 600:5
PHASE CURVE SHAPE: normal inverse LO
PHASE PICKUP: 80/180 (480 A = 80% of 600 A)
Figure 3–3: PHASE CURVE SHAPE SETTING
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3 SETUP AND OPERATION3.2 CONTROLS
3.2.3 PHASE TIME MULTIPLIER [3]
The time multipl ier di al a llows selection of a mu lti ple of the base curve shape for ev ery cu rve. It is adjustable from 1 to 1 0 in
increments of 1. Unlike the electromechanical time dial equivalent, trip times are directly proportional to the time multiplier
setting value. For example, all trip times on multiplier curve 10 are 10 times curve 1. Use the phase time multiplier shift
option switches to mov e the se lected curve up or down (s ee Secti on 3.4.2 : OP TION SWITCHE S [14]). C urves a re shown i n
Chapter 5 for overlays and visual inspection. Formulas and tabular data are also given for use with computer software or
manual plotting on other co-ordination curves.
3
Figure 3–4: PHASE MULTIPLIER TIME SETTING
3.2.4 PHASE INSTANTANEOUS [4]
Instantaneous phase trip level with no intentional delay (35 ms max) is set with the phase instantaneous dial as a multiple
of the CT sensor. This setting is independent of the pickup dial setting.
For example:CT RATING: 500:5
INSTANTANEOUS TRIP: 5000 A
INSTANTANEOUS SETTING: 10 (i.e. 10 x 500 = 5000 A)
GE Power Management
Figure 3–5: PHASE INSTANTANEOUS TRIP SETTING
735/737 Feeder Protection Relay3-3
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3.2 CONTROLS3 SETUP AND OPERATION
3.2.5 GROUND PICKUP [5]
For any ground curve shape and curve multiplier, the pickup current for overcurrent timeout is determined by this control. It
is set as a percentage of sensor CT rating which is the phase CTs for residual sensing or the core balance CT for zero
sequence sensing. Read the pickup current from the inner LO band when the ground CURVE SHAPE is set to a LO range
(15 to 55%). Use the outer HI band if the ground CURVE SHAPE is set to a HI range (60 to 100%). Select OFF to disable
ground time overcurrent pickup and trip.
3
Figure 3–6: GROUND TIME PICKUP SETTING
3.2.6 GROUND CURVE SHAPE [6]
Five differen t c urv e s hap es c an be sel ec ted for the ground time ov erc urre nt t o p r ov ide the re qui red co ordination. These are
definite time, moderately inverse, normal inverse, very inverse and extremely inverse. For each curve, either the LO band
or HI band of the ground pickup setting is selected. See Chapter 5 for actual curves and curve values in table form.
Figure 3–7: GROUND CURVE SHAPE SETTING
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3 SETUP AND OPERATION3.2 CONTROLS
3.2.7 GROUND TIME MULTIPLIER [7]
The ground time mu lti pli er sel ec t s a mu lti ple of the base curve sha pe for each curve. It i s adj us tabl e from 1 to 10 in steps of
1. Unlike the electromechanical time dial equivalent, trip times are directly proportional to the time multiplier values. For
example, all trip times on multiplier curve 10 are 10 times Curve 1. Curves are shown in Chapter 5 for overlays and visual
inspection. Formulas and tabular data are also given for use with computer software or manual plotting on other co-ordination curves. Use the ground time multiplier option switches to move the curve up or down (see Section 3.4: SWITCHES).
3
Figure 3–8: GROUND TIME MULTIPLIER SETTING
3.2.8 GROUND INSTANTANEOUS [8]
Instantaneous gro und c urren t tri p l ev el with no intentional delay (35 ms m ax .) i s set with the ground instantaneous dial as a
multiple of the ground CT senso r. For residually connected phase CT ground sens ing , the setting is a multiple of the phase
CTs. This setting is independent of the GROUND PICKUP dial setting ranges from 0.1 to 16 times the ground CT rating.
For example: PHASE CT RATING: 100:5 (residual ground sensing); GROUND FAULT TRIP: 400 A
Immediately after applying control power, the 735/737 relay performs a series of self checks. Assuming all checks are successful, the RELAY IN SERVICE indicator comes on and protection is operational. Continuous checks are also made by
the relay of its internal circuitry. If an internal failure is detected at any time, the RELAY IN SERVICE light goes out. The
SERVICE REQUIRED indic at or and the SERVICE output relays are activated to warn that protection is no t func tio ni ng correctly. This is a serious condition that requires immediate attention since the relay may not respond correctly to a fault.
Arrangements should be made to check or replace the relay. During simulation mode, this LED will be flashing.
b) SERVICE REQUIRED
If self checks by the internal microprocessor detect a fault with the relay, this indicator goes on and the SERVICE output
relay is activated to warn that protection is n ot fun cti oni ng co rrec tly. Failsafe operation of th e SERVICE output relay by having the coil continuously energized under normal conditions, ensures that a SERVICE output will be obtained on loss of
3
control power or when the relay is drawn out, even though the SERVICE REQUIRED indicator would be off under those
conditions. This is a s eri ous c ond itio n th at re qu ires im m edi ate atte nti on s in ce the rela y m ay no t res po nd c orre ctl y t o a fault.
Arrangements should be made to check or replace the relay.
c) PHASE PICKUP
When the current in any phase exceeds the PHASE PICKUP contro l settin g, this indi cator fla sh es . If the conditi on pe rsi sts,
the 735/737 will time out and trip with the TRIP 51-A/B/C indicator on.
d) GROUND PICKUP
Flashes when ground (neutral) current from the residual phase CT or separate core balance CT input (depending on
ground sensing connection) exceeds the GROUND PICKUP control setting. If the ground overcurrent persists, the 735/737
will time out and trip with the TRIP 51-N indicator on.
3.3.2 TRIP INDICATORS [10]
Fault indicators are provided to determine the cause of trip. Each indicator is latched and remains set after a trip until
cleared with the CLEAR key whi le c on trol pow e r is app lie d. Wh en a trip occurs, the TRIP rela y c on tac ts a re c los ed unti l th e
three-phase and neutral currents are all zero. The trip output relays seal in for a further 100 ms then open. After the trip
relay opens, the trip LED w ill rem ai n o n s tea dy un til res et by pressing the CLEAR key a t whi ch ti me al l th e trip indicators go
off. For example, if indicator INSTANTANEOUS-N is on, the last trip was caused by a ground (neutral) instantaneous trip.
Indicators are set for a ll pha ses or ground t hat excee ded the time ove rcu rrent pi ckup o r insta ntaneo us se tting at time o f trip.
Thus if indicators INSTANTANEOUS A and C are both on, a phase A to phase C fault occurred. If the breaker is closed
after a trip without pressing the CLEAR key, the cause of trip indicator will remain on steady. However, at the next trip, the
previous cause of trip indicator will be cleared so that only the most recent cause of trip indicator is on.
Hold the CLEAR key down f or 2 sec onds an d the trip indic ators wil l disp lay in sequen ce the l ast fiv e causes of trips , startin g
with the most recent. This trip record is useful for analyzing a recurring fault.
a) PHASE TIME O/C – A, B, C TRIP INDICATORS
If the PHASE PICKUP level is exceeded long enough by any phase current to cause a trip according to the selected phase
time overcurrent curve , a tri p oc curs and the corresponding A, B, or C i ndicator will be set to indi ca te a p has e ti me overcurrent trip.
b) PHASE INSTANTANEOUS A, B, C TRIP INDICATORS
When the current in any phase exceeds the PHASE INSTANTANEOUS setting, the relay will trip and the corresponding A,
B, or C indicator will be set to indicate a phase instantaneous trip.
c) GROUND TIME O/C TRIP
If the ground (neutral) current exceeds the GROUND PICKUP level long enough to cause a trip according to the se lected
ground fault time overcurrent curve this indicator will be set to indicate a ground overcurrent trip.
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3 SETUP AND OPERATION3.3 INDICATORS
d) GROUND INSTANTANEOUS TRIP
When the ground (neutral) current exceeds the GROUND INSTANTANEOUS setting, the relay will trip and this indicator will
be set to indicate ground instantaneous trip.
3.3.3 PHASE CURRENT INDICATOR [12]
Maximum RMS current in any phase as a percentage of CT primary rating for the range 10 to 100% is displayed on this
bargraph indicator. If current in all phases is below 10% of CT rating, all segments will be off. For currents above 100% of
CT rating all segments will be on. All segments up to the actual current will be on for values between 10 and 100%.
For example: CT RATING: 200:5
PHASE PICKUP: 70% of CT (LO)
PHASE CURVE: Normal inverse-LO
ACTUAL CURRENT: 165 A
DISPLAY: 165/200 = 83%
10% - 80% on
83% > 70% pickup so PHASE PICKUP indicator is flashing
3
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735/737 Feeder Protection Relay3-7
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3.4 SWITCHES3 SETUP AND OPERATION
3.4 SWITCHES3.4.1 COMMUNICATION [11]
Switches are used to s et the co mmun icatio n param eters. Mov e the sw itc h to the rig ht for a 1 or ON. To use the communications capability of the 735 /737, a un ique ad dress must be chosen and the baud rate m ust ma tch the s ystem se lecte d. A vai lable baud rates of 1200, 2400, 9600, and 19200 are selected using switches 1 and 2 as follows: (ON = switch to right).
Chapter 4: COMMUNIC ATIONS describes the required data fram e an d me ss ag e structure. Up to 31 relays (sl ave s) c an be
3
connected on a twisted pai r communi cation s link to a single ma st er. Each relay must have a unique address from 1 to 31 or
address conflicts will occur. Address 0 is reserved for broadcast mode and should not be used.
To select a given address, set switches 3 to 7 so the indicated numbers add up to the correct address. For example,
address 14 = 2 (4 on) + 4 (5 on) + 8 (6 on), with remaining switches 3 (=0) and 7 (=0) off. When switch 8 "TEST" is on, the
735/737 will accept communication commands to simulate different dial settings with computer controlled phase and
ground currents for testing and training purposes. Protection is disabled in the test position once simulation commands are
received from the communication port. Set this switch OFF to disable simulation during normal operation.
3.4.2 OPTION SWITCHES [14]
The option switches are selected according to the following table:
T ab le 3–1: OPT IO N SWITCHES
SWITCHESFUNCTION
12345678
PHASE TIME OVERCURRENT SHIFT
OFFOFF------------------phase time overcurrent shift x 1.0
ONOFF------------------phase time overcurrent shift x 0.5
OFFON------------------phase time overcurrent shift x 0.8
ONON------------------phase time overcurrent shift x 1.1
GROUND TIME OVERCURRENT SHIFT
------OFFOFF------------ground time overcurrent shift x 1.0
------ONOFF------------ground time overcurrent shift x 0.5
------OFFON------------ground time overcurrent shift x 0.8
------ONON------------ground time overcurrent shift x 1.1
SYSTEM FREQUENCY
------------OFF---------frequency: 60 Hz
------------ON---------f requency : 50 Hz
PICKUP/TRIP RELAYS – 737 ONLY
---------------OFFOFF---pulsed trip only
---------------OFFON---latched cause of trip only
---------------ONOFF---pickup only
---------------ONON---pickup & latched cause of trip
CUSTOM SCHEME
---------------------OFFstandard factory defaults
---------------------ONprogrammed option settings
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3 SETUP AND OPERATION3.4 SWITCHES
a) PHASE TIME MULTIPLIER SHIFT
Although only 10 di sc rete c urv es c an b e selected for phase ti me overcurrent usi ng the time multipli er dia l, the trip times ca n
be shifted to effectively create additional curves. This allows for more accurate coordination. To change the curve shift
value, the relay must be drawn out from the captive chassis and the option switches on the side of the relay set according
to the table above.
Use the following procedure to select the correct shift value:
1. Plot the required curve for coordination.
2.Select the closest curve shape
3. Select the appropriate Time Multiplier and Phase Shift overcurrent combination to match the required curve trip times
(refer to the examples below for details).
EXAMPLE 1:
The plotted curves falls on normally inverse curve number 4. In this case, select:
CURVE SHAPE: Normal Inverse
TIME MULTIPLIER: 4
and set the OPTION SWITCHES for a phase overcurrent shift of 1 (switches 1 and 2 both OFF).
EXAMPLE 2:
The plotted curve is approximately halfway in-between Very Inverse curves 5 and 6. In this case, select values for Phase
Time O/C Shift and Time Multiplier that most closely match the required curve so that:
Time Multiplier x Phase Shift = 5.5
To meet this requirement, set Time Multiplier = 7 and Phase Time O/C Shift = 0.8. The selected curve will have an approximate time multiplier of 7 × 0.8 = 5.6. Select:
CURVE SHAPE: Very Inverse
TIME MULTIPLIER: 7
and set the option switches for a phase overcurrent shift of 0.8 (switch 1 OFF and switch 2 ON).
3
b) GROUND MULTIPLIER SHIFT
Ground time multiplier shift works exactly the same way as the phase shift time multiplier except that it affects the selected
ground curve.
c) FREQUENCY
Nominal system frequency should be set to determine the sample rate for optimum current measurement.
d) PICKUP/CAUSE OF TRIP RELAYS (737 ONLY)
The 737 has 8 additional output relays fir more complex control schemes or for status signalling to a SCADA system.
These are programmed with option switches 6 and 7 to energize on:
1. PULSED TRIP ONLY: In addition to the two form A common trip output contacts, a separate contact for each protec-
tion element will also ac tivate . This ma kes the 737 the eq uival ent of 8 separa te protec tion rel ays for i nterfac ing to mo re
complex protective relaying schemes. Relay output contacts for the 50/51 protection element that is causing the trip
operate in the same manner as the common trip output contacts.
2. LATCHED CAUSE OF TRIP ONLY: After a trip, the rel ay(s) c orresp onding to the 50/51 element that ca used the trip will
be latched until the front panel CLEAR key is pressed or a "reset cause of trip" command is received through the communications port. The ou tput rela ys en ergized will be the same as the TR IP in dic at ors on th e front panel. This is us efu l
for interface to a SCADA system to diagnose the cause of trip.
3. PICKUP ONLY: Output relays activate when any phase/ground current is above the pickup setting. Relays automati-
cally reset if the ground/phase current drops below the pickup level. This is useful for interface to a SCADA system to
warn of faults which could lead to a trip if not corrected.
4. PICKUP OR CAUSE OF TRIP: Either pi ck up or la tch ed cause of trip will en ergi ze the relays. This is th e s am e as items
2 and 3 together.
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735/737 Feeder Protection Relay3-9
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3.4 SWITCHES3 SETUP AND OPERATION
e) CUSTOM SCHEME
In addition to basic protection, the 735/737 can be field configured to perform more complex protection logic using an internal non volatile setpoint memory. When "custom scheme" switch 8 on the side of the drawout relay is set to off, all custom
scheme features are defeated so that the fac tory default shown for eac h option is active. Us e th e sw it ch 8 off setting unl es s
any of the special options listed here are required. With switch 8 set on, the internal setpoint memory settings described
here are active. These c an be factory preset at cus tom er re que st o r changed in the field usin g th e
ning on a computer connected to the serial port.
This is a status indication only of the custom scheme enable switch #8 on the side of the drawout relay. It will read: DISABLED if switch 8 is off and ENABLED if switch 8 is on.
3
TIME OVERCURRENT CURVE SHAPE: Factory Default: ANSI
Selection of ANSI, IAC or IEC/BS142 time overcurrent curve shapes is specified with this setpoint. Consult the appropriate
curve in Chapter 5 to determine trip times for the selected curve. Depending on the setting, phase and ground curve shape
dials will be defined as:
ANSIIACIEC/BS142
Moderately InverseShort TimeShort Time
Normal InverseInverseIEC A
Very InverseVery In verseIEC B
Extremely In verseExtre me l y In verseIEC C
Definite TimeDefinite TimeDefinite Time
735SETUP
program screen is as follows:
735SETUP
menu and modifying the settings as required. Interpretation of the
program to view settings by selecting the
735SETUP
program run-
BLOCK INSTANTANEOUS ON AUTORECLOSE: Factory Default: Disabled
When the 735/737 is us ed in con ju nction with an autoreclos e s c hem e, i t m ay be d es ira ble to b loc k ins tantaneous trips after
an autoreclosure operation. This prevents nuisance trips due to the normally high inrush currents typically experienced in
these situations and allows a coordinated clearance of permanent faults by fuses or inverse-time overcurrent relays. A programmable phase an d ground instan taneou s trip blo ck time from 0 to 180 se co nds can be pr ogra mmed wi th this s etpoin t. If
this setpoint is enabled, when the 735/737 first detects current in any phase, it disables phase and ground instantaneous
trips for the duration of this time setting. Time overcurrent protection however is enabled during this time.
AUX TRIP RELAY: Factory Default: MAIN TRIP (AUX relay follows TRIP relay)
The Auxiliary relay can be set to MAIN TRIP, 86 LOCKOUT, or GROUND TRIP.
•If MAIN TRIP is enabled the AUX relay follows the TRIP relay.
•If 86 LOCKOUT is ena bled th e AUX relay with output contac ts co nnecte d to term inal s G6 and H 6 is programm ed to ac t
as an 86 Lockout relay. When untripped, the contacts are normally closed enabling the breaker close coil circuit. (If
control power to the relay is not present, this contact opens effectively creating a lockout condition.) When a trip
occurs, the trip contacts (G5/H5) will momentarily pulse to trip the breaker while the 86 Lockout contacts (G6/H6) will
latch open preventing the close coil contacts from being activated. To restore the 86 Lockout contacts to the normally
closed condition, ei the r the front panel CLEAR key must be pressed to clear the trip c ond iti on an d indicators, or a “T ri p
Reset” command must be received via the communications serial port. If the 86 Lockout relay is not reset and control
power is lost, the 86 Lockout contacts will remain in the lockout condition after power is restored.
•If GROUND TRIP is enabled the AUX relay will respo nd only to TIMED or INSTANTANEOUS Grou nd Faults . Phase O/
C Trips will only trip the TRIP relay. Ground Fault Trips will only trip the AUX relay.
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3 SETUP AND OPERATION3.5 SETUP PROGRAM
3.5 SETUP PROGRAM3.5.1 DESCRIPTION
The
735SETUP
operation of the relay from a computer running MS-DOS. See Section 2.2.4: COMMUNICATIONS on page 2–8 for installation procedures. Whe n the rela y i s pro pe rly c on nec ted for c om mu nications, put the setup disk in the c urre nt dri ve and typ e:
"
735SETUP
Menus are used to sel ect the des ired op eration . Use a m ouse or the a rrow key s to sel ect the desire d menu item. Comman d
choices appear on the left side of the screen. Communication status and COM port in use are shown on the bottom of the
screen. In the upper right area of the screen the software revision will be displayed. Screen information can be printed on
the computer printe r by pres si ng the F2 key when the d es ired sc ree n is bei ng dis pl ayed. This is useful for obta ini ng a ha rdcopy of simulations for later reference.
The menus outlined below are used to establish communication with the relay, read/save setpoints to a computer file, configure computer settings and provide product information.
program can be run for train ing /te sti ng pu rpo ses to rea d rel ay actu al values , pri nt ou t set ting s an d si mu late
" ("
737SETUP
" for 737 unit).
3
GE Power Management
Figure 3–10: SETUP SOFTWARE SYSTEM MENUS
735/737 Feeder Protection Relay3-11
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3.5 SETUP PROGRAM3 SETUP AND OPERATION
3.5.2 COMMUNICATE
Select Communica te t o e sta bli sh communication with th e c on nec ted rel ay. Set the front panel COMMUN ICATION switches
to 9600 baud, ad dres s 1, test = ON, then apply power to t he relay. When succes s ful c om mu nic ati on s is e st abl is hed , a m es sage will be displayed near the bottom of the screen. If the message indicates unsuccessful communications, check communication switch s et t ing s and wiri ng connections between th e re lay, computer and RS232/485 co nv erte r. Also ensure that
the correct comput er COM po rt is be ing us ed. Wh en com muni cation s is establ ished , the s creen d ispla ys m enus wi th Statu s
selected.
3.5.3 SETPOINTS EDITOR
SETPOINTS EDITOR > FILE > OPEN:
Retrieve a setpoint file from the disk. All relay values, with the exception of actual dial settings, can be modified and saved
back to disk either as the same file or as a new one. This is useful for creating different relay setups.
3
Starting from version D1.3, a File List Window will pop up to select a setpoint file. The File List window displays file names
in the current directory, the parent directory, and all subdirectories. You can enter a file name explicitly or enter a file name
with standard DOS wildcards (*and?) to filter the names appearing in the window. You can use arrows to select a file
name, and then press Enter to open it. You can also double click your left mouse button to open any file displayed in the
window.
SETPOINTS EDITOR > FILE > NEW:
Loads factory default settings into the computer memory. These can be used as a starting point for making new relay setups.
SETPOINTS EDITOR > FILE > SAVE:
Saves the settings in the computer memory to the file on the currently selected disk which was originally loaded. The original file is overwritten.
SETPOINTS EDITOR > FILE > SAVE AS:
Saves the settings in the computer memory to a new file. A File List window, identical to the one in
Setpoints > File > Open
SETPOINTS EDITOR > FILE > PRINT:
Print all the settings in the computer memory to obtain a hard copy. A File List window identical to the one in
Setpoints > File > Open
SETPOINTS EDITOR > FILE > COMMENT:
User comments typed with this menu selection will be added to the saved file and printed out on a hardcopy. This is useful
for documenting relay types and comments for a specific application.
SETPOINTS EDITOR > SETPOINTS > SIMULATED DIALS:
To create a relay simulation setup using simulated protection settings from the computer instead of the relay dials themselves enter the required settings with this menu. After saving entered values different simulation setups can be recalled
later with
SEPOINTS EDITOR > SETPOINTS > SIMULATED CURRENTS:
Required currents for a specific test are entered using this menu. When used in conjunction with the simulated dials menu,
a complete test setup can be created. Once the required setup has been entered in the computer memory, use
Setpoints > File > Save As
RETURN:
When using a mouse, click on this menu to move cursor up to the next higher menu level. This selection is the same as
pressing the ESCAPE key.
Setpoints > File > Open
, will pop up to enter a new file name to be saved to the disk.
will pop up to select the file to print.
menu to save having to re-enter different test settings.
to save to a file for later recall and downloading to the relay being tested.
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3 SETUP AND OPERATION3.5 SETUP PROGRAM
3.5.4 SYSTEM CONFIGURATION
SYSTEM CONFIGURATION > PORT:
Enter the computer COM port that is being used for communication to the relay. Usually this will be COM1:
SYSTEM CONFIGURATION > DISPLAY:
Color, monochrome, and black and white displays are supported by the
best matches the computer system used.
INFO:
Product features are displayed in this screen for reference. No operation is performed when this menu item is selected.
QUIT:
Exit the
Once communication with the relay is established menus are used for direct communication with the relay to read actual
values, read setti ngs and si mu late rel ay opera tion. W hen screen value s are ch anged, the mod ified d ata is s ent im media tely
to the connected relay. These menu items are shown and described below.
735SETUP
program back to DOS
735SETUP
program. Select the display type that
3.5.5 ST ATUS
3
Figure 3–11: SETUP SOFTWARE RELAY COMMUNICATION MENUS
The computer screen is a mimic of the relay front panel indicators. It shows status, pickup, cause of trip indicators and the
current bargraph. The computer screen information is constantly updated to agree with the relay front panel indications.
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3.5 SETUP PROGRAM3 SETUP AND OPERATION
3.5.6 ACTUAL VALUES
ACTUAL VALUES > METERED DA TA:
Actual phase A B C and ground current being measured by the relay are displayed. If the relay is in simulation mode, the
displayed current will be the programmed simulation cu rrent.
ACTUAL VALUES> PRE-TRIP DAT A:
After the relay trips, all currents and cause of trip are saved by the relay. This screen shows the information present at time
of trip and the cause of trip. Normally this pre-trip information is used when the relay is connected in a communication network to diagnose the fault that caused the trip. When used with the
ate and appear under simulated fault conditions which is useful for training and product understanding.
ACTUAL VALUES> RELAY SETTINGS:
Actual dial and option switch setting s on the rel ay are displayed on t he sc ree n. T his i s us eful fo r v erif ic ati on prior to installa-
3
tion that intended settings have in fa ct been se t correct ly. Use the
displayed settings to a file for future reference.
SETPOINTS > SIMULATED DIALS:
When doing simulatio ns, pro tectio n setti ngs ca n be eit her the ac tual re lay di als on the fr ont pan el or sim ulate d setti ngs from
the computer. If simulated settings are to be used, enter them using this menu selection.
SETPOINTS > /SIMULATED CURRENTS:
If a current injection set is availa ble, ac tual curr ents ca n be injec ted int o the relay via its rear termin als for te sting. Fault sim ulations can also be simulated using only a computer by entering required currents with this menu.
SETPOINTS > CUSTOM SCHEME:
Custom scheme setpoints can be selected on the screen. This allows the relay to be configured using one of three curve
types, Aux relay assignment and block instantaneous. Switch 8 on the side of the relay must be ON for the setpoints to be
used.
735SETUP
File > Relay To File
program it confirms how the relay will oper-
menu selection to save these
3.5.7 SETPOINTS
3.5.8 COMMANDS
COMMANDS > RESET:
Clear the trip target indicators on the front of the relay if any are set by executing this command. It has the same effect as
pressing the CLEAR key on the front of the relay.
COMMANDS > CLEAR TRIP RECORD:
Clear the trip record stored in the pre-trip data page of the relay to none.
COMMANDS > ENABLE TRIP RELAYS:
Whenever the relay trips during testing the output trip relays will activate. This is the normal default when TEST switch 8 is
first turned on. Use this mode for activating a test set timer to verify actual operation of the relay.
COMMANDS > /DISABLE TRIP RELAYS:
If testing is to be done in a si tuatio n where the trip rela y output s woul d shut do wn equ ipment, the trip relay s can be di sable d
to prevent this. Select this mode of operation before injecting currents or issuing the "Simulate Currents" command. If the
output relays are disabled, no protection is provided to the switchgear. Returning the TEST switch 8 to the off position after
issuing this command re-enables all trip relays and full protection is restored.
COMMANDS > /USE DIAL SETTINGS:
Select this item if the desired protection settings for the simulation are to be from the relay front panel dials. The relay front
panel TEST switch 8 must be on for simulation mode to work.
3-14735/737 Feeder Protection Relay
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3 SETUP AND OPERATION3.5 SETUP PROGRAM
COMMANDS > /USE CURRENT INPUTS:
The relay will use actual currents from its rear terminal inputs for all readings. A current injection set would need to be connected to the relay du rin g s im ula tio n to us e th is mo de. The relay front panel TEST swit ch 8 must be on for simul ati on m od e
to work.
COMMANDS > SIMULATE DIALS:
Protection settings can be generated from the computer instead of the actual dials on the front of the relay. Use this menu
to simulate dial settings from the computer and see the effect that changes make during simulation. Enter the desired settings with the
must be on for simulation mode to work.
COMMANDS > SIMULATE CURRENTS:
Once desired current values for a fault simulation have been entered into the computer using the
Setpoints > Simulated Currents
tection timeout begins as soon as the relay receives the command over the serial communications link. After a trip, the
relay will return to
must be executed for each new trip simulation. The relay front panel TEST switch 8 must be on for simulation mode to
work.
FILE > FILE TO RELAY:
Transfer all settings except the actual relay settings from a file on the disk in the default directory to the relay connected to
the computer. Previously saved simulation setups can be automatically loaded this way.
FILE > RELAY TO FILE:
Transfer al l setti ngs in th e relay connec ted to th e comp uter to a fil e on the d isk in the de fault dri ve. Whe n used wi th the pri nt
command in
in the field.
FILE > PRINT LAST TRIP:
Print a hard copy of relay settings and pre-trip data to the printer. If the relay is in dial simulation mode, the simulation settings are printed, ot herwise the real relay s etting s are pri nted. Th is fea ture is u seful to keep a hard c opy of the las t fault simulation.
Setpoints > Simulated Dials
menu, make the relay see these currents by executing this menu selection. Pro-
Command > Use Current Inputs
Setpoints Editor > File
menu before executing this command. Relay front panel TEST switch 8
mode and the
, this is useful for maki ng ha rdc opy rec ord s of re lay se ttin gs prio r to installation
Command > Simulate Currents
command
3.5.9 FILE
3
3.5.10 INFO
Product features are displayed in this screen for reference. No operation is performed when this menu item is selected.
3.5.11 RETURN
When using a mouse, click on this menu to move cursor up to the next higher menu level. This selection is the same as
pressing the ESCAPE key.
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735/737 Feeder Protection Relay3-15
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3.6 SETUP EXAMPLE3 SETUP AND OPERATION
3.6 SETUP EXAMPLE3.6.1 EXAMPLE REQUIREMENTS AND SETTINGS
Refer to Section 3.2: CONTROLS for the corresponding dial settings.
CT s: 600 :5
The primary CT current rating (600 A) affects phase and ground pickup and instantaneous dials since these are a percentage of CT sensor. Check label on side of drawout chassis to ensure the relay is configured for 5A CTs.
Phase Time Overcurrent Pickup: 360 A
Setting
----------------------------- -
CT Primary
Set the PHASE PICKUP dial to 60%. Note this is the LO band used in setting the PHASE CURRENT SHAPE dial.
Phase Current Shape: Normal Inverse
3
Set PHASE CURVE SHAPE to Normal Inverse-LO to match the PHASE PICKUP dial setting on LO band (60% of sensor)
Phase Time Multiplier: 1 second at 4 × PU
From system co-ordination curves, choose the closest matching curve by overlaying the required curve shape with the
curve figures or readin g off a trip time point f or a g iv en s ha pe. Ass um ing an ANSI Normal Inverse curve with a trip time of 1
second at 4 × PU, this is curve multiplier 2. Set the PHASE TIME MULTIPLIER to 2. Set phase o/c curve shift to 1 (option
switches 2=OF F 1=OFF).
Phase Instantaneous: 6000 A
Setting
-----------------------
CT Ratio
Set the PHASE INSTANTANEOUS to 10 (× CT). This setting is independent of the PHASE PICKUP setting used for time
overcurrent trips.
Ground Sensing: Residual
Wire the ground current input using the phase CTs connected for residual sensing. Use the phase CT primary as the
ground CT value in setting pickup and instantaneous ground settings.
Ground Fault Trip Level: 240 A
Ground current sensing is by residual connection of the phase CTs. If a separate ground CT is used for ground fault detection, use the primary value for the CT in calculating the GROUND PICKUP dial setting.
360
--------- -60%==
600
6000
-------------10 CT×==
600
Pickup Setting
--------------------------------------
Sensor CT
The GROUND PICKUP dial is set to 40 (% of CT) which falls on the LO band. Consequently, the selected ground curve
shape must be on the LO band setting.
Ground Time Multiplier: 200 ms delay definite time
A fixed delay of 200 ms afte r gro und fau lt de tec tion is required for co-ord ina tio n s o se t th e cu rve shape to DEFINITE TIMELO. From the definite time curves to get a 200 ms delay, curve 2 is required with a ground time o/c shift of 1. Set GROUND
TIME MULTIPLIER to 2. Set ground time o/c shift option switches 4=OFF, 3=OFF.
Ground Instantaneous Trip: None
Only the 200 ms delayed pickup of 240 A is required so set the GROUND INSTANTANEOUS dial to OFF.
3-16735/737 Feeder Protection Relay
240
--------- -40% of CT==
600
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3 SETUP AND OPERATION3.6 SETUP EXAMPLE
Slave address: 10
Baud rate: 9600
For a baud rate of 9600, 2=on, 1=off. Choose the combination of numbers that adds up to the required slave address: 10 =
2 (4=on) + 8 (6=on), (3=off, 5=off, 7=off). Disable communications test mode for normal operations (Test 8=off). The switch
settings are:
Communication with an external computer/PLC/SCADA system is useful for continuous status monitoring and for testing.
Two wire RS485 or four wire RS422 communication interfaces are available; RS485 being the preferred type, with RS422
available as an option.
The 735/737 implements a subset of the AEG Modicon Modbus serial communication standard. Modbus protocol is hardware independent . The 735 /73 7 s upp orts R S485 an d R S42 2 hardware configuratio ns. Mo dbu s is a single master / m ult ipl e
slave type of protocol su itable for a multi -drop co nfigura tio n as prov ided by RS4 85 hardw are. Usi ng RS4 85, up to 32 slaves
can be daisy-chain ed to get her on a sin gle com m uni ca tion channel. Due to addres s li mi tati ons onl y 31 735/737s can be put
on a single channel. However, another model of relay could be added, increasing the number to 32.
735/737 relays are always Modbus slaves. They can not be programmed as Modbus masters. Computers, PLCs or
SCADA system s are commonly programmed as masters. Modb us protocol ex ists in two ve rsions: Remo te Terminal Unit
(RTU, binary) and ASCII. Only the RTU version is supported by the 735/737. Both monitoring and control are possible
using read and write register commands. Commands are supported to provide additional functions.
4.1.2 ELECTRICAL INTERFACE
The 735/737 Modbus im pleme ntatio n employs two-wi re RS48 5 hardware (4 wire RS422 is a lso avail able). D ata fl ow is bid irectional, referred to as half duplex. That is, data is never transmitted and received at the same time. For RS485 electrical
interface, receive and transmit data alternate over the same 2 wires.
RS485 lines should be connected in a daisy chain configuration with terminating resistors installed at each end of the link
(that is, at the master end and at the slave farthest from the master). The value of the terminating resistors should be
approximately equal to the characteristic impedance of the line. A recommended wire type is Belden #9841, 24 AWG
stranded, shielded twisted pair. This wire has a characteristic impedance of 120 Ω, thus requ iri ng 12 0 Ω terminatin g res is-
tors. It is als o recommende d that a 1 n F / 5 0 V bidire ctional cap acitor be put in series with t he terminati ng resistor s thus
ensuring that the I/O terminals are biased correctly. Shielded wire should always be used to minimize noise. Polarity is
important in RS485 communications. The '+' terminals of every device must be connected together. See Section 2.2.4:
COMMUNICATIONS on page 2–8 for further wiring details.
4
4.1.3 DATA FRAME FORMAT AND RATE
One data frame of an asynchronous transmission to or from a 735/737 consists of 1 start bit, 8 data bits, and 1 stop bit to
produce a 10 bit data fr ame . Thi s is im po rtan t for transmission throug h mo dem s at hi gh b it rat es (11 bit data frames are not
supported by some modems at bit rates of greater than 300 bps). Although Modbus protocol can be implemented at any
standard communic at ion s pee d, the 735/737 suppo rts op era t ion a t 1 200 , 2400, 9600 and 19 200 ba ud by front panel s w itch
selection.
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4.1 OVERVIEW4 MODBUS COMMUNICATIONS
4.1.4 DATA PACKET FORMAT
A complete request/response sequence consists of the following bytes transmitted as separate data frames:
Master Request Transmission:
SLAVE ADDRESS: 1 byte
FUNCTION CODE: 1 byte
DATA: variable number of bytes depending on FUNCTION CODE
CRC: 2 bytes
Slave Response Transmission:
SLAVE ADDRESS: 1 byte
FUNCTION CODE: 1 byte
DATA: variable number of bytes depending on FUNCTION CODE
CRC: 2 bytes
a) SLAVE ADDRESS:
This is the first byte of eve ry tr ansmi ssion. It is the user-as sign ed addre ss of the sl ave de vice that is to re ceive th e mess ag e
sent by the master. Each slave device must be assigned a unique address using the front panel switches and only the
addressed slave will respond to a transmission that starts with its address.
4
In a master request transmission the SLAVE ADDRESS represents the address of the slave to which the request is being
sent. In a slave response transmission the SLAVE ADDRESS represents the address of the slave that is sending the
response. A master transmission with a SLAVE ADDRESS of 0 indicates a broadcast command. All slaves on the communication link will take action based on the transmission but no response will be made.
b) FUNCTION CODE
This is the second byte of every transmission. Modbus defines function codes of 1 to 127. The 735/737 implements some
of these functions. See section 4.3 for details of the supported function codes. In a master request transmission the FUNCTION CODE tells the slave what action to perform. In a slave response transmission if the FUNCTION CODE sent from the
slave is the same as the FUNCTION CODE sent from the master then the slave performed the function as requeste d. If the
high order bit of the FUNCTION CODE sent from the slave is a 1 (tha t is, if the FUNCTION CODE > 127) then the slave did
not perform the function as requested and is sending an error or exception response.
c) DATA
This will be a variable number of bytes depending on the FUNCTION CODE. Data may be actual values, setpoints, or
addresses sent by the master to the slave or by the slave to the master. See Section 4.2: SUPPORTED MODBUS FUNCTIONS on page 4–4 for a description of the supported functions and the data required for each.
d) CRC
This is a two byte error checking code (see the following section for additional details).
4.1.5 TIMING
Data packet synchronization is maintained by timing constraints. The receiving device must measure the time between the
reception of characters. If three and one half character times elapse without receiving a new character or completion of the
message, then the communication link must be reset (that is, all slaves start listening for a new transmission from the master). Thus at 9600 baud a delay of greater than 3.5 × 1 / 9600 × 10 = 3.6 ms will cause the communication link to be reset.
4-2735/737 Feeder Protection Relay
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4 MODBUS COMMUNICATIONS4.1 OVERVIEW
4.1.6 ERROR CHECKING
The RTU version of Modbus includes a two byte CRC-16 (16 bit cyclic redundancy check) with every transmission. The
CRC-16 algorithm essentially treats the entire data stream (data bits only; start, stop and parity ignored) as one continuous
binary number. This number is first shifted left 16 bits and then divided by a characteristic polynomial
(11000000000000101B). The 16 bit remainder of the division is appended to the end of the transmission, most significant
byte first. The resulting message including CRC, when divided by the same polynomial at the receiver will give a zero
remainder if no transmission errors have occurred.
If a 735/737 Modbus slave device receives a transmission in which an error is indicated b y the CRC-16 calculation, the
slave device will not respond to the transmission. A CRC-16 error indicates than one or more bytes of the transmission
were received incorrectly and thus the entire transmission should be ignored in order to avoid the slave device performing
any incorrect operation. The CRC-16 calculation is an industry standard method used for error detection. An algorithm is
included here to assist programmers in situations where no standard CRC-16 calculation routines are available.
CRC-16 Algorithm:
Once the algorithm is complete, the working registe r "A" will contain th e CRC value to be transmitted. No te that this algorithm requires the characteristic polynomial to be reverse bit ordered. The most significant bit of the characteristic polynomial is dropped since it does not affect the value of the remainder. The following symbols are used in the algorithm:
-->data transfer
A16 bit working register
ALlow order byte of A
AHhigh order by te of A
CRC16 bit CRC-16 value
i, jloop counters
(+)logical exclusive or operator
Diith data byte (i = 0 to N-1)
G16 bit characteristic polynomial = 1010000000000001 with the MSbit dropped and bit order reversed
shr(x) shift right (the LSbit of the low order byte of x shifts into a carry flag, a '0' is shifted into the MSbit of the high order
byte of x, all other bits shift right one location)
The algorithm is:
1. FFFF hex --> A
2. 0 --> i
3. 0 --> j
4. Di (+) AL --> AL
5. j+1 --> j
6. shr(A)
7. is there a carry?No: go to 8.
Yes: G (+) A --> A
The following functions are supported by the 735/737:
•03: Read Setpoints
•04:Read Actual Values
•05: Execute Operation
•06: Store Single Setpoint (test/simulation)
•07: Read Device Status
•16: Store Multiple Setpoints (test/simulation)
4.2.2 FUNCTION CODE 03: READ SETPOINTS
Modbus implementation: Read Holding Registers
735/737 implementation: Read Set points
For the Modbus implementation, "holding registers" are equivalent to memory locations reflecting the user switch settings.
Holding registers are 1 6-bi t (t w o b yte ) val ues tra ns mi tted h igh ord er by te firs t. T hus a ll s etpo int s are se nt as two bytes. Thi s
function code allows the master to read setpoints from a slave device.
4
The slave response i s the s lave a ddress , func tion c ode, a c ount of the num ber of da ta byte s to fo llow, the data itself and the
CRC. Each data item (setpoint) is sent as a two byte number with the high order byte sent first. Note that bro adcast mode
is not allowed with this function. The master transmission will be ignored by all slaves if broadcast mode is used with this
function code.
Message Format and Example:
Request slave 11 to respond with 3 setpoints starting at address 0040. For this example the setpoint data is:
ADDRESSDATA
00400003
00410000
00420009
MASTER TRANSMISSION:BYTESEXAMPLE / DESCRIPTION
SLAVE ADDRESS111message for slave 11
FUNCTION CODE 103read setpoints
START ADDRESS200 40data starts at 0040h
NUMBER OF SETPOINTS200 063 setpoints = 6 bytes
CRC2?? ??CRC calculated by the master
SLAVE RESPONSE:BYTESEXAMPLE / DESC R I PT IO N
SLAVE ADDRESS111response message from slave 11
FUNCTION CODE 103read setpoints
BYTE COUNT1063 setpoints = 6 bytes
DATA #1200 03setpoints data at 0040h
DATA #2200 00setpoints data at 0041h
DATA #3200 09setpoints data at 0042h
CRC2?? ??CRC calculated by the slave
Modbus Implementation: Read Input Registers
735/737 Implementation: Read Actual Values
For the Modbus implementation, "input registers" are equivalent to 735/737 actual values. Input registers are 16 bit (two
byte) values transmitted high order byte first. Thus all 735/737 actual values are sent as two bytes. This command allows
the master to read a group o f actual values from a slave devic e. The maximum number of ac tua l va lues that can be read in
one transmission is 60 in the 735/73 7. The sla ve resp onse to thi s funct ion code is th e slave address, fun ction co de, a cou nt
of the number of data bytes to follow, the data itself, and the CRC. Each data item (actual value) is sent as a two byte number with the high order byte sent first.
The broadcast mode is not allowed with this function code. The master transmission will be ignored by all slaves if broadcast mode is used with this function code.
Message Format and Example:
Request slave 11 to respond with 1 actual value starting at address 0008. For this example the actual value in this address
(0008) is 01AE.
MASTER TRANSMISSION:BYTESEXAMPLE / DESCRIPTION
SLAVE ADDRESS111message for slave 11
FUNCTION CODE 104read actual values
DATA STARTING ADDRESS200 08data starts at 0008h
NUMBER OF ACTUAL VALUES200 011 actual value = 2 bytes
CRC2?? ??CRC calculated by the master
SLAVE RESPONSE:BYTESEXAMPLE / DESC R I PT IO N
SLAVE ADDRESS111response message from slave 11
FUNCTION CODE 104read actual values
BYTE COUNT1061 actual value = 2 bytes
DATA201 A3data at 0008h
CRC2?? ??CRC calculated by the slave
Modbus Implementation: Force Single Coil
735/737 Implementation: Execute Operation
This function code allows the master to request the 735/737 to perform specific operations. The operations that can be
performed by the 735/737 are as follows:
01clearclear trip indicators08disable watchdog reset main processor
02remote settingssimulation dials09enable serviceactivate service relay & indicator
03normal settingsfront panel dials0Adisable servicedeactivate service relay &
04simulation onsimulation currents
05simulation offactual currents0Bdisable relaysdisable output relays
06test I/O onsetpoint control of I/O0Cenable relaysenable output relays
07test I/O offnormal control of I/O0Dclear last tripsclear 5 causes of last trips
indicator
Simulation and I/O test commands are for production testing and training simulation. Commands 02 - 07 will be ignored
unless communications "TEST" switch 8 is on. When a REMOTE SETTINGS command is received (TEST switch=on) the
4
front panel switch settings are replaced by the dial settings loaded into setpoint memory. Send command NORMAL SETTINGS to restore selection of front panel dial settings. If command SIMULATION ON is sent the actual phase and ground
current are replaced by the pre-loaded values in setpoint memory. The relay will respond as if these are the actual dial settings and measured current values. This mode continues until power is lost or until the command "SIMULATION OFF" is
received or TEST switch 8 is set to off. Setpoints used in this mode are stored in RAM memory and are erased when control power is lost. The relay may behave erratically if invalid values are loaded into setpoint memory.
To turn on relays, LEDs and the bargraph un der com pu ter c on trol for testing purposes, the ap pro pria t e I/ O t es t pa ttern s a r e
first loaded as setpoints using STORE SETPOINTS function 06 or 16. Then command "TEST I/O ON" is issued. Normal
relay control of this I/O hardware is suspended and the test patterns in setpoint memory are substituted. This continues
until a "TEST I/O OFF" command is received or control power is removed or TEST switch 8=off.
During testing, no rmal prot ection is disabl ed. As a safegua rd, al l test an d simu lation comm ands are ignored unles s switc h 8
is in the TEST on=1 position.
Modbus Implementation: Preset Sing le Register
735/737 Implementation: Store Single Setpoint
This command allows the m aster to st ore a sing le setpo int into the memory of a slave device . The slav e devi ce respo nse to
this function code is to echo the entire master transmission. Note that broadcast mode is not allowed with this function
code. When a broadcast transmission is sent by the master (that is, SLAVE ADDRESS = 0) the message will be ignored.
Message Format and Example:
Request slave 11 to store the value 039E in setpoint address 0049. After the transmission in this example is complete, setpoints address 0049 will contain the value 039E.
MASTER TRANSMISSION:BYTESEXAMPLE / DESCRIPTION
SLAVE ADDRESS111message for slave 11
FUNCTION CODE 106store single setpoint
DATA STARTING ADDRESS200 49s etpoint address 0049h
DATA203 9Edata for address 0049h
CRC2?? ??CRC calculated by the master
SLAVE RESPONSE:BYTESEXAMPLE / DESC R I PT IO N
SLAVE ADDRESS111response message from slave 11
FUNCTION CODE 106store single setpoint
DATA STARTING ADDRESS200 49s etpoint address 0049h
DATA203 9Edata stored in 0049h
CRC2?? ??CRC calculated by the slave
4
4.2.6 FUNCTION CODE 07: READ STATUS
Modbus Implementation: Read Exception Status
735/737 Implementati on: Read General Status
This is a function us ed to quickly read the stat us of a sel ec t ed rela y. A short message length al lows for rapid reading of status. The status byte returned is the lower 8 bits of the relay status register defined in the memory map. Note that broadcast
mode is not allowed with this function c ode. The maste r trans miss ion w ill be ig nored by all sl aves if broadca st mod e is use d
with this function code.
Message Format and Example:
Request status from slave 11. The status is stored in actual values memory map location 0014H. Assume the value is
011011 01b.
MASTER TRANSMISSION:BYTESEXAMPLE / DESCRIPTION
SLAVE ADDRESS111message for slave 11
FUNCTION CODE 107read device status
CRC2?? ??CRC calculated by the master
SLAVE RESPONSE:BYTESEXAMPLE / DESC R I PT IO N
SLAVE ADDRESS111response message from slave 11
FUNCTION CODE 107read device status
CODE VALUE16Dstatus = 001101101 (binary)
CRC2?? ??CRC calculated by the slave
Modbus Implementation: Preset Multiple Registers
735/737 Implementati on: Store Multiple Setpoints
This function code allows multiple setpoints to be stored into the 735/737 memory for test purposes only. Modbus "registers" are 16 bit (two byte) values transmitted high order byte first. Thus all 735/737 setpoints are sent as two bytes. The
slave device respo nse to thi s func tion c ode is to echo th e slav e addre ss, fu nction c ode, st arting a ddre ss, the nu mber o f se tpoints loaded, and the CRC.
For production testing and training simulation without a current source, setpoint values can be loaded into RAM. These are
lost at power down. Using the multiple setpoints store command, phase and ground dial setting setpoints are first stored in
memory. Simulated values for phase and ground current can also be loaded.
To enter si mulati on mode , "TES T" swit ch #8 must be on. Fu nctio n code 05 exec ute oper ation sends co mmand "SIMULA TION ON". If test switch 8 is off, this command is ign ored . On rece ip t of the " SIMUL ATION ON" command values for phase
and ground current from setpoint memory replace the actual measured currents.
The relay responds as if these current were actually being measured. If execute operation command "REMOTE SETTINGS" is also sent, front pan el dial setti ngs wi ll be repla ced by the previou sly sent dia l setpo ints. The se valu es cont inue to
be used until contro l p ow er i s remov ed o r com ma nds "SI MULATION OFF" and "NORMAL SETTIN GS" is received or TEST
switch 8=off.
4
Setpoint test patterns can also be stored for forcing relays and LEDs and the bargraph to test outputs. Using this setpoint
store command the test pattern is first stored. The Execute Operation function 05 command "TEST I/O ON" is issued. The
LEDs, relays and bargraph are driven by the test patterns stored in setpoints instead of relay control until command "TEST
I/O OFF" is received, control power is lost or TEST switch 8=off.
Message Format and Example:
To perform a simulation on relay slave address 11H, the following simulated dial settings and input currents are required:
DIALREQUIRED VALUELOAD (H)ADDR (H)
phase pickup60% of CT00050060
phase curve shapenormal inverse (LO)00050061
phase time multiplier700070062
phase instantaneousoff00010063
ground pickup100% of CT000A0064
ground curve shapevery inverse (HI)00080065
ground time multiplier300030066
ground instantaneous0.8 x CT00050067
phase current120% of CT????0068
ground current50% of CT????0069
1. Set the communications TEST switch ON.
2. Load the dial settings and current values in setpoint memory using this function code
3. Issue the Function Code 5: EXECUTE OPERATION op code 02: REMOTE SETTINGS to select the dial settings from
memory just sent.
4. Issue the Function Code 5: EXECUTE OPERATION op code 04: SIMULATION ON to enable the relay to see the
phase and ground currents loaded into setpoint memory. The relay will begin timing out if an overcurrent condition
occurs.
5. Issue the Function Code 5: EXECUTE OPERATION op code 05: SIMULATION OFF to remove the simulated current.
The master transmission / slave response message format example for this function code is shown on the following page:
SLAVE ADDRESS111message for slave 11
FUNCTION CODE 110store setpoint block
DATA STARTING ADDRESS200 60fi rst setpoint address 0060h
NUMBER OF SETPOINTS200 0A10 setpoints
DATA BYTE COUNT11420 bytes of setpoint data
DATA #1200 06phase pickup = position 6
DATA #2200 05phase shape = position 5
DATA #3200 07phase time multiplier = 7
DATA #4200 01phase instantaneous = off
DATA #5200 0Aground pickup = 10 (100% of CT)
DATA #6200 08ground curve shape = 8 (very inverse)
DATA #7200 03ground time multiplier = 3
DATA #8200 05ground instantaneous = 5 (0.8 x CT)
DATA #9200 7Bphase current = 7B (120%)
DATA #10200 32ground current = 32 (50%)
CRC2?? ??CRC calculated by the master
4
SLAVE RESPONSE:BYTESEXAMPLE / DESC R I PT IO N
SLAVE ADDRESS111response message from slave 11
FUNCTION CODE 110store setpoint block
DATA STARTING ADDRESS200 50block start address
NUMBER OF SETPOINTS200 0A10 setpoints (2 bytes each)
CRC2?? ??CRC calculated by the slave
Note: for 16 bit transfers hi byte is transmitted first. For example, 0050h is transmitted 00h then 50h
4.2.8 ERROR RESPONSES
When a 735/737 detects an error other than a CRC error, a response will be sent to the master. The most significant bit of
the FUNCTION CODE byte will be set to 1 (that is, the function code sent from the slave will be equal to the function code
sent from the master p lus 12 8). The b yte whi ch foll ows it wi ll be a n exc eption code i ndica ting th e type o f error th at occ urred.
Transmissions received from the master with CRC errors will be ignored by the 735/737.
The slave response to an error (other than CRC error) will be:
•SLAVE ADDRESS: 1 byte
•FUNCTION CODE: 1 byte (with MSbit set to 1)
•EXCEPTION CODE: 1 byte
•CRC: 2 bytes
The 735/737 implements the following exception response codes.
•01: ILLEGAL FUNCTION: The function code transmitted is not one of the functions supported by the 735/737.
•02: ILLEGAL DATA ADDRESS: The address refe renc ed i n th e data field transmitted b y the m ast er i s no t an a llowable
address for the 735/737.
•03: ILLEGAL DATA VALUE: The value referen ced in the dat a field transm itted b y the mas ter is n ot withi n range for the
selected data address.
•06: BUSY, REJECTED MESSAGE: The transmission was received error-free but the request could not be performed.
•08: MEMORY PARITY ERROR: A hardware error has occurred in the 735/737. For example, a RAM failure has
occurred and the data requested cannot be sent.
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4.3 MEMORY MAP4 MODBUS COMMUNICATIONS
4.3 MEMORY MAP4.3.1 MODBUS MEMORY MAP
The data stored in the 735/737 is grouped as actual values and setpoints. Setpoints can be read and written by a master
computer. Actual values can only be read. All setpoints and actual values are stored as two byte values. That is, each
address listed in the memory map is the address of a two byte value. Addresses are listed in hexadecimal. Data values
(setpoint ranges, in crem en ts , et c.) are lis ted in decimal. Cons ult the units, step an d range as well as for ma t tables following
the memory map for interpretation of register values.
Table 4–1: 735/737 MODBUS MEMORY MAP (Sheet 1 of 2)
4
GROUPADDR DESCRIPTIONRANGESTEPUNITSFOR-
PRODUCT ID0000 GE product device code25, 26------F125=735,26=737
0001 GE product hardware revision code1 to 26------F14=D
0002 GE product firmware revision code1 to 255------F3 01, 00 = 1.0
0003 GE product modification file number0 to 1000------F10 = no mod
0004 Reserved---------------
↓↓↓↓↓↓↓
000FReserved---------------
MONITORED
DATA
PRE-TRIP
DATA
0010Phase A current0 to 20001 % CTF1--0011Phase B current0 to 20001 % CTF1--0012Phase C current0 to 20001 % CTF1--0013Ground current0 to 20001 % CTF1--0014Relay Status Register---1 ---F 101--0015Output relays---------F103--0016Not used--------------0017LEDs---------F105--0018Bargraph---------F106--0019Not used---------------
↓↓↓↓↓↓↓
001FNot used--------------0020Phase A pre-trip current 0 to 20001 % CTF1--0021Phase B pre-trip current 0 - 20001 % CTF1--0022Phase C pre-trip current 0 to 20001 % CTF1--0023Ground pre-trip current0 to 20001 % CTF1--0024Cause of last tripBits------F113--0025Last OC trip time0 to 650001 msF115--0026Cause of second last tripBits------F113--0027Cause of third last tripBits------F113--0028Cause of fourth last tripBits------F113--0029Cause of fifth last tripBits------F113---
MAT
FACTORY
DEFAULT
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4 MODBUS COMMUNICATIONS4.3 MEMORY MAP
g
g
g
g
g
g
g
g
g
g
g
Table 4–1: 735/737 MODBUS MEMORY MAP (Sheet 2 of 2)
GROUPADDR DESCRIPTIONRANGESTEPUNITSFOR-
SYSTEM
CONFIG
SETPOINTS
DIAL
SETTINGS FOR
SIMULA TION
AND TEST I/O
XXXX XXXX XXXX XX1 X = Phase B time OC tri p
XXXX XXXX XXXX X1XX = Phase C time OC trip
XXXX XXXX XXXX 1XXX = Ground time OC trip
XXXX XXXX XXX1 XXXX = Phase A inst t ri p
XXXX XXXX XX1X XXXX = Phase B inst trip
XXXX XXXX X1XX XXXX = Phase C inst trip
XXXX XXXX 1XXX XXXX = Ground inst trip
4
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4.3 MEMORY MAP4 MODBUS COMMUNICATIONS
Table 4–2: 735/737 MEMORY MAP DATA FORMATS (Sheet 5 of 5)
FORMATTYPEDESCRIPTION
F114CURVE SHIFT SETPOINTXXXX XXXX XX XX XXX1 = Sw itc h 8 on = 1
XXXX XXXX XXXX XX 1 X = Switch 7 on = 1
XXXX XXXX XXXX X1XX = Switch 6 on = 1
XXXX XXXX XXXX 1XXX = Switch 5 on = 1
XXXX XXXX XXX1 XXXX = Switc h 4 on = 1
XXXX XXXX XX1X XXXX = Switc h 3 on = 1
XXXX XXXX X1XX XXXX = Switc h 2 on = 1
XXXX XXXX 1XXX XXXX = Switch 1 on = 1
F115LAST OC TRIP TIME0 to 65000 = Actual Trip Time
65001 = Trip time > 65 seconds
65535 = Time not available
where: T = trip time (in seconds)K = 0.050 (curve shape constant)
S = curve shift multiplierE = 0.040 (curve shape constant)
M = 735/737 curve multiplier setpoint
I = input current (in amps)
Ipu = pickup current setpoint
SMUL TCURRENT (per unit I /I0) – values below calculated using the IEC M value
where: T = trip time (in seconds)K = 0.140 (curve shape constant)
S = curve shift multiplierE = 0.020 (curve shape constant)
M = 735/737 curve multiplier setpoint
I = input current (in amps)
Ipu = pickup current setpoint
SMULTCURRENT (per unit I /I0)– values below calculated using the IEC M value
where: T = trip time (in seconds)K = 13.500 (curve shape constant)
S = curve shift multiplierE = 1.000 (curve shape constant)
M = 735/737 curve multiplier setpoint
I = input current (in amps)
Ipu = pickup current setpoint
SMULTCURRENT (per unit I /I0)– values below calculated using the IEC M value
where: T = trip time (in seconds)K = 80.000 (curve shape constant)
S = curve shift multiplierE = 2.000 (curve shape constant)
M = 735/737 curve multiplier setpoint
I = input current (in amps)
Ipu = pickup current setpoint
SMULTCURRENT (per unit I /I0)– values below calculated using the IEC M value
This is the preferred method of testing as complete system operation can be checked by injecting current through the
phase and ground CTs. To do this a primary (high current) test set is required. The operation of the entire system including
CTs and wiring can then be checked. If this equip ment is not avai lable, second ary inj ect ion test s can be perfor med to ch eck
everything except the CTs. This procedure is described in the following sections.
6.1.2 SECONDARY INJECTION TESTING
Single phase secondary injection testing can be performed using a test setup similar to that Figure 6–1: TEST SETUP on
page 6–2. Tests can be performed with the user program med rel ay settings or with any others the teste r requires . The rela y
settings should be recorded on the relay setting sheet (see Section 6.2: TEST RECORDS on page 6–4) so they can be
reset when the relay is again put into service.
NEVER OPEN THE SECONDARY CIRCUIT OF A LIVE CT. THE HIGH VOLTAGE PRODUCED MAY RESULT IN
A SITUATION DANGEROUS TO BOTH PERSONNEL AND EQUIPMENT!
6.1.3 COMMUNICATIONS TEST
A PC equipped with an RS232/RS485 convertor and the Setup program can be used to establish communications with the
735 or 737. See Sections 2.2.4: COMMUNICATIONS on page 2–8 and 3.5: SETUP PROGRAM on page 3–11. With the
use of the setup program or Relaycom, custom scheme setpoints can be set and tested and the actual values screens can
be used to monitor metered da ta and pre-t rip data. R elay opera tio n can also be simul ated for trai ning or testi ng purpos es to
understand how the relay operates.
6.1.4 PHASE CURRENT READING ACCURACY TEST
The 735/737 relay must read the phase current signals input from the CTs correctly to provide the instantaneous and timed
overcurrent protection. To determine if the relay is reading correctly set the phase pickup dial to 100% of the CT primary.
Use the 3 Phase Test Set to set the phase current injected i nto the phases. Usual ly a m id value and a high value are te ste d
(i.e. 40 and 400% of CT). Remember the current value injected will be de pen den t on w het her 5A or 1A C Ts are used in the
relay.
6.1.5 GROUND CURRENT READING ACCURACY TEST
This test is done in a similar manner to that for the phases. However lower or different values of injected current may be
desired to test.
6.1.6 INSTANTANEOUS PHASE OVERCURRENT PICKUP LEVEL TEST
Set the phase pickup dial to OFF. Set the phase instantaneous dial to the desired level. Usually a low and a high value are
tested (i.e. 4 x CT and 14 x CT). Using the 3-phase Test Set slowly increase the phase current injected until the trip or auxiliary relay (if assign ed) is acti vat ed and th e corres pondi ng LED ill umina ted. Verify that the injected current at the time of tri p
corresponds to the instantaneous trip level setting ±3%.
6.1.7 INSTANTANEOUS GROUND FAULT OVERCURRENT PICKUP LEVEL TEST
Set the ground pickup dial to OFF. Set the ground instantaneous dial to the desired level. Usually a low and a high value
are tested (i.e. 0.1 x CT and 8 x CT). Using the 3-phase Test Set slowly increase the current injected into the ground CT
input until the trip or auxiliary relay (depending upon how assigned) is activated and the corresponding LED illuminated.
Verify that the injected current at the time of trip corresponds to the instantaneous trip level setting ±3%.
6
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6.1 PROCEDURES6 TESTING
6
Figure 6–1: TEST SETUP
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6 TESTING6.1 PROCEDURES
6.1.8 INSTANTANEOUS PHASE OVERCURRENT TIMING TEST
Set the phase pickup dial to OFF. Set the phase instantaneous dial to the desired level. Using the 3-phase Test Set inject
current equal to or above the instantaneous level setting. The timer on the 3-phase Test Set should be setup to start when
current is injected and stop when the trip or auxiliary (if assigned) relay activates. Verify that the INST 50 phase A, B, or C
(whichever phase tested) LED has been activated and latched.
6.1.9 INSTANTANEOUS GROUND FAULT OVERCURRENT TIMING TEST
Set the ground pickup dial to OFF. Set the ground instantaneous dial to the desired level. Using the 3-phase Test Set inject
current equal to or above the instantaneous level setting. The timer on the 3-phase Test Set should be setup to start when
current is injected and stop when the trip and/or auxiliary relay (depending upon how assigned) activates. Verify that the
INST 50 N LED has been activated and latched.
6.1.10 PHASE OVERCURRENT CURVE VERIFICATION
Using the switches on the faceplate select the desired settings to test. i.e. pickup, curve shape and time multiplier. Set
instantaneous switch to OFF. From the option dip switches located on the side of the relay select the phase time multiplier
shift. If the curve type needs to be changed or checked this can be done through the setup program-setpoints-custom
scheme. If a curve type other than ANSI is selected remember to enable switch 8 of the option dip switches. Using the 3phase test set adjust the phase current to the desired trip level. Reset any current trips on the relay and press the test start
button to activate the timer and inject the current. The timer on the 3-phase Test Set should be setup to start when current
is injected and stop when the trip or auxiliary (if assigned) relay activates. Verify that the TIME 51 phase A, B, or C (whichever phase tested) LED ha s been a ctiva ted and la tched. Ch eck th e trip ti me wi th the ti mes a nd curv es loc ated i n Chapter 5.
The accuracy of the timing is 3% or ±20 ms at > 150% of pickup.
The more inverse the curve the more accurate the current source required to yield accurate time measurements. A
small error in injected current will create a larger error in time to trip due to the extreme slope of the curve.
This test is done in a similar manner to that for the phases. However different settings and current levels may be desired to
test. Verify that the TIME 51 N LED has been activated and latched after a trip.
6.1.12 POWER LOSS/RECOVER TEST
A variac can be used to vary the supply voltage applied to the relay. First cause a trip on the relay and make note of the
LED illuminated. The service relay H7 and G8 contacts should be open. Lower the voltage applied to the relay. The relay
should not power off and the service re lay c hange s tate u ntil be low the s peci fied ran ge for t he pow er sup ply use d. See Sec tion 1.3 SPECIFICATIONS on page 1–6. After the rel ay p ow ers off the service rela y should change sta te and the LEDs turn
off. Now power up the relay. The relay should turn on and the service relay change state at or before the specified power
supply range. The trip LED should again be illuminated.
6.1.13 HI POTENTIAL TEST
All terminals except filter ground and communications (H8, H9, H10, G9, G10) can be hi-pot tested. All remaining terminals
except safety ground (G12) should be connected together and the test performed with respect to safety ground. Make sure
to disconnect the filter ground (G11) before performing this test. Refer to Section 2.2.7 HI-POT TESTING on page 2–12 for
more information.
6
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6.2 TEST RECORDS6 TESTING
6.2 TEST RECORDS6.2.1 735/737 TEST RECORD
MODEL NUMBER:DATE
FIRMWARE NUMBER:TESTED BY
SERIAL NUMBER:
STATION:
CIRCUIT
6.2.2 COMMUNICATIONS TEST
TYPE OF COMMUNICATIONS ESTABLIS HEDSTA TUS
6.2.3 PHASE CURRENT READING ACCURACY TEST
6
PHASE AND LEVELINPUT CURRENT
(%CT)
PHASE 1 CURRENT LOW END
PHASE 1 CURRENT HIGH END
PHASE 2 CURRENT LOW END
PHASE 2 CURRENT HIGH END
PHASE 3 CURRENT LOW END
PHASE 3 CURRENT HIGH END
GROUND LEVELINPUT CURRENT
(%CT)
GROUND CURRENT LOW END
GROUND CURRENT MID RANGE
GROUND CURRENT HIGH END
MEASURED CURRENT
(%CT)
STATUS
6.2.4 GROUND CURRENT READING ACCURACY TEST
MEASURED CURRENT
(%CT)
STATUS
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6 TESTING6.2 TEST RECORDS
6.2.5 INSTANTANEOUS PHASE OVERCURRENT PICKUP TEST
PHASE AND LEVELDIAL SETTING
(xCT)
PHASE 1 / LOW END
PHASE 1 / HIGH END
PHASE 2 / LOW END
PHASE 2 /HIGH END
PHASE 3 / LOW END
PHASE 3 / HIGH END
PHASE AND LEVELDIAL SETTING
(xCT)
GROUND / LOW END
GROUND / HIGH END
PHASE AND LEVELDIAL SETTING
(xCT)
INPUT CURRENT
()
STATUS
6.2.6 INSTANTANEOUS GROUND OVERCURRENT PICKUP TEST