Page 1
GE Oil & Gas
Technical Specifications
Masoneilan*
72000 Series Control Valve
Large Mass Flow Energy Management
Control Valves
05/2013
Page 2
2 | GE Oil & Gas
Page 3
Table of Contents
Introduction ...............................................................................................................3
Product Features .....................................................................................................3
General Data .............................................................................................................5
Numbering System ................................................................................................6
Temperature Range / Seat Leakage ..............................................................6
Rated CV Table .........................................................................................................7
General Arrangement and Parts Description .............................................8
Introduction
Masoneilan’s 72000 Series energy management and low noise
products by GE are specifically designed for applications with
large mass flow rates and high differential pressures. Typical
installations may be found in compressor surge control, gas
to flare, atmospheric vent, or other applications where the
ratio of inlet/outlet pressures require substantial levels of noise
attenuation and large valve sizes. A variety of options and
configurations are available to create effective solutions for our
customers’ specific applications.
Hydrocarbon Service Material Options ......................................................10
Steam Service Material Options .................................................................... 11
Selection Instructions .........................................................................................12
Typical Dimensions .............................................................................................12
Approximate Shipping Weights .....................................................................13
Accessories and Options ..................................................................................13
The 72000 Series is a valve solution engineered to meet a client’s
need. As such, the exact product configuration may differ from
the general specifications, dependent upon the application. For
additional information contact your local GE Sales representative.
The 72000 Series Control Valve may be custom engineered to fit
an application. The data within this catalog is representative of
typical configurations and does not include all potential design
options.
Product Features
Engineered – Best Fit – Solutions
At GE we believe our customers deserve the Best Fit solution for
their severe service valve applications. Our broad product portfolio
and valve trim technologies allow an uncompromising approach
in addressing a client’s need, and therefore, each 72000 Series
valve is engineered to meet a customer’s exact specifications and
application conditions. This allows us to offer the most technically
advanced and cost-effective solution to your energy management
and noise control applications.
Low Noise Trim
Our Best Fit approach allows for the widest range of noise
attenuation options, providing the desired noise level at the lowest
cost of ownership. These attenuation products range from single
and double stage Lo-dB
3-dimensional V-LOG
is always custom engineered to provide best results for each
unique application.
Single and double stage Lo-dB trim is selected in most low to
moderate pressure drop ratio applications. This technology is
customized by modifying the size and spacing of each hole drilled
into the cage to provide a minimal sound pressure level at the trim
exit.
®
trim or up to as many as 40 stages of
®
tortuous path trim. The selected trim option
The 3-dimensional tortuous path design of Masoneilan’s V-LOG
trim controls pressure reduction through the management of the
process fluid energy. This is accomplished by directing the gas
through discrete flow channels that are designed with multiple
stages consisting of 90-degree turns along with the intermediate
contractions and expansions in the flow area. The enhanced flow
geometry of the V-LOG trim creates a series of kinetic energy
losses, followed by partial energy recoveries at each stage. This
gradual letdown process is highly effective for noise attenuation
due to the staged reduction of the fluid’s pressure.
Large Pressure Drop – Energy
Management
Process applications that require the 72000 Series design often
experience extremely high pressure drop ratios (P1/P2). These
high ratios release large amounts of energy as the process fluid’s
pressure is reduced. This energy release can lead to excessive
noise and vibration if not properly addressed in the valve design.
The 3-dimensional tortuous path design of Masoneilan’s V-LOG
Trim controls pressure reduction through the management of
process fluid energy. This is accomplished by directing the gas
through discrete flow channels.
®
72000 Series Large Mass Flow Energy Management Control Valves | 3
Page 4
Product Features (cont.)
The labyrinth flow path of the V-LOG Trim subjects the gas to a
high level of friction as it is redirected through each turn in the
flow path. V-LOG’s patented flow contractions produce maximum
flow resistance.
The enhanced flow geometry of the V-LOG trim creates a series of
kinetic energy losses, followed by partial energy recoveries at each
state. This gradual letdown process is highly effective for noise
attenuation due to the staged reduction of the fluid pressure.
Each stage of the V-LOG trim is designed with an expansion in
flow area, which is essential for managing fluid velocity that would
otherwise increase as the pressure is reduced across each stage.
The expanding area is designed to compensate for the volumetric
expansion of the gas, preventing any increase in the kinetic energy
as the pressure is reduced.
Trim velocity control is important for maintaining low aerodynamic
noise levels within the valve body and trim. High velocity trim exit
flow will yield high magnitude sound waves, which lead to valve
body vibration in high-pressure letdown applications.
As a gas experiences a large reduction in pressure, the volume
of the gas expands. This phenomenon will yield a higher
downstream velocity if the piping is designed without considering
this volumetric expansion. Masoneilan’s 72000 Series is designed
with expanded outlet areas to accommodate this expansion, and
minimize the overall system noise level.
* GE considers both outlet mach number and the outlet expansion
ratio for system noise calculation, per the IEC International Noise
Predication Standard (IEC-60534-8-3).
High Capacity
GE has developed flexible, automated design tools for the 72000
Series line, allowing “ground up” fabrication of custom engineered
valve solutions in very short lead times. High capacities and
custom Cvs are met through a wide range of valve plug diameters,
stroke lengths, and body gallery diameters to suit any application
within standard product lead times.
Balanced Plug
Balanced plug designs deliver stability with smaller actuator thrust
requirements, as compared to unbalanced designs. Normally, the
72000 Series valves are installed in a flow-to-open configuration
allowing radial expansion from the smaller diameter cage to
the expanded area of the valve body. The free expansion of the
fluid and precise separation of the trim exit flow jets, maximize
trim noise attenuation and minimizes vibration within the valve
body. For installations that require flow-to-close configurations,
an auxiliary pilot plug may be supplied to reduce actuator thrust
requirements.
Ease of Maintenance
Top entry trim allows easy access to the valve internals for lower
life cycle costs and easier maintenance activity. GE provides
ample padeyes and tapped holes for standard lifting and handling
equipment, eliminating the need for special fixtures or tooling.
All trim components are cage guided, with ample clearance at
the body, bonnet, and bridge regions for ease of removal and
replacement. The 72000 Series design employs a minimum
number of gaskets and soft goods, making outage planning and
stocking requirements easier.
4 | GE Oil & Gas
Page 5
General Data
Operating Data
Flow Direction
Flow to Open (Standard)
Flow to Close (Auxiliary Pilot Plug Option Only)
Flow Direction
Flow-to-Open (Standard)
Flow-to-Close (Optional)
Construction
Body, Bonnet & Bonnet Flange; Fabricated or Cast
Styles: Angle (Figures 1, 2, and 3)
Materials: Body
Carbon Steel
Low Temperature Carbon Steel
316 Stainless Steel
Chrome Moly Steels
Other materials available on request
Sizes: Inlet 4” – 30” (DN 100-750)
Outlet 6” – 36” (DN 150-900)
Larger sizes available on request
Connections: End Types
ANSI Flanges
Printed or Through Bolted
RTJ Flanges
Printed or Through Bolted
Buttweld
API
Pressure Rating: Inlet Ratings: ANSI Class 150# – 2500#
Outlet Ratings: ANSI Class 150# – 600#
Others available upon request
Trim
Plug: Balanced
Unbalanced
Auxiliary Pilot
Cage or Stack: Ported Cage
Single Stage Lo-dB
Double Stage Lo-dB
V-LOG Stack
Partial Stack
Seat Ring: Quick Change
72000 Series Large Mass Flow Energy Management Control Valves | 5
Page 6
Numbering System
1st 2nd
Actuator Type
87 Spring-Diaphragm
(Air to Close)
88 Spring-Diaphragm
(Air to Open)
51 Cylinder
Double Acting
52 Cylinder
Spring Return
(Air to Close)
53 Cylinder
Spring Return
(Air to Open)
Body
Series
72 Fabricated
Angle
Valve
1st
7
Seal Type
0 Unbalance
2 Polymeric
4 Metal Seal
5 Metal
6 Polymeric
2nd
2
Seal Ring and
Soft Seat
Ring and
Metal Seat
with Auxiliary
Pilot Plug
Seal Ring and
Metal Seat
Seal Ring and
Metal Seat
3rd
Trim
Characteristic
0 Custom
Character
istic
1 Linear
2 Equal %
4 Modified
Linear
4th
-
5th
Trim Type
0 Undefined
1 Single Stage
Lo-dB
2 Double
Stage Lo-dB
8 Partial Stack
9 V-LOG
6th
Options
AS Angle
Stub
EB Extension
Bonnet
D Diffuser
9 Graphite
Seal Ring and
Metal Seat
Temperature Range / Seat Leakage
Seal Ring Seat Ring Leakage Class Temperature Ranges
Min. Max.
Unbalance Metal
Polymeric
(Pressure Energized)
Pilot Plug Metal Class V
Metal Metal Class III
Polymeric
(Pressure Energized)
Graphite Metal Class III,IV
1. Cryogenic and high temp construction available, consult factory.
Filled PTFE
Metal
Class V
MSS-SP-61
Class IV,
Class IV,V
MSS-SP-61
V, VI
-320°F
(-19 6°C)
-50°F
(-46°C)
-320°F
(-19 6°C)
-320°F
(-19 6°C)
-50°F
(-46°C)
-320°F
(-19 6°C)
(1)
1100°F
(594°C)
450°F
(232°C)
1100°F
(594°C)
1100°F
(594°C)
450°F
(232°C)
850°F
(454°C)
6 | GE Oil & Gas
Page 7
Flow Capacity
Rated C
Approximate C
and resistance factor of each valve design. The specific C
Size
(Inch)
4 x 6 100 70 38 25 200 110
4 x 8 140 98 53 35 265 140
4 x 10 175 125 66 44 300 165
6 x 6 220 154 84 55 320 175
6 x 8 275 192 105 68 425 225
6 x 10 325 230 125 80 500 275
8 x 8 450 315 170 112 575 310
8 x 10 525 368 200 130 650 350
8 x 12 550 385 210 138 900 500
10 x 10 600 420 230 150 850 475
10 x 16 660 462 250 165 1000 550
10 x 18 700 490 266 175 1200 680
10 x 20 730 510 278 182 1750 970
12 x 12 1050 735 400 260 1100 600
12 x 16 1200 840 460 300 1200 680
12 x 18 1280 900 485 320 1350 720
12 x 20 1320 920 500 330 1600 880
12 x 24 1350 945 510 338 2250 1250
16 x 16 1400 980 532 350 1750 950
16 x 20 1525 1065 580 380 2250 1250
16 x 24 1600 1120 608 400 2800 1520
16 x 30 1650 1155 627 410 3500 1930
20 x 20 1600 1120 610 400 2500 1380
20 x 24 1800 1260 685 450 2750 1520
20 x 30 1950 1365 740 485 3700 2000
20 x 36 2100 1470 800 525 5000 2750
24 x 24 2150 1500 820 540 3500 1930
24 x 30 2400 1680 910 600 4500 2500
24 x 36 2500 1750 950 625 6400 3500
30 x 30 3000 2100 1140 750 9400 5000
30 x 36 3600 2520 1370 900 13500 7000
V
values are intended for estimation only. The actual CV values will vary depending on the number of turns, stroke length,
V
8 16 24 36
values will be determined by a GE engineer.
V
V-LOG # of Turns
Single Stage
Lo-dB
These values represent typical construction. Larger or reduced capacity available upon request, consult factory.
Double Stage
Lo-dB
Minimum Controllable C
Plug
(Inch)
4 2 1.5 0.8 0.6 4 3
6 4 3 2.5 2.2 8 7
8 6 5 3.6 3 15 12
10 9 6 4.7 4 30 25
12 15 12 9 7 40 35
16 20 14 11 8 70 60
20 25 18 14 11 90 75
24 40 26 20 14 120 105
30 60 40 25 18 250 215
8 16 24 36
V
V-LOG # of Turns
Single Stage
Lo-dB
72000 Series Large Mass Flow Energy Management Control Valves | 7
Double Stage
Lo-dB
Page 8
General Arrangement and
Parts Description
Figure 1 – Hung Cage Construction
Ref. No. Description
1 Body
2 Bonnet
3 Body Stud
4 Body Nut
5 Hung Cage
•6 Gasket
7 Stem
8 Plug
9 Seal Ring
10 Cap Screw
11 Soft Seat
12 Seat Ring
13 Seat Ring Cap Screw
15 Packing Flange Stud
16 Packing Flange Nut
17 Packing Flange
18 Packing Follower
•19 Packing S/A
20 Guide Bushing
• Recommended Spare Parts
Figure 2 – High Pressure, Lo-dB
(Double Stage Option Shown)
Ref. No. Description
1 Body
2 Bonnet
3 Bonnet Flange
4 Body Stud
5 Body Nut
6 Metal Seal
7 Stem
8 Plug
9 Seal Ring
10 Inner Cage
11 Outer Cage
12 Soft Seat
13 Seat Ring
•14 Gasket
15 Packing Flange Stud
16 Packing Flange Nut
17 Packing Flange
18 Packing Follower
•19 Packing S/A
20 Guide Bushing
• Recommended Spare Parts
8 | GE Oil & Gas
Page 9
General Arrangement and
Parts Description
Cut Away View of Angle Style Valve
with V-LOG Trim
Ref. No. Description
1 Body
2 Bonnet
3 Bonnet Flange
4 Body Stud
5 Body Nut
6 Metal Seal
7 Stem
8 Plug
9 Seal Ring S/A
10 V-Log Restrictor
11 Cage Retainer
13 Seat Ring
•14 Gasket
15 Packing Flange Stud
16 Packing Flange Nut
17 Packing Flange
18 Packing Follower
•19 Packing S/A
20 Guide Bushing
• Recommended Spare Parts
Figure 3 – V-LOG Construction
72000 Series Large Mass Flow Energy Management Control Valves | 9
Page 10
Hydrocarbon Service Material Options
Ref. No.
Temperature Range
Description
1
Body
2 Bonnet
3 Bonnet Flange
4 Body Stud
5 Body Nut
6 Metal Seal
7 Stem
8 Plug
9 Seal Ring Sub-Assembly
10 Cage
11 Cage Retainer
13 Seat Ring
14 Gasket
15 Packing Flange Stud
16 Packing Flange Nut
17 Packing Flange
18 Packing Follower
19 Packing Sub-Assembly
20 Guide Bushing
-20°F
-29°C
316 Stainless Steel / Chrome Plated and Hardfaced
PTFE + 25% Graphite and ELGILOY® Spring Graphite
316 Stainless Steel with Flexible Graphite Filler (Spiral Wound)
Teflon® V-Ring Flexible Graphite
RTFE Stellite® 6 UNS 30006
-450°F
°
C
-232
Standard and Optional Materials
Carbon Steel
300 Series Stainless Steel
Carbon Steel
300 Series Stainless Steel
Carbon Steel
300 Series Stainless Steel
Alloy Steel ASTM A193 Gr B7
Alloy Steel ASTM A193 Gr B7M
Alloy Steel ASTM A194 Gr 2H
Alloy Steel ASTM A194 Gr 2HM
(1)
(2)
(1)
(2)
Alloy Steel
17-4 PH Condition H-1150M
Nitronic® 50
316 Stainless Steel
316 Stainless Steel
(3)
(3)
(3)
(3)
316 Stainless Steel with Hardfaced Seat
304 Stainless Steel ASTM A193 Gr B8 Class 2
Alloy Steel ASTM A193 Gr B7M
304 Stainless Steel ASTM A194 Gr 8
Alloy Steel ASTM A194 Gr 2HM
(2)
(1)
(2)
300 Series Stainless Steel
300 Series Stainless Steel
(3)
(1)
Notes: 1. Materials designated for these parts conform to NACE MR0103 Class III bolting requirements.
2. Materials designated for these parts conform to NACE MR0103 Class I or Class II bolting requirements.
3. Materials and processes in accordance with the requirements of NACE MR0103. Applications
requiring compliance to NACE MR0175 - 2003 or ISO 15156 must be reviewed by GE.
650°F
-343°C
(3)
10 | GE Oil & Gas
Page 11
Materials of Construction
Ref.
No.
Temperature
Range
-20°F
-450
°
-29
C
°
F
-232°C
-650°F
-343
°
C
-800
-426
°
F
°
C
-950
-510
Description Standard and Optional Materials
1
Body Carbon Steel
Chromoly Steel
2
Bonnet Carbon Steel
Chromoly Steel
3
Bonnet Flange Carbon Steel
Chromoly Steel
4
Body Stud Alloy Steel ASTM A193 Gr B7 316 St. St. ASTM A193
5
Body Nut Alloy Steel ASTM A194 Gr 2H Carbon SteelAlloy Steel
6
Metal Seal Alloy Steel
7
Stem 17-4 PH Condition H-1150M Inconel® X-750
8
Plug 316 Stainless Steel / Chrome Plated and Hardfaced 420 Stainless Steel
9
Seal Ring
Sub-Assembly
10
Cage 316 Stainless Steel 410 Stainless Steel
11
Cage Retainer 316 Stainless Steel 410 Stainless Steel
13
Seat Ring 316 Stainless Steel with Hardfaced Seat 416 Stainless Steel
14
Gasket 316 Stainless Steel with Flexible Graphite Filler
15
Packing Flange
Stud
16
Packing Flange
Nut
17
Packing Flange 300 Series Stainless Steel
18
Packing Follower 300 Series Stainless Steel
19
Packing
Sub-Assembly
20
Guide Bushing RTFE Stellite® 6 UNS 30006
PTFE + 25% Graphite and
ELGILOY® Spring
(Spiral Wound)
304 Stainless Steel ASTM A193 Gr B8 Class 2
304 Stainless Steel ASTM A194 Gr 8
Teflon® V-Ring Flexible Graphite
Gr B16
ASTM A194 Gr 4
Graphite
Nitrided CA6NM
Inconel® with Graphite (Spiral Wound)
Notes: 1. The materials listed above are for standard configurations.
2. Specific applications may require material changes for optimum performance.
3. Consult factory for applications above 800˚F or where large thermal transients exist.
°
F
°
C
Super Alloy ASTM A453
304 St. St. ASTM A194 Gr 8
4130 Alloy Steel
Inconel® 718
-1100
°
-593
Grade 660
°
F
C
72000 Series Large Mass Flow Energy Management Control Valves | 11
Page 12
Selection Instructions
Specifying an energy management or low noise product involves
sound engineering judgment and application understanding.
GE has developed a computer-based valve sizing and selection
program to aid our application specialists in choosing the correct
Typical Dimensions
Approximate Body Dimensions
Approximate dimensions for 72000 Series valve are intended for
estimating purposes only. Dimensions for a specific design can be
provided by the factory upon request.
Size
(Inch)
4 x 6 13 11 24
4 x 8 14 12 25
4 x 10 15 13 26
6 x 6 14 12 28
6 x 8 14 12 29
6 x 10 15 13 31
8 x 8 16 13 33
8 x 10 16 13 34
8 x 12 18 14 35
10 x 10 19 16 36
10 x 16 19 18 38
10 x 18 21 20 39
10 x 20 21 26 42
12 x 12 21 30 42
12 x 16 22 31 44
12 x 18 22 32 45
12 x 20 23 32 46
12 x 24 24 32 50
16 x 16 27 32 50
16 x 20 27 33 52
16 x 24 28 34 56
16 x 30 30 34 60
20 x 20 32 34 64
20 x 24 32 35 68
20 x 30 34 36 68
20 x 36 36 39 70
24 x 24 38 40 70
24 x 30 38 40 70
24 x 36 40 43 71
30 x 30 42 44 72
30 x 36 44 45 75
Dimension for ANSI 300# (Inch)
A B C
product. Each 72000 Series valve is specified with the Best Fit
number of turn or stages according to the noise requirements and
pressure drop ratio. Please contact your local GE representative
for application assistance.
Size
(Inch)
4 x 6 330 279 610
4 x 8 356 305 635
4 x 10 381 330 660
6 x 6 356 305 711
6 x 8 356 305 737
6 x 10 381 330 787
8 x 8 406 330 838
8 x 10 406 330 864
8 x 12 457 356 889
10 x 10 483 406 914
10 x 16 483 457 965
10 x 18 533 508 991
10 x 20 533 660 1067
12 x 12 533 762 1067
12 x 16 559 787 1118
12 x 18 559 813 1143
12 x 20 584 813 1168
12 x 24 610 813 1270
16 x 16 686 813 1270
16 x 20 686 838 1321
16 x 24 711 864 1422
16 x 30 762 864 1524
20 x 20 813 864 1626
20 x 24 813 889 1727
20 x 30 864 914 1727
20 x 36 914 991 1778
24 x 24 965 1016 1778
24 x 30 965 1016 1778
24 x 36 1016 1092 1803
30 x 30 1067 1118 1892
30 x 36 1118 1143 1905
Dimension for ANSI 300# (mm)
A B C
12 | GE Oil & Gas
Page 13
Approximate Shipping Weights
Approximate shipping weights are intended for estimating purposes. Weights for a specific design can be provided
by the factory upon request.
Size
(Inch)
4 x 6 1,000 10 x 18 3,500 20 x 20 11,250
4 x 8 1,100 10 x 20 3,800 20 x 24 12,500
4 x 10 1,250 12 x 12 4,000 20 x 30 14,000
6 x 6 1,100 12 x 16 4,200 20 x 36 15,000
6 x 8 1,200 12 x 18 4,500 24 x 24 13,000
6 x 10 1,400 12 x 20 5,000 24 x 30 14,500
8 x 8 1,600 12 x 24 6,000 24 x 36 15,500
8 x 10 1,700 16 x 16 6,500 30 x 30 15,000
8 x 12 2,000 16 x 20 7,250 30 x 36 16,000
10 x 10 3,000 16 x 24 8,500
10 x 16 3,200 16 x 30 10,000
Size
(Inch)
4 x 6 454 10 x 18 1,588 20 x 20 5,103
4 x 8 499 10 x 20 1,724 20 x 24 5,670
4 x 10 567 12 x 12 1,814 20 x 30 6,350
6 x 6 499 12 x 16 1,905 20 x 36 6,804
6 x 8 544 12 x 18 2,041 24 x 24 5,897
6 x 10 635 12 x 20 2,268 24 x 30 6,577
8 x 8 726 12 x 24 2,722 24 x 36 7,031
8 x 10 771 16 x 16 2,948 30 x 30 6,804
8 x 12 907 16 x 20 3,289 30 x 36 7,258
10 x 10 1,361 16 x 24 3,856
10 x 16 1,452 16 x 30 4,536
Weight for ANSI
300# (lbs)
Weight for
ANSI 300# (kgs)
Size
(Inch)
Size
(Inch)
Weight for
ANSI 300# (lbs)
Weight for
ANSI 300# (kgs)
Size
(Inch)
Size
(Inch)
Weight for
ANSI 300# (lbs)
Weight for
ANSI 300# (kgs)
Accessories and Options
For complete information and specifications on the following contact your GE Representative.
Actuation/Instrumentation
• Higher Thrust Pneumatic Cylinders up to
1,000 square inch effective area
• Electric Actuators
• Hydraulic manual override for pneumatic
piston actuators
• Dust boot for plug/actuator stem
• Fast response package for quick opening
times
• Smart Systems/On line diagnostics
Valve
• Other body materials
• Special end connections
• Special trim materials
• Custom trim characterization
•Body drain plug
• Extension bonnets
72000 Series Large Mass Flow Energy Management Control Valves | 13
Documentation and Test
• Nondestructive examination
• Response verification
• Certified material test reports
• Flow testing (through 8” outlet only)
Page 14
Notes
14 | GE Oil & Gas
Page 15
Notes
72000 Series Large Mass Flow Energy Management Control Valves | 15
Page 16
DIRECT SALES OFFICE LOCATIONS
BELGIUM
Phone: +32-2-344-0970
Fax: +32-2-344-1123
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Phone: +55-11-2146-3600
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Phone: +86-10-8486-4515
Fax: +86-10-8486-5305
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Courbevoie
Phone: +33-1-4904-9000
Fax: +33-1-4904-9010
GERMANY
Ratingen
Phone: +49-2102-108-0
Fax: +49-2102-108-111
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Mumbai
Phone: +91-22-8354790
Fax: +91-22-8354791
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AMERICA and the CARIBBEAN
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Fax: +44-1628-536319
UNITED STATES
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Phone: +1-508-586-4600
Fax: +1-508-427-8971
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Phone: +1-361-881-8182
Fax: +1-361-881-8246
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Phone: +1-281-884-1000
Fax: +1-281-884-1010
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Phone: +1-281-671-1640
Fax: +1-281-671-1735
* Trademark of G eneral Elect ric Company
Other company names and product names used in this document are the registered trademarks
or trademarks of their respective owners.
© 2013 General El ectric Comp any. All rights r eserved.
GEA20214 05/2013
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