SAFETY PRECASAFETY PRECA
SAFETY PRECA
SAFETY PRECASAFETY PRECA
SERSER
VICE VICE
SER
SERSER
Only qualified service technicians who are familiar with safety checks
and guidelines should perform service work. Before replacing parts,
disconnect power source to protect electrostatically sensitive parts. Do
not attempt to modify any circuit unless so recommended by the
manufacturer. When servicing the receiver, use an isolation transformer
between the line cord and power receptacle.
SERSER
SER
SERSER
Use EXTREME CAUTION when servicing the high voltage circuits. To
discharge static high voltage, connect a 10K ohms resistor in series with a
test lead between the receiver ground and CRT anode lead. DO NOT lift
the CRT by the neck. Always wear shatterproof goggles when handling
the CRT to protect eyes in case of implosion.
X-RAX-RA
X-RA
X-RAX-RA
Be aware of the instructions and procedures covering X-ray radiation. In
solid-state receivers and monitors, the CRT is the only potential source of
X-rays. Keep an accurate high voltage meter available at all times. Check
meter calibration periodically. Whenever servicing a receiver, check the
high voltage at various brightness levels to be sure it is regulating
properly. Keep high voltage at rated value, NO HIGHER. Excessive high
voltage may cause X-ray radiation or failure of associated components.
DO NOT depend on protection circuits to keep voltage at rated value.
When troubleshooting a receiver with excessive high voltage, avoid close
contact with the CRT. DO NOT operate the receiver longer than
necessary. To locate the cause of excessive high voltage, use a variable
AC transformer to regulate voltage. In present receivers, many electrical
and mechanical components have safety related characteristics which are
not detectable by visual inspection. Such components are identified by a
# on both the schematic and the parts list. For SAFETY, use only
equivalent replacement parts when replacing these components.
GENERAL GUIDELINESGENERAL GUIDELINES
GENERAL GUIDELINES
GENERAL GUIDELINESGENERAL GUIDELINES
Perform a final SAFETY CHECK before returning receiver to customer.
Check repaired area for poorly soldered connections, and check entire
circuit board for solder splashes. Check board wiring for pinched wires or
wires contacting any high wattage resistors. Check that all control knobs,
shields, covers, grounds, and mounting hardware have been replaced. Be
sure to replace all insulators and restore proper lead dress.
WARNINGWARNING
VICE
WARNING
VICE VICE
WARNINGWARNING
VICING VICING
VICING
VICING VICING
Y RADIAY RADIA
Y RADIA
Y RADIAY RADIA
THE HIGH THE HIGH
THE HIGH
THE HIGH THE HIGH
TION AND HIGH TION AND HIGH
TION AND HIGH
TION AND HIGH TION AND HIGH
VV
OLOL
V
OL
VV
OLOL
TT
AA
GE AND CRGE AND CR
T
A
GE AND CR
TT
AA
GE AND CRGE AND CR
VV
OLOL
TT
V
OL
T
VV
OLOL
TT
TT
T
TT
AA
GE LIMITSGE LIMITS
A
GE LIMITS
AA
GE LIMITSGE LIMITS
UTIONSUTIONS
UTIONS
UTIONSUTIONS
SAFETY CHECKS — FIRE AND SHOCK HAZARDSAFETY CHECKS — FIRE AND SHOCK HAZARD
SAFETY CHECKS — FIRE AND SHOCK HAZARD
SAFETY CHECKS — FIRE AND SHOCK HAZARDSAFETY CHECKS — FIRE AND SHOCK HAZARD
Cold LeakaCold Leaka
Cold Leaka
Cold LeakaCold Leaka
Unplug the AC cord, connect a jumper across the plug prongs, and turn
the power switch on (if applicable). Use an ohmmeter to measure the
resistance between the jumped AC plug and any exposed metal cabinet
parts such as antenna screw heads, control shafts, or handle brackets.
Exposed metal parts with a return path should measure between 1M
ohms and 5.2M ohms. Parts without a return path must measure infinity.
Hot LeakaHot Leaka
Hot Leaka
Hot LeakaHot Leaka
Plug the AC cord directly into an AC outlet. DO NOT use an isolation
transformer. Use a 1500 ohms, 10W resistor in parallel with a .15µF
capacitor to connect between any exposed metal parts on the receiver and
a good earth ground. (See figure below.) Use an AC voltmeter with at
least 5000 ohms per volt sensitivity to measure the voltage across the
resistor. Check all exposed metal parts and measure voltage at each point.
Voltage measurements should not exceed .75VAC, 500µA. Any value
exceeding this limit constitutes a potential shock hazard and must be
corrected. If the AC plug is not polarized, reverse the AC plug and repeat
exposed metal part voltage measurement at each point.
gg
e Chece Chec
e Chec
e Chece Chec
ks fks f
ks f
ks fks f
g
gg
gg
e Current Chece Current Chec
g
e Current Chec
gg
e Current Chece Current Chec
or Receiveror Receiver
or Receiver
or Receiveror Receiver
kk
k
kk
s with Isolated Grs with Isolated Gr
s with Isolated Gr
s with Isolated Grs with Isolated Gr
oundound
ound
oundound
4679
SET 4679SET 4679
SET 4679SET 4679
SET 4679
Error Codes Chart .................................. 1
GridTrace Location
High Voltage Shutdown Test .................. 1
IC Functions ........................................... 2
Important Parts Information ................... 1
Miscellaneous Adjustments .................... 1
Parts List ................................................. 4
Placement Chart ..................................... 1
Safety Precautions .................................. 1
Schematic Component Location ............ 3
Schematic Notes ..................................... 2
Schematics
Test Equipment....................................... 1
Tuner Information .................................. 1
INDEXINDEX
INDEX
INDEXINDEX
Main Board ..................................... 4
Audio ............................................... 3
Comb Filter ..................................... 3
Power Supply .................................. 2
System Control ................................ 3
Television ........................................ 2
Technical Service Data
GEGE
GE
GEGE
Model 32GT720YX4 (Chassis CTC203CF1)Model 32GT720YX4 (Chassis CTC203CF1)
Model 32GT720YX4 (Chassis CTC203CF1)
Model 32GT720YX4 (Chassis CTC203CF1)Model 32GT720YX4 (Chassis CTC203CF1)
Representative Model
ff
or seror ser
f
or ser
ff
or seror ser
Essential coEssential co
Essential co
Essential coEssential co
vicing a televicing a tele
vicing a tele
vicing a televicing a tele
ScSc
hematicshematics
•
Sc
hematics
ScSc
hematicshematics
veravera
gg
vera
veravera
vision receivervision receiver
vision receiver
vision receivervision receiver
ee
g
e
gg
ee
......
...
......
4679
4679
HIGH HIGH
VV
OLOL
TT
AA
HIGH
V
HIGH HIGH
VV
Momentarily short BC14901 (see Q14901 base) to ground. The receiver should lose raster and sound. If
receiver does not lose raster and sound, the shutdown circuit should be repaired. To resume normal
operation, remove AC power for approximately 30 seconds and then turn the receiver on.
The listing of any available replacement part herein in no case constitutes a recommendation, warranty, or guarantee by
SAMS Technical Publishing as to the quality and suitability of such replacement part. The numbers of the listed parts have
been compiled from information furnished to SAMS Technical Publishing by the manufacturers of the specific type of
replacement part listed.
Reproduction or use, without express permission, of editorial or pictorial content, in any manner, is prohibited. No patent
liability is assumed with respect to the use of the information contained herein.
© 2003
5436 West 78th Street
Indianapolis, IN 46268-4149
Printed in the United States of America 5 4 3 2 1
PP
aa
gg
e 1e 1
a
g
e 1
aa
gg
e 1e 1
SET 4679 SET 4679
SET 4679
SET 4679 SET 4679
P
PP
GE SHUTDOGE SHUTDO
OL
T
A
GE SHUTDO
OLOL
TT
AA
GE SHUTDOGE SHUTDO
WN WN
TESTTEST
WN
TEST
WN WN
TESTTEST
03PF02045
UPC
HERE
MODEL 32GT720YX4 (CHASSIS CTC203CF1)MODEL 32GT720YX4 (CHASSIS CTC203CF1)
MODEL 32GT720YX4 (CHASSIS CTC203CF1)MODEL 32GT720YX4 (CHASSIS CTC203CF1)
MODEL 32GT720YX4 (CHASSIS CTC203CF1)
GEGE
GEGE
GE
For Supplier AdFor Supplier Ad
For Supplier Ad
For Supplier AdFor Supplier Ad
See PHOSee PHO
See PHO
See PHOSee PHO
TT
T
TT
OFOF
OF
OFOF
AA
CT AnnCT Ann
A
CT Ann
AA
CT AnnCT Ann
dress,dress,
dress,
dress,dress,
ual Indeual Inde
ual Inde
ual Indeual Inde
xx
x
xx
Component locationsComponent locations
•
Component locations
Component locationsComponent locations
PP
arar
ts listts list
•
P
ar
ts list
PP
arar
ts listts list
Coverage includes these additional models and chassis:
ModelsModels
Models
ModelsModels
32GT720YX6 CTC203CF3
32GT720YX8 CTC203CF3
35GT720YX2 CTC203CY1
JANUJANU
ARAR
Y Y
JANU
JANUJANU
2003 SET 4679 2003 SET 4679
AR
Y
2003 SET 4679
ARAR
Y Y
2003 SET 4679 2003 SET 4679
ChassisChassis
Chassis
ChassisChassis
PP
aa
gg
e 1e 1
g
e 1
gg
e 1e 1
SET 4679 SET 4679
SET 4679
SET 4679 SET 4679
P
a
PP
aa
TUNER INFORMATION
TUNER TUNER
TUNER
TUNER TUNER
PinPin
Pin
PinPin
(1) AGC 2.3V 2.7V 2.5V
(2) NC 2.0V 5.1V 5.2V
(3) +5V 5.1V 5.1V 5.1V
(4) CLK 5.1V 5.1V 5.1V
(5) DATA 5.1V 5.1V 5.1V
(6) +5V 5.1V 5.1V 5.1V
(7) +5V 5.1V 5.1V 5.1V
(9) +32V 34.0V 34.0V 34.0V
(11) IF 0V 0V 0V
NOTE: VHF Low Band voltages taken on channel 2.
VHF LoVHF Lo
VHF Lo
VHF LoVHF Lo
VHF High Band voltages taken on channel 7.
UHF Band voltages taken on channel 14.
w Bandw Band
w Band
w Bandw Band
VV
OLOL
TT
AA
V
VV
GE CHARGE CHAR
OL
T
A
GE CHAR
OLOL
TT
AA
GE CHARGE CHAR
VHF High BandVHF High Band
VHF High Band
VHF High BandVHF High Band
TT
T
TT
UHF BandUHF Band
UHF Band
UHF BandUHF Band
TUNER TUNER
TUNER
TUNER TUNER
(2)
(4)
(6)
TERMINAL GUIDETERMINAL GUIDE
TERMINAL GUIDE
TERMINAL GUIDETERMINAL GUIDE
(1)
τ
τ
(3)
τ
τ
(5)
τ
τ
(7)
τ
(9)
τ
(11)
τ
MISCELLANEOUS ADJUSTMENTS
NOTE: All procedures require an antenna connected and power applied to the
set.
HIGH HIGH
VV
OLOL
TT
AA
HIGH
V
HIGH HIGH
VV
Tune in a picture. Set brightness, contrast, and color to MINIMUM. Connect a
high voltage probe to the CRT anode. High voltage should measure between
29kV and 32kV.
SERSER
VICE MENUVICE MENU
SER
VICE MENU
SERSER
VICE MENUVICE MENU
The following adjustment procedures are accessed thru a service menu. To access the service menu, turn the receiver on, press the menu button and hold it down
while pressing the power button. While holding down the menu button, release the power button and press the volume + button. The screen will display a one
line menu, on the left the parameter P0, and on the right the value of that parameter V0. Release buttons. Adjustments are made by selecting the proper parameter and changing the value of that parameter. To change the parameter number use channel up and down buttons. To adjust the current value of that parameter
use volume + and - buttons. To access and change any of the adjustments, the proper parameter pass number must be entered. This information is listed at the
beginning of the alignment. When these parameters are modified, the T-Chip and the corresponding EEPROM are updated. All service adjustments are bus
controlled, except focus and screen.
NOTE: In order to adjust the RF AGC, audio or video levels, tuner, PIP, or stereo circuits, the ChipperCheck hardware and software must be used. This can be
purchased from Thomson Electronics. Before making any changes to any of the values, record the On Set values.
SERSER
VICE ADJUSTMENT PARAMETERSVICE ADJUSTMENT PARAMETERS
SER
VICE ADJUSTMENT PARAMETERS
SERSER
VICE ADJUSTMENT PARAMETERSVICE ADJUSTMENT PARAMETERS
PP
arameterarameter
P
arameter
PP
arameterarameter
No.No.
No.
No.No.
OL
OLOL
T
A
TT
AA
GE CHECKGE CHECK
GE CHECK
GE CHECKGE CHECK
PP
P
PP
arameter Namearameter Name
arameter Name
arameter Namearameter Name
On SetOn Set
On Set
On SetOn Set
VV
aluealue
V
alue
VV
aluealue
COLOR COLOR
COLOR
COLOR COLOR
NOTE: See Service Adjustment Parameters to change drive and bias values.
Press menu button for collapsed raster service line. Disconnect the antenna.
Preset the red, green, and blue drive values to 32. Adjust screen control for a
service line that is just visible. Adjust red, green, and blue drives to obtain a
white raster. Check the low light to high light gray scale tracking. Repeat
the procedure, if necessary, to obtain the best performance.
VV
aluealue
V
alue
VV
aluealue
RangRang
ee
Rang
e
RangRang
ee
TEMPERATEMPERA
TEMPERA
TEMPERATEMPERA
CommentComment
Comment
CommentComment
TURETURE
TURE
TURETURE
0 Pass number for service
adjustment parameters. Must set to 76 - May not advance until value is set to 76.
1 Error Code 1 0 0 - 255 Displays the first error detected. Set to 0 before exiting.
See Error Codes Chart.
2 Error Code 2 0 0 - 255 Displays the second error detected. Set to 0 before exiting.
See Error Codes Chart.
3 Error Code 3 0 0 - 255 Displays the last error detected. Set to 0 before exiting.
See Error Codes Chart.
4 Horizontal Phase 10 0 - 15 Tune in a crosshatch pattern, adjust to center the pattern on the screen.
5 EW DC (Width) 16 0 - 31 Tune in a crosshatch pattern, adjust for slight horizontal overscan.
6 EW Amplitude 8 0 - 15 Set value to 8.
7 EW Tilt 8 0 - 15 Set value to 8.
8 Top Corner Pin Correction 2 0 - 7 Set value to 2.
9 Bottom Corner Pin Correction 2 0 - 7 Set value to 2.
10 Vertical DC 33 0 - 63 Tune in a crosshatch pattern, adjust to center vertically.
11 Vertical Size 84 0 - 127 Tune in a crosshatch pattern, adjust for slight vertical overscan.
12 Vertical Countdown Mode 0 0 - 3 Set value to 0. ( 0 = Standard, 1 = Non-Standard, 2 = 50Hz, 3 = 48Hz )
13 Red Bias 30 0 - 127 Press menu button on the TV set for setup line.
14 Green Bias 15 0 - 127 Press menu button on the TV set for setup line.
15 Blue Bias 34 0 - 127 Press menu button on the TV set for setup line.
16 Red Drive 41 0 - 63 17 Green Drive 33 0 - 63 18 Blue Drive 32 0 - 63 19 Gemstar Horizontal OSD Position 166 0 - 255 Set value to 166.
20 Gemstar Vertical OSD Position 68 0 - 255 Set value to 68.
21 Gemstar PIP Horizontal Position 40 0 - 255 Set value to 40.
22 Gemstar PIP Vertical Position 43 0 - 255 Set value to 43.
23 Gemstar PIP Window Vertical Size 3 0 - 13 Set value to 3.
ERROR CODES CHART
ErrErr
or Codeor Code
Err
or Code
ErrErr
or Codeor Code
DECDEC
DEC
DECDEC
0 00 No error code 1 01 16.0V fault 16.0V STBY source is failing.
3 03 12.0V run fault 12.0V source is failing.
4 04 T4 Chip Run supply failed.
8 08 T4 Chip X-ray protection caused high voltage shutdown.
9 09 T4 Chip (POR) Power supply problem at (POR) power on reset.
10 0A F2 PIP module error (POR) Power supply problem at (POR) power on reset/PIP.
11 0B Stereo decoder (POR) Power supply problem at reset/Stereo decoder.
16 10 Run IIC Bus held low Run IIC clock or data held low.
18 12 Standby IIC Bus held low Standby IIC clock or data held low.
23 17 Gemstar Board Guide fatal error on set using Gemstar Board.
24 18 Gemstar Board Task monitor error on set using Gemstar Board.
25 19 Gemstar Board Watchdog error on set using Gemstar Board.
26 1A Gemstar Board Task monitor error on set using Gemstar Board.
32 20 Gemstar Board CPU error on set using Gemstar Board.
34 22 Gemstar Board Gemstar fails to acknowledge.
44 2C F2 PIP module error F2PIP fails to acknowledge.
102 66 Octal DAC Octal DAC fails to acknowledge.
128 80 Stereo decoder Stereo decoder fails to acknowledge.
160 A0 Main or PIP tuner EEPROM Main or PIP tuner EEPROM fails to acknowledge.
186 BA T4 Chip T4 Chip fails to acknowledge.
196 C4 Main tuner PLL/DAC Main tuner PLL IC fails to acknowledge.
198 C6 Main tuner PLL/DAC Main tuner DAC IC fails to acknowledge.
ERRERR
OR CODESOR CODES
ERR
OR CODES
ERRERR
OR CODESOR CODES
If certain failures occur, the matching error codes will be stored in the EEPROM. These error codes will be displayed in parameters 1, 2, and 3. The first
failure error code will be stored at parameter 1 and the second failure error code will be stored at parameter 2. Parameter 3 will be updated to display the
most recent failure occurred in the chassis. If a failure of a bus IC occurred, the normal acknowledgment checking of that bus will be disabled in the
service mode and the address of that IC which failed will be stored in one of the error code parameters. After every repair is done to the chassis it is
recommended to check the error code parameters, and reset them back to value 0.
HEXHEX
HEX
HEXHEX
ErrErr
or Locationor Location
Err
or Location
ErrErr
or Locationor Location
Condition IndicatedCondition Indicated
Condition Indicated
Condition IndicatedCondition Indicated
SET 4679 PSET 4679 P
SET 4679 P
SET 4679 PSET 4679 P
ImporImpor
tant Ptant P
arar
ts Infts Inf
Impor
tant P
ImporImpor
ν The parts listed here are those not usually available from a well-stocked supply cabinet or bin.
ν Where items may be replaced with equivalent parts, several alternates are shown from participating vendors.
ν On the parts lists, safety items are marked with a
these items.
ν When ordering parts, state the model number, part number, and description.
Many of these parts are available from your local Sams authorized distributor or the manufacturer of the equipment. Call
Sams for the name of your nearest distributor:
ar
tant Ptant P
arar
# #
# to remind you that only exact replacements are recommended for
# #
Obtaining PObtaining P
Obtaining P
Obtaining PObtaining P
ts Inf
ts Infts Inf
ormationormation
ormation
ormationormation
arar
tsts
ar
ts
arar
tsts
800-428-7267
Or consult the Sams
Information on test equipment and replacement parts is listed in these pages for the following participating vendors.
Consult the Sams
ν NTE Electronics, Inc. (NTE)
Annual Index
Annual Index
for the address of the original equipment manufacturer.
PP
arar
ticipating ticipating
P
ar
ticipating
PP
arar
ticipating ticipating
for their current address.
ν Sencore, Inc.
VV
endorendor
V
endor
VV
endorendor
ss
s
ss
aa
gg
e 1e 1
a
g
e 1
aa
gg
e 1e 1
TEST EQTEST EQ
TEST EQ
TEST EQTEST EQ
Test equipment listed by participating manufacturer illustrates typical or equivalent equipment used by Sams
engineers to obtain measurements. This equipment is compatible with most types used by field service technicians.
EquipmentEquipment
Equipment
EquipmentEquipment
Oscilloscope SC3100
Generators
RGB CM2125
Multiburst Signal VG91
Color Bar VG91
TV Stereo VG91
Digital VOM SC3100
Frequency Meter SC3100
Hi-Voltage Probe HP200
Accessory Probes TP212
Sencore No.Sencore No.
Sencore No.
Sencore No.Sencore No.
UIPMENTUIPMENT
UIPMENT
UIPMENTUIPMENT
EquipmentEquipment
Equipment
EquipmentEquipment
Isolation Transformer PR570
Capacitance Analyzer LC102
CRT Analyzer CR7000
AC Leakage Tester PR570
Inductance Analyzer LC102
Flyback Yoke Tester TVA92
Field Strength Meter SL753
Transistor Tester TF46
Horizontal Analyzer HA-2500
Video Analyzer VG91, TVA92
Sencore No.Sencore No.
Sencore No.
Sencore No.Sencore No.