3Vdc –14Vdc input; 0.6Vdc to 5.5Vdc output; 2A Output Current .
Features
Compliant to RoHS II EU “Directive 2011/65/EU”
RoHS Compliant
Applications
Distributed power architectures
Intermediate bus voltage applications
Telecommunications equipment
Servers and storage applications
Networking equipment
Industrial equipment
Vin+Vout+
VIN
PGOOD
MODULE
Cin
ON/OFF
Q1
GND
VOUT
SENSE
TRIM
RTUNE
CTUNE
RTrim
Co
Compatible in a Pb-free or SnPb reflow environment (Z
versions)
Wide Input voltage range (3Vdc-14Vdc)
Output voltage programmable from 0.6Vdc to 5.5Vdc via
external resistor
TM
Tunable Loop
to optimize dynamic output voltage
response
Remote sense
Power Good signal
Fixed switching frequency
Output overcurrent protection (non-latching)
Overtemperature protection
Remote On/Off
Ability to sink and source current
Cost efficient open frame design
Small size: 12.2 mm x 12.2 mm x 6.25mm
(0.48 in x 0.48 in x 0.246in)
Wide operating temperature range (-40°C to 85°C)
UL* 60950-1Recognized, CSA
Certified, and VDE
‡
0805:2001-12 (EN60950-1) Licensed
ISO** 9001 and ISO 14001 certified manufacturing facilities
Data Sheet
†
C22.2 No. 60950-1-03
Description
The 12V PicoTLynxTM 2A power modules are non-isolated dc-dc converters that can deliver up to 2A of output current. These
modules operate over a wide range of input voltage (V
0.6Vdc to 5.5Vdc, programmable via an external resistor. Features include remote On/Off, adjustable output voltage, over current
and over temperature protection. A new feature, the Tunable Loop
converter to match the load with reduced amount of output capacitance leading to savings on cost and PWB area.
* UL is a registered trademark of Underwriters Laboratories, Inc.
†
CSA is a registered trademark of Canadian Standards Association.
‡
VDE is a trademark of Verband Deutscher Elektrotechniker e.V.
** ISO is a registered trademark of the International Organization of Standards
#
The PMBus name and logo are registered trademarks of the System Management Interface Forum (SMIF)
= 3Vdc-14Vdc) and provide a precisely regulated output voltage from
IN
TM
, allows the user to optimize the dynamic response of the
Page 2
GE
Data Sheet
2A PicoTLynxTM: Non-Isolated DC-DC Power Modules
3Vdc –14Vdc input; 0.6Vdc to 5.5Vdc output; 2A Output Current
Absolute Maximum Ratings
Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings
only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations
sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability.
Parameter Device Symbol Min Max Unit
Input Voltage All V
Continuous
Operating Ambient Temperature All T
(see Thermal Considerations section)
Storage Temperature All T
IN
A
stg
Electrical Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.
Parameter Device Symbol Min Typ Max Unit
Operating Input Voltage All VIN 3.0
Maximum Input Current All I
(VIN=3V to 14V, IO=I
Input No Load Current
= 12.0Vdc, IO = 0, module enabled)
(V
IN
Input Stand-by Current
= 12.0Vdc, module disabled)
(V
IN
Inrush Transient All I2t 1 A2s
Input Reflected Ripple Current, peak-to-peak
(5Hz to 20MHz, 1μH source impedance; V
= I
14V
Input Ripple Rejection (120Hz) All -65 dB
; See Test Configurations)
, IO
Omax
)
O, max
V
= 0.6 Vdc I
O,set
V
= 5.5Vdc I
O,set
All I
= 0 to
IN
All 20 mAp-p
CAUTION: This power module is not internally fused. An input line fuse must always be used.
This power module can be used in a wide variety of applications, ranging from simple standalone operation to an integrated part of
sophisticated power architecture. To preserve maximum flexibility, internal fusing is not included; however, to achieve maximum
safety and system protection, always use an input line fuse. The safety agencies require a fast-acting fuse with a maximum rating
of 4A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc
input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data sheet for further
information.
3Vdc –14Vdc input; 0.6Vdc to 5.5Vdc output; 2A Output Current
Electrical Specifications(continued)
Parameter Device Symbol Min Typ Max Unit
Output Voltage Set-point (with 0.5% tolerance for external
resistor used to set output voltage)
Output Voltage (Over all operating input voltage, resistive
load, and temperature conditions until end of life)
Adjustment Range (selected by an external resistor)
(Some output voltages may not be possible depending on the
input voltage – see Feature Descriptions Section)
Remote Sense Range All 0.5 Vdc
Output Regulation (for VO ≥ 2.5Vdc)
Line (VIN=V
Load (IO=I
IN, min
O, min
to V
) All
IN, max
to I
) All
O, max
Output Regulation (for VO < 2.5Vdc)
Line (VIN=V
Load (IO=I
Temperature (T
IN, min
O, min
to V
) All
IN, max
to I
) All
O, max
to T
ref=TA, min
) All
A, max
Output Ripple and Noise on nominal output
(VIN=V
ca
IN, nom
acitors)
and IO=I
O, min
to I
Co = 0.1μF // 10 μF ceramic
O, max
Peak-to-Peak (5Hz to 20MHz bandwidth) All
RMS (5Hz to 20MHz bandwidth) All 20 38 mV
External Capacitance1
Without the Tunable Loop
TM
ESR ≥ 1 mΩAll C
With the Tunable Loop
TM
ESR ≥0.15 mΩ All C
ESR ≥ 10 mΩ All C
Output Current (in either sink or source mode) All I
Output Current Limit Inception (Hiccup Mode)
(current limit does not operate in sink mode)
Output Short-Circuit Current All I
(VO≤250mV) ( Hiccup Mode )
Efficiency V
VIN= 12Vdc, TA=25°C V
IO=I
O, max , VO
= V
V
O,set
V
V
V
Switching Frequency All f
All V
All V
All V
O, set
O, set
O
-1.5 +1.5 % V
-2.5
⎯
+2.5 % V
0.6 5.5 Vdc
+0.4 % V
⎯
⎯
⎯
⎯
⎯
10 mV
10 mV
5 mV
0.4 % V
50 100 mV
⎯
O
22
⎯
47 μF
O, max
O, max
o
All I
= 0.6Vdc η 68.7 %
O,set
= 1.2Vdc η
O, set
= 1.8Vdc η
O,set
= 2.5Vdc η
O,set
= 3.3Vdc η
O,set
= 5.0Vdc η
O,set
O, lim
O, s/c
sw ⎯
0
0
0 2 Adc
180 % I
140 mA
⎯
⎯
80.7
85.9
89
91.1
93.6
600
1000 μF
3000 μF
%
%
%
%
%
⎯
o,max
kHz
O, set
O, set
O, set
O, set
pk-pk
rms
External capacitors may require using the new Tunable LoopTM feature to ensure that the module is stable as well as getting
the best transient response. See the Tunable Loop
3Vdc –14Vdc input; 0.6Vdc to 5.5Vdc output; 2A Output Current
General Specifications
Parameter Device Min Typ Max Unit
Calculated MTBF (IO=0.8I
Case 3
Weight
Feature Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See
Feature Descriptions for additional information.
Parameter Device Symbol Min Typ Max Unit
On/Off Signal Interface
(VIN=V
Signal referenced to GND)
Device Code with no suffix – Negative Logic (See Ordering
Information)
(On/OFF pin is open collector/drain logic input with
external pull-up resistor; signal referenced to GND)
Logic High (Module OFF)
Input High Current All IIH — — 1 mA
Input High Voltage All VIH 3 — V
Logic Low (Module ON)
Input low Current All IIL — — 10 μA
Input Low Voltage All VIL -0.2 — 0.3 Vdc
Turn-On Delay and Rise Times
(VIN=V
Case 1: On/Off input is enabled and then input power is
applied (delay from instant at which V
10% of V
Case 2: Input power is applied for at least one second and
then the On/Off input is enabled (delay from instant at
which Von/Off is enabled until V
Output voltage Rise time (time for Vo to rise from
10% of Vo, set to 90% of Vo, set)
Output voltage overshoot (TA = 25oC 3.0 % V
VIN= V
With or without maximum external capacitance
3Vdc –14Vdc input; 0.6Vdc to 5.5Vdc output; 2A Output Current
Test Configurations
TO OSCILLOSCOPE
L
TEST
1μH
CS 1000μF
BATTERY
NOTE: Measure input reflected ri pple current with a sim ulated
Electrolytic
E.S.R.<0.1Ω
@ 20°C 100kHz
source inductance (L
possible battery impedance. Measure current as shown
above.
) of 1μH. Capacit or CS offsets
TEST
Figure 37. Input Reflected Ripple Current Test Setup.
COPPER STRIP
Vo+
0.1u F
COM
GROUND PLANE
NOTE : All voltage m easurements to be take n at the modu le
termin als, as shown ab ove. If soc kets are used then
Kelvin connections are required at the module terminals
to av oid me asurement error s due to soc ket co ntact
resistance.
Figure 38. Output Ripple and Noise Test Setup.
R
R
contact
distribution
R
R
contact
distribution
NOTE: All volt age meas urements to be taken at th e module
terminals , as shown above. If socket s are us ed then
Kelvin conn ections are requir ed at the modu le termi nals
to avoid measur ement err ors due to soc ket contact
resistance.
VIN(+)
V
IN
COM
Figure 39. Output Voltage and Efficiency Test Setup.
. I
V
O
Efficiency
=
η
VIN. I
O
IN
10uF
V
O
COM
Tantalum
CURRENT PROBE
CIN
2x100μF
V
O
x 100 %
VIN(+)
COM
RESISTIVE
LOAD
SCOP E USING
BNC SOCK ET
R
contact Rdistribution
R
LOAD
R
contact Rdistribution
Design Considerations
Input Filtering
The 12V PicoTLynxTM 2A module should be connected
to a low ac-impedance source. A highly inductive
source can affect the stability of the module. An input
capacitance must be placed directly adjacent to the
input pin of the module, to minimize input ripple
voltage and ensure module stability.
To minimize input voltage ripple, ceramic capacitors
are recommended at the input of the module. Figure
40 shows the input ripple voltage for various output
voltages at 2A of load current with 1x10 µF or 1x22 µF
ceramic capacitors and an input of 5V. Figure 41
shows the input ripple voltage for an input of 12V
90
80
70
60
50
40
30
Input Ripple Voltage (mVp-p)
20
0.511.522.533.5
Output Voltage (Vdc)
Figure 40. Input ripple voltage for various output
voltages with 1x10 µF or 1x22 µF ceramic capacitors
at the input (2A load). Input voltage is 5V.
110
100
90
80
70
60
50
40
30
Input Ripple Voltage (mVp-p)
20
0.511.522.533.544.55
Output Voltage (Vdc)
Figure 41. Input ripple voltage for various output
voltages with 1x10 µF or 1x22 µF ceramic capacitors
at the input (2A load). Input voltage is 12V.
Data Sheet
1x10uF
1x22uF
1x10uF
1x22uF
Output Filtering
The 12V PicoTLynxTM 2A modules are designed for low
output ripple voltage and will meet the maximum output
ripple specification with 0.1 µF ceramic and 22µF ceramic
capacitors at the output of the module. However,
3Vdc –14Vdc input; 0.6Vdc to 5.5Vdc output; 2A Output Current
additional output filtering may be required by the system
designer for a number of reasons. First, there may be a need to
further reduce the output ripple and noise of the module.
Second, the dynamic response characteristics may need to be
customized to a particular load step change.
To reduce the output ripple and improve the dynamic response
to a step load change, additional capacitance at the output can
be used. Low ESR polymer and ceramic capacitors are
recommended to improve the dynamic response of the module.
A minimum 22uF External Cap must be used. Figure 52 provides
output ripple information for different external capacitance
values at various Vo and for a load current of 2A. For stable
operation of the module, limit the capacitance to less than the
maximum output capacitance as specified in the electrical
specification table. Optimal performance of the module can be
achieved by using the Tunable Loop
TM
feature described later in
this data sheet.
14
12
10
8
6
Ripp le(m Vp-p)
4
2
0
0.51.52.53.54.5
Output Voltage(Volts)
1x22uF E xt ernal Cap
1x47uF E xt ernal Cap
2x47uF E xt ernal cap
Figure 52. Output ripple voltage for various output voltages
with external 1x22 µF, 1x47 µF or 2x47 µF ceramic capacitors
at the output (2A load). Input voltage is 12V.
Feature Descriptions
Remote Enable
The 12V PicoTLynxTM 2A power modules feature an
On/Off pin for remote On/Off operation. Two On/Off logic
options are available. In the Positive Logic On/Off option,
(device code suffix “4” – see Ordering Information), the
module turns ON during a logic High on the On/Off pin
and turns OFF during a logic Low. With the Negative
Logic On/Off option, (no device code suffix, see Ordering
Information), the module turns OFF during logic High and
ON during logic Low. The On/Off signal is always
referenced to ground. For either On/Off logic option,
leaving the On/Off pin disconnected will turn the module
ON when input voltage is present.
For positive logic modules, the circuit configuration for
using the On/Off pin is shown in Figure 53.
VIN +
Rpullup
I
GND
VIN+
ON/OFF
V
ON/OFF
Q1
+
_
ON/ OFF
Figure 53. Circuit configuration for using positive
On/Off logic.
For negative logic On/Off modules, the circuit
configuration is shown in Fig. 54.
Data Sheet
MOD UL E
50K
10K
10K
MODULE
50K
PWM Enable
10K
Q2
Q3
10K
Safety Considerations
Rpullup
For safety agency approval the power module must be installed
in compliance with the spacing and separation requirements of
the end-use safety agency standards, i.e., UL 60950-1, CSA
C22.2 No. 60950-1, and DIN EN 60950-1 (VDE 0805 Teil 1):200611
For the converter output to be considered meeting the
requirements of safety extra-low voltage (SELV), the input must
meet SELV requirements. The power module has extra-low
ON/OFF
GND
I
ON/OFF
V
ON/OFF
Q1
+
_
10K
PWM Enable
Q2
10K
voltage (ELV) outputs when all inputs are ELV.
The input to these units is to be provided with a fast-acting fuse
with a maximum rating of 4A in the positive input lead.
Figure 54. Circuit configuration for using negative
On/Off logic.
Overcurrent Protection
To provide protection in a fault (output overload)
condition, the unit is equipped with internal
current-limiting circuitry and can endure current limiting
3Vdc –14Vdc input; 0.6Vdc to 5.5Vdc output; 2A Output Current
continuously. At the point of current-limit inception, the unit
enters hiccup mode. The unit operates normally once the output
current is brought back into its specified range.
Overtemperature Protection
To provide protection in a fault condition, the unit is equipped
with a thermal shutdown circuit. The unit will shutdown if the
overtemperature threshold of 140
reference point T
guarantee that the unit will survive temperatures beyond its
rating. Once the unit goes into thermal shutdown it will then
wait to cool before attempting to restart.
. The thermal shutdown is not intended as a
ref
Input Undervoltage Lockout
At input voltages below the input undervoltage lockout limit, the
module operation is disabled. The module will begin to operate
at an input voltage above the undervoltage lockout turn-on
threshold.
Output Voltage Programming
The output voltage of the 12V PicoTLynxTM 2A modules can be
programmed to any voltage from 0.6dc to 5.5Vdc by connecting
a resistor between the Trim and GND pins of the module.
Certain restrictions apply on the output voltage set point
depending on the input voltage. These are shown in the Output
Voltage vs. Input Voltage Set Point Area plot in Fig. 55. The
Lower Limit curve shows that for output voltages of 2.4V and
higher, the input voltage needs to be larger than the minimum
of 3V.
16
14
12
10
8
6
Input Voltage (v)
4
2
0
0.5 1 1.52 2.5 33.5 4 4.55 5.5 6
Figure 55. Output Voltage vs. Input Voltage Set Point Area
plot showing limits where the output voltage can be set for
different input voltages.
Without an external resistor between Trim and GND pins, the
output of the module will be 0.6Vdc. To calculate the value of
the trim resistor, Rtrim for a desired output voltage, use the
following equation:
Rtrim is the external resistor in kΩ
Vo is the desired output voltage.
Table 1 provides Rtrim values required for some common output
voltages.
Output Voltage (V)
=k
Rtrim
o
C is exceeded at the thermal
()
Vo
0.6
−
Ω
6.0
By using a ±0.5% tolerance trim resistor with a TC of
±100ppm, a set point tolerance of ±1.5% can be
achieved as specified in the electrical specification.
Remote Sense
The 12V PicoTLynxTM 2A power modules have a Remote
Sense feature to minimize the effects of distribution
losses by regulating the voltage at the SENSE pin. The
voltage between the SENSE pin and VOUT pin must not
exceed 0.5V. Note that the output voltage of the module
cannot exceed the specified maximum value. This
includes the voltage drop between the SENSE and Vout
pins. When the Remote Sense feature is not being used,
connect the SENSE pin to the VOUT pin.
VIN(+)
ON/OFF
GND
Figure 56. Circuit configuration for programming
output voltage using an external resistor.
Voltage Margining
Output voltage margining can be implemented in the
12V PicoTLynx
R
margin-up
margining-up the output voltage and by connecting a
resistor, R
margining-down. Figure 10 shows the circuit
configuration for output voltage margining. The POL
Programming Tool, available at www.lineagepower.com
under the Design Tools section, also calculates the values
of R
margin-up
and % margin. Please consult your local GE Critical
Power technical representative for additional details.
3Vdc –14Vdc input; 0.6Vdc to 5.5Vdc output; 2A Output Current
Vo
Rmargin-down
MODULE
Q2
Trim
Rmargin-up
Rtrim
Q1
GND
Figure 57. Circuit Configuration for margining Output
voltage.
Monotonic Start-up and Shutdown
The 12V PicoTLynx
up and shutdown behavior for any combination of rated
input voltage, output current and operating temperature
range.
Startup into Pre-biased Output
The 12V PicoTLynxTM 2A modules can start into a
prebiased output as long as the prebias voltage is 0.5V
less than the set output voltage.
Power Good
The 12V PicoTLynx
(PGOOD) signal that is implemented with an open-drain
output to indicate that the output voltage is within the
regulation limits of the power module. The PGOOD signal
will be de-asserted to a low state if any condition such as
overtemperature, overcurrent or loss of regulation
occurs that would result in the output voltage going
±12.5% outside the setpoint value. The PGOOD terminal
should be connected through a pullup resistor
(suggested value 100KΩ) to a source of 5VDC or lower.
Data Sheet
TM
2Amodules have monotonic start-
TM
2Amodules provide a Power Good
Tunable Loop
TM
The 12V PicoTLynxTM 2A modules have a new feature
that optimizes transient response of the module called
Tunable Loop
TM
.
External capacitors are usually added to the output of
the module for two reasons: to reduce output ripple and
noise (see Fig. 52) and to reduce output voltage
deviations from the steady-state value in the presence of
dynamic load current changes. Adding external
capacitance however affects the voltage control loop of
the module, typically causing the loop to slow down with
sluggish response. Larger values of external capacitance
could also cause the module to become unstable.
TM
The Tunable Loop
allows the user to externally adjust
the voltage control loop to match the filter network
connected to the output of the module. The Tunable
TM
is implemented by connecting a series R-C
Loop
between the SENSE and TRIM pins of the module, as
shown in Fig. 11. This R-C allows the user to externally
adjust the voltage loop feedback compensation of the
module.
3Vdc –14Vdc input; 0.6Vdc to 5.5Vdc output; 2A Output Current
R
220 150 150 100 100
VOUT
SENSE
RTUNE
MODULE
C O
CTUNE
TRIM
GND
Figure. 58. Circuit diagram showing connection of R
to tune the control loop of the module.
C
TUNE
Recommended values of R
capacitor combinations are given in Tables 2 and 3. Table 2
shows the recommended values of R
values of ceramic output capacitors up to 470uF that might be
needed for an application to meet output ripple and noise
requirements. Selecting R
ensure stable operation of the module.
In applications with tight output voltage limits in the presence of
dynamic current loading, additional output capacitance will be
required. Tables 3,4 and 5 list recommended values of R
in order to meet 2% output voltage deviation limits for
C
TUNE
some common output voltages in the presence of a 1A to 2A
step change (50% of full load), for input voltages of 12V, 5V and
3.3V respectively.
Please contact your GE Critical Power technical representative
to obtain more details of this feature as well as for guidelines on
how to select the right value of external R-C to tune the module
for best transient performance and stable operation for other
output capacitance values or input voltages other than 12V.
Table 2. General recommended values of of R
for Vin=12V/5V/3.3V and various external ceramic capacitor
combinations.
Co
1x47μF 2x47μF 3x47μF 4x47μF 10x47μF
R
C
TUNE
TUNE
220 150 100 100 100
3900pF 10nF 18nF 18nF 22nF
Table 3. Recommended values of R
transient deviation of ≤2% of Vout for a 1A step load with
Vin=12V
Vo 5V 3.3V 2.5V 1.8V 1.2V 0.6V
Co
x22μF 1x47μF 2x47μF 2x47μF 3x47μF
R
220 220 150 150 100 100
TUNE
200pF 3900pF 10nF 10nF 18nF 68nF
TUNE
81mV 61mV 35mV 34mV 23mV 12mV
ΔV
Table 4. Recommended values of R
transient deviation of ≤2% of Vout for a 1A step load with
Vin=5V
Vo 3.3V 2.5V 1.8V 1.2V 0.6V
Co
1x47μF 2x47μF 2x47μF
TUNE
TUNE
and C
and C
RTrim
for different output
TUNE
and C
TUNE
according to Table 2 will
TUNE
and C
TUNE
330μF
Polymer
and C
TUNE
330μF
x47μF
Polymer
for different
TUNE
and C
TUNE
to obtain
TUNE
to obtain
TUNE
TUME
TUNE
and
and
TUNE
TUNE
C
3900pF 10nF 10nF 18nF 68nF
TUNE
62mV 35mV 34mV 23mV 12mV
ΔV
Table 5. Recommended values of R
obtain transient deviation of ≤2% of Vout for a 1A step
load with Vin=3.3V
3Vdc –14Vdc input; 0.6Vdc to 5.5Vdc output; 2A Output Current
Thermal Considerations
Power modules operate in a variety of thermal environments;
however, sufficient cooling should always be provided to help
ensure reliable operation.
Considerations include ambient temperature, airflow, module
power dissipation, and the need for increased reliability. A
reduction in the operating temperature of the module will result
in an increase in reliability. The thermal data presented here is
based on physical measurements taken in a wind tunnel. The
test set-up is shown in Figure 59. The preferred airflow direction
for the module is in Figure 60.
25.4_
ind Tunnel
PWBs
(1.0)
Power Module
Figure 60. Preferred airflow direction and location of
hot-spot of the module (Tref).
Data Sheet
76.2_
(3.0)
x
Probe Location
12.7_
(0.50)
for measuring
airflow and
ambient
temperature
flow
Figure 59. Thermal Test Setup.
The thermal reference points, T
also shown in Figure 13. For reliable operation the temperatures
at these points should not exceed 140
the module should not exceed the rated power of the module
(Vo,set x Io,max).
Please refer to the Application Note “Thermal Characterization
Process For Open-Frame Board-Mounted Power Modules” for a
detailed discussion of thermal aspects including maximum
device temperatures.
3Vdc –14Vdc input; 0.6Vdc to 5.5Vdc output; 2A Output Current
Shock and Vibration
The ruggedized (-D version) of the modules are designed to withstand elevated levels of shock and vibration to be able to operate in
harsh environments. The ruggedized modules have been successfully tested to the following conditions:
Non operating random vibration:
Random vibration tests conducted at 25C, 10 to 2000Hz, for 30 minutes each level, starting from 30Grms (Z axis) and up to 50Grms
(Z axis). The units were then subjected to two more tests of 50Grms at 30 minutes each for a total of 90 minutes.
Operating shock to 40G per Mil Std. 810F, Method 516.4 Procedure I:
The modules were tested in opposing directions along each of three orthogonal axes, with waveform and amplitude of the shock
impulse characteristics as follows:
All shocks were half sine pulses, 11 milliseconds (ms) in duration in all 3 axes.
Units were tested to the Functional Shock Test of MIL-STD-810, Method 516.4, Procedure I - Figure 516.4-4. A shock magnitude of
40G was utilized. The operational units were subjected to three shocks in each direction along three axes for a total of eighteen
shocks.
Operating vibration per Mil Std 810F, Method 514.5 Procedure I:
The ruggedized (-D version) modules are designed and tested to vibration levels as outlined in MIL-STD-810F, Method 514.5, and
Procedure 1, using the Power Spectral Density (PSD) profiles as shown in Table 6 and Table 7 for all axes. Full compliance with
performance specifications was required during the performance test. No damage was allowed to the module and full compliance
to performance specifications was required when the endurance environment was removed. The module was tested per MIL-STD810, Method 514.5, Procedure I, for functional (performance) and endurance random vibration using the performance and
endurance levels shown in Table 6 and Table 7 for all axes. The performance test has been split, with one half accomplished before
the endurance test and one half after the endurance test (in each axis). The duration of the performance test was at least 16
minutes total per axis and at least 120 minutes total per axis for the endurance test. The endurance test period was 2 hours
minimum per axis.
3Vdc –14Vdc input; 0.6Vdc to 5.5Vdc output; 2A Output Current
Mechanical Outline
Dimensions are in millimeters and (inches).
Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated]
x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.)
Data Sheet
NC
PIN 7
PIN 8
PINFUNCTION
1 ON/OFF
2 VIN
3 GND
4 VOUT
5 SENSE
6 TRIM
7 GND
8 NC
9 NC
3Vdc –14Vdc input; 0.6Vdc to 5.5Vdc output; 2A Output Current
Recommended Pad Layout
Dimensions are in millimeters and (inches).
Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated]
x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.)
Data Sheet
PINFUNCTION
1 ON/OFF
2 VIN
3 GND
4 VOUT
5 SENSE
6 TRIM
7 GND
8 NC
9 NC
3Vdc –14Vdc input; 0.6Vdc to 5.5Vdc output; 2A Output Current
Surface Mount Information
Pick and Place
The 12V PicoTLynxTM 2A modules use an open frame
construction and are designed for a fully automated assembly
process. The modules are fitted with a label designed to provide
a large surface area for pick and place operations. The label
meets all the requirements for surface mount processing, as
well as safety standards, and is able to withstand reflow
temperatures of up to 300
information such as product code, serial number and the
location of manufacture.
Nozzle Recommendations
The module weight has been kept to a minimum by using open
frame construction. Variables such as nozzle size, tip style,
vacuum pressure and placement speed should be considered to
optimize this process. The minimum recommended inside
nozzle diameter for reliable operation is 3mm. The maximum
nozzle outer diameter, which will safely fit within the allowable
component spacing, is 7 mm.
Bottom Side / First Side Assembly
This module is not recommended for assembly on the bottom
side of a customer board. If such an assembly is attempted,
components may fall off the module during the second reflow
process. If assembly on the bottom side is planned, please
contact GE Critical Power for special manufacturing process
instructions.
Only ruggedized (-D version) modules with additional epoxy will
work with a customer’s first side assembly. For other versions,
first side assembly should be avoided
Lead Free Soldering
The 12V PicoTLynxTM 2A modules are lead-free (Pb-free) and
RoHS compliant and fully compatible in a Pb-free soldering
process. Failure to observe the instructions below may result in
the failure of or cause damage to the modules and can
adversely affect long-term reliability.
Pb-free Reflow Profile
Power Systems will comply with J-STD-020 Rev. C
(Moisture/Reflow Sensitivity Classification for
Nonhermetic Solid State Surface Mount Devices) for both
Pb-free solder profiles and MSL classification procedures.
This standard provides a recommended forced-airconvection reflow profile based on the volume and
thickness of the package (table 4-2). The suggested Pbfree solder paste is Sn/Ag/Cu (SAC).
recommended.
For questions regarding Land grid array(LGA) soldering, solder
volume; please contact GE Critical Power for special
manufacturing process instructions.
o
C. The label also carries product
A 6 mil thick stencil is
MSL Rating
The 12V PicoTLynxTM 2A modules have a MSL rating of
2a.
Storage and Handling
The recommended storage environment and handling
procedures for moisture-sensitive surface mount
packages is detailed in J-STD-033 Rev. A (Handling,
Packing, Shipping and Use of Moisture/Reflow Sensitive
Surface Mount Devices). Moisture barrier bags (MBB)
with desiccant are required for MSL ratings of 2 or
greater. These sealed packages should not be broken
until time of use. Once the original package is broken,
the floor life of the product at conditions of ≤ 30°C and
60% relative humidity varies according to the MSL rating
(see J-STD-033A). The shelf life for dry packed SMT
packages will be a minimum of 12 months from the bag
seal date, when stored at the following conditions: < 40°
C, < 90% relative humidity.
300
Per J-STD-020 Rev. C
250
200
150
Heat ing Zone
1°C/Second
100
Reflow Temp (°C)
50
0
Figure 61. Recommended linear reflow profile using
Sn/Ag/Cu solder.
Post Solder Cleaning and Drying Considerations
Post solder cleaning is usually the final circuit-board
assembly process prior to electrical board testing. The
result of inadequate cleaning and drying can affect both
the reliability of a power module and the testability of the
finished circuit-board assembly. For guidance on
appropriate soldering, cleaning and drying procedures,
refer to Board Mounted Power Modules: Soldering and Cleaning Application Note (AN04-001).
Data Sheet
Peak Temp 260°C
* Min. Time Above 235°C
15 Seconds
*Time Above 217°C
60 Seconds
Reflow Time (Seconds)
Cooling
Zone
The recommended linear reflow profile using Sn/Ag/Cu solder is
shown in Fig. 61.Soldering outside of the recommended profile
requires testing to verify results and performance.