GE 290000, 300000 User Manual

en

es

fr

Operator’s Manual Manual del Operario Manuel de l’opérateur

 

 

Reproduction

 

 

 

 

 

 

Model 290000

Vanguard

Mo el 350000

Vanguardt

 

 

Gaseous

 

Gaseous

Model 300000

Vanguardt

M del 380000

Vanguardt

 

 

Gaseous

 

Gaseous

 

 

 

 

 

Not

for

 

Briggs & Stratton is a registered trademark of Briggs & Stratton Corporation

E 2010 Briggs & Stratton Corporation,

Form No. 279766TRI

Milwaukee, WI, USA. All rights reserved.

Revision: --

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VanguardEngines.com

GE 290000, 300000 User Manual

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3

General Information

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

This manual contains safety information to make you aware of the hazards and risks

 

 

 

WARNING

 

associated with engines and how to avoid them. It also contains instructions for the

 

 

 

Certain components in this product and its related accessories contain

proper use and care of the engine. Because Briggs & Stratton Corporation does not

 

 

 

 

 

 

chemicals known to the State of California to cause cancer, birth defects, or

necessarily know what equipment this engine will power, it is important that you read and

 

 

 

 

 

 

other reproductive harm. Wash hands after handling.

understand these instructions and the instructions for the equipment. Save these

 

 

 

 

 

 

 

 

original instructions for future reference.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For replacement parts or technical assistance, record below the engine model, type, and

 

 

 

 

 

code numbers along with the date of purchase. These numbers are located on your

 

 

 

 

 

engine (see the Features and Controls page).

 

 

 

 

 

 

 

 

 

 

 

WARNING

 

Date of purchase:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The engine exhaust from this product contains chemicals known to the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

State of California to cause cancer, birth defects, or other reproductive

 

 

 

 

 

 

 

 

 

 

 

MM/DD/YYYY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

harm.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Engine model:

 

 

 

 

 

 

 

Reproduction

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Model:

 

 

Type:

 

 

Code:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WARNING

 

Engine Power Rating Information

 

 

 

 

 

 

 

 

 

 

 

Briggs & Stratton does not approve r auth

r ze the use f these e gines

 

 

 

 

 

 

 

 

 

 

 

on 3-wheel All Terrain Vehicles (ATVs), m

r b kes, fun/recreational

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The gross power rating for individual gas engine models is labeled in accordance with

 

 

 

go-karts, aircraft products, or vehicles n ended f r use in competitive

SAE (Society of Automotive Engineers) code J1940 (Small Engine Power & Torque

 

 

 

events. Use of these engines in such appl ca ns c uld result in property

Rating Procedure), and rating performance has been obtained and corrected in

 

 

 

damage, serious injury (including paralys s), or even death.

accordance with SAE J1995 (Revision 2002-05). Torque values are derived at 3060

 

 

 

 

 

 

 

 

 

 

RPM; horsepower values are derived at 3600 RPM. Actual gross engine power will be

 

NOTICE: This engine was shipped from Briggs & S ra

 

lower and is affected by, among other things, ambient operating conditions and

 

on without oil. Before you start

engine-to-engine variability. Given both the wide array of products on which engines are

 

the engine, make s re you add oil a ording to the instructions in this manual. If you

placed and the variety of environmental issues applicable to operating the equipment,

 

start the engine witho t oil, it will be damaged beyond repair and will not be covered

the gas engine will not develop the rated gross power when used in a given piece of

 

under warranty.

 

power equipment (actual “on-site” or net power). This difference is due to a variety of

 

 

 

 

 

factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling,

 

 

 

 

 

carburetor, fuel pump, etc.), application limitations, ambient operating conditions

 

 

 

 

 

(temperature, humidity, altitude), and engine-to-engine variability. Due to manufacturing

 

 

 

 

 

and capacity limitations, Briggs & Stratton may substitute an engine of higher rated

 

 

 

WARNING

 

power for this Series engine.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operator Safety

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuel and its vapors are extremely flammable and explosive.

 

 

 

 

 

 

 

 

 

 

 

 

 

Fi e r expl sion can cause severe burns or death.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When Adding Fuel

 

 

 

 

 

SAFETY AND CONTROL SYMBOLS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fill fuel tank outdoors or in well-ventilated area.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check fuel lines, tank, cap, and fittings frequently for cracks or leaks.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

lace if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When Starting Engine

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ensure that spark plug, muffler, and air cleaner (if equipped) are in place and

 

 

Fire

Moving Parts

 

Oil

Toxic Fumes

Slow

 

 

secured.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Do not crank engine with spark plug removed.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When Operating Equipment

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Never start or run the engine with the air cleaner assembly (if equipped) or the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

air filter (if equipped) removed.

 

 

 

Fast

Stop

 

Explosion

 

Shock

Fuel

 

 

When Transporting Equipment

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

On Natural/Liquid Petroleum (LP) Gas engines, transport with fuel cylinder

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

empty or valve closed, or fuel tank disconnected.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When Storing Fuel Or Equipment With Fuel In Tank

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wear Eye

 

 

Store away from furnaces, stoves, water heaters or other appliances that have

 

Choke

On Off

 

Fuel Shut

 

Kickback

Protection

 

 

pilot lights or other ignition sources because they can ignite fuel vapors.

 

Hazardous

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Read Manual

H

forSurface Frostbite

 

 

 

 

 

 

 

 

 

 

Chemical

 

 

 

 

 

 

 

WARNING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Starting engine creates sparking.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sparking can ignite nearby flammable gases.

The safety alert symbol

is used to identify safety information about hazards that can

 

 

 

Explosion and fire could result.

 

 

 

 

 

 

result in personal injury. A signal word (DANGER, WARNING, or CAUTION) is used with the

 

 

If there is natural or LP gas leakage in area, do not start engine.

alert symbol to indicate the likelihood and the potential severity of injury. In addition, a hazard

 

 

 

 

Do not use pressurized starting fluids because vapors are flammable.

symbol may be used to represent the type of hazard.

 

 

 

 

 

 

 

 

 

 

DANGER indicates a hazard which, if not avoided, will result in death or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

seriousNotinjury.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WARNING

 

 

 

WARNING indicates a hazard which, if not avoided, could result in death or

 

 

 

 

 

 

 

 

 

Engines give off carbon monoxide, an odorless, colorless, poison gas.

 

 

serious injury.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Breathing carbon monoxide can cause nausea, fainting or death.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION indicates a hazard which, if not avoided, could result in minor or

 

 

 

 

 

 

 

 

 

Start and run engine outdoors.

 

 

 

moderate injury.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Do not start or run engine in enclosed area, even if doors or windows are open.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTICE indicates a situation that could result in damage to the product.

4

VanguardEngines.com

WARNING

Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go.

Broken bones, fractures, bruises or sprains could result.

When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback.

Remove all external equipment/engine loads before starting engine.

Direct-coupled equipment components such as, but not limited to, blades, impellers, pulleys, sprockets, etc., must be securely attached.

WARNING

Gaseous fuels are extremely flammable and readily form explosive air-vapor mixtures at ambient temperatures.

Do not start the engine.

Do not actuate any electrical switches.

Do not use a phone in the vicinity.

Evacuate the area.

Contact the gas supplier or fire department.

WARNING

 

 

 

 

 

 

WARNING

 

Rotating parts can contact or entangle hands, feet, hair, clothing, or

 

 

 

 

 

Wear eye protection when doing repair w rk.

accessories.

 

 

Traumatic amputation or severe laceration can result.

 

 

Frostbite can result from skin/eye c

ntact w th leaki g LP liquid.

Operate equipment with guards in place.

 

 

 

 

Keep hands and feet away from rotating parts.

 

Installation, adjustment and repair work sh

uld be d ne by a qualified

Tie up long hair and remove jewelry.

 

 

technician.

 

Do not wear loose-fitting clothing, dangling drawstrings or items that could

 

Regularly check flexible supply line. Make sure hey are in good condition.

become caught.

 

 

Replace damaged or leaking omponen s.

 

 

 

 

 

 

 

 

 

 

 

 

 

WARNING

 

 

 

 

 

 

 

WARNING

 

 

Running engines produce heat. Engine parts, especially muffler,

 

 

 

 

Missing or inoperative “f el lock-off” valve can cause a fire or

 

 

become extremely hot.

 

 

 

 

 

 

explosion.

 

 

Severe thermal burns can occur on contact.

 

 

 

 

 

 

 

 

 

Combustible debris, such as leaves, grass, brush, etc. can catch fire.

 

 

 

Allow muffler, engine cylinder and fins to cool before touching.

 

 

Do n t perate the equipment if the “fuel lock-off” valve is missing or inoperative.

 

Remove accumulated debris from muffler area and cylinder area.

 

 

 

 

It is a violation of California Public Resource Code, Section 4442, to use or

 

 

 

operate the engine on any forest-covered, brush-covered, or grass-covered land

 

 

 

unless the exhaust system is equipped with a spark arrester, as defined in

 

 

 

Section 4442, maintained in effective working order. Other states or federal

 

 

 

jurisdictions may have similar laws. Contact the original equipment

 

 

 

 

manufacturer, retailer, or dealer to obtain a spark arrester design

for the

 

 

 

exhaust system installed on this engine.

 

 

 

 

 

 

 

 

 

 

WARNING

Reproduction

 

Unintentional sparking can result in fire or electric shock.

 

Unintentional start-up can result in entanglement, traumatic

 

amputation, or laceration.

 

Fire hazard

 

 

Before performing adjustments or repairs:

 

Disconnect the spark plug wire and keep it away fr m the spark plug.

 

Disconnect battery at nega ive erminal (only engines with electric start.)

 

Use only correct tools.

 

Do not tamper with governor spring, links other parts to increase engine

 

 

speed.

 

Replacement parts must be f he samefordesign and installed in the same

 

 

position as the riginal parts. Other parts may not perform as well, may damage

 

 

the unit, and may result in injury.

 

Do not strike the flywheel with a hammer or hard object because the flywheel

 

 

may later shatter during operation.

 

When testing for spark:

 

Use approved spark plug tester.

 

Do not check for spark with spark plug removed.

 

 

Not

 

 

5

en

 

 

 

B. Spark Plug
C. Air Cleaner D. Dipstick
E. Oil Filter (optional) F. Oil Drain Plug
G. Oil Pressure Sensor H. Finger Guard
I. Electric Starter
J. Rewind Starter (optional) K. LPG/NG Mixer
L. Exhaust Manifold
M. Muffler (optional) N. Oil Cooler (optional)
A. Engine Identification
Model Type Code

Features and Controls

Compare the illustration 1 with your engine to familiarize yourself with the location of various features and controls.

Fuel Recommendations

WARNING

Missing or inoperative “fuel lock-off” valve can cause a fire or explosion.

Do not operate the equipment if the “fuel lock-off” valve is missing or inoperative.

Fuel must meet these requirements:

Use clean, dry fuel, free of moisture or any particulate material. Using fuels outside

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the following recommended values may cause performance problems.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

In engines set up to run on LPG, commercial grade HD5 LPG is recomme ded.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Recommended fuel composition is fuel with a minimum fuel e

ergy of 2500 BTU’s/ft3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

with maximum propylene content of 5% and butane a d heavier gas co te t of 2.5%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

and minimum propane content of 90%.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NG or LPG engines are certified to operate on natural r l qu d pr

pa e gas. The

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

emissions control system for this engine s EM (Eng ne M d ficati

s).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WARNING: The equipment on wh ch h s eng ne is m unted is equipped

Operation

 

 

 

 

 

 

 

 

 

 

 

 

 

with an automatic safety gas “fuel lo k-off” valve. Do not operate the equipment if the

 

 

 

 

 

 

 

 

 

 

 

 

 

“fuel lock-off” valve is missing or inopera ive.

 

Oil capacity (see the Specifications section)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

How To Add F el

 

 

Oil Recommendations

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

We recommend the use of Briggs & Stratton Warranty Certified oils for best

 

 

 

 

 

 

performance. Other high-quality detergent oils are acceptable if classified for service SF,

 

 

 

WARNING

 

SG, SH, SJ or higher. Do not use special additives.

 

 

 

 

 

 

 

 

 

Fuel and its vapors are extremely flammable and explosive.

Outdoor temperatures determine the proper oil viscosity for the engine. Use the chart to

 

 

 

 

 

 

Fire r expl

sion can cause severe burns or death.

 

select the best viscosity for the outdoor temperature range expected.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

°F

 

 

 

 

 

 

 

 

 

 

°C

 

 

When Adding Fuel

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fill fuel tank utd

rs or in well-ventilated area.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check fuel lines, tank, cap, and fittings frequently for cracks or leaks.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

lace if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For information on refueling natural or LP gas engines, read the operating instructions

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

su

lied by the equipment manufacturer.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

How To Start The Engine - Figure 3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SAE

10W30-

 

 

 

Synthetic5W30-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5W-30

 

 

 

 

 

 

 

WARNING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rapid retraction of starter cord (kickback) will pull hand and arm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

toward engine faster than you can let go.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Reproduction

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Broken bones, fractures, bruises or sprains could result.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*

Below 40°F (4°C) the use of SAE 30 will result in ha d sta ting.

 

When starting engine, pull the starter cord slowly until resistance is felt and then

 

 

pull rapidly to avoid kickback.

 

** Above 80°F (27°C) the use of 10W-30 may cause increased oil consumption. Check

 

 

 

 

Remove all external equipment/engine loads before starting engine.

 

oil level more frequently.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Direct-coupled equipment components such as, but not limited to, blades,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

impellers, pulleys, sprockets, etc., must be securely attached.

How To Check/Add Oil - Figure

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Before adding r checking he

il

for

 

 

 

 

 

 

WARNING

 

Place engine level.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clean the oil fill area f any debris.

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuel and its vapors are extremely flammable and explosive.

1. Remove the dipstick (A) and wipe with a clean cloth (Figure 2).

 

 

 

Fire or explosion can cause severe burns or death.

 

2. Fully insert the dipstick.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3. Remove the dipstick and check the oil level. It should be at the top of the full indicator

 

When Starting Engine

 

 

(B) on the dipstick.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ensure that spark plug, muffler, and air cleaner (if equipped) are in place and

4. If low, add oil slowly into the engine oil fill (C). Do not overfill. After adding oil, wait

 

 

 

secured.

 

 

 

one minute and then recheck the oil level.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Do not crank engine with spark plug removed.

 

5. Fully insert the dipstick.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Not

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Oil Pressure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WARNING

 

If the oil pressure is too low, a pressure switch (if equipped) will either stop the engine or

 

 

 

 

 

 

 

Engines give off carbon monoxide, an odorless, colorless, poison gas.

activate a warning device on the equipment. If this occurs, stop the engine and check the

 

 

 

 

 

 

Breathing carbon monoxide can cause nausea, fainting or death.

oil level with the dipstick.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

If the oil level is below the ADD mark, add oil until it reaches the FULL mark. Start the

 

 

 

 

 

 

 

Start and run engine outdoors.

 

engine and check for proper pressure before continuing to operate.

 

 

If the oil level is between the ADD and FULL marks, do not start the engine. Contact an

 

Do not start or run engine in enclosed area, even if doors or windows are open.

Authorized Briggs & Stratton Dealer to have the oil pressure problem corrected.

 

 

 

 

 

 

 

 

 

 

 

 

6

VanguardEngines.com

NOTICE: This engine was shipped from Briggs & Stratton without oil. Before you start the engine, make sure you add oil according to the instructions in this manual. If you start the engine without oil, it will be damaged beyond repair and will not be covered under warranty.

Note: Some engines and equipment have remote controls. See the equipment manual for location and operation of remote controls.

1.Check the oil level. See the How To Check/Add Oil section.

2.Make sure equipment drive controls, if equipped, are disengaged.

3.Turn the fuel shut-off valve (A), if equipped, to the on position (Figure 3).

4.Push the stop switch (F), if equipped, to the on position.

WARNING: Rapid retraction of the starter cord (kickback) will pull your

hand and arm toward the engine faster than you can let go. Broken bones, fractures, bruises or sprains could result. When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback.

8.Electric Start: Turn the electric start switch (D) to the on/start position.

Note: If the engine does not start after repeated attempts, go to

VanguardEngines.com or call 1-800-999-9333 (in USA).

NOTICE: To extend the life of the starter, use short starting cycles (five seconds maximum). Wait one minute between starting cycles.

 

Move the throttle control (B) to the fast

 

ReproductionClean area around muffler and controls

5.

position. Operate the engine in the fast

 

 

 

 

 

position.

 

 

How To Stop The Engine - Figure

3

 

6.

Rewind Start: Turn the key switch (D), if equipped, to the run position.

1.

With the throttle control (B) in the slow

p siti

, turn the key switch (D) to the

7.

Rewind Start: Firmly hold the starter cord handle (E). Pull the starter cord handle

 

off position (Figure 3). Remove the key and keep

a safe place ut of the reach of

 

slowly until resistance is felt, then pull rapidly.

 

 

 

children.

 

 

 

 

 

 

2.

Push the stop switch (F) to the off pos on.

 

 

Note: If the engine does not start after repeated attempts, go to

3.

After the engine stops, turn the fuel shut-

ff valve (A), f equipped, to the closed

 

VanguardEngines.com or call 1-800-999-9333 (in USA).

 

 

position.

 

 

Maintenance

We recommend that you see any Briggs & Stratton Authorized Dealer for all

Maintenance Chart

maintenance and service of the engine and engine parts.

 

 

NOTICE: All the components used to build this engine must remain in place for prop

 

 

First 5 Hours

operation.

 

 

 

 

 

 

 

 

 

for

Change oil

Emissions Control

 

 

 

 

 

Every 8 Hours or Daily

Maintenance, replacement, or repair of the emissions cont ol devices and systems

 

 

may be performed by any non-road engine repair establishment or individual.

Check engine oil level

However, to obtain “no charge” emissi ns c ntr

l se vice, the wo k must be performed

 

 

by a factory authorized dealer. See the Emissi

ns Wa anty.

 

 

 

 

 

 

Every 100 Hours or Annually

WARNING

 

 

 

 

 

 

 

 

 

 

Clean or change air filter *

Not

 

 

Change engine oil and filter

Unintentional sparking can esult in ire or electric shock.

Unintentional s art-up can result in entanglement, traumatic

Replace spark plug

amputati n, r lacera i n.

 

 

 

Check muffler and spark arrester

Fire hazard

 

 

 

Every 250 Hours or Annually

 

 

 

 

Check valve clearance. Adjust if necessary.

Before performing adjustments or repairs:

 

 

Every 400 Hours or Annually

 

 

Clean air cooling system *

Disconnect the spark plug wire and keep it away from the spark plug.

Disconnect battery at negative terminal (only engines with electric start.)

Clean oil cooler fins *

Use only correct tools.

 

 

 

 

 

 

 

 

 

 

Do not tamper with governor spring, links or other parts to increase engine

* In dusty conditions or when airborne debris is present, clean more often.

speed.

 

 

 

 

 

Replacement parts must be of the same design and installed in the same position as the original parts. Other parts may not perform as well, may damage

the unit, and may result in injury.

How To Replace The Spark Plug - Figure 4

Do not strike the flywheel with a hammer or hard object because the flywheel

Check the gap (A, Figure 4) with a wire gauge (B). If necessary, reset the gap. Install

may later shatter during operation.

and tighten the spark plug to the recommended torque. For gap setting or torque, see the

When testing for spark:

Specifications section.

Use approved spark plug tester.

Note: In some areas, local law requires using a resistor spark plug to suppress ignition

Do not check for spark with spark plug removed.

signals. If this engine was originally equipped with a resistor spark plug, use the same

 

 

type for replacement.

 

 

7

en

 

 

 

Inspect Muffler And Spark Arrester - Figure 5

How To Service The Air Filter - Figure 6

WARNING

WARNING

Running engines produce heat. Engine parts, especially muffler,

Fuel and its vapors are extremely flammable and explosive.

become extremely hot.

Fire or explosion can cause severe burns or death.

Severe thermal burns can occur on contact.

 

Combustible debris, such as leaves, grass, brush, etc. can catch fire.

Allow muffler, engine cylinder and fins to cool before touching.

Never start or run the engine with the air cleaner assembly (if equipped) or the

air filter (if equipped) removed.

Remove accumulated debris from muffler area and cylinder area.

It is a violation of California Public Resource Code, Section 4442, to use or

NOTICE: Do not use pressurized air or solvents to clean the filter. Pressurized air can

 

operate the engine on any forest-covered, brush-covered, or grass-covered land

damage the filter and solvents will dissolve the filter.

 

 

unless the exhaust system is equipped with a spark arrester, as defined in

See the Maintenance Chart for service requirements.

 

 

Section 4442, maintained in effective working order. Other states or federal

1.

Open the latches (A) and remove the cover (B). See Figure 6.

 

jurisdictions may have similar laws. Contact the original equipment

2.

Remove the nut (D) and the retainer (E)..

 

 

manufacturer, retailer, or dealer to obtain a spark arrester designed for the

 

 

3.

Remove the air filter (F).

 

 

 

exhaust system installed on this engine.

 

 

 

 

 

 

 

 

 

 

 

 

 

4.

Remove the pre-cleaner (G), if equipped, fr m the a r f lter.

 

 

 

 

 

 

 

 

 

 

 

 

Remove accumulated debris from muffler area and cylinder area. Inspect the muffler (A,

 

5. To loosen debris, gently tap the air fil er on a hard surface. If the air filter is

Figure 5) for cracks, corrosion, or other damage. Remove the spark arrester (B), if

 

excessively dirty, replace with a new a r f l er.

 

equipped, and inspect for damage or carbon blockage. If damage is found, install

6.

Wash the pre-cleaner in liquid de ergent and wa er. Then all

w it to thoroughly air

replacement parts before operating.

 

 

 

 

 

 

 

 

 

 

 

 

 

dry. Do not oil the pre-cleaner.

 

 

 

 

 

 

 

 

 

 

 

7.

Assemble the dry pre-cleaner to he air fil er.

 

 

WARNING: Replacement parts must be of the same design and installed

 

8.

Install the air filter and se

ure with retainer and nut.

 

 

 

9. Install and secure the cover.

 

in the same position as the original parts. Other parts may not perform as well, may

 

 

 

 

 

 

 

damage the unit, and may result in injury.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

How To Clean The Air Cooling System - Figure

7

 

 

 

 

 

 

 

 

 

 

How To Change The Oil - Figure 8

9

10

11

 

 

 

 

 

 

 

WARNING

 

 

Used oil is a hazardous waste product and must be disposed of properly. Do not discard

 

 

 

 

 

 

 

with household waste. Check with your local authorities, service center, or dealer for safe

 

Running engines

uce heat. Engine parts, especially muffler,

disposal/recycling facilities.

 

 

 

 

 

 

 

bec me extremely hot.

 

Remove Oil

 

 

 

 

 

 

 

 

Seve e thermal burns can occur on contact.

 

 

 

 

 

 

 

 

 

C mbustible debris, such as leaves, grass, brush, etc. can catch fire.

1.

With engine off but still warm, disconnect the spark plug wire (A) and keep it away

 

 

 

 

 

 

from the spark plug (Figure 8).

 

 

 

 

 

 

Allow muffler, engine cylinder and fins to cool before touching.

2.

Remove the oil drain plug (B, Figure 9). Drain the oil into an approved container.

Remove accumulated debris from muffler area and cylinder area.

3.

After the oil has drained, install and tighten the oil drain plug.

 

 

 

 

 

 

 

 

NOTICE: Do not use water to clean the engine. Water could contaminate the fuel

Change The Oil Filter (if equipped)

 

 

 

 

 

 

 

 

 

 

system. Use a brush or dry cloth to clean the engine.

 

Some models are equipped with oil filter. For replacement intervals, s the

This is an air cooled engine. Dirt or debris can restrict air flow and cause the engine to

Maintenance chart.

 

 

 

 

 

 

 

overheat, resulting in poor performance and reduced engine life.

 

1.

Drain the oil from the engine. See Remove Oil section.

 

 

 

Use a brush or dry cloth to remove debris from the finger guard (A). Keep linkage,

2.

Remove the oil filter (C) and dispose of properly. See Figure 10.

springs and controls (B) clean. Keep the area around and behind the muffler (C) free of

any combustible debris (Figure 7). Make sure that the oil cooler fins (D) are free of dirt

3.

Before you install the new oil filter, lightly lub icate the oil filter gasket with fresh,

and debris.

 

 

 

clean oil.

 

 

 

 

 

 

 

 

 

 

 

4.

Install the oil filter by hand until the gasket contacts the oil filter adapter, then tighten

Storage

 

 

 

the oil filter 1/2 to 3/4 turns.

 

 

 

 

 

 

 

 

5.

Add oil. See Add Oil section.

 

 

 

 

Reproduction

 

 

 

 

 

 

6.

Start and run the engine. As the engine warms up, check

 

oil leaks.

 

WARNING

 

 

7.

Stop the engine and check the oil level. It sh

uld be at the top of the full indicator (F)

 

 

 

 

 

 

 

 

on the dipstick.

 

for

 

Fuel and its vapors are extremely flammable and explosive.

Add Oil

 

 

 

Fire or explosion can cause severe burns or death.

 

 

 

 

 

 

Place engine level.

 

When Storing Fuel Or Equipment With Fuel In Tank

 

Clean the oil fill area

f any debris.

 

 

 

 

 

 

 

 

 

 

 

Store away from furnaces, stoves, water heaters or other appliances that have

See the Specificati

ns sec i n f r il capacity.

 

 

 

 

 

 

 

 

 

pilot lights or other ignition sources because they can ignite fuel vapors.

1.

Remove the dipstick (D) and wipe with a clean cloth (Figure 11).

 

 

 

 

 

2.

Pour the oil sl wly into the engine il fill (E). Do not overfill. After adding oil, wait

Engine Oil

 

 

 

one minute and then check the il level.

 

 

 

 

 

 

 

 

 

 

 

 

 

While the engine is still warm, change the engine oil.

 

3.

Install and tighten the dipstick.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.

Remove the dipstick and check the oil level. It should be at the top of the full indicator

Troubleshooting

 

 

 

(F) on the dipstick.

 

 

 

 

 

 

 

 

 

5.

Install and tighten the dipstick.

 

 

 

 

 

 

Need Assistance? Go to VanguardEngines.com or call 1-800-999-9333.

 

 

Not

 

 

 

 

 

 

 

 

 

8

VanguardEngines.com

Specifications

Engine Specifications

 

 

 

 

 

Engine Specifications

 

 

 

 

 

 

 

 

 

Model

 

290000

 

 

 

Model

350000

 

 

 

 

 

 

 

 

Displacement

 

29.23 ci (479 cc)

 

 

 

Displacement

34.78 ci (570 cc)

 

 

 

 

 

 

 

 

Bore

 

2.677 in (68 mm)

 

 

 

Bore

2.835 in (72 mm)

 

 

 

 

 

 

 

 

Stroke

 

2.598 in (66 mm)

 

 

 

Stroke

2.756 in (70 mm)

 

 

 

 

 

 

 

Oil Capacity

 

46 -- 48 oz (1.36 -- 1.42 L)

 

 

Oil Capacity

46 -- 48 oz (1.36 -- 1.42 L)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Reproduction

Engine Specifications

 

 

 

 

 

Engine Specifications

 

Model

 

300000

 

 

 

Model

380000

Displacement

 

29.23 ci (479 cc)

 

 

 

Displacement

38.26 ci (627 cc)

Bore

 

2.677 in (68 mm)

 

 

 

Bore

2.972 n (75.5 mm)

Stroke

 

2.598 in (66 mm)

 

 

 

Stroke

2.756 n (70 mm)

Oil Capacity

 

46 -- 48 oz (1.36 -- 1.42 L)

 

 

Oil Capacity

46 -- 48 oz (1.36 -- 1.42 L)

Tune-up Specifications *

 

 

 

 

 

Tune-up Specifications *

 

Model

 

290000, 300000

 

 

 

Model

350000, 380000

Spark Plug Gap

 

0.020 in (0.51 mm)

 

 

 

Spark Plug Gap

0.020 in (0.51 mm)

Spark Plug Torque

 

180 lb-in (20 Nm)

 

 

 

Spa k Plug T que

180 lb-in (20 Nm)

 

 

 

 

 

 

Armature Air Gap

 

0.008 - 0.012 in (0.20 - 0.30 mm)

 

A matu e Air Gap

0.008 - 0.012 in (0.20 - 0.30 mm)

 

 

 

 

 

 

Intake Valve Clearance

 

0.004 - 0.006 in (0.10 - 0.15 mm)

 

Intake Valve Clearance

0.004 - 0.006 in (0.10 - 0.15 mm)

 

 

 

 

 

 

Exhaust Valve Clearance

 

0.007 - 0.009 in (0.18 - 0.23 mm)

 

Exhaust Valve Clearance

0.007 - 0.009 in (0.18 - 0.23 mm)

 

 

 

 

 

 

 

 

* Engine power will decrease 3.5% for each 1,000 feet (300 meters) above s a l

v l and 1% for each 10° F (5.6° C) above 77° F (25° C). The engine will operate satisfactorily at an

angle up to 15°. Refer to the equipment operator’s manual for safe allowable o

rating limits on slo es.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Common Service Parts

 

 

for

 

 

 

 

 

Service Part

 

Pa t Number

 

 

 

Service Part

Part Number

Air Filter -- model 290000, 300000

 

394018

 

 

 

Oil Filter -- 9 cm long

491056

Air Filter -- model 350000, 380000

 

841359

 

 

 

Resistor Spark Plug

491055

Air Filter Pre-cleaner

 

272490

 

 

 

Long Life Platinum Spark Plug

5066

Oil -- SAE 30

 

100028

 

 

 

Spark Plug Wrench

19374

 

 

 

 

 

 

 

Not

 

 

 

 

 

 

Oil Filter -- 6 cm long

 

492932

 

 

 

Spark Tester

19368

n We recommend that y u see any Briggs & Stratton Authorized Dealer for all maintenance and service of the engine and engine parts.

 

9

en

 

 

 

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