GE 2800 User Manual

TINSEA471JBRZ 49-7548 05-06 JR

Air Conditioners

Safety Instructions . . . . . . . . . . .2

Operating Instructions

Air Direction . . . . . . . . . . . . . . . .4

Auxiliary Controls . . . . . . . . . .5–9

Controls . . . . . . . . . . . . . . . . . . . .3

To Remove the Room Cabinet . .4

Vent Control . . . . . . . . . . . . . . . .4

Care and Cleaning

Air Filters . . . . . . . . . . . . . . . . . .11

Base Pan . . . . . . . . . . . . . . . . . .10

Outdoor Coils . . . . . . . . . . . . . .10

Room Cabinet and Case . . . . . .10

Vent Filter . . . . . . . . . . . . . . . . .10

Installation Instructions

Electrical Supply . . . . . . . . .14–17

Installing the Zoneline . . . .18, 19

Optional Drain Kit . . . . . . . . . .20

Preparation . . . . . . . . . . . . . . . .12

Replacing an Existing Unit? . . .13

Troubleshooting Tips . . . .21, 22

Normal Operating Sounds . . . .23

Consumer Support

Consumer Support . . .Back Cover

Product Registration . . . . . .25, 26

Warranty . . . . . . . . . . . . . . . . . .27

Heat/Cool Model 2800

Heat Pump Model 3800

Owner’s Manual and

Installation Instructions

ge.com

Write the model and serial numbers here:

Model # ____________________

Serial # ____________________

Find these numbers on a label behind the room cabinet on the base pan.

Zoneline

Español

For a Spanish version of this manual, visit our Website at ge.com.

Para consultar una version en español de este manual de instrucciones, visite nuestro sitio de internet ge.com.

Française

For a French version of this manual, visit our Website at www.electromenagersge.ca.

Pour une version française de ce manuel d'utilisation, veuillez visiter notre site web à l’adresse www.electromenagersge.ca.

Consumer Support Troubleshooting Tips Care and Cleaning Operating Instructions Safety Instructions

IMPORTANT SAFETY INFORMATION. READ ALL INSTRUCTIONS BEFORE USING.

WARNING!

For your safety, the information in this manual must be followed to minimize the risk of fire or explosion, electric shock, or to prevent property damage, personal injury, or loss of life.

■ This Zoneline must be properly installed in accordance with the Installation Instructions before it is used. See the Installation Instructions in the back of this manual.

■ Replace immediately all electric service cords that have become frayed or otherwise damaged. A damaged power supply cord must be replaced with a new power supply cord obtained from the manufacturer and not repaired. Do not use a cord that shows cracks or abrasion damage along its length or at either the plug or connector end.

■ Unplug or disconnect the Zoneline at the fuse box or circuit breaker before making any repairs.

NOTE: We strongly recommend that any servicing be performed by a qualified individual.

Replacing an existing unit?

For details, see the Installation Instructions in this manual.

SAFETY PRECAUTIONS

READ AND FOLLOW THIS SAFETY INFORMATION CAREFULLY.

SAVE THESE INSTRUCTIONS

Quick Heat Recovery

Activates each time the thermostat is switched from STOP or a COOL mode to a HEAT mode. Electric heaters are energized until the thermostat set point is reached. On heat pump models, the heat pump operation will resume at the next call for heat.

Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Consumer Support

Controls

Temp Control

The temp control is used to maintain the room temperature. The compressor will cycle on and off to keep the room at the same comfort level. When you turn the knob to COOLER (blue), the indoor air will become cooler. Turn the knob to WARMER (red) and the indoor air will become warmer.

3800 Series only

When the outdoor temperature is lower than 20°F, heat is provided by the electric heater in the air conditioner instead of by the heat pump.

Mode Control

HIGH COOL and LOW COOL provide cooling

with different fan speeds. HIGH HEAT and LOW HEAT provide heating

with different fan speeds. LOW FAN or HIGH FAN provides air

circulation and filtering without cooling or heating.

NOTE: If you move the switch from a cool or heat setting to STOP or to a fan setting, the unit has an automatic 3-minute delay before allowing the compressor to restart in the cool or heat mode.

TEMP CONTROL MODE CONTROL

About the controls on your Zoneline. ge.com

About Your Heat Pump (3800 Series only)

Heat pumps can save money by removing heat from the outside air—even when the outside temperature is below freezing—and releasing that heat indoors.

To get the best performance from your heat pump, don’t change the room thermostat very often. Raising the heat setting 2–3 degrees will cause the Zoneline to use its electric heating elements in order to reach the new temperature setting quickly.

There is a three minute minimum compressor run time at any setting to prevent short cycling.

The indoor fan motor starts before the compressor and stops after the compressor cycles off.

The electric heating elements use much more electricity than heat pumps and cost more to operate.

Consumer Support Troubleshooting Tips Care and Cleaning Operating Instructions Safety Instructions

Ventilation Control

The ventilation control lever is located at the upper left side of the Zoneline unit, behind the room cabinet.

When set at the closed position, only the air inside the room is circulated and filtered.

When set at the open position, some outdoor air will be drawn into the room. This will reduce the heating or cooling efficiency.

Energy Tip: Keep the vent control at the closed position. The room air will be filtered and circulated.

NOTE: Two shipping screws must be removed from the vent door before use. See the Installation Instructions in the back of this manual.

Air Direction

To adjust the air direction, remove the room cabinet. Remove the 7 louver screws that hold the louver insert in place. Flip the louver insert 180°, replace the screws and the room cabinet.

Remove the room cabinet and flip the louver

insert to change the air direction.

Other features of your Zoneline.

To Remove the Room Cabinet

Additional controls are located behind the room cabinet.

To remove: Pull out at the bottom to release it from the tabs (1). Then lift up (2).

To replace: Place the tabs over the top rail (1). Push inward at the bottom until it snaps into place (2).

Vent

control

(shown in

middle

position)

Open position

Closed

position

Louver screws

Auxiliary Controls on your Zoneline. ge.com

Auxiliary Controls—Dip Switches

The auxiliary dip switch controls are located behind the room cabinet, through an opening in the control panel.

Remove the room cabinet. See the To Remove the Room Cabinet section.

The owner is responsible for checking switches and ensuring they are in the desired position.

HIGH COOL

1 2 3 4 5 6 1 2 3 4 5 67 8

DOWN

ALLI2R (All Electric Heat)

(3800 Series models only)

C: FAN CN (Cooling–Smart Fan)

H: FAN CY (Heating–Smart Fan)

CLASS 2 (Remote Thermostat)

LOAD SHEDDING (CDC)

FREEZ Sen (Freeze Sentinel)

CONST FAN (Constant ON Fan)

No Function (Reserved for future use)

TL1 (H) (Temp. Limit 1–Heat) TL2 (H) (Temp. Limit 2–Heat) TL3 (H) (Temp. Limit 3–Heat)

TL1 (C) (Temp. Limit 1–Cool) TL2 (C) (Temp. Limit 2–Cool) TL3 (C) (Temp. Limit 3–Cool)

7 8

Heat Sentinel

HEAT BOOST (3800 Series models only)

Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Consumer Support

All Electric Heat

This electric heat option functions only on the 3800 Series models. When this switch is enabled (UP), heat pump operation is locked out, causing the unit to provide only electric resistance heat.

Cooling—Smart Fan

When this switch is enabled (UP), it allows the indoor fan to cycle on/off with the compressor. When this switch is disabled (DOWN), it allows the indoor fan to run continuously.

Heating—Smart Fan

When this switch is enabled (UP), it allows the indoor fan to run continuously. When this switch is disabled (DOWN), it allows the indoor fan to cycle on/off with the heat pump or heater operation.

ALLI2R (All Electric Heat)

C: FAN CN (Cooling–Smart Fan)

H: FAN CY (Heating–Smart Fan)

Dip Switches

Access Cover

Auxiliary controls on your Zoneline.

Remote Thermostat—Class 2

When this switch is enabled (UP), it allows the unit to operate with a Class 2 Remote Control Wall Thermostat. The unit controls are disabled.

Load Shedding (Central Desk Control)

This feature is active only if the unit is in CDC mode. When this switch is enabled (UP), the indoor fan can be turned ON or OFF with the unit controls.

Freeze Sentinel

When this switch is enabled (UP), it turns OFF the freeze sentinel protection feature. With the switch disabled (DOWN), the freeze sentinel is activated, which automatically provides heat without user interface. This helps to prevent plumbing damage by turning the heater and indoor fan ON at 41°F and OFF at 46°F.

Constant ON Fan

When this switch is enabled (UP), it allows the indoor fan to run continuously, at high speed, even if the unit is in the STOP position.

Consumer Support Troubleshooting Tips Care and Cleaning Operating Instructions Safety Instructions

CLASS 2 (Remote Thermostat)

LOAD SHEDDING (CDC)

FREEZE Sen (Freeze Sentinel)

CONST FAN (Constant ON Fan)

ge.com

Temperature Limiting

Temperature limiting can reduce energy costs by limiting the lowest temperature that can be set for cooling and the highest temperature that can be set for heating. Temperature limiting is controlled by the second six auxiliary switches.

The first three switches are used to select the cooling limits, and the remaining three switches are used to control the heating limits. This feature is not available with the Remote Thermostat—Class 2.

HIGH COOL

1 2 3 4 5 6 1 2 3 4 5 67 8

DOWN

TL1 (C) (Temp. Limit 1–Cool) TL2 (C) (Temp. Limit 2–Cool) TL3 (C) (Temp. Limit 3–Cool)

7 8

HIGH COOL

1 2 3 4 5 6 1 2 3 4 5 67 8

DOWN

TL1 (H) (Temp. Limit 1–Heat) TL2 (H) (Temp. Limit 2–Heat) TL3 (H) (Temp. Limit 3–Heat)

7 8

Temperature limiting during COOL mode

(all temperatures shown in °F)

UP DOWN Minimum Maximum

NONE 1, 2, 3 60° 85°

1 2, 3 64° 85°

1, 2 3 66° 85°

2 1, 3 68° 85°

2, 3 1 70° 85°

1, 2, 3 NONE 72° 85°

1, 3 2 74° 85°

3 1, 2 76° 85°

Temperature limiting during HEAT mode

(all temperatures shown in °F)

UP DOWN Minimum Maximum

NONE 4, 5, 6 60° 85°

4 5, 6 60° 80°

4, 5 6 60° 78°

5 4, 6 60° 76°

5, 6 4 60° 74°

4, 5, 6 NONE 60° 72°

4, 6 5 60° 70°

6 4, 5 60° 65°

Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Consumer Support

Heat Sentinel

When this switch is enabled (UP), it turns ON the heat sentinel protection feature. With the switch disabled (DOWN), the heat sentinel is de-activated. This feature automatically provides cooling without user interface. This helps to prevent an excessively hot room by turning the air conditioner ON at 85°F and OFF at 80°F.

Heat Sentinel

Heat Boost (AZ3800 only)

When this switch is enabled (UP) and outdoor temperatures are between 20°F and 46°F, heat pump only operation is locked out. This setting is used to provide supplementary heat to the heat pump operation in conditions where the heat pump only operation is not sufficient to maintain a consistent, comfortable room temperature.

NOTE: This is an auxiliary switch for AZ2800 models and must remain in the (DOWN) position.

BOOST (Heat Boost Operation)

Consumer Support Troubleshooting Tips Care and Cleaning Operating Instructions Safety Instructions

Auxiliary controls on your Zoneline.

Auxiliary Controls—Terminal Connections

The auxiliary controls are located behind the room cabinet beneath the access cover.

Remove the room cabinet. See the To Remove the Room Cabinet section.

Remove the screw from the access cover. To make wiring connections, insert the wires

into the bottom of the terminals and tighten screws securely.

After all desired connections have been made, replace the access cover and room cabinet.

The owner is responsible for making all connections and setting the appropriate dip switches.

CAUTION:

Improper wiring may damage the Zoneline electronics. No common busing is permitted. Damage or erratic operation may result. A separate wire pair must be run from each separate controlling switch to each individual Zoneline.

External Fan

Central Desk Control

Common - Ground White - Heater Yellow - Compressor Black - Solenoid Green - High Speed Fan

Green - Low Speed Fan Red - 24 V AC only

Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Consumer Support

ge.com

External Fan (Obtained locally)

When connected, an auxiliary or external fan can be controlled with the indoor fan motor on the Zoneline. Connections provide 24 V AC to energize a remote relay, turning on the external fan.

Central Desk Control

When connected, the unit can be turned ON or OFF with a switch located at the Central Control Panel. A separate wire pair must be run from each separate controlling switch to each individual Zoneline.

Remote Thermostat

When connected, the unit will be controlled by a remote thermostat.

NOTE: The number 4 dip switch must be in the enabled (UP) position to activate the remote thermostat. (See the installation instructions supplied with the remote thermostat).

IMPORTANT:

The Zoneline thermostat connections provide 24 V AC only.

If using a digital/electronic wall thermostat, you must set it to the 24 V AC setting. See the Installation Instructions for the wall thermostat.

CAUTION:

Damage to a wall thermostat or to the Zoneline electronics can result from improper connections. Special care must be used in connecting the wires. No line voltage connections should be made to any circuit. Isolate all wires in building from line voltage.

External Fan

Central Desk Control

Red - 24 V AC only

Green - Low Speed Fan

Green - High Speed Fan

Black - Solenoid

Yellow - Compressor

White - Heater

Common - Ground

Consumer Support Troubleshooting Tips Care and Cleaning Operating Instructions Safety Instructions

Care and cleaning.

Base Pan

In some installations, dirt or other debris may be blown into the unit from the outside and settle in the base pan (the bottom of the unit).

In some areas of the United States, a “gel-like” or “slime-like” substance may be seen in the base pan.

Check it periodically and clean, if necessary.

Ventilation Filter

If the vent door is open, clean the vent filter twice a year or as required.

Turn the Zoneline off before cleaning.

To remove the vent filter:

■ Remove the room cabinet. See the To Remove the Room Cabinet section.

■ Remove the four screws securing the unit flanges to the case.

■ Slide the unit from the wall case.

■ Grasp the vent filter tab and pull the filter out

by sliding it to the right.

To clean the vent filter:

■ Run water through the filter from the back side.

■ Dry thoroughly before replacing.

Outdoor Coils

The coils on the outdoor side of the Zoneline should be checked regularly. If they are clogged with dirt or soot, they may be professionally steam cleaned, a service available through your GE service outlet. You will need to remove the unit to inspect the coils because the dirt buildup occurs on the inside.

Clean the outside coils regularly.

Room Cabinet and Case

Turn the Zoneline off and disconnect the power supply.

To clean, use water and a mild detergent. Do not use bleach or abrasives. Some commercial cleaners may damage the plastic parts.

Coils

Grille

Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Consumer Support

To maintain optimum performance, clean the filters at least every 30 days.

Air Filters

Turn the Zoneline off before cleaning.

The most important thing you can do to maintain the Zoneline is to clean the filter at least every 30 days. Clogged filters reduce cooling, heating and air flow.

Keeping these filters clean will:

■ Decrease cost of operation.

■ Save energy.

■ Prevent clogged heat exchanger coils.

■ Reduce the risk of premature component

failure.

To clean the air filters:

■ Vacuum off the heavy soil.

■ Run water through the filters from the

back side.

■ Dry thoroughly before replacing. NOTE: The air filters are interchangeable

and will fit in either the right or left side.

To remove the air filters:

To replace the air filters:

CAUTION: Do not operate the

Zoneline without the filters in place. If a filter becomes torn or damaged, it should be replaced immediately.

Operating without the filters in place or with damaged filters will allow dirt and dust to reach the indoor coil and reduce the cooling, heating, airflow and efficiency of the unit.

Replacement filters are available from your salesperson, GE dealer, GE Service and Parts Center or authorized Customer Care

servicers.

Dirty filter—Needs cleaning Clogged filter—Greatly

reduces cooling, heating and airflow.

FRONT

Pull up

Push down

2 Air filters

ge.com

BEFORE YOU BEGIN

Installation Zoneline Air Instructions Conditioners

Read these instructions completely and carefully.

•

IMPORTANT – Save these

instructions for local inspector’s use.

•

IMPORTANT – Observe all

governing codes and ordinances.

• Note to Installer – Be sure to leave these

instructions with the owner.

•

Note to Owner – Keep these instructions for

future reference.

• Proper installation is the responsibility of the installer.

• Product failure due to improper installation is not covered under the Warranty.

Questions? Call 800.GE.CARES (800.432.2737) or Visit our Website at: ge.com

IMPORTANT ELECTRICAL SAFETY—READ CAREFULLY

CAUTION:

• Follow the National Electrical Code (NEC) or local codes and ordinances.

• For personal safety, this Zoneline must be properly grounded.

• Protective devices (fuses or circuit breakers) acceptable for Zoneline installations are specified on the nameplate of each unit.

• Do not use an extension cord with this unit.

• Aluminum building wiring may present special

problems—consult a qualified electrician.

• When the unit is in the OFF position, there is still voltage to the electrical controls.

• Disconnect the power to the unit before servicing by: 1 Removing the power cord (if it has one) from

the wall receptacle. OR 2 Removing the branch circuit fuses or turning

the circuit breakers off at the panel.

Phillips screwdriver

TOOLS YOU WILL NEED

ZONELINE COMPONENTS

Exterior grille/louver**

** Shipped with the Zoneline unit

** Check the “Essential Elements” list on the unit

Wall case**

Zoneline unit

Room cabinet*

Power supply kit**

Installation Instructions

Use the correct wall case

This unit is designed to be installed in a GE plastic or insulated metal wall case. This minimizes condensation from forming on the room side of the case.

If the current wall case is not insulated, you can reduce the possibility of condensation forming by installing insulation kit RAK901L, available where you purchased the unit.

NOTE: There are several extra holes in the unit side flanges for installation in wall cases other than GE. To avoid damaging the flange insulation, the installer should use an awl or other sharp tool to puncture the insulation in the appropriate holes before installing the attachment screws.

Use the correct outdoor grille

You should use the outdoor grilles shown on the “Essential Elements” label on the top of the unit.

• If an existing grille is not replaced, capacity and efficiency will be reduced and the unit may fail to operate properly or fail prematurely. A deflector kit, RAK40, may be used with grilles that were not designed for your new GE Zonelines. The RAK40 contains air deflectors and gaskets that mount to the unit to direct the hot exhaust air away from the air intake to allow the unit to function properly. The grille must have a 65% minimum free area.

• Any vertical deflectors in the existing rear grille should be removed to decrease condenser air recirculation that can cause the unit to “short-cycle” and lead to premature component failure.

Use the correct power cord

Local codes may require the use of arc fault or leakage current detection devices on 230/208 volt installations.

Check the “Essential Elements” label for important information.

Replacing a ducted unit

New ducted installation:

If this unit is to be installed in a new ducted application using a duct adapter kit, the kit must be installed before the unit is placed in the wall case. The installation instructions are packed with the kit.

Existing ducted installation:

Replacement of an existing ducted unit may require different components. Request this information from your sales representative.

• Replacing 230/208 volt units:

See page 14.

• Replacing 265 volt units:

See pages 15 and 16.

Mounting

plate

Duct

Case

REPLACING AN EXISTING UNIT?

Installation Instructions

HOW TO CONNECT

IF USING AN ELECTRICAL SUBBASE

1 Remove the room cabinet. 2 Connect to electrical power. 3 See the special instructions below for applicable

supply voltages.

4 Reinstall the room cabinet.

Tandem

15 Amp.

230/208 volt receptacle configuration.

Perpendicular

20 Amp.

Large Tandem

30 Amp.

Order Kit RAK4002A for 230/208 volt direct connection.

Power cords may include an arc fault interruption or a leakage current detection interruption device. A test and reset button is provided on the plug case or the inline case. The device should be tested on a periodic basis by first pressing the TEST button and then the RESET button. If the TEST button does not trip or if the RESET button will not stay engaged, discontinue use of the Zoneline and contact a qualified service technician.

230/208 volt models may be installed using one of the following electrical subbases:

*Not approved for use on 7000 BTU models.

Electrical subbases provide an enclosure for direct connection or enclosed receptacles. The subbase kit includes the power cord.

The instructions provided with the selected subbase kit must be carefully followed. It is the responsibility of the installer to ensure the connection of components is done in accordance with these instructions and all electrical codes.

Branch Circuit and Proper GE

Unit Amperage Rating Subbase Kit

15 RAK204D15P 20 RAK204D20P 30 RAK204D30P*

A power supply kit must be used to supply power to the Zoneline unit. The appropriate kit is determined by the voltage, the means of electrical connection and the amperage of the branch circuit.

Connections of 208 or 230 volt circuits may be with a power supply kit or a junction box kit.

All wiring, including installation of the receptacle, must be in accordance with the NEC and local codes, ordinances and regulations. Local codes may require the use of an arc fault or leakage current detection device on the power cord. Be sure to select the correct cord for your installation.

Power supply kit

Branch Circuit and Proper GE Power Cord

Unit Amperage Rating with LCDI Device

15 RAK3153 20 RAK3203 30 RAK3303*

230/208 VOLT ELECTRICAL SUPPLY

*Not approved for use on 7000 BTU models.

REMOVE JUNCTION BOX

1 Remove the junction box cover by removing the

front two screws.

2 Remove the junction box by removing the top and

bottom rear screws. Note how the tabs on the lower left side of the junction box serve to hold the side in place. This will help when the box is being reinstalled.

Unit connector

Junction box cover

Junction box

Installation Instructions

265 VOLT ELECTRICAL SUPPLY

WARNING:

Connection of this 265 V AC product to a branch circuit MUST be done by direct connection in accordance with the National Electrical Code. Plugging this unit into a building mounted exposed receptacle is not permitted by code.

These models must be installed using the appropriate GE power supply kit for the branch circuit amperage and the electrical resistance heater wattage desired. Use the POWER CONNECTION CHART on page 17 to determine the correct kit required. One of the following installation methods (A or B) must be used.

CUT AND STRIP THE CORDSET

1 Remove the cordset from the power supply kit.

Measure 6″ down the cord from where it emerges from the back of the nylon plastic connector and cut the cord through at this point.

2 Carefully remove 3″ of the cordset insulation

so as to expose the three insulated wires.

3 Strip 3/4″ of the insulation away at the end

of each of the three wires (L1, Neutral and Ground). Plug the connector fully into place in the unit mating connector. Be sure the locking tabs at the sides are engaged.

3/4″

3″

Connector

6″

NOTE: Order Kit RAK4002CW to enable a quick disconnect inside the junction box.

A. FOR SUBBASE INSTALLATION

Electrical subbase kits are available to provide a flexible enclosure for direct connection.

Branch Circuit and Proper GE Power

Unit Amperage Rating Subbase Kit Supply Kit

15 RAK204E15 RAK5172 20 RAK204E20 RAK5202 30 RAK204E30 RAK5302

B. FOR DIRECT CONNECT

INSTALLATION

If an electrical subbase is not used, direct connection to branch circuit wiring inside the provided junction box must be done in accordance with the following steps.

HOW TO CONNECT

1 Remove the room cabinet. 2 Connect to electrical power. 3 See the special instructions below for applicable

supply voltages.

4 Reinstall the room cabinet.

Installation Instructions

265 VOLT ELECTRICAL SUPPLY

REINSTALL JUNCTION BOX

• Reinstall the junction box by engaging the left tabs

on the lower right face of the unit, aligning the screw holes at the top and bottom and driving the two screws until secure. Be sure that all wire leads are inside the box and not pinched between the box and the unit. The green insulated ground wire from the unit MUST be connected to the branch circuit ground wire.

Make all wire connections by using appropriate UL-listed electrical connectors and techniques (black to black, white to white and green to green).

REINSTALL JUNCTION BOX COVER

1 Carefully tuck all wires and connections back inside

the junction box. Be sure there are no loose connections or stray uninsulated wires exposed.

2 Place the junction box cover in place. Replace the

two screws removed earlier and tighten securely.

3 Discard the unused portion of the plug and

the cordset.

ATTACH CONDUIT

1 Use the round knockout at the bottom of the

junction box to attach conduit coming from the branch circuit. Remove the knockout, attach the conduit and bring wires into the junction box. Leave 6″ of wire free at the end of the conduit to allow connections to be made.

2 If a fuse and fuseholder are to be used, the

knockout at the top of the box is for mounting a Buss Fuseholder. Be sure the fuse and fuseholder are of the same rating as the branch circuit. Leadwires at the fuse can be either soldered in place or attached using UL-listed 1/4″ female (receptacle) crimp connectors.

Conduit

230/208 Volt

Power Supply Kits

with Leakage

Current Detection Wall Plug Heater Wattage

Device Configuration Circuit Protective Device @ 230/208 Volts

RAK3153* Tandem 15 Amp Time Delay Fuse or Breaker 2.55/2.09 KW

RAK3203* Perpendicular 20 Amp Time Delay Fuse or Breaker 3.45/2.82 KW RAK3303* Large Tandem 30 Amp Time Delay Fuse or Breaker 5.00/4.10 KW

265 Volt

Power Wall Plug Heater Wattage

Supply Kits Configuration Circuit Protective Device @ 265 Volts

RAK5172* Does Not Apply 15 Amp Time Delay Fuse or Breaker 2.55 KW RAK5202* Does Not Apply 20 Amp Time Delay Fuse or Breaker 3.45 KW RAK5302* Does Not Apply 30 Amp Time Delay Fuse or Breaker 5.0 KW

*Not approved for use on 7000 BTU models.

Installation Instructions

POWER CONNECTION CHART

Installation Instructions

INSTALL THE WALL CASE AND EXTERIOR GRILLE

The RAB71 series or RAB77 wall case must be properly installed per instructions packed with the case.

• Remove the corrugated stiffener and the outdoor

protective panel. Use the slit in the outdoor panel as a handhold and push out.

• Install the exterior grille from the room side

following instructions packed with the grille.

Insulated Wall Case

This unit is designed to be installed in a GE plastic or an insulated steel wall case. This minimizes condensation from forming on the room side of the case.

The RAB71 series wall cases are insulated. Insulation kit RAK901L is available for use with RAB77 or existing uninsulated wall cases when needed.

NOTE: For installation with a subbase or duct adapter, see the instructions packed with those kits.

Stiffener

Protective

panel

Slit

PREPARE THE UNIT

• Carefully remove shipping tape and foam shipping

blocks from the room cabinet, compressor and vent door. There may be multiple blocks and pieces of shipping tape that need to be removed.

• Remove the room cabinet by pulling it out at the

bottom to release it (1), then lift it up to clear the rail along the unit top (2).

• If vent door is to be operational, remove shipping

screws from the front side of the vent door, if present.

Shipping tape

(Locations may vary)

Remove two shipping screws

INSTALLING THE ZONELINE

INSTALL THE UNIT INTO THE WALL CASE

Slide the unit into the wall case and secure with four screws through the unit flange holes.

REPLACE THE ROOM CABINET

Reinstall the room cabinet by hooking the top over the rail along the unit top (1), then pushing it in at the bottom (2).

Installation Instructions

OPTIONAL—DRAIN KIT INSTALLATION

Dry Air 25 Series models are designed to improve dehumidification by 25%. Since more moisture will be removed from the air, there is a greater possibility that water will drip from the wall case than with a standard unit. To prevent this water from dripping onto external building walls, we recommend the use of RAD10 Drain Kit.

External Drain

See the Installation Instructions in the RAD10 kit.

Internal Drain

See the Installation Instructions in the RAD10 kit.

Type “A” screw for metal case or Type “B” screw for molded case

Square drain holes

Neoprene sponge gasket

Steel mounting plate

1/2″ O.D. drain tube

Neoprene sponge gasket

Steel mounting plate

Type “A” screw for metal case or Type “B” screw for molded case

Alternate: 6″ long, 1/2″ O.D. straight copper tube

Before you call for service… ge.com

Troubleshooting Tips Save time and money! Review the charts on the following pages first and you may not need to call for service.

Problem Possible Causes What To Do

Zoneline does The unit is • Make sure the Zoneline plug is pushed completely not start unplugged. into the outlet.

The power cord is not • Remove the room cabinet and make sure that the firmly attached. yellow connector on the end of the power cord is

firmly engaged.

The fuse is blown/circuit • Check the house fuse/circuit breaker box and replace breaker is tripped. the fuse or reset the breaker.

The unit is waiting for • This is normal. The Zoneline will start again after the compressor overload it resets. protector to reset.

Power failure. • If power failure occurs, set the mode control to STOP.

When power is restored, set the mode control to the desired setting.

• There is a protective time delay (up to 3 minutes) to prevent tripping of the compressor overload. For this reason, the unit may not start normal heating or cooling for 3 minutes after it is turned back on.

The current interrupter • Press the RESET button located on the power cord plug device is tripped. or the box near the plug.

• If the RESET button will not stay engaged, discontinue use of the Zoneline and contact a qualified service technician.

Zoneline does not cool Indoor airflow • Make sure there are no curtains, blinds or furniture or heat as it should is restricted. blocking the front of the Zoneline.

Outdoor airflow is • Make sure the rear grille is not restricted. This can restricted or recirculated. cause the unit to cycle off due to the compressor

overload protector.

• Outdoor grille must have a minimum of 65% free area. Non-GE grilles may be too restrictive for proper performance. Consult your salesperson for assistance.

The temp control may • Turn the control to a lower or higher setting. not be set properly. NOTE: The temperature limiter may be limiting the temperature range.

The air filter is dirty. • Clean the filter at least every 30 days.

See the Operating Instructions section.

The room may have • When the Zoneline is first turned on you need to been hot or cold. allow time for the room to cool down or warm up.

Outdoor air is • Set the vent control to the closed position. entering the room.

Burning odor at the start Dust is on the surface • This can cause a “burning” odor at the beginning of of heating operation of the heating element. the heating operation. This odor should quickly fade.

Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Consumer Support

Before you call for service…

Problem Possible Causes What To Do

The air is not always The heat pump is not • This is normal. The heat pump will produce warm air cool or hot during producing hot air. but not as hot as air produced when the higher-cost operation electric heat is used.

The fan switches may be • This causes the fan to blow room temperature air set at continuous fan. even when the compressor or heater cycles off.

The continuous air movement provides better overall temperature control in the cool mode.

• There is one switch for cooling and one switch for heating.

The air does not feel The heat pump alone • Use the Electric Heat Option. This turns off the warm enough during produces air that feels heat pump and warms with electric heat only. heating operation cooler than desired. NOTE: Use of this option will result in increased energy

consumption.

The unit is not The fan dip switch may • See the Auxiliary Controls section. blowing out air be set to CYCLE.

The electric heating The power cord is not • Remove the room cabinet and make sure that the feature does not work firmly attached. yellow connector on the end of the power cord is

firmly engaged.

Consumer Support Troubleshooting Tips Care and Cleaning Operating Instructions Safety Instructions

Normal Operating Sounds

You may hear a pinging noise caused by water being picked up and thrown against the condenser on rainy days or when the humidity is high. This design feature helps remove moisture and improve efficiency.

You may hear relays click when the controls cycle on and off or are adjusted to change the room temperature.

Water will collect in the base pan during high humidity or on rainy days. The water may overflow and drip from the outdoor side of the unit.

The indoor fan runs continuously when the unit is operating in the cooling mode, unless the fan switch behind the room cabinet is set at fan cycle (up). This will cause the fan to cycle on and off with the compressor. You may also hear a fan noise stop and start.

You may notice a few minutes delay in starting if you try to restart the Zoneline too soon after turning it off or if you adjust the thermostat right after the compressor has shut off. This is due to a built-in restart protector for the compressor that causes a 3-minute delay.

During the defrost cycle, both indoor and outdoor fans stop and the compressor will operate in the cooling mode to remove frost from the outdoor coil. After defrost, the unit will restart in electric heat to quickly warm the room to the desired comfort level.

To protect the compressor and prevent short cycling, the unit is designed to run for a minimum of 3 minutes after the compressor starts at any thermostat setting.

Things that are normal. ge.com

3-Minute

Delay

“CLICK”

SILENCE

COMPRESSOR

PROTECTION

Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Consumer Support

Notes.

Consumer Support Troubleshooting Tips Care and Cleaning Operating Instructions Safety Instructions

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GE 2800 User Manual

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User Manual