GE 206C1559P197 User Manual

GE Consumer & Industrial

Appliances

Installation Instructions

Built-In Dishwasher

If you have questions, call 800.GE.CARES (800.432.2737) or visit our Website at: GEAppliances.com. In Canada, please call 1.800.561.3344 or visit www.geappliances.ca

BEFORE YOU BEGIN

Read these instructions completely and carefully.

IMPORTANT – Observe all governing codes and

ordinances.

• Note to Installer – Be sure to leave these instructions for the

consumer’s and local inspector’s use.

• Note to Consumer – Keep these instructions with your

Owner’s Manual for future reference.

• Skill Level – Installation of this dishwasher requires basic mechanical, electrical and plumbing skills. Proper

installation is the responsibility of the installer. Product failure due to improper installation is not covered under the GE Appliance Warranty. See warranty information.

• Completion Time – 1 to 3 Hours. New installations require more time than replacement installations.

READ CAREFULLY. KEEP THESE INSTRUCTIONS.

IMPORTANT – The dishwasher MUST be installed

to allow for future removal from the enclosure if service is required.

If you received a damaged dishwasher, you should immediately contact your dealer or builder.

Optional Accessories – See the Owner’s Manual for available custom panel kits.

FOR YOUR SAFETY

Read and observe all CAUTIONS and WARNINGS shown throughout these instructions. While performing installations described in this booklet, gloves, safety glasses or goggles should be worn.

206C1559P197 31-30258 07-09 JR

■

Installation Preparation

■

PARTS SUPPLIED IN INSTALLATION PACKAGE:

■ Two #8-18 x 5/8" Phillips special head screws, to

secure dishwasher to underside of countertop

■ Junction box cover and #10 hex-head screw

■ Hose clamp

■ Drain hose (approximately 78" long)

■ Zip ties

■ Side and top trim pieces (some models)

■ Literature, samples and/or coupons

■ 2 Side-mounting brackets with four #8 pan-head

mounting screws for non-wood countertops (some models)

MATERIALS YOU WILL NEED:

■ Ferrule, compression nut and 90° elbow (3/8"NPT

external thread on one end, opposite end sized to fit water supply)

■ Thread seal tape

■ UL-listed wire nuts (3)

■ GPF65 side-mount kit if countertop is

granite or similar material

Drain Hose

Screw Kit

#8 Phillips Special Head Screws 5/8" long

Hose Clamp

#10 Hex-Head J-Box Screw 1/2" long

90° Elbow, Ferrule and Compression Nut

Side and Top Trim Pieces on some models

Side Mount Kit (some models)

#8 Phillips Pan-head Screws 3/8" long for side-mounting

Hand Shut-Off Valve

SideMounting Brackets

Thread Seal Tape

Zip Ties

Junction Box Cover

Wire Nuts (3)

Materials Needed for New Installations:

■ Air gap for drain hose, if required

■ Waste tee for house plumbing, if applicable

■ Electrical cable or power cord

■ Screw-type hose clamps

■ Strain relief for electrical connection

■ Hand shut-off valve (recommended)

■ Water line–3/8" minimum copper tubing

■ GPF10L drain hose (10' long), if needed

TOOLS YOU WILL NEED:

■ Phillips-head screwdriver

■ 1/4" and 5/16" nutdriver

■ 6" Adjustable wrench

■ Level

■ Carpenter's square

■ Measuring tape

■ Safety glasses

■ Flashlight

■ Bucket to catch water when ﬂ ushing the line

■ 15/16" socket (optional for skid removal)

■ Gloves

Air Gap

Phillips-Head Screwdriver

15/16" Socket

Waste Tee

GPF65 Side-Mount Bracket Kit

1/4" and 5/16" Nutdriver

Electrical Cable (or Power Cord, if applicable)

Hose Clamps

6" Adjustable Wrench

Strain Relief

Level

Tubing Cutter

Hot Water Line

Optional 10' Drain Hose GPF10L

Carpenter's Square

Measuring Tape

For New Installations Only:

■ Tubing cutter

■ Drill and appropriate bits

■ Hole saw set

Gloves

Flashlight

Bucket

Safety Glasses

Hole Saw Set

Drill and Bits

■

24" Min.

This Wall Area must be Free of Pipes or wires

Plumbing and Electric Service

Must Enter Inside This Area

24" Min.

Cabinets Square and Plumb

Floor MUST be Even

With Room Floor.

34-1/2" 1/4" Underside of

Countertop

to Floor

32"

Min.

18"

Min.

Drain Hose Hanger

Clearance for Door

Opening 2" Minimum

Countertop

Dishwasher

28-3/8"

Installation Preparation

PREPARE DISHWASHER ENCLOSURE

Figure A

• The rough cabinet opening must be at least 24" deep, 24" wide and approximately 34-1/2" high from floor to underside of the countertop.

WARNING:

To reduce the risk of electric shock, ﬁ re, or injury to persons, the installer must ensure that the dishwasher is completely enclosed at the time of installation.

ADVERTENCIA:

Para reducir el riesgo de descarga eléctrica, incendio o lesiones a personas, el instalador debe asegurarse de que el lavaplatos esté completamente cerrado en el momento de la instalación.

• The dishwasher must be installed so that drain hose is no more than 10' in length for proper drainage.

• The dishwasher must be fully enclosed on the top, sides and back, and must not support any part of the enclosure.

CLEARANCES: When installed into a corner, allow 2" min. clearance between dishwasher and adjacent cabinet, wall or other appliances. Allow 28-3/8" min. clearance from the front of the dishwasher for door opening. Figure B.

DRAIN REQUIREMENTS

• Follow local codes and ordinances.

• Do not exceed 10' distance to drain.

NOTE: Air gap must be used, if waste tee or disposer connection is less than 18" above floor to prevent siphoning.

DETERMINE DRAIN METHOD

The type of drain installation depends on the following questions.

■ Do local codes or ordinances require an air gap?

■ Is waste tee less than 18" above floor?

If the answer to either question is YES, Method 1 MUST be used.

• If the answers are NO, either method may be used.

CABINET PREPARATION

• Drill a 1-1/2" diameter hole in the cabinet wall within the shaded areas shown in Figure A for the drain hose connection. The hole should be smooth with no sharp edges.

IMPORTANT – When

connecting drain line to disposer, check to be sure that drain plug has been removed. DISHWASHER WILL NOT DRAIN IF PLUG IS LEFT IN PLACE.

Remove

Drain

Plug

Figure B

Figure C

Method 1 – Air Gap with Waste Tee or Disposer

An air gap must be used when required by local codes and ordinances. The air gap must be installed according to manufacturer’s instructions.

Drain Hose Hanger

32"

Min.

18"

Min.

Figure D

Method 2 – “High Drain Loop” with Waste Tee or Disposer

Tip: Avoid unnecessary service call charges.

Always be sure disposer drain plug has been removed before attaching dishwasher drain hose to the disposer.

White

18"

24"

from Wall

from

Cabinet

Alternate Receptacle Location

Ground

Black

1-1/2" Dia. Hole (Max.)

18"

Receptacle Location Area

Installation Preparation

PREPARE ELECTRICAL WIRING

WARNING:

FOR PERSONAL SAFETY: Remove house fuse or open circuit breaker before beginning installation. Do not use an extension cord or adapter plug with this appliance.

ADVERTENCIA:

PARA SEGURIDAD PERSONAL: Quite el fusible o abra el interruptor de circuitos antes de comenzar la instalación. No utilice un cable de extensión o un enchufe adaptador con este artefacto.

Electrical Requirements

• This appliance must be supplied with 120V, 60 Hz., and connected to an individual properly grounded branch circuit, protected by a 15- or 20-ampere circuit breaker or timedelay fuse.

• Wiring must be 2 wire with ground and rated for 75°C (176°F).

• If the electrical supply does not meet the above requirements, call a licensed electrician before proceeding.

Grounding Instructions–Permanent Connection

This appliance must be connected to a grounded metal, permanent wiring system, or an equipment-grounding conductor must be run with the circuit conductors and be connected to the equipment-grounding terminal or lead on the appliance.

Grounding Instructions–Power Cord Models

This appliance must be grounded. In the event of a malfunction or breakdown, grounding will reduce the risk of electric shock by providing a path of least resistance for electric current. This appliance is equipped with a cord having an equipmentgrounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is installed and grounded in accordance with all local codes and ordinances.

WARNING:

The improper connection of the equipment grounding conductor can result in a risk of electric shock. Check with a qualiﬁ ed electrician or service representative if you are in doubt that the appliance is properly grounded.

Figure E

For models equipped with power cord: Do not modify the plug

provided with the appliance; if it will not fit the outlet, have a proper outlet installed by a qualified technician.

Cabinet Preparation & Wire Routing

• The wiring may enter the opening from either side, rear or the floor within the shaded area illustrated above in Figure E and defined in Figure A.

• Cut a 1-1/2" maximum diameter hole to admit the electrical cable. Permanent wiring connections may pass through the same hole as the drain hose and hot water line, if convenient. If cabinet wall is metal, the hole edge must be covered with a bushing. NOTE: Power cords with plug must pass through a separate hole.

Electrical Connection to Dishwasher

Electrical connection is on the right front of dishwasher.

• For permanent connections the cable must be routed as shown in Figure E. Cable must extend a minimum of 24" from the rear wall.

• For power cord connections, install a 3-prong grounding type receptacle in the sink cabinet rear wall, 6" min. or 18" maximum from the opening, 6" to 18" above the floor.

ADVERTENCIA:

La conexión inadecuada del conductor de conexión a tierra del equipamiento puede provocar un riesgo de descarga eléctrica. Consulte a un electricista caliﬁ cado o representante de servicio técnico si tiene dudas sobre la correcta conexión a tierra del aparato.

Cabinet Face

Shut-off Valve

2" From Floor

19" From Wall

From

Cabinet

1-1/2" Dia.

Hole

Hot

Installation Preparation

PREPARE HOT WATER LINE

• The line may enter from either side, rear or floor within the shaded area shown in Figure F.

• The line may pass through the same hole as the electrical cable and drain hose. Or, cut an additional 1-1/2" diameter hole to accommodate the water line. If power cord with plug is used, water line must not pass through power cord hole.

Figure F

Water Line Connection

• Turn off the water supply.

• Install a hand shut-off valve in an accessible location, such as under the sink. (Optional, but strongly recommended and may be required by local codes.)

• Water connection is on the left side of the dishwasher. Install the hot water inlet line, using no less than 3/8" copper tubing. Route the line as shown in Figure F and extend forward at least 19" from rear wall.

• Adjust water heater for 120°F to 150°F temperature.

• Flush water line to clean out debris.

• The hot water supply line pressure must be 20-120 PSI.

Turn page to begin dishwasher installation.

Dishwasher Installation

Approx.

1/8"

Increase

Spring

Tension

Decrease

Spring

Tension

Correct

Incorrect

Insert Hook

Over Bracket

Toekick

Remove 2

Toekick Screws

CAUTION:

Do not remove wood base until you are ready to install the dishwasher. The dishwasher will tip over when the door is opened if base is removed.

STEP 3: REMOVE WOOD BASE,

INSTALL LEVELING LEGS

IMPORTANT – Do not kick off wood base!

Damage will occur.

PRECAUCIÓN:

No quite la base de madera hasta que esté listo para instalar el lavaplatos. Si se quita la base, el lavaplatos se volcará cuando se abra la puerta.

STEP 1: PREPARATION

Locate the items in the installation package and set aside for use in the listed steps:

• Screw kit – Steps 5 or 18 and 15

• Junction box cover – Step 5 or 18

• Drain hose and clamp – Step 7

• Drain hose hanger – Step 17

• Trim pieces (some models) – Step 11

• Owner's Manual - Steps 19 and 22

• Product Samples and/or coupons – Step 22

• Side-mount kit – Step 12

STEP 2: CHECK DOOR BALANCE

• With dishwasher on the wood base, check the door balance by opening and closing the door.

• Door is properly balanced if it gently drops from a 1/2 open position and does not rise from the full open position.

• If necessary increase or decrease tension as shown. Latch door and adjust both springs to the same tension setting to correct balance.

• Move the dishwasher close to the installation location and lay it on its back.

• Remove the four leveling legs on the underside of the wood base with a 15/16" socket wrench.

• Discard base.

Figure H

• Screw leveling legs back into the dishwasher frame, approximately 1/8" from frame as shown.

STEP 4: REMOVE TOEKICK

• Remove the 2 toekick screws and toekick. Set aside for use in Step 21.

Figure G

Tip: Make sure door opens and closes smoothly.

Check door opening and closing. If door does not open easily or falls too quickly, check spring cable routing. The cable is held in place by “shoulders” on the pulley. Check to be sure cable has not slipped over the pulley shoulders.

Figure I

Dishwasher Installation

Hose Clamp

Hose Stops

Pump Outlet

Check Valve

Do Not Remove

STEP 5: INSTALL POWER CORD

Skip this step if dishwasher will be permanently connected to the house electrical system.

In this step you will need the junction box cover and the #10 x 1/2" hex head screw from the screw kit set aside in Step 1.

The power cord and connections must comply with the National Electrical Code, Section 422 and/or local codes and ordinances. Maximum power cord length is 6 feet. Power Cord Kit WX09X70910, available for purchase from an authorized GE Appliance Dealer, meets these requirements.

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Figure J

• Install strain relief in junction box bracket.

• Insert power cord through strain relief and tighten.

• Make sure black, white and green dishwasher wires are threaded through small hole in junction box bracket.

• Connect power cord white (or ribbed) to dishwasher white wire, black (or smooth) to dishwasher black wire and ground to dishwasher green wire. Use UL-listed wire nuts of appropriate size.

• Install junction box cover using #10 hex-head screw. Be sure wires are not pinched under the cover.

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STEP 7: INSTALL DRAIN HOSE TO

PUMP OUTLET

Skip this step if drain hose has been preinstalled.

In this step you will need the drain hose and clamp set aside in Step 1.

• Stand dishwasher upright.

• Place drain hose clamp over 1-3/16" diameter end of drain hose. Position clamp so screw is on bottom side of hose. Refer to Figure L.

IMPORTANT – Prevent drain hose damage and

possible leaks. Be careful not to nick or cut the drain hose.

• Push the end of the drain hose over the drain pump outlet being careful not to disturb the check valve. Refer to Figure L.

• Seat the drain hose end against the hose stops on the pump outlet.

• Position hose clamp against the front lip of the drain hose and tighten clamp.

NOTE: Drain hose supplied with dish washer is approximately 78" long. If a longer hose is needed, a 120" long hose (10 feet) may be purchased from an authorized GE appliance dealer. The 10' long hose is part number

GPF10L.

STEP 6: INSTALL 90° ELBOW

• Wrap a 90° elbow with thread seal tape.

• Thread 90° elbow onto the water valve.

• Do not overtighten elbow. Water valve bracket could bend or water valve fitting could break.

• Position the end of the elbow to face the rear of the dishwasher.

90°

Elbow

Figure K

Front of Dishwasher

Water Valve

Bracket

Fill

Hose

Thread Seal Tape

Figure L

Tip: Avoid unnecessary service charges. Make a leak free connection.

Insert hose against stop on pump. Position clamp against front lip of drain hose with clamp screw on bottom side of hose. Tighten clamp to at least 15 inch-pounds of torque.

Tip: Reduce drain pump noise.

Position drain hose clamp so screw is on the bottom side of the hose. This will prevent noise caused by the clamp coming in contact with the tub bottom. Refer to Figure L.

Power Cord

(If Used)

Insulation

Blanket

Water

Line

Maximum Drain Hose

Length 10'

House Wiring

Drain

Hose

Water

Line

House Wiring

Dishwasher Installation

STEP 8: POSITION WATER LINE

AND HOUSE WIRING

• Position water supply line and house wiring on the floor of the opening to avoid interference with base of dishwasher and components under dishwasher.

Figure M

STEP 9:

INSTALL DRAIN HOSE, THROUGH CABINET

• Position dishwasher in front of cabinet opening. Insert drain hose into the hole in cabinet side. If a power cord is used, guide the end through a separate hole.

STEP 10: SLIDE DISHWASHER

THREE-FOURTHS OF THE WAY INTO CABINET

IMPORTANT – Do not push against front panel

with knees. Damage will occur.

• Grasp the sides of the front panel and slide dishwasher into the opening a few inches at a time.

Do not push against front door panel with

Figure O

• As you proceed, pull the drain hose through the opening under the sink. Stop pushing when the dishwasher extends about 6 inches forward of adjacent cabinets.

• Make sure drain hose is not kinked under or behind the dishwasher.

• Make certain the house wiring, drain line and water line do not interfere with components under dishwasher.

knee. Damage to the door panel will occur.

Figure N

Tip: Prevent unnecessary service call charges for no ﬁ ll, drain or noise concerns.

Position utility lines so they do not interfere with anything under or behind the dishwasher.

STEP 11: INSTALL TRIM PIECES

(some models)

Skip this step if trim is not supplied with the dishwasher.

In this step you will need the trim pieces set aside in Step 1.

• Position the trim pieces so the lips face toward the dishwasher door.

• Select a long trim piece and press it onto the left side tub ﬂ ange. Start with the top edge and press the trim piece completely onto the tub ﬂ ange as you move towards the bottom. Repeat for the right side tub ﬂ ange trim piece.

• Install remaining trim piece on the top tub ﬂ ange.

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Figure P

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Dishwasher Installation

STEP 12: INSTALL GPF65 SIDE-MOUNT

BRACKETS

Skip this step if underside of countertop is wood or wood-like material.

In this step you will need the side-mount kit you set aside in Step 1.

• Install side-mount brackets if underside of countertop is granite or similar material that will not accept wood screws.

• Fasten the left-hand bracket to the left side of the dishwasher frame and the right-hand bracket to the right side of the dishwasher frame, using the #8 pan-head screws included with the kit. Refer to instructions included in kit for orientation and placement of the brackets.

Side-Mounting Brackets

Tub

Countertop Brackets

Frame

Bracket

Attachment Screws

(2 Each Side)

Optional Side-Mount Bracket Kit

STEP 13: PUSH DISHWASHER INTO

FINAL POSITION

• Check the tub insulation blanket, if equipped, to be sure it is

smoothly wrapped around the tub. It should not be “bunched up” and it must not interfere with the door springs. If the insulation is “bunched up” or interfering with the springs, straighten and recenter the blanket prior to sliding the dishwasher into its final position.

• Slide the dishwasher into the final position by pushing on the sides of the door panel. Do not use a knee or push on the center of the panel. If you do, damage to the panel will likely result.

• The dishwasher is in the final position when the edges of the front panel are flush with the adjacent cabinets and the dishwasher is centered in the cabinet opening.

IMPORTANT – Before opening the dishwasher door,

be certain the edges of the dishwasher door panel are behind the face of the adjacent cabinet and not up against the cabinet face. Refer to Figure Q. If the dishwasher door is opened when the edge of the door is against the face of the cabinet, dishwasher door damage and cabinet damage will occur.

• Open and close the dishwasher door to be sure it operates smoothly, and does not rub on the adjacent cabinet.

• If you are installing the dishwasher under a counter with a short overhang, the countertop brackets may extend beyond the edge of the counter. If this is the case, remove the excess length by repeatedly bending the brackets at the notches until they break off.

Bend back and forth at notch

Door

Fits and

Swings

Back

Behind

Cabinet

Frame

Correct

Alignment

Incorrect Alignment

will result in door damage

Figure Q

Tip: Prevent unnecessary service charges for panel damage or wash performance.

Check dishwasher alignment prior to opening dishwasher door to prevent panel damage.

Make sure utility lines are not trapped or crushed behind dishwasher. Crushed lines will restrict water flow.

Door Catches

on Cabinet Frame

Dishwasher Installation

STEP 14: LEVEL DISHWASHER

IMPORTANT – Dishwasher must be level for proper

dish rack operation, wash performance and door operation. The dishwasher must be leveled left to right and front to back. This ensures the dish racks will not roll in or out on their own, circulation water will ﬂ ow to the pump inlet, and the door will close without hitting the side of the tub.

• Remove the lower dish rack and place a level on the door and lower rack track as shown in Figure R.

• Adjust the level of the dishwasher by individually turning the four legs on the bottom of the dishwasher as illustrated in Figure S.

• The dishwasher is properly leveled when the level indicator is centered left to right and front to back. Also, the dishwasher door should close without hitting the side of the tub.

• Replace the lower rack.

STEP 15: POSITION DISHWASHER, SECURE TO COUNTERTOP OR CABINET

In this step you will need the 2 Phillips special head screws from the screw kit set aside in Step 1.

The dishwasher must be secured to the countertop or the cabinet sides. When the underside of the countertop is wood, use Method 1. Use Method 2 when the underside of the countertop is made of a material, such as granite, that will not accept wood screws.

IMPORTANT – Prevent door panel and control panel

damage. Dishwasher must be positioned so the front panel and control panel do not contact the adjacent cabinets or countertop. Mounting screws must be driven straight and flush. Protruding screw heads could scratch the door panel or control panel and interfere with door operation.

Method 1 Secure dishwasher to underside of wood countertop.

• Recheck alignment of the dishwasher in the cabinet. Refer to Steps 13 and 14. Door panel and/or control panel must not hit cabinets or countertop.

• Fasten the dishwasher to the underside of the countertop with the 2 Phillips special head screws. Refer to Figure T. Make certain screws are driven straight and ﬂ ush to prevent panel damage.

Figure R

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Figure S

Tip: Prevent unnecessary service charges. Verify dishwasher is leveled.

Pull the dish racks half way out. They should stay put . Open and close the door. The door should ﬁ t in the tub opening without hitting the side of the tub. If the racks roll on their own, or the door hits the side of tub, relevel the dishwasher.

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Figure T

Method 2 Secure dishwasher to cabinet sides. This method requires purchase of a GPF65 Side Mount Kit. Refer to Step 12.

• Recheck alignment of the dishwasher in the cabinet. Refer to Steps 13 and 14. Door panel and/or control panel must not hit cabinets or countertop.

• Fasten the dishwasher to the adjacent cabinets with the 2 Phillips special head screws provided. Refer to Figure U. Make certain screws are driven straight and ﬂ ush to prevent panel damage.

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Figure U

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