Gatex PY600AC User Manual

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PY600AC

Sliding Gate Opener

User Manual

Dear users,

Thank you for choosing this product. Please read this manual carefully before installation and use.

Please do not forget to include this manual if you send the product to a third party.

1. Safety Instruction

Please make sure that the power voltage being used matches with the supply voltage of gate opener

(AC110V or AC220V); kids are not allowed to touch the control devices or the remote-control unit.

The remote-control unit is single button mode or three button mode (please refer to the instructions

of the remote control in accordance with the actual gate opener type). The indicator light on the

remote-control unit will flicker when its button is pressed. Main engine and gate can be unlocked

with a disengagement wrench and the gate can be manually operated after disengagement.

Please make sure that nobody is around the main engine or gate when the switch is operated.

Please temporarily stop using the product if the main engine needs to be repaired or regulated. The

installation and maintenance of the product must be carried out by professionals.

Please read this manual carefully before installing、using、maintaining or repairing it. Without

following this manual, any injury or property losses caused by improper use or unauthorized

modification is out of the responsibility of our company.

2. Packing List (standard)

No.

Picture

Name

Quantity

Main engine

Manual release key

B C D

Remote control

Spring limit switch

accessories box / Magnetic

limit switch accessories box

4-1

Spring limit switch block

/ Magnetic limit switch block

4-2

Limit switch block mounting

screw M6X18

4-3

Foundation bolt M8

4-4

Nut M8

4-5

Flat washer Ø8

4-6

Spring washer Ø8

2. Packing List (optional)

No.

Picture

Name

Quantity

Steel gear rack

1m/pc

Nylon gear rack

1m/pc

Infrared sensor

5 6974

1 2 3

Wireless keypad

Alarm lamp

Mounting plate

Protect cover for output gear

Hexagon head bolt M8×60

Model

PY600AC

Power supply

220V/50Hz;110V/60Hz

Motor power

280W

Gate moving speed

11-13m/min

3. Technical parameters

Maximum weight of gate

600Kg

Remote control distance

≥30m

Remote control mode

Single button mode

/ Three button mode

Limit switch

Spring limit switch

Magnetic limit switch

Noise

≤58dB

Working duty

S2, 15min

Recording of up remote controls

Frequency

433.92 MHz

Working temperature

-20°C ~ +70°C

Package weight

9.4Kg

4. Installation

⑤

④

③

②

5 6974

1 2 3

⑧

①

⑦

⑥

PY600AC sliding gate opener is applicable to gate weight less than 600kg, and length of the sliding gate less than 12m. The drive mode adopts the rack and gear transmission. This gate opener must be installed inside the enclosure or yard for protection.

4.1 Installation drawing

① Gate opener; ② Wireless keypad (optional); ③ Gate; ④ Infrared sensor (optional);

⑤ Alarm lamp (optional); ⑥ Safety stop block; ⑦ Gear rack; ⑧ Remote control;

Figure 1

4.2 Size of main engine and accessories

251

260

227

260

251

225

4.2.1 Size of main engine

Figure 2 (1) Spring Limit Switch

Figure 2 (2) Magnetic Limit Switch

4.2.2 Size of mounting plate

107

150

204±0.3

90±0.3

8× 10

Figure 3

Concrete

Power line

Mounting plate

Foundation bolt

4.3 Installation procedures

4.3.1 Preparation work before installation

Please make sure that the sliding gate is correctly installed, the gate rail is horizontal, and the gate can be manually moved smoothly before installing the gate opener.

Cable installation

In order to guarantee the normal operation of the gate opener and protect the cables from damages, please bury the motor & power cable and controlling cable separately with two PVC tubes.

Concrete pedestal

Please precast a concrete pedestal with the size can be 400mm x 250mm, depth be 200mm in advance, so as to firmly install SL600AC gate opener. Please make sure the distance

between the gate and gate opener is appropriate before casting the pedestal.

Embedded screws

4.3.2 Main engine installation

a) Dismantle the plastic housing on the main engine before installation and keep relevant fasteners

Figure 4

properly;

Turn on 90°

b) Please prepare the power line for connecting the mounting plate to the main engine (the number

of power supply cable cores should not be less than 3 PCS, the sectional area of cable core should

be over 1.5mm² and the length should be determined by users according to the situation on

installation spot.)

c) Please unlock the main engine before installation, the unlock method is: insert the key, open the

manual release bar till it rotates by 90° as shown in Figure 5. Then turn the output gear and the gear

can be rotated easily;

Figure 5

4.3.3 Gear rack installation

Fix the mounting screws to the rack.



Put the rack on the output gear, make the rack engage with the output gear then weld the



mounting screw to the gate (each screw with one solder joints firstly). Manually move the gate (gate should be moved smoothly after motor unlocked) to check



whether there is a fit clearance between rack and output gear, as shown in Figure 7. Weld all the mounting screws to the gate firmly.



Make sure that all racks on the same straight line.



Pull the gate after installed, make sure the entire trip is flexible without any stuck.



Figure 6

The fit clearance of output gear and rack is shown in Figure 7 below:

1-21-2

GearGear rackrack

OutputOutput geargear

mmmm

Figure 7

Warnings

·To ensure safety, install safety stop blocks on both ends of the rail to prevent the gate from running out of the rail. Before installing the main engine, make sure that the safety stop blocks are in place and whether it has the function of preventing the gate from running out of the rail or safety range.

·Please make sure that the main engine and its components have good mechanical properties, and the gate can be operated flexibly when manually moved before installing the main engine.

·Please note that for this product, one control can only drive one main engine, otherwise, the control system will be damaged.

·Earth leakage circuit breaker must be installed in where the gate movement can be seen, and the minimum mounting height is 1.5m to avoid being touched by children.

·After installation, please check whether the mechanical property is good or not, whether gate movement after manual unlocking is flexible or not, whether the installation for infrared sensor (optional) is correct and effective.

4.3.4 Limit switch adjustment

Spring limit switch - The installation position of spring limit switch is shown in Figure 8:

GateGate

SpringSpring limitlimit switchswitch

SpringSpring limitlimit switchswitch stopstop blockblock

GearGear rackrack

OutputOutput geargear

The installation of spring limit switch stop block is shown in Figure 9:

M6×18M6×18 M6×18M6×18

Magnetic limit switch - The installation position of magnetic limit switch is shown in Figure 10:

Figure 8

Figure 9

GateGate

MagnetsMagnets

MagneticMagnetic limitlimit switchswitch stopstop blockblock

GearGear rackrack

OutputOutput geargear

≤20mm

Figure 10

M6×18M6×18 M6×18M6×18

Left side mounting

Right side mounting

The installation of magnetic limit switch stop block is shown in Figure 11:

Note: The default setting is right side mounting. (According to actual situation, please refer to the “Note” of section 4.3.5.1 and 4.3.5.2 “Adjustment and operation” to adjust.)

4.3.5 Control board wiring

4.3.5.1 Standard control board

Figure 11

24VDC24VDC

GNDGND

I.RI.R

CLLMCLLM

COMCOM

OPLMOPLM

COMCOM

STPSTP

X5X5

10A10A 250V250V

CLSCLS

OPNOPN

X1X1

W U V PEPE

D2D2 D1D1 C C

SW1SW1

ONON

AN1AN1

LED1L ED1

X2X2X3X3

PEPE N L

X8X8

LED2L ED2

X7X7

LampLamp

1 2 3

CapacitorCapacitor

MotorMotor

EarthEarth

PowerPower

RemoteRemote controlcontrol learninglearning buttonbutton DIPDIP SwitchSwitch

24VDC24VDC GNDGND

InfraredInfrared sensorsensor

CloseClose limitlimit switchswitch

StopStop controlcontrol buttonbutton

COMCOM OpenOpen limitlimit switchswitch

CloseClose controlcontrol buttonbutton OpenOpen controlcontrol buttonbutton

COMCOM

Figure 12

Wiring instruction:

1. Connect L and N to the power supply of AC220V/50HZ; AC110V/60HZ; L is Live wire, N is

Neutral wire, and PE is grounding wire.

2. Connect LAMP to D1, D2; voltage: AC220V/50HZ; AC110V/60HZ.

3. Connect the motor wire U to the REV motor wire, connect W to the FWD motor wire, and

connect V to the motor common wire.

4. Connect C, C to the capacitor wire.

X5 Terminal

24VDC Power supply for fittings +24VDC（Electric current ≤50mA）; GND Power ground; I.R Photocell input (N.C.); CLLM Close limit switch; COM Limit switch common terminal; OPLM Open limit switch.

X7 Terminal

COM Control button common terminal; STP Stop control button (N.O.); CLS Gate close control button (N.O.); OPN Gate open control button (N.O.).

DIP Switch

1. External button switch. ON - Three button switch; OFF - Single button switch (X7 terminal

CLS button can be used to circularly control OPEN/STOP/CLOSE/STOP of the main engine).

2. Automatic close time.

3. Automatic close time. Setting for automatic close time: 2 ON 3 OFF: automatic close time is 15s,

2 OFF 3 ON: automatic close time is 30s,

24VDC24VDC

GNDGND

I.RI.R

CLLMCLLM

COMCOM

OPLMOPLM

COMCOM

STPSTP

X5X 5

10A10A 2 50V250V

CLSCLS

OPNOPN

X1X 1

PEPE N L

X8X 8

X7X 7

V+V -

NO COM NC

InfraredInfrared receiverreceiver connectingconnecting

InfraredInfrared emitteremitter connectingconnecting

2 OFF 3 OFF: automatic close time is 45s, 2 ON 3 ON: no automatic close function.

Infrared connection

Infrared photocell function: In the closing process, when infrared ray of the photocell is covered by

people or objects during its detection range, the gate will open immediately for security protection.

The distance between photocell receiver and photocell emitter should be more than 2 meters,

otherwise will affect the induction of the photocell.

If connect the infrared photocell, please remove the short connection between I.R and GND on the

X5 terminal.

Figure 13

Adjustment and operation

ThreeThree buttonbutton modemode remoteremote controlcontrol

SingleSingle buttonbutton modemode remoteremote controlcontrol

OPENOPEN

CLOSECLOSE

STOPSTOP

CLOSECLOSE

OPENOPEN

STOPSTOP

Remote control operation

Three button mode remote control: OPEN/CLOSE/STOP of main engine are controlled by three buttons separately on the remote control. Single button mode remote control: OPEN/CLOSE/STOP of main engine are controlled by one button circularly on the remote control.

Figure 14

Add extra remote control (remote control learning): Remove the main engine housing, then take

out the upper cover of the control box, press the learning button AN1 on the control board, and indicator light LED2 will flash. Press the button that to be learned on the remote control once, The LED2 will be off. Press the same button on the remote control twice, the LED2 will flash several times and be off; remote control learning complete. A maximum of 25 remote controls can be learned. Delete remote control: To delete remote control that have been learned: press and hold the learning button AN1, the indicator light LED2 will be on; Then release it until LED2 is off. After the steps, all the matched remote controls will be deleted. Note: To disengage gate opener, move the gate to the middle position, then close the clutch and press the open button of external button switch to open the gate. If the gate opening direction is

wrong, you can change the direction through the toggle switch SW1 on the control board or exchange the motor phase-sequence lines U and W. If the opening or closing limit is wrong, please exchange limit switch lines CLLM and OPLM on the control board.

4.3.5.2 Intelligent control board

P EP E

1313

LAMPLAMP

P EP E

1010

1111

1212

MOTMOT

COMCOM

MOT1MOT1

MOT2MOT2

CAPCA P

SPEEDSPEED GNDGND VCCVCC

L N

OFFOFF

ONON

X1X1

J5J5

U1U1

HALLHALL

J2J2

U2U2

S1S1

VR3VR3

VR4VR4

LEARNLEARN

POWERPOWER

J1J1

J6J6

J3J3

1313

1111

5 6

VR1VR1

VR2VR2

1010

SW1SW1

J4J4

12VDC12VDC

GNDGND

OpenOpen limitlimit switchswitch

LoopLoop detetcordetetcor

O/S/CO/S/C switchswitch

StopStop controlcontrol buttonbutton

PedestrianPedestrian switchswitch

PowerPower

EarthEarth

CapacitorCapacitor

LampLamp

HallHall lineline

InfraredInfrared sensorsensor

COMCOM CloseClose limitlimit switchswitch

OpenOpen controlcontrol buttonbutton CloseClose controlcontrol buttonbutton

COMCOM

Wiring instruction:

1. Connect L and N to the power supply of AC220V/50HZ; AC110V/60HZ; L is Live wire, N is Neutral wire, and PE is grounding wire.

2. Connect LAMP to caution light; voltage: AC220V/50HZ; AC110V/60HZ.

3. Connect the motor wire MOT2 to the REV motor wire, connect MOT1 to the FWD motor wire, and connect MOTCOM to the motor common wire.

4. Connect MOTCAP to the capacitor wire.

light)

J2 Terminal (For the convenience of wiring, this terminal is accompanied with failure diagnosis

1. Gate close control button (N.O.)

2. Gate open control button (N.O.)

3. Stop control button (N.O.)

4. Control button common terminal

5. Open/Stop/Close/Stop loop control button (N.O.)

6. Pedestrian mode control button (N.O.) Press the button while the door is closed, it will open for 1 meter which is for pedestrian only.

J5 Terminal (For the convenience of wiring, this terminal is accompanied with failure diagnosis

Figure 15

light)

1313

1212

SPEEDSPEED GNDGND VCCVCC

OFFOFF

ONON

X1X1

HALLHALL

U2U2

S1S1

VR3VR3

VR4VR4

LEARNLEARN

POWERPO WER

J1J1

1313

VR1VR1 VR2VR2

SW1SW1

1 2 3 4 5

7. Power supply for fittings: +12VDC（Electric current ≤100mA）;

8. Photocell input (N.C.); short out the device with terminal 9(GND) if not used.

9. GND

10. Loop detector (sensor coil) connector (N.O.) In the closing process, once vehicles are detected by the loop detector, the gate will open immediately; when the vehicle passes, the gate will close automatically. When the gate is in a halted state, it will keep this state when vehicles are detected; after the vehicle passes, the gate will close automatically. In the above loop detector function, users can make the gate close automatically 12 seconds later after the vehicle passes. Change the No.4 key of the dip switch on circuit board, and the gate will close automatically 12 seconds later after the vehicle passes.

11. Close limit switch

12. Limit switch and other input signal common terminal

13. Open limit switch

Function adjustment

Functional parameters of the control board equipped with microprocessor can be adjusted through potentiometer and dip switch, so as to meet different installation requirements.

Figure 16

Adjusting knob VR1: When meet obstacle reverse function is enabled (DIP switch 5 on OFF position and the motor

assembled with the hall line). This knob is used for sensitivity adjustment of meeting obstacle. Clockwise rotation to reduce sensitivity of obstacle, counter-clockwise rotation to increase sensitivity of obstacle. When meet obstacle reverse function is disabled (DIP switch 5 on ON position), this knob is used for motor working total time adjustment. Clockwise rotation to increase, counter-clockwise rotation to reduce. The total time can be set to 10 seconds as minimum and 90 seconds as maximum. VR2: For brake force adjustment in limit position. Clockwise rotation to increase, counter-clockwise rotation to reduce. Rotate to the minimum to cancel brake function in place. VR3: For slow stop width adjustment. Clockwise rotation to increase, counter-clockwise rotation to reduce.

Rotate to the minimum to cancel the slow stop function.

1313

1010

1111

1212

SPEEDSPEE D GNDGND VCCVCC

OFFOFF

ONON

X1X1

J5J5

U1U1

HALLHALL

U2U2

S1S1

VR3VR3

VR4VR4

LEARNLEARN

POWERPOWER

J1J1

1313

1111

VR1VR1

VR2VR2

1010

SW1S W1

V+V-

NO COM NC

InfraredInfrared receiverreceiver connectingconnecting

InfraredInfrared emitteremitter connectingconnecting

VR4: For motor output force adjustment to ensure safety. Clockwise rotation to increase, counter-clockwise rotation to reduce. Note: The default setting is VR1, VR2, VR3, VR4 are the maximum value, and the user can adjust according to the actual requirement.

Warning: The motor output force cannot set too large, just to be able to drive the gate.

Dip switch

1. Soft start function. OFF - enabled; ON - disabled.

2. Limit switch setting. OFF- normal open (N.O.); ON - normal close (N.C.).

3. Automatic close time.

4. Automatic close time. Setting for automatic close time: 3 OFF 4 ON: automatic close time is 12s, 3 ON 4 OFF: automatic close time is 24s, 3 ON 4 ON: automatic close time is 36s, 3 OFF 4 OFF: no automatic close function.

5. Meet obstacle reversal function. OFF - enabled; ON - disabled.

Infrared connection

Infrared photocell function: In the closing process, when infrared ray of the photocell is covered by

people or objects during its detection range, the gate will open immediately for security protection.

The distance between photocell receiver and photocell emitter should be more than 2 meters,

otherwise will affect the induction of the photocell.

If connect the infrared photocell, please remove the short connection between 8 and 9 on the J5

terminal.

Figure 17

Adjustment and operation

ThreeThree buttonbutton modemode remoteremote controlcontrol

SingleSingle buttonbutton remoteremote controlcontrol

C D

OPENOPEN

C D

CLOSECLOSE

STOPSTOP

CLOSECLOSE

OPENOPEN

STOPSTOP

PedestrianPedestrian modemode PedestrianPedestrian modemode

Remote control operation

Figure 18

Add extra remote control (remote control learning): emove the main engine housing, then take

out the upper cover of the control box, press and hold the learning button S1 for 2 seconds, then the indicator light LEARN will be on; press the button that to be learned on the remote control twice, the LEARN will flash several times and be off; remote control learning complete. A maximum of 40 remote controls can be learned. Delete remote control: To delete remote control that have been learned; press and hold the learning button S1, the indicator light LEARN will be on; Then release it until LEARN is off. After the steps, all the matched remote controls will be deleted. The fourth button on the remote control is for pedestrian mode, press the button while the door is closed, it will open for 1 meter which is for pedestrian only. Note: To disengage gate opener, move the gate to the middle position, then close the clutch and press the open button of external button switch to open the gate. If the gate opening direction is

wrong, you can exchange the motor phase-sequence lines MOT2 and MOT1. If the opening or closing limit is wrong, please exchange limit switch lines which are connected to the corresponding terminal 11 and 13 on the control board.

5. Others

5.1 Maintenance

Check whether the gate operates normally every month. For the sake of safety, each gate is suggested to be equipped with infrared protector, and regular inspection is required. Before installation and operation of the gate opener, please read all instructions carefully.

Our company reverses the right to change the instruction without prior notice.

Problems

Possible Reasons

Solutions

The gate cannot open or close normally, and LED does not light.

1.The power is off.

2.Fuse is burned.

3.Control board power wiring with problem.

1.Switch on the power supply.

2.Check the fuse (code FU), change the fuse if burnt.

3.Re wiring according to instructions.

The gate can open but cannot close.

1.Photocell wiring with problem.

2.Photocell mounting with problem.

3.Photocell is blocked by objects.

4.Sensitivity of obstacle is too high (Intelligent type).

5.Hall switch parts is damaged (Intelligent type).

1.If not connect photocell, please make sure that the infrared port and GND short circuit; if connect infrared sensor, please make sure the wiring is correct and the photocell is N.C.

2.Make sure that the photocell mounting position can be mutually aligned.

3.Remove the obstacle.

4.Reduce the sensitivity of obstacle.

5.Change hall switch parts.

Remote control doesn’t work.

1.Battery level of the remote control is low.

2.Remote control learning is not completed.

1.Change the remote control battery.

2.Re-conduct remote control learning.

Press OPEN, CLOSE button, the gate is not moving, motor has noise.

1.Capacitor is broken.

2.Capacitor is poor connected.

3.Gate moving is not smoothly.

1.Change capacitor.

2.Check the capacitor wiring.

3.According to the actual situation to adjust the motor or the gate.

Not stop at the limit position when opening / closing.

1. The limit direction is wrong.

2. The mounting of magnetic limit switch with problem.

1.Check whether the limit switch wiring is consistent with the actual direction of operation.

2. Check whether the distance between magnetic limit switch and motor, and the height of the magnetic limit switch can reach up the mounting requirement.

5.2 Troubleshooting

Leakage switch tripped.

Power supply line short circuit or motor line short circuit.

Check wiring.

Remote control working distance is too short.

Signal is blocked.

Connect external receiver antenna, 1.5 meters above ground.

The gate moves to the middle position to stop or reverse.

1.Motor output force is not enough (Intelligent type).

2.Sensitivity of obstacle is too big(Intelligent type).

3.Gate meets obstacle.

1.Adjust the VR4.

2.Adjust the VR1.

3.Remove the obstacle.

Gate opens automatically

Automatic close function has been turned on but with incorrect opening direction.

Please refer to the attentions under 4.3.5.1 and 4.3.5.2 to change the opening direction.

Warranty

Check Date

Check Content

Maintained by

Warranty Ordinance

1. To repair against this warranty card and invoice during the warranty period.

2. Warranty period: 1 year after the date of invoice.

3. Without unauthorized dismantling, any product broken or damage due to quality problem, we’ll offer the repair service for free or replace for free.

4. The malfunction and damaged caused by incorrect use or man fault is not covered by this warranty.

Maintenance Record

2018V1

Gatex PY600AC User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual