Gasmate GM142, GM152 Instruction Manual

Cinder Gas Fire Table
This appliance can produce carbon monoxide which has no odour.
Using it in an enclosed space, eg. boat, caravan, tent, car, campervan or house, may cause death.
CARBON MONOXIDE HAZARD
CARBON MONOXIDE HAZARD
This appliance can produce carbon monoxide which has no odour.
Using it in an enclosed space, eg. boat, caravan, tent, car, campervan or house, may cause death.
Model No. GM142-152
DANGER
If you smell gas:
1. Shut off the gas to the appliance.
2. Extinguish any open
ame.
3. If odour continues, keep away from the appliance and immediately call your gas supplier or
re department.
WARNING:
Do not store or use gasoline, or other
ammable vapors and liquids, in the
vicinity of this or any other appliance.
An LPG Cylinder not connected for use
shall not be stored in the vicinity of this
or any other appliance.
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read the installation, operating, and maintenance instructions thoroughly
before installing or servicing this equipment.
Retain these instructions for future use.
CARBON MONOXIDE HAZARD
Never use this appliance in an enclosed space such as a camper, tent, car or home.
WARNING:
For Outdoor Use Only
This appliance can
produce carbon
monoxide which has no odor.
Using it in an enclosed space can kill you.
Important: The installer or seller must leave these instructions with the consumer.
4969-07/18
Installation, Operation and Maintenance Instructions
INSTALLATION
Important Safety Rules:
This appliance must only be used in a well ventilated
area.
1. This appliance shall not be installed or used indoors, in buildings, garages or any other enclosed area.
2. ALWAYS place the appliance on a rm and level surface.
3. DO NOT place articles on or against this appliance.
4. DO NOT use or store ammable materials near this appliance.
5. DO NOT use in windy conditions.
6. DO NOT burn solid fuels in the appliance.
7. This is a decorative appliance only and any kind of
cooking is strictly forbidden.
8. Children and adults should be alerted to the hazards of high surface temperatures, burns and clothing
ignition.
9. Children should be carefully supervised when they
are in the area of the appliance.
10.NEVER hang anything including clothes or other
ammable items on the appliance.
11.DO NOT use this appliance if any part has been
under water. Immediately call a qualied service technician to inspect the appliance and to replace any part of the control system and any gas control
that has been under water.
12.DO NOT operate this appliance unless it is fully
assembled.
13.DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
14.Before use: Remove any debris from within the grate area.
15.Installation and repair should be done by a qualied service person. The appliance must be inspected before use and at least annually by a qualied service person. More frequent cleaning may be required as necessary. It is imperative that control compartment, burners and circulating air passages of the appliance and light be kept clean.
Prior to assembling your appliance, the following must be
reviewed. Compliance with the following should result in satisfactory appliance operation. This instruction manual
should be retained for future reference. The installation
must conform with local codes or authority having jurisdiction.
1. The appliance is intended for residential and nonresidential outdoor spaces. The installation must conform with New Zealand Standard 5601 “Gas Installations”.
2. Adequate clearance around air openings into the combustion chamber, clearances from combustible materials, provisions for accessibility and for combustion and ventilating air supply must be
maintained at all times when the appliance is operating.
2 3
3. Proper clearance from combustible materials must be
maintained at all times. The minimum clearances are as follows:
Minimum Clearance from Combustibles:
Sides 1220 mm Rear 1220 mm
DO NOT locate this appliance under any overhead
enclosure. Avoid using near or under overhanging trees
and shrubs. Combustible materials should never be within
3m of the top of the appliance.
Combustible materials are considered to be wood, compressed paper, plant bres, plastic, plexiglas or other materials capable of being ignited and burned. Such materials shall be considered combustible even though ame proofed, re-retardant treated or plastered. Additional clearance may be required for glass, painted surfaces and other materials which may be damaged by
radiant or convection heat.
4. The appliance must be placed on a non-combustible level and adequate footing and be readily accessible.
5. The gas manifold supply pressure must be regulated
at 2.75 kPa utilising an approved regulator (supplied with appliance).
6. The appliance must be inspected before each use, and at least annually by a qualied service person.
a. The appliance area must be kept clear and free of combustible materials, gasoline and other ammable vapours and liquids.
b. Gas orices and burner must be kept clear of dirt and cobwebs. Flow of combustion and ventilation
air through the perforated portions of the appliance
must not be obstructed. Cleaning with a soft brush before use and at least every six months is
recommended.
c. All gas connections should be checked for leaks utilising a soap solution. Never use a ame for this
purpose.
d. The ame pattern at the emitter grid should be
visually checked whenever the appliance is
operated. If black soot is accumulating on the lava rocks, the appliance should be turned off immediately. The appliance should not be operated
again until the unit is serviced and or repaired.
e. Any cleaning agent used on the appliance should be of a non-combustible and non-corrosive nature.
Warm soapy water is ideal. While washing the
appliance, be sure to keep the area around the burner and pilot assembly dry at all times. If the
gas control is exposed to water in any way, do NOT
try to use it. The appliance should be regularly
cleaned and protected to reduce oxidation, ideally a
cover should be used when not in use.
Q.C.C. CYLINDER CONNECTION DEVICE
7. The hose assembly should be properly located out of
pathways where people may trip over it. The hose
must be protected from contact with hot or sharp surfaces both during use and while in storage. The hose assembly should be visually inspected prior to each use of the appliance. If excessive abrasion or wear is evident, or the hose is cut, it must be
replaced prior to operating the appliance. The
replacement hose assembly may be obtained from the distributor.
8. DO NOT use any pressure regulator or hose
assembly other than those supplied with the
appliance. Replacement pressure regulator and hose
assembly must be those specied. Replacement parts may be obtained from the distributor.
9. Installation and use of this appliance must conform with New Zealand Standard 5601 “Gas Installations”.
10. This appliance is designed to operate with a standard 9Kg LPG cylinder to DOT 4BA-240 with Approved Cylinder Connection.
11. The valve outlet must be maintained in good condition. When the cylinder is not in use, be sure to cover it with a dust cap. A leak test should be
performed with soapy water whenever connecting a new cylinder. NEVER use a ame to test for leaks.
5. Reconnect the regulator to the gas cylinder.
6. Leak test the connection using a soapy water solution.
Ensure no bubbles appear before proceeding.
7. Slowly open the gas cylinder valve all the way. Do not put excessive force on the valve at the full open position, to avoid damaging the valve.
8. Light the appliance as per the instructions provided.
Any modication to the appliance not described in the
installation instructions may compromise the safety of this appliance. Special concern is as follows:
(1) DO NOT bypass thermocouple safety burner;
(2) DO NOT operate appliance without the grate
in place;
Clothing or other ammable materials should not be hung
from the appliance, or placed on or near the appliance.
The area above the burner may be extremely hot. Direct contact with these metal surfaces should be avoided in order to prevent burns or clothing ignition.
Q.C.C. CYLINDER CONNECTION DEVICE
12. The LPG cylinder must be turned off whenever the appliance is not in use. When the appliance is to be
stored indoors, the LPG cylinder and the appliance
must be disconnected and the cylinder stored in
accordance with LPG Dangerous Goods Regulations.
13. Store the appliance upright in an area sheltered away from weather conditions. The use of a cover is recommended.
14. The appliance has been designed with several safety features which include a tip over switch and a ame
safeguard system which means if the pilot goes out the unit will automatically turn off.
REGULATOR SAFETY FEATURE
All QCC regulators (the part that attaches to the gas
cylinder to regulate the ow of gas) have a safety feature included that restricts gas ow in the event of a gas leak.
You can inadvertently activate this safety feature without having a gas leak. This typically occurs when you turn
on the gas using the appliance control knob before you
turn on the gas cylinder valve. If the gas regulator safety feature activates, the appliance will operate with reduced
output as gas ow is restricted.
These steps should be taken rst to reset the gas
regulator safety device:
1. Turn gas cylinder valve off.
2. Turn appliance off.
3. Disconnect the regulator from the gas cylinder.
Screw the coupling nut of regulator into the cylinder valve outlet.
Type of Gas I3/P28-30/ULPG
Consumption 42.2 Mj/h
Operating Pressure 2.75 kPa
Injector Size 1.84mm
Appliance specications can be found on the data label.
4. Wait 30 seconds.
GENERAL ASSEMBLY
Connecting & Disconnecting to Gas Source
IMPORTANT: Before connecting and
disconnecting appliance to gas source, make
sure control knob is in ‘OFF’ position.
CAUTION: When the appliance is not in use,
the gas must be turned off at the cylinder.
Familiarise yourself with the general information and
safety guidelines located at the front of this manual.
Check:
1. The cylinder is lled. A sloshing sound will be heard
when shaken.
2. The control knob is in the ‘OFF’ position.
Connecting
1. Ensure cylinder valve is in its full off position.
2. Check for any damage to either the cylinder connection or the hose. NEVER attempt to use
damaged equipment.
3. When connecting the hose to the cylinder tighten the
nut to a positive stop by hand.
4. Open cylinder valve fully. If a leak can be heard at
either end of the hose, turn cylinder off and tighten
joint. Wait 5 minutes before re-testing and use a soapy water solution to check the joint. If bubbles appear the connection will need to be re-tightened.
Refer to page 7 for more detailed instructions on connecting the appliance to the cylinder.
Disconnecting
1. Ensure the burner control is in the ‘OFF’ position.
2. Ensure cylinder valve is in the full off position.
For storage and cylinder exchange, disconnect hose
at the cylinder only, DO NOT disconnect hose from appliance.
PARTS LIST
D
C
A
E
B
A
Lava Rocks Body
B
1PC
C D E
Door
1PC
Cover
1PC
Battery (AAA)
1PC
4 5
EXPLODED DIAGRAM
1
2
17
16
15
3
14
4
13
5
12
6
11
7
No. Part Name Qty
1 Screen 1
2 Fire pan 1
3 Thermocouple 1
4 Grounding wire 1
5 Ignition Pin/wire 1
6 Fire Table Body 1
7 Door 1
8 Battery 1
9 Wing screw 1
10 Control panel 1
11 Ignitor 1
12 Control Knob 1
13 Hose and regulator 1
14 Safety valve 1
15 Metal Hose 1
16 Nozzle 1
17 Burner ring 1
8
10
9
ASSEMBLY INSTRUCTIONS
STEP 12
Turn on the gas cylinder ensuring that the control knob on the outdoor heater is turned OFF at this point. DO NOT ATTEMPT TO LIGHT THE HEATER!!.
STEP 12
Turn on the gas cylinder ensuring that the control knob on the outdoor heater is turned OFF at this point. DO NOT ATTEMPT TO LIGHT THE HEATER!!.
STEP 11
Ensure cylinder valve is in its full off position. Check for any damage to either the cylinder connection or the hose. NEVER attempt to use damaged equipment. Attach the regulator and hose to your gas cylinder. Tighten the nut to a positive stop by hand.
STEP 12
Turn on the gas cylinder ensuring that the control knob on the outdoor heater is turned OFF at this point. DO NOT ATTEMPT TO LIGHT THE HEATER!!.
STEP 13
Use a solution of soapy water (dishwashing liquid and water is fine). Brush it on or use a spray bottle as shown in the drawing. Ensure the connections have a good coating.
STEP 14a
If the connection is leaking, bubbles will start to grow in the soapy solution. If this happens shut off the gas supply at the cylinder.
ASSEMBLY INSTRUCTIONS
STEP 12
Turn on the gas cylinder ensuring that the control knob on the outdoor heater is turned OFF at this point. DO NOT ATTEMPT TO LIGHT THE HEATER!!.
STEP 14a
If the connection is leaking, bubbles will start to grow in the soapy solution. If this happens shut off the gas supply at the cylinder.
Your re table must be installed on at, stable surface, away from any combustible materials or construction.
Make sure the appliance control knob is turned “off” before assembling.
Note: Remove any transit protection material.
Tools required:
Philips head screwdriver (or cordless drill and bits).
• Flat head screwdriver.
• Adjustable spanner.
Step 1
Inside of the LPG compartment the gas hose and
regulator assembly are already connected to the gas inlet
of the appliance.
Place LPG cylinder in the LPG compartment.
Make sure the LPG cylinder base sits inside the metal
stand easily and completely.
Turn the wing screw on the outer part of the metal stand clockwise to secure the LPG cylinder tightly.
Step 3
Turn on the gas cylinder ensuring that the control knob on the outdoor heater is turned OFF at this point.
DO NOT ATTEMPT TO LIGHT THE HEATER!!.
Step 4
Use a solution of soapy water (dishwashing liquid and water is ne). Brush it on or use a spray bottle as shown in the
drawing. Ensure the connections have a good coating.
Step 2
Ensure cylinder valve is in its full off position. Check for any damage to either the cylinder connection or the hose.
NEVER attempt to use damaged equipment. Attach the
regulator and hose to your gas cylinder. Tighten the nut to
a positive stop by hand.
Step 5a
If the connection is leaking, bubbles will start to grow in
the soapy solution. If this happens shut off the gas supply at the cylinder.
6 7
ASSEMBLY INSTRUCTIONS
STEP 11
Ensure cylinder valve is in its full off position. Check for any damage to either the cylinder connection or the hose. NEVER attempt to use damaged equipment. Attach the regulator and hose to your gas cylinder. Tighten the nut to a positive stop by hand.
STEP 12
Turn on the gas cylinder ensuring that the control knob on the outdoor heater is turned OFF at this point. DO NOT ATTEMPT TO LIGHT THE HEATER!!.
STEP 13
Use a solution of soapy water (dishwashing liquid and water is fine). Brush it on or use a spray bottle as shown in the drawing. Ensure the connections have a good coating.
STEP 14a
If the connection is leaking, bubbles will start to grow in the soapy solution. If this happens shut off the gas supply at the cylinder.
STEP 14b
Tighten the connections using a crescent then repeat steps 12-13.
STEP 14c
The connection is gas tight when no bubbles grow around the gas connection.
ASSEMBLY INSTRUCTIONS
STEP 12
Turn on the gas cylinder ensuring that the control knob on the outdoor heater is turned OFF at this point. DO NOT ATTEMPT TO LIGHT THE HEATER!!.
STEP 14a
If the connection is leaking, bubbles will start to grow in the soapy solution. If this happens shut off the gas supply at the cylinder.
STEP 14c
The connection is gas tight when no bubbles grow around the gas connection.
Step 5b:
Tighten the connections using a crescent then repeat steps 3-4.
Step 5c:
The connection is gas tight when no bubbles grow around
the gas connection.
Step 7
Place all lava rocks evenly in the re table on the top
of the appliance. Never cover the ignition screen when
placing the lava rocks into the re table. Always keep ignition screen visible.
Correct Incorrect
WARNING:
This screen must be clear and free of obstructions at all times to ensure proper
operation.
Step 6
The ignition system works by battery. Unscrew the electronic ignitor button and insert the AAA battery
included. Make sure the positive pole (+) is towards the
outside. Re-screw the button back to the battery case
tightly.
Screen
DO NOT place
Lava Rocks on the screen. Keep screen clear.
Figure VI
TEST FIRING APPLIANCE
Test re appliance, following the lighting instructions
found on the appliance. Leak test all gas connections with
soapy water. Soap bubbles indicate gas leakage.
DO NOT use a ame to test for gas leaks.
WARNING: White smoke may appear around
the burner during the rst minute of the initial ring.
LIGHTING INSTRUCTIONS
IMPORTANT: Cover must be removed when
burner is in operation.
For rst time use and after every change of LPG cylinder the gas system must be purged of air before lighting. To
do this, turn your LPG cylinder valve on and push in and
turn the control knob to ‘HIGH’ position. Hold in control knob for 1 minute before attempting to light appliance.
1. Make sure that the control knob is in the ‘OFF’
position.
2. Remove LPG compartment panel to gain access to LPG
cylinder. Turn cylinder valve to ‘ON’ position and
replace panel.
3. Push in the control knob and keep depressed while
turning to the ignition point marked with a star or
‘LOW’. Once the control knob is at this point push the ignition button. The Igniter will spark automatically, if it does not spark, release control knob and return to the ‘OFF’ position. Then check if battery is inserted
correctly or if the ignition wire has come loose under
the burner.
4. When the burner is lit and ames are visible in the ‘LOW’ position release ignition button but keep the control knob depressed for a further 20 seconds and
then release it.
5. If the burner does not stay lit, turn off control knob
and the cylinder valve and wait 5 minutes and repeat from Step 1.
6. Burner is now lit in the ‘LOW’ position.
9. In the event that the ame goes out (due to wind or other reasons) the ame failure device will
automatically shut off the gas supply after 60 seconds. To re-light start lighting process from Step 1.
10. To turn ‘OFF’ the appliance turn control knob to the ‘OFF’ position.
11. Open LPG compartment panel and turn the LPG
cylinder valve to ‘OFF’ position.
12. Allow the appliance to cool before moving and
covering for storage (at least 30 minutes).
Note: If for some reason, ignitor fails to produce a spark
at the electrode, re bowl can be lit by a long match. Move lava rocks to gain access to the burner (DO NOT
touch unless completely cool). Wearing heat resistant
gloves, position long lit match close to burner port. DO NOT lean over burner while lighting.
Push and turn burner control knob to “LOW” position. The burner should light within 5 seconds.
STORAGE & MAINTENANCE
To obtain the best performance from your re table, you
must perform the following storage and maintenance
activities on a regular basis:
• Allow at least 30 minutes for the re table to cool down
after use, then disconnect and remove the cylinder.
• Store the gas cylinder in a dry, well ventilated and sheltered area away from weather and dust, out of
the reach of children, and not in a building, garage or
any other enclosed area.
• Storage indoors is permissible only if the cylinder is
disconnected and removed. It is recommended that
the re table be stored indoors during the winter if it will be subjected to freezing temperatures.
• Keep the re table area clear and free from combustible materials, gasoline and other ammable vapors and liquids.
• If the re table is not in use, it must be covered to
protect from weather or other adverse elements.
• Never use a vacuum cleaner on the lava rocks.
• Installation and repair should be done by a qualied
service person.
• The re table should be inspected at least annually by a qualied service person. It is imperative that control compartment, burners and circulating air passageways of the re tablet be kept clean.
7. Adjust the ame and heat output by turning the control knob from ‘LOW’ to ‘HIGH’ a few times to check the ame stability.
8. Adjust control knob to desired output between ‘LOW’ and ‘HIGH’.
8 9
TROUBLE SHOOTING
Problem: Condition: Solution suggested:
Igniter pin and burner are wet. Wipe dry with a cloth.
Igniter battery is incorrectly inserted. Check that battery is correctly inserted.
Appliance won’t light
Burner will not light using a match
Appliance emits a lot of black smoke when lit
Sudden drop in
gas ow
Igniter pin cracked or broken. Contact retailer where purchased for replacement part.
Reconnect wire to the igniter box
Electrode wire is loose or disconnected.
No gas ow. Check if gas cylinder is empty. If yes, replace.
Regulator is not fully connected to the tank.
Gas ow is obstructed. Check hose for bends or kinks.
Spider webs or insect nest in the venturi (end of burner tube).
Burner ports are clogged.
Flame is obstructed at burner ports.
Regulator hose is pinched. Check the regulator hose for bends or kinks.
No gas ow. Check if gas cylinder is empty. If yes, replace.
Excess ow safety valve has been
activated.
located inside the table base behind the igniter button.
Check gas cylinder connection.
Clean the venturi.
Insert an opened paper clip into each of the burner
ports to clean them. Ensure the appliance is off and all
parts are cooled before attempting to clean the burner
ports.
Make sure all the gas burner ports are free of any lava rocks or debris to allow the gas to ow freely.
Turn the control knob to “OFF”, Close the gas cylinder
valve and disconnect the regulator from the cylinder.
Turn the control knob to “HIGH”. Wait 1 minute. Turner the control knob to “OFF”. Reconnect regulator to gas
cylinder. Open cylinder valve slowly. Light appliance as indicated in “To Light” section.
High or gusting winds. Increase ame to “High”.
Flame blow out
Irregular ame pattern or ame
does not come out of the entire length of the burner
Note: If the appliance cannot be adjusted to perform correctly it should not be used until serviced or repaired.
Warning: Improper installation, adjustment, alteration, service or maintenance can cause injury or property
damage. Any modications or adjustments made to product without prior authority from the manufacturer will void any warranty claims. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
No gas ow. Check if gas cylinder is empty. If yes, replace.
Excess ow safety valve has been
activated.
Burner ports are clogged. See “Burner will not light using a match” above.
See “Sudden drop in gas ow” above.
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