Gasmate BQ1095, BQ1094, BQ1090BNG, BQ1090NG, BQ1090B Installation Guide

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BBQ & MODULES
6 BURNER BBQ Model No. BQ1090
1 DOOR FRIDGE TOP Model No. BQ1094
2 DOOR FRIDGE TOP Model No. BQ1095
DRAWER MODULE Model No. BQ1093
Gasmate® is a registered trademark of: Sitro Group Australia Pty Ltd www.gasmate.com.au
Aber Holdings Ltd - Hamilton, N.Z. www.gasmate.co.nz
STORAGE MODULE Model No. BQ1092
Important: Retain these instructions for future use.
SINK MODULE Model No. BQ1091
03497 10/16
READ ME FIRST
GAS LEAK TESTING
It is important that you leak test the BBQ before first use and every time the gas cylinder is refilled and reconnected to the BBQ.
To Complete Leak Test
• Make sure all the control knobs are OFF.
• In a small container, mix up a solution of water and detergent/soap.
• Mix the solution well (about the same concentrate as washing up water).
• Turn the cylinder ON by rotating the knob anti-clockwise.
• Using a brush or spray bottle apply the soap solution to the gas line and each join in the gas line including:
- the gas connection at the inlet of the BBQ
- all gas hose connections
- the gas connection at the gas cylinder
• If bubbles appear, there is a gas leak.
• If the leak is at the hose connection, re-tighten and re-seal.
• If the leak is anywhere else or you cannot resolve the leak by tightening the connection DO NOT PROCEED.
• Turn the gas cylinder off clockwise.
FOR OUTDOOR USE ONLY
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.
Read the instructions thoroughly before installing or servicing this equipment.
2
GENERAL INFORMATION
FOR YOUR SAFETY
Failure to comply with these instructions could result in a fire or explosion which could cause serious bodily injury, death or property damage.
CAUTION: Accessible parts may be very hot.
Keep young children away.
Any modifications of this barbecue may be dangerous.
DO NOT move this barbecue during use.
Turn off gas supply at the gas cylinder after use.
Parts sealed by the manufacturer or their agent must not be manipulated by the user. This barbecue is only to be used and stored outdoors.
• Never operate this barbecue without a regulator.
• Do not test for gas leaks with an open flame.
• If this information is not followed exactly a fire causing death or serious injury may occur. Do not store a spare gas cylinder under or near this barbecue. This barbecue is only to be used and stored outdoors.
• If there is a leak on your appliance (smell of gas) immediately attempt to turn off the cylinder valve. Remove the appliance to a well ventilated location away from any ignition source. Only check for leaks outdoors using soapy water. DO NOT try to detect leaks using a flame.
• Check for leaks by brushing a soap and water solution over all connections. If you are unable to correct the leak by tightening the connections, turn off the gas and contact customer service immediately
• DO NOT replace the grill with an extra hotplate. The warranty will be voided and it violates the gas approval, the grill provides the ventilation needed for the BBQ to operate safely. It is not designed to be a solid hotplate device.
• Do not store or use petrol or other flammable
liquids in the vicinity of this or any other appliance.
• Do not store empty or full spare gas cylinders under or near this or any other appliance.
• Keep the gas hose away from hot surfaces and protect from dripping grease. Avoid unnecessary twisting of hose. Visually inspect the hose prior to each use for cracks, excessive wear or other damage. Replace the hose if necessary.
• Never test for gas leaks with a lit match or open flame. Never light barbecue with hood closed or before checking to ensure the burner tubes are fully seated over gas valve orifices.
• Never lean over cooking surface when lighting.
• Never alter or modify the regulator or gas supply assembly.
• This barbecue must not be used indoors.
• Only use in well ventilated areas.
• CARBON MONOXIDE HAZARD - USING THIS APPLIANCE IN AN ENCLOSED SPACE MAY CAUSE DEATH. DO NOT USE IN CARAVANS, TENTS, MARINE CRAFT, CARS, MOBILE HOMES OR SIMILAR LOCATIONS.
• This appliance shall only be used in an above ground open-air situation with natural ventilation, without stagnant areas, where gas leakage and products of combustion are rapidly dispersed by wind and natural convection.
• Ensure the barbecue is set up on a level and stable surface.
• Do not move the barbecue while in use or when hot. Remove the drip tray before moving.
IF THERE IS A LEAK
• Turn the cylinder off.
• Ventilate the area to disperse gas.
• Check all connections.
• If leak persists, keep the cylinder upright. Keep skin away from any gas or liquid escaping from the cylinder.
• Keep the cylinder at least 20 metres away from any sparks or ignition sources, including electrical equipment, camera flashes, engines and motors.
• Disperse gas by encouraging maximum ventilation and spraying with a fine water spray.
IF THERE IS A FIRE
• If the fire is at the barbecue, turn the gas off at the cylinder. Smother the flames with a wet cloth, fire blanket or extinguish using a fire extinguisher.
• If the fire is at the cylinder, or you can not get to the valve to turn the gas off, contact the fire brigade immediately.
• Using a garden hose, direct the water to the middle of the cylinder to keep it cool. Try not to extinguish the flame. At least if the gas is burning, it won’t be able to build up pressure and explode.
3
GENERAL INFORMATION
IMPORTANT
Read these instruction carefully prior to use. Familiarise yourself with the appliance before connecting it to it’s gas container. Keep these instructions for future reference.
IF YOU SMELL GAS
1. Shut off gas to the barbecue at its source, if possible.
2. Extinguish any open flame.
3. Open hood.
4. If odour continues immediately call your gas supplier or fire department.
Gas Installation Codes
• Barbecues must be used in accordance with the installation requirements of your gas supply authority, or the Australian Standard AS 5601.
• Barbecues for use with bottled gas are labelled ‘propane gas’.
• Barbecues for use with natural gas are labelled ‘natural gas’ and must be installed by an authorised person. Check the gas type sticker attached to the barbecue.
Clearances
Minimum Clearances from combustible materials must be: Rear - 150mm Sides - 50mm Above - 1000mm
Specifications
Barbecue specifications can be found on the data label attached to the barbecue body.
Hose connection thread is 1/4” B.S.P.
Hose & Regulator Safety
The regulator and hose assembly supplied with the barbecue are suitable for Propane Gas.
A gas regulator adjusted to have an outlet pressure of
2.75kPa is supplied for connection to the propane gas cylinder. The pressure regulator and hose assembly supplied with the barbecue must me used. Replacement pressure regulators and hose assemblies must be those specified by the barbecue manufacturer.
When connecting the hose and regulator assembly to the gas cylinder, take care to avoid unnecessary twisting of the flexible hose.
After the assembly has been secured, turn on the gas and check for leaks by brushing a soap and water solution over all connections.
If you are unable to correct the leak by tightening the connections, turn off the gas and contact the supplier immediately.
Always ensure the barbecue is kept away from flammable materials and the gas cylinder clear of any heat source.
When changing over from an empty gas cylinder to a full one make sure this procedure is carried out in a well ventilated location, preferably outside, away from people and away from any sources of ignition; such as naked flames, pilot flames, electric heaters/equipment.
Gas Cylinder Use & Safety
This is a low pressure barbecue and must only be used with the regulator supplied. Your barbecue is designed for use with 4.5Kg or 9Kg propane gas cylinders certified to AS 2469.
The gas cylinder should be filled by a reputable gas supplier and visually inspected and re-qualified at each filling.
Always keep cylinder in an upright position. Always close the cylinder valve when the barbecue is not in use.
Do not subject gas cylinder to excessive heat.
NEVER STORE YOUR GAS CYLINDER INDOORS.
If you store your barbecue indoors, ALWAYS disconnect the gas cylinder first and store the cylinder safely outside.
Cylinders must be stored outdoors in a well ventilated area out of reach of children, and must not be stored in a building, garage or any other enclosed area.
4
ELECTRICAL INFORMATION
IMPORTANT SAFEGUARDS
READ THESE INSTRUCTIONS CAREFULLY BEFORE USING THE PRODUCT. KEEP THE INSTRUCTIONS HANDY FOR FUTURE REFERENCE.
Important: Always operate the Product from a
power source of the same Voltage, Frequency and Rating as indicated on the Product Identification Plate.
DO NOT operate any product which has been or appears damaged in any manner or after the Product malfunctions, or is dropped.
• Always arrange the Cord so that it cannot be pulled or tripped over.
DO NOT operate this Product immediately below an electrical Socket Outlet.
• Avoid operating the Product on uneven surfaces. Use only on flat, level and stable surfaces.
DO NOT disconnect the Product from the Power Supply by pulling on the Cord. Never move, carry or hang the Product by the Cord.
DO NOT operate this Product in the presence of explosive and/or flammable liquid or fumes such as where aerosol (spray) Products are being used or where Oxygen is being administered.
• Switch OFF and UNPLUG from Power Outlet when not in use, allow to cool before shifting the Product from one location to another, and before cleaning.
DO NOT use the product during inclement weather, rain or damp conditions.
To reduce the risk of personal injury or damage to property, follow basic safety precautions when using this product, including the following:
DO NOT use the Product for other than its intended use as described in these instructions. This Product is intended for Normal Domestic Household Use only. The use of accessory attachments other than those recommended by the manufacturer may cause safety hazards.
• The power supply must be supplied through a residual device (RCD) having a tripping current not exceeding 30mA.
• Only connect this product to a socket-outlet having an earthing contact.
DO NOT operate the product with a damaged cord or plug, or if it malfunctions, or has been damaged in any manner.
• Never operate this product when your are tired, drinking alcohol, taking drugs or if taking medication that causes drowsiness.
• This product is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the product by a person responsible for their safety.
• Pets and animals must be kept away from the work area so as to avoid tripping dangers.
• Never modify this Product as damage and injury may occur, and this will void your warranty.
• Check for damaged parts before operating this Product.
• Keep power cord away from heat, oil, solvents and sharp edges.
• Check power cord for signs of damage before each use. If damaged do not use.
• Power cord must only be replaced by an authorised service facility.
• Use only a ‘3’ core (earth pin) extension cord with this Product.
NOTE: This transformer must only be used with the lights in your BBQ.
5
ELECTRICAL DATA
GENERAL ASSEMBLY
IMPORTANT
This product is fitted with a sealed electrical connection plug that is compatible with the product, the mains supply for Australia and meets the requirements of international standards. This product must be connected to a supply voltage that is equal to that stated on the rating label. If the mains connection plug or power cord becomes damaged it must be replaced with a complete assembly that is identical to the original, and this must be replaced by an authorised service centre. Always follow the Australian requirements for connection to the mains supply. If in doubt always consult a qualified electrician.
Technical Specification
Model No YOSAA12002000A
Voltage Input 220-240V AC 50Hz
Voltage Output 12V - 2000mA
LIGHT GLOBES
For replacement light globes please contact Sitro Group Australia.
CONNECTING & DISCONNECTING TO THE GAS SOURCE
Familiarise yourself with the general information and safety guidelines located at the front of this manual.
Check
1. The cylinder is filled. A sloshing sound will be heard when shaken.
2. The burner controls are in the ‘OFF’ position.
Connecting
1. Ensure cylinder valve is in its full off position.
2. Check for any damage to either the cylinder connection or the hose. NEVER attempt to use damaged equipment.
3. When connecting the hose to the cylinder tighten the nut to a positive stop by hand or spanner.
4. Open cylinder valve fully. If a leak can be heard at either end of the hose turn cylinder off and tighten joint. Wait 5 minutes before re-testing and use a soapy water solution to check the joint. If bubbles appear, the connection will need to be re-tightened.
Disconnecting
1. Ensure the burner control is in the ‘OFF’ position.
2. Ensure cylinder valve is in the full off position.
For storage and cylinder exchange, disconnect hose at the cylinder only, DO NOT disconnect hose from appliance.
6
LIGHTING PROCEDURE
Burner Operation & Ignition System Check
1. Turn the control knobs clockwise to “OFF” position.
2. Connect the regulator to the gas bottle. Turn the gas supply “ON” at the cylinder. Check with the use of soapy water for any gas leakage between the bottle and the regulator
3. Push down a control knob and keep pressing whilst turning anti-clockwise to the “HIGH” position whilst also pressing the ignition button (a clicking sound is heard), this will light the burner. If the burner does not light,repeat this process.
4. If the burner still does not light, turn the control knob to ‘OFF’ wait 5 minutes and repeat step 3.
5. Adjust the heat by turning the knob to the High/Low position.
IMPORTANT
NOTE: If for some reason, ignitor fails to produce a spark at the electrode, barbecue can be lit by a long barbecue match. With hood open insert lighted match into match lighting hole positioned on the side of the BBQ body. Push and turn a control knob to ‘HIGH’. Burner ignition can be checked through this hole.
• Never use the side burner with the lid in the closed position. Never attempt to the light the side burner with a pot over the burner. Light the burner first ,and then place the pot over the burner.
• DO NOT USE THE ROTISSERIE BURNER WHEN MAIN BURNERS ARE IN OPERATION.
• The hood must be in the open position for lighting.
• Do not leave the barbecue unattended when alight.
• Never use all burners on high at the same time when cooking with the hood down.
6. To turn the barbecue ‘OFF’, turn the cylinder valve to the ‘OFF’ position and then turn all of the control knobs on the appliance clockwise to the ‘OFF’ position.
If the rotisserie back burner fails to remain alight or the flame pattern is disturbed, ensure it is not facing into a direct wind. Re-position the direction of the BBQ, wait 5 minutes, and try the lighting procedure again.
Before cooking for the first time, operate the barbecue for about 15 minutes with the lid closed and the gas turned on HIGH. This will “heat clean” the internal parts.
Ignition system check
Problem: Burner will not ignite
Possible Reason Solution
Valve on cylinder is closed
Control knob is off Turn knob to high when
Igniter is faulty Use a long barbecue
Open valve on cylinder
lighting
match
7
OPERATING PROCEDURE
Burn-off
The cooking surface does not need any burn-off time after first use.
Preheating
It is necessary to preheat the barbecue for at least 5 minutes before cooking certain foods, depending on the type of food and the cooking temperature. Food that requires a low cooking temperature, needs only a period of 2-3 minutes preheating.
Cooking Temperatures
‘HIGH’ setting - Use this setting only for fast warm up, for searing steaks and chops, and for burning food residue from the grill plates after cooking is over. Rarely, if ever, do you use the ‘HIGH’ setting for extended cooking.
‘MEDIUM’ setting (mid-way between ‘HIGH’ and ‘LOW’). Use this setting for most grilling, and for cooking hamburgers and vegetables.
‘LOW’ setting - Use this setting when cooking very lean cuts such as fish.
These temperatures vary with outside temperature and the amount of wind.
Roasting
For best results when roasting remove the hotplate and centre the grill. The outer two burners should be used on the low to medium setting.
Adjust the control knob to maintain the temperature around the medium mark.
Approximate Cooking Time
The table below shows approximate cooking times with the control set to ‘MEDIUM’ temperature.
Barbecue Roasts Minutes
Chicken & Rare Beef (approx.)
Beef & Medium Lamb (approx.)
Pork & Well Done Beef/ Lamb (approx.)
If the appliance has excessively yellow flames or cannot be adjusted to perform correctly call 1300 174 876.
Burner operation
Problem Possible Reason Solution
Food is not cooking or is taking too long
Burner has gone out Check that the gas bottle is not empty and
Cooking surface was not given enough time to warm up before the food was applied
There is too much food on the cooking surface
re-ignite the burner
Remove the food and give the burner time to warm the cooking surface (5-10 minutes)
Cook smaller portions
45 minutes per Kg
60 minutes per Kg
75 minutes per Kg
Nominal Hourly Gas Consumption
BBQ Model No
BQ1090
Gas Type
Propane
Natural Gas
Number of BBQ Burners
6 Ø1.05mm Ø1.15mm Ø1.05mm
MJ/h each 12.0 MJ/h 15.0 MJ/h 13.0 MJ/h
6 Ø1.75mm Ø1.75mm Ø1.80mm
MJ/h each 14 MJ/h 14 MJ/h 14 MJ/h
Injector Size Main Burners
Injector Size Side Burner
8
Injector Size Rear Burner
Total Gas Consumption MJ/h
100 MJ/h 2.75 kPa
112 MJ/h 1.0 kPa
Gas Pressure kPa
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