Gasboy Totalizer Retro User Manual

Introduction

Purpose

This document provides installation instructions for the Card System Interface and Electro-mechanical Totalizer Kits for Atlas™ Commercial Electronic Units:

• M06382K003 for RS-485 with Electro-mechanical Totalizers and DC Conduit (New Bezel with Totalizer opening may be required).

• M06382K004 for Dual Units with Electro-mechanical Totalizers with Pulse-out (Commercial Electronic Units Only).

Required Reading

Before installing a kit, the installer must read, understand, and follow:

• This manual

• NFPA 30A, The Automotive and Marine Service Station Code

• NFPA 70, The National Electric Code

• Applicable Federal, state, and local codes and regulations

MDE-4511B

Card System Interface and Electro-mechanical Totalizer

Retrofit Kits for Atlas™ Commercial Electronic Units

Installation Instructions

June 2011

Failure to do so may adversely affect the safe use and operation of the equipment.

Note: This kit must be installed by a Gasboy® Authorized Service Contractor (ASC) to

ensure warranty.

Topic Page

Introduction Important Safety Information Installation Completing the Installation

Required Tools

The following tools are required for the installation of the kit:

• Open-end Wrench Set

• Flat-tip Screwdriver

• Cross-tip Screwdriver

Parts List

M06382K003 for RS-485 with Electro-mechanical Totalizers and DC Conduit (Commercial Electronic Units Only)

Note: New Bezel with Totalizer opening may be required.

Item Description Part Number Quantity

1 PCA, RS-485 Interface M06725A001 1 2 Totalizer, Electro-mechanical M00455A002 2 3 Screw, Thread Forming Metric M00417B224 4 4 Cable Tie Q10178-05 2 5 Assembly, Pulse-out Conduit and Cable M05189A002 1 6 Washer, Conduit Seal N23760-04 2 7 Faced Unilet Reducer K49827 1 8 Union, Conduit Q10016-04 1 9 Bracket, J-Box DC Shield M05235B001 1 10 Screw, Thread Forming Metric M00417B113 1 11 Card System Interface and Electro-mechanical

Totalizer Retrofit Kits for Atlas Electro-mechanical and Commercial Electronic Units Installation Instructions

MDE-4511 1

M06382K004 for Dual Units with Electro-mechanical Totalizers with Pulse-out (Commercial Electronic Units Only)

Item Description Part Number Quantity

1 PCA, Atlas 9800 Pulse-out Totalizer M06587A001 1 2 Totalizer, Electro-mechanical M00455A002 2 3 Screw, Metric, M4 X 8 M00417B224 4 4 Cable Tie Q10178-05 2 5 Assembly, Pulse-out Conduit and Cable M05189A002 1 6 Washer, Conduit Seal N23760-04 2 7 Faced Unilet Reducer K49827 1 8 Union, Conduit Q10016-04 1 9 Bracket, J-Box DC Shield M05235B001 1 10 Screw, Metric, M4 X 8 M00417B113 1 11 Card System Interface and Electro-mechanical

Totalizer Retrofit Kits for Atlas Electro-mechanical and Commercial Electronic Units Installation Instructions

MDE-4511 1

Page 2 MDE-4511B Retrofit Kits for Atlas™ Electro-mechanical and Commercial Electronic Units Installation Instructions · June 2011

Introduction

M06301K009 for Dual Units with Electro-mechanical Totalizers with Pulse-out (Retail Electronic Units Only)

Item Description Part Number Quantity

1 Totalizer, Electro-mechanical M00455A004 2 2 Cable Tie Q10178-05 2 3 Cable, Totalizer M05586A001 1 4 Decal Arrow N23140-01 2 5 Card System Interface and Electro-mechanical

T ot alizer Retrofit Kits for Atlas Electro-mechanical and Commercial Electronic Units Installation Instructions

MDE-4511 1

M06301K010 for Dual Units with Electro-mechanical Totalizers without Pulse-out (Retail Electronic Units Only)

Item Description Part Number Quantity

1 Totalizer, Electro-mechanical M00455A003 2 2 Cable Tie Q10178-05 2 3 Cable, Totalizer M04889A001 1 4 Decal Arrow N23140-01 2 5 Card System Interface and Electro-mechanical

Totalizer Retrofit Kits for Atlas Electro-mechanical and Commercial Electronic Units Installation Instructions

MDE-4511 1

Abbreviations and Acronyms

Term Description

ASC Authorized Service Contractor CPU Central Processing Unit DC Direct Current NFPA National Fire Protection Association OSHA Occupational Safety and Hazard Association PCA Printed Circuit Assembly

Warranty

For information on warranty, refer to MDE-4255 Gasboy Warranty Policy Statement for USA and Canada. If you have any warranty-related questions, contact Gasboy’s Warranty Department at its Greensboro location.

MDE-4511B Retrofit Kits for Atlas™ Electro-mechanical and Commercial Electronic Units Installation Instructions · June 2011 Page 3

Important Safety Information

This section introduces the hazards and safety precautions associated with installing, inspecting, maintaining, or servicing this product. Before performing any task on this product, read this safety information and the applicable sections in this manual, where additional hazards and safety precautions for your task will be found. Fire, explosion, electrical shock, or pressure release could occur and cause death or serious injury, if these safe service procedures are not followed.

Preliminary Precautions

You are working in a potentially dangerous environment of flammable fuels, vapors, and high voltage or pressures. Only trained or authorized individuals knowledgeable in the related procedures should install, inspect, maintain, or service this equipment.

Emergency Total Electrical Shut-Off

The first and most important information you must know is how to stop all fuel flow to the pump/dispenser and island. Locate the switch or circuit breakers that shut off all power to all fueling equipment, dispensing devices, and Submerged Turbine Pumps (STPs).

WARNING

The EMERGENCY STOP, ALL STOP, and PUMP STOP buttons at the cashier’s station WILL NOT shut off electrical power to the pump/dispenser. This means that even if you activate these stops, fuel may continue to flow uncontrolled.

Read the Manual

Read, understand, and follow this manual and any other labels or related materials supplied with this equipment. If you do not understand a procedure, call a Gasboy Authorized Service Contractor or call the Gasboy Service Center at 1-800-444-5529. It is imperative to your safety and the safety of others to understand the procedures before beginning work.

Follow the Regulations

Applicable information is available in National Fire Protection Association (NFPA) 30A; Code for Motor Fuel Dispensing

Facilities and Repair Garages, NFPA 70; National Electrical Code (NEC), Occupational Safety and Hazard Association

(OSHA) regulations and federal, state, and local codes. All these regulations must be followed. Failure to install, inspect, maintain, or service this equipment in accordance with these codes, regulations, and standards may lead to legal citations with penalties or affect the safe use and operation of the equipment.

Replacement Parts

Use only genuine Gasboy replacement parts and retrofit kits on your pump/dispenser. Using parts other than genuine Gasboy replacement parts could create a safety hazard and violate local regulations.

Safety Symbols and Warning Words

This section provides important information about warning symbols and boxes.

Alert Symbol

You must use the TOTAL ELECTRICAL SHUT-OFF in the case of an emergency and not the console’s ALL STOP and PUMP STOP or similar keys.

Total Electrical Shut-Off Before Access

Any procedure that requires access to electrical components or the electronics of the dispenser requires total electrical shut off of that unit. Understand the function and location of this switch or circuit breaker before inspecting, installing, maintaining, or servicing Gasboy equipment.

Evacuating, Barricading, and Shutting Off

Any procedure that requires access to the pump/dispenser or STPs requires the following actions:

• An evacuation of all unauthorized persons and vehicles from the work area

• Use of safety tape, cones, or barricades at the affected unit(s)

• A total electrical shut-off of the affected unit(s)

This safety alert symbol is used in this manual and

on warning labels to alert you to a precaution which must be followed to prevent potential personal safety hazards. Obey safety directives that follow this symbol to avoid possible injury or death.

Signal Words

These signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards. The precautions below must be followed to prevent death, injury, or damage to the equipment:

DANGER: Alerts you to a hazard or unsafe practice

which will result in death or serious injury. WARNING: Alerts you to a hazard or unsafe practice

that could result in death or serious injury. CAUTION with Alert symbol: Designates a hazard or

unsafe practice which may result in minor injury. CAUTION without Alert symbol: Designates a hazard or unsafe practice which may result in property or equipment damage.

Working With Fuels and Electrical Energy

Prevent Explosions and Fires

Fuels and their vapors will explode or burn, if ignited. Spilled or leaking fuels cause vapors. Even filling customer tanks will cause potentially dangerous vapors in the vicinity of the dispenser or island.

Page 4 MDE-4511B Retrofit Kits for Atlas™ Electro-mechanical and Commercial Electronic Units Installation Instructions · June 2011

+ 8 hidden pages

Gasboy Totalizer Retro User Manual

Introduction

Purpose

Required Reading

Table of Contents

Required Tools

Related Documents

Parts List

Abbreviations and Acronyms

Warranty

Important Safety Information